Rittal RiLine60 busbar systems 800/1600 A (60 mm) - BgB Supply
Rittal – RiLine60 ding 07 • incluvations 20 o inn
The fascinating 60 mm system of the future – assembly-friendly, time-saving, individual and modular R
Rittal RiLine60 – perfection in a 60 mm system
Time-saving assembly, versatile applications and individual modularity are the winning features of the new Rittal RiLine60 busbar system. The Rittal system success story continues. Innovative products combined with contemporary design and outstanding safety technology.
2
Rittal RiLine60
Rittal RiLine60 busbar systems
from page 4
Flat bar systems up to 800 A – 3-pole .............................................................................................................................8 – 3-pole (UL 508) ........................................................................................................... 12 – 4-pole .......................................................................................................................... 48 Rittal PLS busbar systems up to 800 A/1600 A – 3-pole .......................................................................................................................... 10 – 3-pole (UL 508) ........................................................................................................... 13 – 4-pole .......................................................................................................................... 50
Connection systems
from page 14
Connection adaptor – 3-pole ...........................................................................................................................14 – 4-pole .......................................................................................................................... 52 Connection clamps/system covers................................................................................ 16
Component adaptors
from page 18
OM adaptors – 32 A/65 A with tension spring clamp ..................................................................... 22/23 – 25 A (Premium adaptor).............................................................................................. 22 – 25 A/32 A/40 A/65 A with connection cables......................................................... 24/25 OT adaptors – 32 A/65 A with tension spring clamp .......................................................................... 26 – 25 A (Premium adaptor).............................................................................................. 26 – 25 A/32 A/65 A with connection cables ...................................................................... 27 OM supports (without contact system) .......................................................................... 28 OT supports (without contact system) ........................................................................... 29 Component adaptors 100 A........................................................................................... 32 Circuit-breaker component adaptors 125 A/160 A/250 A/630 A .............................. 32/33 Circuit-breaker component adaptors 160 A/250 A (4-pole) .......................................... 54
Multi-functional component adaptors
from page 34
12 A/25 A .................................................................................................................. 35/36 40 A................................................................................................................................ 37
Fuse components
from page 38
Bus-mounting fuse bases .............................................................................................. 40 NH fused isolators, size 00 ............................................................................................ 42 NH on-load isolators, size 000 ....................................................................................... 43 NH bus-mounting on-load isolators, size 00 to size 3 ........................................... 44 – 47
Accessories
from page 55
Busbars and accessories ...................................................................................... 63 – 65 Laminated copper bars and accessories................................................................. 65/66
Technical details
from page 67
Short-circuit resistance diagrams .......................................................................... 68 – 70 Rated currents of busbars ............................................................................................. 71 Busbar systems UL 508................................................................................................. 72 Allocation of switchgear................................................................................................. 75 NH devices .................................................................................................................... 80 Laminated copper bars ................................................................................................. 85 List of model numbers ................................................................................................... 86 Index .............................................................................................................................. 87
Rittal RiLine60
3
Rittal RiLine60 Time-saving and individual For individual configuration, tailored to the latest switchgear concepts: ● New, uniform system base with five lines up to 1600 A ● New base tray system with an ingenious dual function: − All-round encapsulation for uninterrupted contact hazard protection − Innovative attachment of component adaptors ● User-friendly range of busbar connection adaptors ● New component adaptor for motor starters up to 65 A − Innovative in terms of modularity, component configuration and connection system − Rapid, predominantly screwless assembly − High level of security, thanks to the support frame system: The busbars are always covered for contact hazard protection − Flexible servicing with the system operational, thanks to a connector and modular support frame system for motor circuits ● New circuit-breaker adaptor for MCCB up to 630 A
1. Simply insert the bars from the front, secure – and it’s done! The integral slide adapts automatically to the respective bar width. The mounting surface (top edge of the busbar) to the mounting level is identical for all installed bar crosssections.
4
Rittal RiLine60
Simply insert the bars from above, secure, and it's done! This is how quickly you can mount eight flat copper crosssections in one support, with no need for any inserts! The new base tray has an ingenious dual function: Contact hazard protection and mounting rail for the new OT adaptors. The innovative separation of component adaptor and support frame in conjunction with connection using connector bushes ensures easier assembly and servicing.
2.
3.
4.
The metal-reinforced base tray affords perfect protection to the mounting level, while at the same time providing the attachment basis for component adaptors with location system (OT adaptors). Locate from above, and snap into position from below – and that’s it! There is no need to change the contact feet to 5 or 10 mm busbar thickness.
Configure the removable support frame with the chosen motor starter combination, and prepare the wiring of the main and auxiliary contacts using connectors. This makes the final stage of assembly or replacement unbeatably simple and fast.
Snap the populated support frame into the component adaptor and latch, insert the prepared connectors – and it’s done! This allows servicing to be carried out whilst the system is operational, because even with the device removed, there is still complete contact hazard protection from the live busbars.
Rittal RiLine60
5
Simply insert the bars – and it’s done!
Busbar support for flat bars with integral crosssection adaptation Height compensation with 5 mm bars is achieved via slides. An integral locating block automatically adapts to widths of 15, 20, 25 or 30 mm. No other accessory required. Busbar supports are available with mounting holes on the outside or inside.
For flat copper and Rittal PLS section Perfect contact hazard protection, thanks to all-round encapsulation From now on, even with flat bar systems, the base tray, cover section and end cover form the ideal unit for optimum contact hazard protection. Component adaptors simply clip onto the base tray The new dual-purpose base tray: Contact hazard protection and punched rail for the Rittal RiLine60 component adaptor with location system (OT adaptors).
Rittal RiLine60
New, innovative mounting benefits: The bars in rectangular and Rittal PLS format are simply inserted into the respective support. The system configuration, comprised of the support, base tray and busbars, creates new safety and functional units with identical system dimensions.
Rittal PLS busbar support in a new functional design By inserting the bars and securing with a new locking system, assembly becomes much faster and easier. The tried-and-tested stepping of the Rittal PLS special busbar sections 800 A and 1600 A has been preserved, as has the unrestricted top-mountability of the PLS busbar support with power distribution components. Free positioning of the support makes planning easier, offers greater stability where necessary, and utilises the space more effectively.
Rittal RiLine60
For flat copper and Rittal PLS section Versatile busbar connection adaptor Integral busbar connection adaptor line with a revolutionary design and impressive connection properties: ● Variants up to 800 A with handling-friendly box terminal
for direct connection of round conductors. ● Variants available with feed-through function. ● Short circuit-protected, shielded
routing of the contact tracks. ● Modern enclosure design
with protection category IP 2X and unique slide latching of the cover.
Rittal RiLine60 busbar systems 800 A (60 mm) Busbar supports (3-pole) 3
1
3
2
4
5
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
6 1 With attachment
Short-circuit protection diagram, see page 68.
2 With attachment
holes on the outside
holes on the inside
Technical information for the calculation of rated currents, see page 71.
Colour: RAL 7035
Design Number of poles Bar centre distance For busbars E-Cu Tightening torque ● Assembly screw (M5 x 16) ● Cover attachment
Packs of
Model No. SV 4 Accessories 3 End covers for contact hazard protection on the sides 2 Spacers for SV 9340.000/.010 12 1) If 12 x 5/10 mm busbars are used, the spacer SV 9340.090 is additionally required.
1 With external attachment 2 Internal attachment 3-pole 3-pole 60 mm 60 mm 12 x 5/10 mm1), 15 x 5 – 30 x 10 mm 3 – 5 Nm 1 – 3 Nm 9340.010
3 – 5 Nm 1 – 3 Nm 9340.000
9340.070 9340.090
9340.070 9340.090
Page
55
Busbars E-Cu To DIN EN 13 601. Length: 2400 mm/bar. Dimensions mm 12 x 5 12 x 10 15 x 5 15 x 10 20 x 5 20 x 10 25 x 5 30 x 51) 30 x 101) Accessories Busbar cover section (length 1 m/each) Busbar connector for E-Cu 4 12 x 5 – 15 x 10 mm (single connection) 5 20 x 5 – 30 x 10 mm (single connection) 6 20 x 5 – 30 x 10 mm (bayed connection)3) 1) Other busbar lengths, see page 63. 2) Tin-plated version available on request. 3) From enclosure to enclosure.
Packs of
Model No. SV
6 6 6 6 6 6 6 6 6
3580.000 3580.100 3581.000 3581.100 3582.000 3585.000 3583.000 3584.0002) 3586.0002)
10
3092.000
63
3 3 3
9350.075 9320.020 9320.030
64 64 64
Page
Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 8
Rittal RiLine60
Rittal RiLine60 busbar systems 800 A (60 mm) System components (3-pole) 1
Base tray
2
For rear contact hazard protection of the flat bar assembly. Length (L) mm 500 700 900 1100
Packs of 2 2 2 2
Model No. SV 9340.100 9340.110 9340.120 9340.130
1
Cover section
May be cut to length as required; for clip-on mounting to the base tray. Length (L) mm 700 1100
Packs of 2 2
Model No. SV 9340.200 9340.210
Base tray and cover section Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
2
Note: If the cover section is mounted from the front, the support panel (SV 9340.220) is needed for stability.
Base tray infill For rear contact hazard protection when connecting the busbars from enclosure to enclosure. Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0.
Packs of 2
Model No. SV 9340.140
Supply includes: Assembly parts.
Colour: RAL 7035
Base tray reinforcement For clipping into the base tray. Required when using OT adaptors or supports, see page 26/27 and 29.
Length (L) mm 500 1000
Packs of 2 2
Model No. SV 9340.150 9340.160
Material: Aluminium Note: Self-tapping screws (Model No. SZ 2487.000) for attaching the base tray reinforcement to the mounting level, see Rittal main catalogue.
Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability.
Packs of 5
Model No. SV 9340.220
Material: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
9
Rittal RiLine60 busbar systems 800/1600 A (60 mm) PLS busbar supports (3-pole) 3
1
3
2
4
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
5
6 1 Rittal PLS 800
Short-circuit protection diagram, see page 68.
2 Rittal PLS 1600
Technical information for the calculation of rated currents, see page 71.
Colour: RAL 7035
For Rittal system Number of poles Bar centre distance Tightening torque ● Assembly screw (M6 x 20) ● Busbar anti-slip guard Model No. SV Accessories 3 End covers for contact hazard protection on the sides
Packs of
1 PLS 800 3-pole 60 mm
2 PLS 1600 3-pole 60 mm
4
3 – 5 Nm 0.7 Nm 9341.000
3 – 5 Nm 0.7 Nm 9342.000
2
9341.070
9342.070
PLS special busbars made from E-Cu For Rittal system Packs of PLS 800 Cross-section 300 mm2 Bar thickness 5 mm Length For enclosure width Model No. SV mm mm 495 6001) 3 3524.0002) 695 8001) 3 3525.0002) 1) 895 1000 3 3525.0102) 1095 12001) 3 3526.0002) 2400 variable 1 3509.0002) Accessories 4 PLS busbar connector (single connection) 3 3504.000 5 PLS busbar connector (bayed connection)3) 3 3505.000 6 PLS expansion connectors4) 3 9320.060 1) For Rittal TS 8/ES enclosure systems. 2) To order tin-plated version, please add extension .2X0 to the Model No. Delivery times available on request. 3) From enclosure to enclosure. 4) Two PLS rail connectors (single connection) are required to fit one expansion connector.
PLS 1600 900 mm2 10 mm
Page
Model No. SV 3527.0002) 3528.0002) 3528.0102) 3529.0002) 3516.0002) 3514.000 3515.000 9320.070
64 64 65
Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 10
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) System components (3-pole) 1
Base tray
2
For rear contact hazard protection of the PLS busbar assembly. Length (L) mm 500 700 900 1100 Height (H) mm
1
Packs of 2 2 2 2
Model No. SV For system PLS 800 PLS 1600 9341.100 9342.100 9341.110 9342.110 9341.120 9342.120 9341.130 9342.130 32 43
Cover section
May be cut to length individually, for clip-on mounting to the base tray for PLS system 800 A and 1600 A. Length (L) mm 700 1100
Packs of 2 2
Model No. SV 9340.200 9340.210
Base tray and cover section Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
2
Note: If the cover section is mounted from the front, the support panel (SV 9340.220) is needed for stability.
Base tray infill For rear contact hazard protection when connecting the busbars from enclosure to enclosure. Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0.
For system PLS 800 PLS 1600
Height (H) Packs of Model No. SV mm 32 2 9341.140 43 2 9342.140
Supply includes: Assembly parts.
Colour: RAL 7035
Base tray reinforcement For clipping into the base tray. Required when using OT adaptors or supports, see page 26/27 and 29. Material: Aluminium
Length (L) mm
Packs of
500 1000
2 2
Model No. SV For system PLS 800 PLS 1600 9341.150 9342.150 9341.160 9342.160
Note: Self-tapping screws (Model No. SZ 2487.000) for attaching the base tray reinforcement to the mounting level, see Rittal main catalogue.
Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability.
Packs of 5
Model No. SV 9340.220
Material: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
11
Rittal RiLine60 busbar systems UL 508 (60 mm) Busbar supports for feeder circuits 700 A (3-pole) 2
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
1 With attachment holes
Short-circuit protection diagram, see page 70.
on the inside
Note: Data given in accordance with UL may deviate from IEC data, see page 74.
Colour: RAL 7035
Design Number of poles Bar centre distance For busbars E-Cu Tightening torque ● Assembly screw (M5 x 16) ● Cover attachment Model No. SV Accessories 2 End covers for contact hazard protection on the sides Base tray Cover section Base tray infill Base tray reinforcement Support panel
Packs of
1 Internal attachment 3-pole 60 mm 15 x 5 – 30 x 10 mm
4
3 – 5 Nm 1 – 3 Nm 9340.050
2
9340.070
Page
9 9 9 9 9
Busbars E-Cu To DIN EN 13 601. Length: 2400 mm/bar. Dimensions mm 15 x 5 15 x 10 20 x 5 20 x 10 25 x 5 30 x 5 30 x 10 Accessories Busbar cover section (length 1 m/each) 1) Tin-plated version available on request.
Rated current max. A 175 350 230 465 290 350 700
Packs of
Model No. SV
6 6 6 6 6 6 6
3581.000 3581.100 3582.000 3585.000 3583.000 3584.0001) 3586.0001)
10
3092.000
Page
63
Connection adaptor Page 14/15 OM/OT adaptors Page 24/25, 27 OM/OT supports Page 28/29 Component adaptors Page 32/33 12
Rittal RiLine60
Rittal RiLine60 busbar systems UL 508 (60 mm) PLS busbar supports for feeder circuits 700/1400 A (3-pole) 3
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
3
2
1 Rittal PLS 800
Short-circuit protection diagram, see page 70.
2 Rittal PLS 1600
Note: Data given in accordance with UL may deviate from IEC data, see page 74.
Colour: RAL 7035
For Rittal system Number of poles Bar centre distance Tightening torque ● Assembly screw (M6 x 20) ● Busbar anti-slip guard Model No. SV Accessories 3 End covers for contact hazard protection on the sides Base tray Cover section Base tray infill Base tray reinforcement Support panel
Packs of
1 PLS 800 3-pole 60 mm
2 PLS 1600 3-pole 60 mm
4
3 – 5 Nm 0.7 Nm 9341.050
3 – 5 Nm 0.7 Nm 9342.050
2
9341.070
9342.070
Page
11 11 11 11 11
PLS special busbars made from E-Cu For Rittal system Packs of PLS 800 Rated current max. 700 A Cross-section 300 mm2 Bar thickness 5 mm Length For enclosure width Model No. SV mm mm 495 6001) 3 3524.0002) 695 8001) 3 3525.0002) 895 10001) 3 3525.0102) 1) 1095 1200 3 3526.0002) 2400 variable 1 3509.0002) 1) For Rittal TS 8/ES enclosure systems. 2) To order tin-plated version, please add extension .2X0 to the Model No. Delivery times available on request.
PLS 1600 1400 A 900 mm2 10 mm Model No. SV 3527.0002) 3528.0002) 3528.0102) 3529.0002) 3516.0002)
Connection adaptor Page 14/15 OM/OT adaptors Page 24/25, 27 OM/OT supports Page 28/29 Component adaptors Page 32/33 Rittal RiLine60
13
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar connection adaptor (3-pole) 1
2
3
Material: Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0.
3
4
1
2
3
4
Colour: RAL 7035 Supply includes: Cover. Note: The technical data given in the tables may vary for UL applications, see page 74.
Design (3-pole) Rated current up to Rated operating voltage Connection of round conductors ● Fine wire with wire end ferrule ● Multi-wire ● Solid Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw For bar thickness Outlet top/bottom Model No. SV Outlet at top Model No. SV Outlet at bottom Model No. SV Accessories Laminated copper bars 1) Not suitable for UL applications.
Packs of
Page
1
2
3
4
63 A 690 V~
125 A 690 V~
250 A 690 V~
800 A 690 V~
2.5 – 10 mm2 2.5 – 16 mm2 2.5 – 16 mm2 –
10 – 25 mm2 16 – 35 mm2 – 10 x 7.8 mm
35 – 120 mm2 35 – 120 mm2 – 18.5 x 15.5 mm
95 – 185 mm2 95 – 300 mm2 – 33 x 20 mm
2 Nm 2.5 Nm 5/10 mm
2 Nm 2 – 3 Nm 5/10 mm
4 – 6 Nm 12 Nm 5/10 mm
6 Nm 12 – 14 Nm 5/10 mm
1
–
9342.2201)
9342.250
9342.2801)
1
9342.200
9342.230
9342.260
9342.290
1
9342.210
9342.240
9342.270
9342.300
–
65
Busbar systems Page 8 – 13 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 14
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar connection adaptor (3-pole) 1
2
3
15
0
247
54
60
1
Material: Punched section SV 3439.010 Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0. SV 9342.310/.320 Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
Cover ABS, fire protection corresponding to UL 94-V0.
Note: The technical data given in the tables may vary for UL applications, see page 74.
Colour: RAL 7035
SV 3439.010 When connecting round conductors 300 mm2 with ring terminal, the terminal clamps fitted as standard in the busbar connection adaptors must be replaced with screws and/or bolts M10.
Supply includes: Cover.
Version (3 x 1-pole) Rated current up to Rated operating voltage Outlet Connection of round conductors ● Fine wire with wire end ferrule ● Multi-wire Clamping area for laminated copper bars ● For 5 mm bar thickness ● For 10 mm bar thickness Tightening torque ● Assembly screw ● Terminal screw For bar thickness Model No. SV Accessories Laminated copper bars 1) Not suitable for UL applications.
Packs of
1 set
2
3
1
2
3
600 A 690 V~ top/bottom
800 A 690 V~ top/bottom
1600 A 690 V~ top/bottom
35 – 240 mm2 35 – 240 mm2
95 – 185 mm2 95 – 300 mm2
– –
24 x 21 mm 24 x 21 mm
33 x 27 mm 33 x 22 mm
65 x 27 mm 65 x 22 mm
15 – 20 Nm 15 Nm 5/10 mm 3439.0101)
– 12 – 14 Nm 5/10 mm 9342.310
– 15 – 20 Nm 5/10 mm 9342.320
Page
65
Busbar systems Page 8 – 13 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
15
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Connection clamps/system covers 1
1
B
22
2
Conductor connection clamps For bar thickness mm
B
3
Connection of round conductors1) mm2
Clamping area for laminated copper bars mm
Tightening torque Nm
3–5 1–4 – 2 5 1–4 – 2 5 2.5 – 16 8x8 3 5 16 – 50 10.5 x 11 6–8 5 35 – 70 16.5 x 15 10 – 12 5 70 – 185 22.5 x 20 12 – 15 6 – 10 1–4 – 2 10 1–4 – 2 10 2.5 – 16 8x8 3 10 16 – 50 10.5 x 11 6–8 10 35 – 70 16.5 x 15 10 – 12 10 70 – 185 22.5 x 20 12 – 15 1) Wire end ferrules should be used with fine wire conductors.
H
Material: Sheet steel, zinc-plated, passivated (SV 3450.500 – SV 3459.500), brass (SV 3550.000/SV 3555.000).
2
40
55
40
Material: Sheet steel, zinc-plated, passivated
55
B
Plate clamp
For busbars 12 x 5 – 30 x 10 mm. Clamping area for laminated copper bars: 34 x 10 mm. Tightening torque: 6 – 8 Nm.
H
3
System covers
230 – 325
For conductor connection clamps and plate clamps. Material: ABS. Continuous operating temperature max. 80°C. Fire protection corresponding to UL 94-V0.
Width (B) mm
Height (H) mm
8.0 11.0 14.0 18.5 24.5 30.5 8.0 11.0 14.0 18.5 24.5 30.5
min.
max.
Packs of
Model No. SV
– 17 22 26 39 44 – 17 22 26 39 44
– 23 29 39 57 66 – 23 29 39 57 66
15 15 15 15 15 15 15 15 15 15 15 15
3550.000 3450.500 3451.500 3452.500 3453.500 3454.500 3555.000 3455.500 3456.500 3457.500 3458.500 3459.500
Accessories: Laminated copper bars, see page 65.
Packs of 3
Model No. SV 3554.000
Accessories: Laminated copper bars, see page 65.
Width (B) mm 50 100 100 200 200
Height (H) mm 80 80 110 80 110
Packs of
Model No. SV
4 4 4 4 4
3086.000 3087.000 3090.000 3088.000 3091.000
Note: Only suitable for use with systems without a base tray.
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 16
Rittal RiLine60
Notes
Rittal RiLine60
17
Component adaptor with innovative modularity
Multi-functional, thanks to platform technology The component adaptors are available in a choice of two mounting systems. Both systems have an identical platform technology for device assembly: The width variability, mechanical construction of motor circuit-breaker and motor starter combinations and their connection techniques are identical for both systems. This makes for easier stock holding, system assembly and servicing.
18
Rittal RiLine60
Component adaptors for motor starter combinations and universal applications with individual connection technology, 45 mm and 55 mm wide. The separation into modules (adaptor section and removable support frame) offers assembly benefits.
Variant 1: OneMove (OM adaptor, see page 22 – 25)
Variant 2: OneTurn (OT adaptor, see page 26 – 27)
Snap-on mounting – the traditional attachment system with brand new options ● Traditional variant with snap-on mounting onto the busbars. ● With metal-reinforced combination feet for 5 and 10 mm bar thickness. ● Suitable for universal use, even without a base tray. ● Accessibly positioned unlatching device operated in the direction of withdrawal.
Base tray attachment – ingeniously simple, fast and safe ● Innovative location system on the base tray section with fitted metal reinforcement. ● Time-saving mounting directly onto the Rittal RiLine60 system range. ● The OT adaptors are attached and contacted independently from the form and cross-section of the busbars. ● Minimal assembly force, thanks to generous leverage. ● Perfect all-round protection with base tray and OT adaptor. Assembly instruction: Maximum support spacing 300 mm, bar thickness 10 mm, may only be mounted in conjunction with base tray reinforcement.
Rittal RiLine60
19
Efficiency redefined
Modular assembly
● OM/OT adaptors and OM/OT supports (without contact
system) are bayable as required in the base widths 45 and 55 mm. ● For side auxiliary switches and expansion modules, there is a 10 mm extension piece available which may be bayed on both sides as often as required. ● A channel integrated into the extension pieces aids the optimum routing of control cables. ● Bayed using connection pins from the front. In this way, retrospective creation of a module is easily achieved.
Multifunctional component connection Each of the three techniques for component connection accommodates particular requirements: ● Classic – Adaptor with connection cables AWG 12
(up to 25 A), AWG 10 (up to 32 A), AWG 8 (up to 40 A) or AWG 6 (up to 65 A) fitted as standard. ● Flexible – Adaptor with tension spring clamp up to 6 mm2 (32 A) or up to 16 mm2 (65 A). ● Rapid – The Premium version with connector block up to 4 mm2 (25 A) and outgoing connector bush with sub-unit for 3 phase conductors and 8 auxiliary conductors.
20
Rittal RiLine60
New, rational approaches to device configuration: The required widths are quickly and robustly assembled using the baying connection system. Classic, flexible and rapid – these three techniques meet all the requirements of device connection. System separation of the adaptor section and support frame means that device configuration is modular, safe and service-friendly.
Variable platform technology for equipment assembly Without support frame ● Slimline, cost-effective configuration of the motor circuit-breaker directly onto the support rail. With support frame ● Cost-effective, modular configuration of motor starter combinations. ● Simple equipment preassembly even outside of the enclosure. ● Minimal downtime for equipment exchanges.
Rittal RiLine60
Support rail ● Specially positioned bars
on the underside of the support rail provide reliable protection against slipping, even with vertically configured busbar systems. ● Alternatively, there are also support rails without anti-slip guard for universal applications such as the configuration of circuit-breakers. With PinBlock A small addition with a big effect. The PinBlock simply clips onto the support frame and can be positioned to match the respective motor starter combination by simply sliding, allowing reliable side routing of the contactor.
21
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 32 A with tension spring clamp/OM Premium adaptors 25 A (3-pole) 1
2
3
4
5
6
7
2 + 4
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
3
Note: Overview of market switchgear with allocation of the relevant adaptor, see page 75.
Colour: RAL 7035 (chassis) 5 + 6
Packs of
Design Construction width (B) Length Rated current up to Rated operating voltage Connection of round conductors Support frame Support frame supports With PinBlock Connector outlet Number of support rails, height 10 mm Support rail with anti-slip guard4) For 5/10 mm bar thickness Model No. SV Accessories
Cable set for OM adaptor
AWG 14 AWG 12 AWG 10 AWG 8 AWG 6
Connection pin Insert strip 10 mm OM support
45 x 208 mm 55 x 208 mm
1
2
3
4
7
5
Premium adaptor 6
Page
7
45 mm 45 mm 45 mm 55 mm 45 mm 55 mm 45 mm 208 mm 208 mm 208 mm 208 mm 208 mm 208 mm 272 mm 32 A 32 A 32 A 32 A 25 A 25 A 25 A 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 4 mm2 1.5 – 4 mm2 1.5 – 4 mm2 – 45 x 170 mm 45 x 170 mm 55 x 170 mm 45 x 170 mm 55 x 170 mm 45 x 237 mm – – – – – – – – – – – 1) 1) 2) – – – – 1
1
1
1
23)
23)
1
–
–
–
1
9340.510
9340.530
9340.550
9340.660
9340.910
9340.930
9340.900
15 15 15 6 6 20 2 1 1
9340.850 9340.860 9340.870 – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 9340.870 – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 9340.870 – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 9340.870 – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 – – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 – – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 – – – 9340.280 9340.290 9340.260 9340.270
Support frame PinBlock for support frame PinBlock Plus Support rails ST-Combi connector 1) Supply includes: Connector with connection facility for 3 main contacts (1.5 – 4 mm2). 2) Supply includes: Sub-unit with connection facility for 3 main contacts (1.5 – 4 mm2) and 8 auxiliary contacts (0.5 – 2.5 mm2) including connector. 3) The lower support rail with special latch is secured from behind with the support frame loosened. 4) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
57 57 57 57 57 55 55 28 28 56 57 57 59 58
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 22
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 65 A with tension spring clamp (3-pole)
1
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
2
2
3
Note: Overview of market switchgear with allocation of the relevant adaptor, see page 75.
Colour: RAL 7035 (chassis) 3
1 2 3 Design Packs of Construction width (B) 55 mm 55 mm 55 mm Length 208 mm 208 mm 272 mm Rated current up to 65 A 65 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ Connection of round conductors 2.5 – 16 mm2 2.5 – 16 mm2 2.5 – 16 mm2 Support frame – 55 x 170 mm 55 x 237 mm With Support frame supports – – Number of support rails, 1 1 21) height 10 mm Support rail with anti-slip guard2) For 5/10 mm bar thickness 1 9340.610 9340.630 9340.650 Model No. SV Accessories AWG 14 15 9340.850 9340.850 9340.850 AWG 12 15 9340.860 9340.860 9340.860 Cable set AWG 10 15 9340.870 9340.870 9340.870 for OM adaptor AWG 8 6 9340.880 9340.880 9340.880 AWG 6 6 9340.890 9340.890 9340.890 Connection pin 20 9340.280 9340.280 9340.280 Insert strip 10 mm 2 9340.290 9340.290 9340.290 45 x 208 mm 1 9340.260 9340.260 9340.260 OM support 55 x 208 mm 1 9340.270 9340.270 9340.270 Support frame PinBlock for support frame PinBlock Plus Support rails 1) The lower support rail with special latch is attached from the rear with the support frame loosened. 2) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
Page
57 57 57 57 57 55 55 28 28 56 57 57 59
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
23
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 25 A/32 A with connection cables (3-pole) 1
2
3
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis)
4
5
1
2 + 4
3
5
Note: The technical data given in the tables may vary for UL applications, see page 74. Overview of standard commercially available switchgear with allocation of the relevant adaptor, see page 76. Current carrying capacity of the supply cables fitted as standard, see page 79.
1 2 3 4 5 4 5 Design Packs of Construction width (B) 45 mm 45 mm 45 mm 45 mm 45 mm 55 mm 55 mm Length 208 mm 208 mm 208 mm 208 mm 208 mm 208 mm 208 mm Rated current up to 25 A 25 A 25 A 32 A 32 A 32 A 32 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables1) AWG 12 AWG 12 AWG 12 AWG 10 AWG 10 AWG 10 AWG 10 Support frame – 45 x 170 mm 45 x 170 mm 45 x 170 mm 45 x 170 mm 55 x 170 mm 55 x 170 mm With PinBlock – – – – – – Number of support rails, 2) 1 1 1 1 2 1 22) height 10 mm Support rail with anti-slip guard3) – – – For 5/10 mm bar thickness 1 9340.310 9340.340 9340.370 9340.350 9340.380 9340.460 9340.470 Model No. SV Accessories Connection pin 20 9340.280 9340.280 9340.280 9340.280 9340.280 9340.280 9340.280 Insert strip 10 mm 2 9340.290 9340.290 9340.290 9340.290 9340.290 9340.290 9340.290 45 x 208 mm 1 9340.260 9340.260 9340.260 9340.260 9340.260 9340.260 9340.260 OM support 55 x 208 mm 1 9340.270 9340.270 9340.270 9340.270 9340.270 9340.270 9340.270 Support frame PinBlock for support frame PinBlock Plus Support rails 1) AWG = American Wire Gauges AWG 12 = 3.31 mm2 4 mm2 AWG 10 = 5.26 mm2 6 mm2 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
Page
55 55 28 28 56 57 57 59
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 24
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 40 A/65 A with connection cables (3-pole) 1
2
3
4
5
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis)
Overview of standard commercially available switchgear with allocation of the relevant adaptor, see page 76.
Design Construction width (B) Length Rated current up to Rated operating voltage Connection cables1)
Number of support rails, height
Packs of
45 x 208 mm 55 x 208 mm
4
5
1
2
3
4
5
55 mm 208 mm 65 A 690 V~ AWG 6 –
55 mm 208 mm 65 A 690 V~ AWG 6 55 x 170 mm
55 mm 272 mm 65 A 690 V~ AWG 6 55 x 237 mm
75 mm 208 mm 40 A 690 V~ AWG 8 –
75 mm 208 mm 65 A 690 V~ AWG 6 –
–
–
–
–
– 1 –
– 1 –
– 22) –
– 2 –
– 1 –
1
9340.410
9340.430
9340.450
9340.710
9340.700
20 2 1 1
9340.280 9340.290 9340.260 9340.270
9340.280 9340.290 9340.260 9340.270
9340.280 9340.290 9340.260 9340.270
9340.280 9340.290 9340.260 9340.270
9340.280 9340.290 9340.260 9340.270
Support frame Support frame supports Insert strips 10 mm 7.5 mm
Support rail with anti-slip guard3) For 5/10 mm bar thickness Model No. SV Accessories Connection pin Insert strip 10 mm OM support
3
Note: The technical data given in the tables may vary for UL applications, see page 74.
Current carrying capacity of the supply cables fitted as standard, see page 79.
With
2
Support frame PinBlock for support frame PinBlock Plus Support rails 1) AWG = American Wire Gauges AWG 8 = 8.37 mm2 10 mm2 AWG 6 = 13.3 mm2 16 mm2 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
Page
55 55 28 28 56 57 57 59
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
25
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OT adaptors 32 A/65 A with tension spring clamp/OT Premium adaptors 25 A (3-pole) 1
2
3
4
1 + 5
5
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis)
Construction width (B) Length Rated current up to Rated operating voltage Connection of round conductors Support frame With PinBlock Connector outlet1) Number of support rails, height 10 mm Support rail with anti-slip guard3) For 5/10 mm bar thickness Model No. SV Also required Base tray Base tray reinforcement Accessories
Cable set for OT adaptor
AWG 14 AWG 12 AWG 10 AWG 8 AWG 6
Connection pin Insert strip 10 mm OT support
45 x 230 mm 55 x 230 mm
7
3
8
Note: OT adaptors may only be used with 10 mm thick busbars or Rittal PLS 800/1600. Maximum support spacing 300 mm. Overview of standard commercially available switchgear with allocation of the relevant adaptor, see page 77.
Packs of
Design
6
2 + 4 + 6
1
2
7
3
4
5
8
6
7
Premium adaptor 8
Page
45 mm 45 mm 45 mm 55 mm 55 mm 55 mm 55 mm 45 mm 230 mm 230 mm 230 mm 230 mm 230 mm 230 mm 272 mm 272 mm 32 A 32 A 32 A 32 A 65 A 65 A 65 A 25 A 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 6 mm2 2.5 – 16 mm2 2.5 – 16 mm2 2.5 – 16 mm2 1.5 – 4 mm2 – 45 x 195 mm 45 x 195 mm 55 x 195 mm – 55 x 195 mm 55 x 237 mm 45 x 237 mm – – – – – – – – – – – – – 1
1
1
1
1
1
1
22)
1
–
9341.510
9341.530
9341.550
9341.660
9341.610
9341.630
9341.650
9341.900
9, 11 9, 11 15 15 15 6 6 20 2 1 1
9340.850 9340.860 9340.870 – – 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 – – 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 – – 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 – – 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 9340.880 9340.890 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 9340.880 9340.890 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 9340.880 9340.890 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 – – – 9340.280 9341.290 9341.260 9341.270
Support frame PinBlock for support frame PinBlock Plus Support rails ST-Combi connector 1) Supply includes: Sub-unit with connection facility for 3 main contacts (1.5 – 4 mm2) and 8 auxiliary contacts (0.5 – 2.5 mm2) including connector. 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
57 57 57 57 57 55 55 29 29 56 57 57 59 58
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 26
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 25 A/32 A/65 A with connection cables (3-pole) 1
2
3
4
1 + 5
5
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis)
6
2 + 4 + 6
7
Note: OT adaptors may only be used with 10 mm thick busbars or Rittal PLS 800/1600. Maximum support spacing 300 mm. The technical data given in the tables may vary for UL applications, see page 74. Overview of standard commercially available switchgear with allocation of the relevant adaptor, see page 78.
3
7
Current carrying capacity of the supply cables fitted as standard, see page 79.
1 2 3 4 5 6 Design Packs of Construction width (B) 45 mm 45 mm 45 mm 55 mm 55 mm 55 mm Length 230 mm 230 mm 230 mm 230 mm 230 mm 230 mm Rated current up to 25 A 25 A 25 A 32 A 65 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables1) AWG 12 AWG 12 AWG 12 AWG 10 AWG 6 AWG 6 Support frame – 45 x 195 mm 45 x 195 mm 55 x 195 mm – 55 x 195 mm With PinBlock – – – – – Number of support rails, 1 1 1 1 1 1 height 10 mm Support rail with anti-slip guard3) – For 5/10 mm bar thickness 1 9341.310 9341.340 9341.370 9341.460 9341.410 9341.430 Model No. SV Also required Base tray Base tray reinforcement Accessories Connection pin 20 9340.280 9340.280 9340.280 9340.280 9340.280 9340.280 Insert strip 10 mm 2 9341.290 9341.290 9341.290 9341.290 9341.290 9341.290 45 x 230 mm 1 9341.260 9341.260 9341.260 9341.260 9341.260 9341.260 OT support 55 x 230 mm 1 9341.270 9341.270 9341.270 9341.270 9341.270 9341.270 Support frame PinBlock for support frame PinBlock Plus Support rails 1) AWG = American Wire Gauges AWG 12 = 3.31 mm2 4 mm2 AWG 10 = 5.26 mm2 6 mm2 AWG 6 = 13.3 mm2 16 mm2 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
7
Page
55 mm 272 mm 65 A 690 V~ AWG 6 55 x 237 mm – 22) 9341.450
9, 11 9, 11 9340.280 9341.290 9341.260 9341.270
55 55 29 29 56 57 57 59
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
27
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM supports without contact system (3-pole) 1
2
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
2
Note: Suitable for use in UL applications.
Colour: RAL 7035 (chassis)
Design Construction width Length Support frame With Support frame supports PinBlock Number of support rails, height 10 mm For 5/10 mm bar thickness Model No. SV Accessories Connection pin Insert strip 10 mm Support frame PinBlock for support frame PinBlock Plus Support rails 1) The
Packs of
1
2
45 mm 208 mm 45 x 170 mm – –
55 mm 272 mm 55 x 237 mm – 11)
1
9340.260
9340.270
20 2
9340.280 9340.290
9340.280 9340.290
Page
55 55 56 57 57 59
support rail with special latch is attached from the rear with the support frame loosened.
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 28
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OT supports without contact system (3-pole) 1
2
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
2
Note: OT supports may only be used with 10 mm thick busbars or Rittal PLS 800/1600. Maximum support spacing 300 mm. Suitable for use in UL applications.
Colour: RAL 7035 (chassis)
Design Construction width Length Support frame With PinBlock Number of support rails, height 10 mm For 5/10 mm bar thickness Model No. SV Also required Base tray Base tray reinforcement Accessories Connection pin Insert strip 10 mm Support frame PinBlock for support frame PinBlock Plus Support rails 1) The
Packs of
1
1
2
45 mm 230 mm 45 x 195 mm –
55 mm 272 mm 55 x 237 mm – 11)
9341.260
9341.270
Page
9, 11 9, 11 20 2
9340.280 9341.290
9340.280 9341.290
55 55 56 57 57 59
support rail with special latch is attached from the rear with the support frame loosened.
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
29
Innovative adaptation at high outputs
Circuit-breaker component adaptor up to 630 A
Universal sliding block attachment system
Graduated lines to fit all standard commercial power circuitbreakers (MCCB = Moulded Case Circuit Breaker). Versions are available for cable outlet at the bottom and top.
The sliding block system combined with the guide channels makes mounting the power circuit-breakers much easier, by eliminating the time-consuming process of searching for threaded holes. ● Simple preassembly of the standard sliding blocks on the power circuit-breaker. ● Assembled by inserting the sliding blocks into the guide channels. ● Secure positioning of the switchgear thanks to the end stop.
● ● ● ●
30
Construction width 72 mm – up to 100 A Construction width 90 mm – up to 125 A/160 A Construction width 105 mm – up to 250 A Construction width 140/190 mm – up to 630 A
Rittal RiLine60
Brand new sliding block concept for circuit-breaker adaptors up to 630 A. Mounting of all standard power circuitbreakers is now much simpler and easier: Premount the sliding blocks on the switchgear, slide into the guide channel and secure – it’s that simple!
Convincing connection system
● User-friendly box terminals for versions 100, 125, 160
● ● ● ●
Rittal RiLine60
and 250 A. Alternatively, may also be connected using threaded bolts. Solid connection with threaded bolts for the version up to 630 A. Positioning of the connection clamps for compact component connection e.g. with special connection bracket or variable connection with round conductors. Short circuit-resistant, fully shielded routing of the contact tracks. Generous cross-section dimensioning for optimum heat dissipation and minimal heat loss.
31
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Component adaptors 100 A/circuit-breaker component adaptors 125 A, 160 A (3-pole) 1
3
3
2
2
1 SV 9342.400/
2 SV 9342.540
3 SV 9342.500
2 SV 9342.550
3 SV 9342.510
SV 9342.410
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Supply includes Circuit-breaker component adaptor: Terminal cover and sliding blocks for switchgear attachment. Note: The technical data given in the tables may vary for UL applications, see page 74.
Design
Packs of
Construction width Length Rated current up to Rated operating voltage Connection clamp Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Terminal screw ● Rail attachment ● Switchgear attachment ABB GE For switchgear make/model
Merlin Gerin Moeller Electric Siemens Telemecanique Universal application
For bar thickness Cable outlet at the top2) Model No. SV Cable outlet at the bottom2) Model No. SV Accessories Support rail Width 72 mm, height 15 mm Connection bracket 1) Mounting only possible with support rail SV 9320.120. 2) Switch outlet or outgoing cable. 3) Not suitable for UL applications.
1 Component adaptor 72 mm 210 mm 100 A 690 V~ Box terminal 10 – 35 mm2 10 x 7.8 mm
2 Circuit-breaker 3 Circuit-breaker component adaptor component adaptor 90 mm 90 mm 225 mm 215 mm 125 A 160 A 690 V~ Box terminal 35 – 120 mm2 18.5 x 15.5 mm
2 – 3 Nm 2 Nm 1.5 Nm MS 497 –
12 Nm 4 – 6 Nm 1.5 Nm S2, T1, T2 FD
– PKZ21) S3 GV31) 1) 5/10 mm
NS80, NSC100 NZM1 – – – 5/10 mm
Page
1
9342.400
9342.540
9342.5003)
1
9342.410
9342.550
9342.5103)
5
9320.120
–
–
59
–
58
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 32
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Circuit-breaker component adaptors 250 A/630 A (3-pole) 1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
3
2
1 SV 9342.600
2 SV 9342.700
1 SV 9342.610
2 SV 9342.710
Supply includes: Terminal cover and sliding blocks for switchgear attachment. Note: The technical data given in the tables may vary for UL applications, see page 74.
Design Construction width Length Rated current up to Rated operating voltage Connection clamp Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Terminal screw ● Rail attachment ● Switchgear attachment ABB GE For switchgear Merlin Gerin make/model Moeller Electric Siemens Telemecanique For bar thickness Cable outlet at the top1) Model No. SV Cable outlet at the bottom1) Model No. SV Accessories Insert strip 25 mm 3 to extend the construction width from 140 mm to 190 mm Connection bracket 1) Switch outlet or outgoing cable. 2) With ring terminal. 3) Also required: Insert strip 25 mm (SV 9342.720).
Packs of
Page
1
2
105 mm 240 mm 250 A 690 V~ Box terminal 35 – 120 mm2 18.5 x 15.5 mm
140 mm 324 mm 630 A 690 V~ Screw terminal M10 max. 150 mm2 2) 32 x 10 mm
12 Nm 4 – 6 Nm 1.5 Nm S3, T3, T4 FE NS100, NS160, NS250 NZM2 VL160X, VL160, VL250 GV7 5/10 mm
30 – 32 Nm 12 – 14 Nm 2.5 Nm S5, T5 – NS400, NS630 NZM3 VL400, VL6303) – 5/10 mm
1
9342.600
9342.700
1
9342.610
9342.710
4 (1 set)
–
9342.720
55
58
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
33
Contact stability and assembly diversity
Rittal multi-functional adaptors use modern, practical technology to set standards in terms of contact reliability, assembly rationalisation and configuration diversity of switchgear: Multifunctional busbar contacting: ● The contact springs, mounted in a “floating” configuration in the adaptor section, ensure the equalisation of levels between the bar and the contact track. In this way, optimum adaptation to the busbar and loss-free, safe power transission is achieved thanks to pocket contacting via three contact surfaces. ● Self-locking and unlockable adaptor mounting.
34
Multi-functional component adaptation ● Support rails universally positionable, both fixed and sliding, as well as support rails secured via snapfastening, ensure fast assembly and servicing for power circuit-breakers and motor starter combinations. ● Mounting clip for additional mounting of motor starter combinations. ● The cable chamber beneath the equipment support rails provides plenty of space for control wiring.
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Multi-functional component adaptors 12 A/25 A (3-pole) 3
57
45
4
57
45
39
45
57
100
234
234
5
5
A
168.5
B
234
5
67.5
39
2
39
1
1 + 2
5
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035, RAL 9011 (chassis)
For snap-on mounting Construction width Rated current up to Rated operating voltage Cable outlet Connection cables1)
Support rails
Qty. Height A B
Packs of For 5 mm bar thickness Model No. SV For 10 mm bar thickness Model No. SV Accessories Packs of Support rails 5 Width 45 mm, height 10 mm Plug-in connector 1 Mounting clip 5 1) AWG = American Wire Gauges AWG 14 = 2.08 mm2 2.5 mm2 AWG 12 = 3.31 mm2 4 mm2
3 – 5
6
6
Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79. Current carrying capacity of the supply cables fitted as standard, see page 79.
Page
1
2
3
4
5
6
45 mm 12 A 690 V~ top AWG 14 1 10 mm – – 1
45 mm 25 A 690 V~ top AWG 12 1 10 mm – – 1
45 mm 25 A 690 V~ top AWG 12 2 10 mm 68.5 mm 100 mm 1
45 mm 25 A 690 V~ top AWG 12 2 10 mm 55 mm 125 mm 1
45 mm 25 A 690 V~ top AWG 12 2 (1 variable) 10 mm variable variable 1
45 mm 25 A 690 V~ bottom AWG 12 2 10 mm – – 1
9320.160
9320.180
9320.200
9320.440
9320.220
9320.240
9320.170
9320.190
9320.210
9320.450
9320.230
9320.250
9320.090
9320.090
9320.090
9320.090
9320.090
9320.090
60
9320.110 9320.140
9320.110 9320.140
9320.110 9320.140
9320.110 9320.140
9320.110 9320.140
– 9320.140
60 60
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
35
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Multi-functional component adaptors 25 A (3-pole) 4
57
90
57
99
234
B
B
5
234
39
3
5
2
39
1
45
45 54
A
A
45
1
2 57
8
57
45
234
5 B
5
4
Page
1
2
3
4
4
90 mm 25 A 690 V~ top AWG 12 – 2 10 mm 68.5 mm 100 mm 1
99 mm 25 A 690 V~ top AWG 12 – 2 10 mm 43 mm 125 mm 1
108 mm 25 A 690 V~ top AWG 12 – 2 10 mm 43 mm 90 mm 1
45 mm 25 A 690 V~ top – 16 mm2 2 (1 variable) 10 mm variable variable 1
45 mm 25 A 690 V~ top/bottom – 16 mm2 2 10 mm 68.5 mm 100 mm 1
9320.380
9320.400
9320.420
9320.260
9320.280
9320.390
9320.410
9320.430
9320.270
9320.290
5
9320.090
9320.090
–
9320.090
9320.090
60
5
–
9320.100
9320.100
–
–
60
1 5
– 9320.140
– 9320.140
– –
9320.110 9320.140
– 9320.140
60 60
Qty. Height A B
Packs of For 5 mm bar thickness Model No. SV For 10 mm bar thickness Model No. SV Accessories Support rails Width 45 mm, height 10 mm Support rails Width 54 mm, height 10 mm Plug-in connector Mounting clip 1) AWG = American Wire Gauges AWG 12 = 3.31 mm2 4 mm2
54 54
3
For snap-on mounting Construction width Rated current up to Rated operating voltage Cable outlet Connection cables1) Connection of round conductors up to
Support rails
B
Current carrying capacity of the supply cables fitted as standard, see page 79.
A
Colour: RAL 7035, RAL 9011 (chassis)
Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79.
A
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0.
234
39
39
10
Packs of
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 36
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Multi-functional component adaptors 40 A (3-pole) 54
57
54
57
57
54
100
234
5
234
234
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035, RAL 9011 (chassis)
Packs of For 5 mm bar thickness Model No. SV For 10 mm bar thickness Model No. SV Accessories Support rails Width 54 mm, height 10 mm 1) AWG = American Wire Gauges AWG 10 = 5.26 mm2 6 mm2
2
4
3
Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79. Current carrying capacity of the supply cables fitted as standard, see page 79.
For snap-on mounting Construction width Rated current up to Rated operating voltage Cable outlet Connection cables1) Connection of round conductors up to Support rails
68.5
5
68.5
118
100
100
234
5
67.5
39
57
54
4
39
3
39
2
39
1
Qty. Height
1
2
3
4
4
54 mm 40 A 690 V~ top AWG 10 – 2 10 mm 1
54 mm 40 A 690 V~ top AWG 10 – 1 15 mm 1
54 mm 40 A 690 V~ bottom AWG 10 – 2 10 mm 1
54 mm 40 A 690 V~ top – 16 mm2 2 10 mm 1
54 mm 40 A 690 V~ top/bottom – 16 mm2 2 10 mm 1
9320.300
9320.460
9320.320
9320.340
9320.360
9320.310
9320.470
9320.330
9320.350
9320.370
9320.100
–
9320.100
9320.100
9320.100
Page
Packs of 5
60
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
37
Reliable function at high currents
NH bus-mounting on-load isolator, size 00 to 3 ● Mechanical attachment and electrical contact with secure clamping screw attachment. The cable outlet is easily converted to top or bottom with the same device. ● Choice of electromechanical or electronic fuse monitoring. ● Type-tested to DIN EN 60 947-3. ● Contact hazard protection plate, two-piece, with service-friendly central unlatching to comply with BGV A3 (formerly VBG 4).
38
NH fused isolator, size 00 ● With a construction width of just 50 mm, the NH fused isolator sets new standards in compact, space-saving configuration. ● Thanks to the double-break per phase in the switching operation, particularly high switching values are achieved. ● User-friendly direct connection of round conductors with additional prism clamps up to 95 mm2, thanks to the stepped arrangement of the connection clamps.
Rittal RiLine60
Bus-mounting fuse bases for snap-on mounting or clamping screw attachment The three-pole components ensure reliable-contact, shake-proof connection with the busbars: ● A high level of contact stability and avoidance of contact heat and scorch marks thanks to the contact plate system, i.e. the fuse inserts do not contact the busbars directly. This prevents the busbars from being destroyed by contact fire if the fuse screw cap is inadequately tightened or is tightened under load during maintenance.
Rittal RiLine60
● There are integrated screw terminals on the underside
of the components for clamping screw attachment, and special spring-loaded foot pieces on the components for snap-on mounting. ● Safety is afforded by the Rittal Contact-Plus system. The contact plate system effectively separates electrical contact-making from mechanical attachment (snap-on mounting). ● Optimum cable routing on the outlet side, thanks to adequate recesses on the component body.
39
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Bus-mounting fuse bases (3-pole) D
6
D
B
60
230
3
60
2
230
1
C
A
1 – 3
7
C
A
5 + 6
with 4 + 6
8
Material: Bus-mounting fuse base: Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0.
4
5
7
Colour: RAL 7035
Contact hazard protection cover: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0.
For clamping screw attachment Packs of Type Width (A) Rated current Rated operating voltage Terminal for round conductors1) Tightening torque ● Assembly screw ● Terminal screw For 5/10 mm bar thickness 10 Model No. SV Accessories Contact hazard protection cover 4 10 Model No. SV Extension cover 5 10 Model No. SV End caps 6 for rail system with base tray 10 Model No. SV End caps for rail system without base tray 10 Model No. SV Side cover 7 10 Model No. SV Identification labels 8 100 Model No. SV Width (A) mm Spacing (B) mm Depth (C) mm2) with base tray Depth (D) mm3) for rail system without base tray 1) Wire end ferrules should be used with fine wire conductors. 2) Bottom end cap 3) Top end cap
1
2
3
D 02-E 18 (adaptor sleeve) 27 mm 63 A 400 V~ 1.5 – 16 mm2
D II-E 27 (adaptor screw) 42 mm 25 A 500 V~ 1.5 – 16 mm2
D III-E 33 (adaptor screw) 57 mm 63 A 690 V~ 1.5 – 16 mm2
2 Nm 2.5 Nm
2 Nm 2.5 Nm
2 Nm 2.5 Nm
3418.000
3427.000
3433.000
3419.000
3428.000
3434.000
3421.000
3430.000
3436.000
3420.010
3429.010
3435.010
3420.000
3429.000
3435.000
3093.000
3093.000
3093.000
9320.080
9320.080
9320.080
27 57 67
42 40 71.5
57 40 71.5
47 67
51.5 71.5
51.5 71.5
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 40
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Bus-mounting fuse bases (3-pole) D
6
D
B
60
230
3
60
2
230
1
C
A
1 – 3
7
C
A
5 + 6
with 4 + 6
8
Material: Bus-mounting fuse base: Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0.
4
5
7
Colour: RAL 7035
Contact hazard protection cover: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0.
For snap-on mounting
Packs of
Type Width (A) Rated current Rated operating voltage Terminal for round conductors1) Tightening torque ● Terminal screw For 5 mm bar thickness 10 Model No. SV For 10 mm bar thickness 10 Model No. SV Accessories Contact hazard protection cover 4 10 Model No. SV Extension cover 5 10 Model No. SV End caps 6 for rail system with base tray 10 Model No. SV End caps for rail system without base tray 10 Model No. SV Side cover 7 10 Model No. SV Identification labels 8 100 Model No. SV Width (A) mm Spacing (B) mm Depth (C) mm2) with base tray Depth (D) mm3) for rail system without base tray 1) Wire end ferrules should be used with fine wire conductors. 2) Bottom end cap 3) Top end cap
1
2
3
D 02-E 18 (adaptor sleeve)
D II-E 27 (gauge ring)
D III-E 33 (gauge ring)
36 mm
42 mm
57 mm
63 A
25 A
63 A
400 V~
500 V~
690 V~
1.5 – 16 mm2
1.5 – 16 mm2
1.5 – 16 mm2
2.5 Nm
2.5 Nm
2.5 Nm
3422.000
3520.000
3530.000
3423.000
3521.000
3531.000
3424.000
3428.000
3434.000
–
3430.000
3436.000
3425.010
3429.010
3435.010
3425.000
3429.000
3435.000
3093.000
3093.000
3093.000
9320.080
9320.080
9320.080
36 57 67
42 40 71.5
57 40 71.5
47 67
51.5 71.5
51.5 71.5
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
41
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH fused isolators, size 00 (3-pole) 13
4–
13
4–
50
19
1*
19
1*
300
300
403.4
403.4
75
75
50
1 2
Material: Cover, strip chassis: Fibreglass-reinforced polyamide Contact tracks: Silver-plated hard copper
Design Size Rated current Rated operating voltage Cable outlet Type of connection Tightening torque ● Assembly screw ● Terminal screw For bar thickness Model No. SV Accessories Side panel Identification label support Micro-switch Lug terminal connection parts Clamp-type terminal connection
1
2
* Off-load position
Technical information, see page 80.
Packs of
1
2
Size 00 160 A 690 V~ top Screw M8
Size 00 160 A 690 V~ bottom Screw M8
1
6 Nm 14 Nm 5/10 mm 3591.020
6 Nm 14 Nm 5/10 mm 3591.030
2 6 5 1 set 1 set
9341.230 3595.010 3071.000 3592.020 3592.010
9341.230 3595.010 3071.000 3592.020 3592.010
Page
60 61 61 62 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 42
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH on-load isolators, size 000 (3-pole) 69
2
.5
141.5
1
89
Material: Chassis, lid, contact hazard protection: Fibreglass-reinforced polyamide Contact tracks: Silver-plated hard copper
Technical information, see page 80.
Size
Packs of
Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Tightening torque ● Terminal screw 1 Model No. SV 1 Also required Busbar adaptor Accessories Micro-switch 5 1) 160 A at 95 mm2 connection cross-section (95 mm2 connector pieces available on request).
2
90
Busbar adaptor
36.5
For mounting SV 3431.000 on 60 mm busbar systems.
115
Material: Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0.
Size 000 100 A (160 A)1) 690 V~ top/bottom Terminal 1.5 – 50 mm2
Page
3 Nm 3431.000 see below 3071.000
For bar thickness mm 5 10
61
Packs of
Model No. SV
1 1
9320.040 9320.050
115
Colour: RAL 7035 35
Supply includes: 35 mm2 connection cables fitted as standard.
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 Rittal RiLine60
43
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH bus-mounting on-load isolators, size 00 (3-pole) 33
33
10
6
10
4
33
33
10
6
4
10
33
10
4
194
194
194
33
40
6
10
3
40
2
40
1
28
1
Material: Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated
2
3
69
Supply includes: Top and bottom covers. Technical information, see page 80 – 84.
Size Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw
Packs of
Size 00 160 A 690 V~/500 V~1) top/bottom
Page
Box terminal 4 – 95 mm2 13 x 13 mm
Screw M8 up to 95 mm2 20 x 5 mm 6 Nm 12 Nm 5/10 mm 9343.010
1
6 Nm 4.5 Nm 5/10 mm 9343.000
2
with electronic fuse monitoring1) Model No. SV
1
9343.020
9343.030
3
with electromechanical fuse monitoring Model No. SV
1
9343.040
9343.050
Accessories Micro-switch 5 3071.000 Connection space cover 2 9344.520 Prism terminal 3 – 1) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring.
3071.000 9344.520 9344.600
For bar thickness 1 Model No. SV
61 61 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 44
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH bus-mounting on-load isolators, size 1 (3-pole) 2
3
4 18 57
11
0
57
4 18 57
11
0
57
298
298
98
98
1
1
2
11
0
57
98
4 18 57
28
Supply includes: Top and bottom covers.
298
Material: Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated
Technical information, see page 80 – 84.
69
3
Size Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw
Packs of
Size 1 250 A 690 V~/500 V~1) top/bottom
Page
Box terminal 35 – 150 mm2 2) 20 x 14 mm
Screw M10 up to 150 mm2 32 x 10 mm 6 Nm 20 Nm 5/10 mm 9343.110
1
6 Nm 12 Nm 5/10 mm 9343.100
2
with electronic fuse monitoring1) Model No. SV
1
9343.120
9343.130
3
with electromechanical fuse monitoring Model No. SV
1
9343.140
9343.150
For bar thickness 1 Model No. SV
Accessories Micro-switch 2 9344.510 Connection space cover 2 9344.530 Box terminal 3 – Arcing chamber 3 9344.680 1) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors 50 – 150 mm2.
9344.510 9344.530 9344.610 9344.680
61 61 62 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 Rittal RiLine60
45
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH bus-mounting on-load isolators, size 2 (3-pole) 3
0 21 65
13
0
65
0 21 65
13
0
65
298
298
98
2
98
1
28
1
2
13
0
65
98
0 21 65
Supply includes: Top and bottom covers.
298
Material: Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated
Technical information, see page 80 – 84.
69
3
Size Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw
Packs of
Size 2 400 A 690 V~/500 V~1) top/bottom
Page
Box terminal 95 – 300 mm2 2) 32 x 20 mm
Screw M10 up to 240 mm2 50 x 10 mm 8 Nm 20 Nm 5/10 mm 9343.210
1
8 Nm 20 Nm 5/10 mm 9343.200
2
with electronic fuse monitoring1) Model No. SV
1
9343.220
9343.230
3
with electromechanical fuse monitoring Model No. SV
1
9343.240
9343.250
For bar thickness 1 Model No. SV
Accessories Micro-switch 2 9344.510 Connection space cover 2 9344.540 Box terminal 3 – Arcing chamber 3 9344.680 1) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors 120 – 300 mm2.
9344.510 9344.540 9344.620 9344.680
61 61 62 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 46
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH bus-mounting on-load isolators, size 3 (3-pole) 1
2
13
3
13
0
0
0
80
0
80
298
298
98
25 80
98
25 80
28
1
2 13
0
0
80
98
25 80
Supply includes: Top and bottom covers.
298
Material: Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated
Technical information, see page 80 – 84.
69
3
Size Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw
Packs of
Size 3 630 A 690 V~/500 V~1) top/bottom
Page
Box terminal 95 – 300 mm2 2) 32 x 20 mm
Screw M10 up to 300 mm2 50 x 10 mm 8 Nm 20 Nm 5/10 mm 9343.310
1
8 Nm 20 Nm 5/10 mm 9343.300
2
with electronic fuse monitoring1) Model No. SV
1
9343.320
9343.330
3
with electromechanical fuse monitoring Model No. SV
1
9343.340
9343.350
For bar thickness 1 Model No. SV
Accessories Micro-switch 2 9344.510 Connection space cover 2 9344.550 Box terminal 3 – Arcing chamber 3 9344.680 1) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors 120 – 300 mm2.
9344.510 9344.550 9344.620 9344.680
61 61 62 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 Rittal RiLine60
47
Rittal RiLine60 busbar systems 800 A (60 mm) Busbar supports (4-pole) 2
1
3
4
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
5
Short-circuit protection diagram, see page 69. Technical information for the calculation of rated currents, see page 71.
1 With attachment holes
on the inside
Colour: RAL 7035
Design Packs of Number of poles Bar centre distance For busbars E-Cu Tightening torque ● Assembly screw (M5 x 25) ● Cover attachment Model No. SV 4 Accessories 2 End covers for contact hazard protection on the sides 2 Spacers for SV 9340.004 12 1) If 12 x 5/10 mm busbars are used, the spacer SV 9340.090 is additionally required.
1
Page
4-pole 60 mm 12 x 5/10 mm1), 15 x 5 – 30 x 10 mm 3 – 5 Nm 1 – 3 Nm 9340.004 9340.074 9340.090
55
Packs of
Model No. SV
Page
6 6 6 6 6 6 6 6 6
3580.000 3580.100 3581.000 3581.100 3582.000 3585.000 3583.000 3584.0002) 3586.0002)
10
3092.000
63
3 3 3
9350.075 9320.020 9320.030
64 64 64
Busbars E-Cu To DIN EN 13 601. Length: 2400 mm/bar. Dimensions mm 12 x 5 12 x 10 15 x 5 15 x 10 20 x 5 20 x 10 25 x 5 30 x 51) 30 x 101) Accessories Busbar cover section (length 1 m/each) Busbar connector for E-Cu 3 12 x 5 – 15 x 10 mm (single connection) 4 20 x 5 – 30 x 10 mm (single connection) 5 20 x 5 – 30 x 10 mm (bayed connection)3) 1) Other busbar lengths, see page 63. 2) Tin-plated version available on request. 3) From enclosure to enclosure.
Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 48
Rittal RiLine60
Rittal RiLine60 busbar systems 800 A (60 mm) System components (4-pole) 1
Base tray
2
For rear contact hazard protection of the flat bar assembly. Length (L) mm 1100
Packs of 2
Model No. SV 9340.134
Cover section
May be cut to length as required; for clip-on mounting to the base tray. Length (L) mm 1100
Packs of 2
Model No. SV 9340.214
Base tray and cover section Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0.
1
Colour: RAL 7035 2
Note: If the cover section is mounted from the front, the support panel (SV 9340.224) is needed for stability.
Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability.
Packs of 5
Model No. SV 9340.224
Material: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60
49
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar supports PLUS (4-pole) 3
1
3
2
4
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
5
6 1 Rittal 30 x 10 PLUS
Short-circuit protection diagram, see page 69.
2 Rittal PLS 1600 PLUS
Technical information for the calculation of rated currents, see page 71.
Colour: RAL 7035 For system Number of poles Bar centre distance busbars E-Cu 30 x 10 mm For PLS special busbars (PLS 1600) Tightening torque ● Assembly screw (M6 x 20) ● Cover attachment Model No. SV Accessories 3 End covers for contact hazard protection on the sides
Busbars made from E-Cu
Packs of
1 Rittal 30 x 10 PLUS 4-pole 60 mm –
2 Rittal PLS 1600 PLUS 4-pole 60 mm –
4
3 – 5 Nm 5 – 7 Nm 9342.014
3 – 5 Nm 5 – 7 Nm 9342.004
2
9342.074
9342.074
Detailed drawing: SV 9661.300 to .380, see page 63.
For system Rittal 30 x 10 PLUS Rittal PLS 1600 PLUS Size 30 x 10 mm – Cross-section (bar thickness) – 900 mm2 (10 mm)1) For enclosure width Length Model No. Length Model No. Packs of Packs of mm mm SV mm SV 3002) 265 2 9661.330 – – – 4002) 365 2 9661.340 – – – 6002) 565 2 9661.360 495 3 3527.000 8002) 765 2 9661.380 695 3 3528.000 10002) 965 2 9661.300 895 3 3528.010 12002) 1165 2 9661.320 1095 3 3529.000 Variable 2400 6 3586.000 2400 1 3516.000 Accessories 4 PLS busbar connector (single connection) – – – – 3 3514.000 5 PLS busbar connector (bayed connection)3) – – – – 3 3515.000 6 PLS expansion connectors4) – – – – 3 9320.070 Baying bracket for SV 9661.300 to .380 (bayed connection) 95 4 9661.350 Single connection – 3 9320.020 – – – Busbar connector for SV 3586.000 Baying connection3) – 3 9320.030 – – – Busbar cover section 1000 10 3092.000 – – – 1) PLS special busbars (1600 A). To order tin-plated version, please add extension .2X0 to the Model No. Delivery times available on request. 2) For Rittal TS 8/ES enclosure systems. 3) From enclosure to enclosure. 4) Two PLS rail connectors (single connection) are required to fit one expansion connector.
Page
64 64 65 63 64 64 63
Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 50
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) System components (4-pole) 1
Base tray
2
For rear contact hazard protection of the busbar assembly PLUS. Length (L) mm 1100
Packs of 2
Model No. SV 9342.134
Cover section
May be cut to length as required; for clip-on mounting to the base tray. Length (L) mm 1100
Packs of 2
Model No. SV 9340.214
Base tray and cover section Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0. 1
Colour: RAL 7035 Note: If the cover section is mounted from the front, the support panel (SV 9340.224) is needed for stability.
2
Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability.
Packs of 5
Model No. SV 9340.224
Material: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60
51
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar connection adaptor (4-pole) 1
2
2
1
Material: Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0.
2
Colour: RAL 7035 Supply includes: Cover.
Design (4-pole) Rated current up to Rated operating voltage Connection of round conductors ● Fine wire with wire end ferrule ● Multi-wire Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw For bar thickness Outlet top/bottom Model No. SV Outlet at top Model No. SV Outlet at bottom Model No. SV Accessories Laminated copper bars
Packs of
1
2
125 A 690 V~
250 A 690 V~
10 – 25 mm2 16 – 35 mm2 10 x 7.8 mm
35 – 120 mm2 35 – 120 mm2 18.5 x 15.5 mm
2 Nm 2 – 3 Nm 5/10 mm
4 – 6 Nm 12 Nm 5/10 mm
1
9342.224
9342.254
1
9342.234
9342.264
1
9342.244
9342.274
Page
65
Busbar systems Page 48 – 51 Connection clamps Page 16 Component adaptors Page 54 52
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar connection adaptor (4-pole) 1
2
1 SV 9342.310 with SV 9342.314
Material: Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0.
Colour: RAL 7035 Supply includes: Cover.
2 SV 9342.320 with SV 9342.324
Design Rated current up to Rated operating voltage Outlet Connection of round conductors ● Fine wire with wire end ferrule ● Multi-wire Clamping area for laminated copper bars ● For 5 mm bar thickness ● For 10 mm bar thickness Tightening torque For bar thickness Busbar connection adaptors (3 x 1-pole) Model No. SV Also required Connection adaptor (expansion set for 4-pole configuration) Accessories Laminated copper bars
Packs of
1
2
800 A 690 V~ top/bottom
1600 A 690 V~ top/bottom
95 – 185 mm2 95 – 300 mm2
– –
33 x 27 mm 33 x 22 mm 12 – 14 Nm 5/10 mm
65 x 27 mm 65 x 22 mm 15 – 20 Nm 5/10 mm
1 set (3)
9342.310
9342.320
1
9342.314
9342.324
Page
65
Busbar systems Page 48 – 51 Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60
53
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Circuit-breaker component adaptors 160 A/250 A (4-pole)
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
1 SV 9342.504
2 SV 9342.604
1 SV 9342.514
2 SV 9342.614
2
Supply includes: Terminal cover and sliding blocks for switchgear attachment.
Colour: RAL 7035
Design Construction width Length Rated current up to Rated operating voltage Connection clamp Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Terminal screw ● Rail attachment ● Switchgear attachment ABB For switchgear Merlin Gerin make/model Moeller Electric Siemens For bar thickness Cable outlet at the top1) Model No. SV Cable outlet at the bottom1) Model No. SV 1) Switch outlet or outgoing cable.
Packs of
1
2
120 mm 277 mm 160 A 690 V~ Box terminal 35 – 120 mm2 18.5 x 15.5 mm
140 mm 310 mm 250 A 690 V~ Box terminal 35 – 120 mm2 18.5 x 15.5 mm
12 Nm 4 – 6 Nm 1.5 Nm T1 (160 A), T2 (160 A) NSC100 NZM1-4 (125 A) – 5/10 mm
12 Nm 4 – 6 Nm 1.5 Nm T3S (250 A), T4V (315 A) NS100, NS160, NS250L NZM2-4 (250 A) VL160X, VL160, VL250 5/10 mm
1
9342.504
9342.604
1
9342.514
9342.614
Busbar systems Page 48 – 51 Busbar connection adaptors Page 52/53 Connection clamps Page 16 54
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Spacers for RiLine60 busbar supports (flat busbar system) For adapting 12 x 5 and 12 x 10 mm size busbars. For busbar supports ● SV 9340.000/.010 (3-pole), see page 8. ● SV 9340.004 (4-pole), see page 48.
Connection pin for OM and OT adaptors/supports For the mechanical connection of adaptors and supports.
Packs of 12
Model No. SV 9340.090
Packs of 20
Model No. SV 9340.280
Material: PA 6.6 Colour: RAL 5015
Insert strip for OM and OT adaptors/supports To extend the construction width in a 10 mm pitch pattern. May be bayed as often as required on both sides. With integral cable duct.
For design OM OT
Packs of 2 2
Model No. SV 9340.290 9341.290
For SV 9342.700 SV 9342.710
Packs of 4 (1 set)
Model No. SV
Material: PA 6.6 Colour: RAL 7035 Supply includes: 6 connection pins.
Insert strip for circuit-breaker component adaptors To extend the construction width from 140 mm to 190 mm. Width: 25 mm.
9342.720
Material: ABS Colour: RAL 7035 Note: 4 units (1 set) are needed to widen a component adaptor.
Rittal RiLine60
55
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Sliding blocks for circuit-breaker component adaptor (3-pole) For additional power circuit breakers with more than two attachment points.
Support frame
For circuit-breaker component adaptor
With threaded insert
SV 9342.500/.510 SV 9342.540/.550 SV 9342.600/.610
Packs Model No. of SV
M3/M4
6
9342.560
M4/M5
6
9342.640
Packs of
Model No. SV
5 5 5
9341.800 9341.810 9341.820
Packs of
Model No. SV
5 5 5
9341.830 9341.840 9341.850
For adaptor width 45 mm
for OM and OT adaptors/supports For use as a spare or for the configuration of replacement assemblies.
For design OM OT OM/OT
Material: PA 6.6
Width (B) mm 45 45 45
Length (L) mm 170 195 237
For adaptor width 55 mm
L
Width (B) mm
OM OT OM/OT
55 55 55
Length (L) mm 170 195 237
8
5
For design
B
Support frame with fitted sub-unit, for OM and OT Premium adaptors To prepare spare assemblies with fully prewired motor starters for OM/OT Premium adaptor (SV 9340.900/.910, 9341.900).
Packs of 2
Model No. SV 9341.970
Connection data of the sub-unit: 3 main contacts (1.5 – 6 mm2), 690 V~ 8 auxiliary contacts (0.5 – 2.5 mm2), 300 V~ Material: PA 6.6 Supply includes: Sub-unit, pin block, support bar and support frame support.
56
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Support frame supports for OM adaptors To reinforce support frames 45 x 237 mm and 55 x 237 mm for use on OM adaptors.
Packs of 10
Model No. SV 9340.800
Material: PA 6.6
PinBlock for support frames For reliable attachment and positioning of the contactor on motor starter combinations, for simple clip-on mounting onto the support frame. Individual vertical positioning is achieved by relocating the PinBlock.
For support frames 45 mm wide 55 mm wide
Packs of 5 5
Model No. SV 9342.800 9342.810
Material: PA 6.6
PinBlock Plus for starters with increased contactor attachment Mounted by simply clipping onto the PinBlock (SV 9342.800/.810).
Packs of 5
Model No. SV 9342.820
Material: PA 6.6
Cable set Pre-assembled connection cables for individual connection of switchgear, top-mounted on OM/OT adaptors with tension spring clamps. Length: 130 mm. Material: PVC insulation. Temperature-resistant up to 105°C. Wire ends ultrasonically compressed at both ends. Note: For current carrying capacity of the insulated supply cables, see page 79.
Rittal RiLine60
Design Packs of AWG 14 = 15 2.08 mm2 2.5 mm2 AWG 12 = 15 3.31 mm2 4 mm2 AWG 10 = 15 5.26 mm2 6 mm2 AWG 8 = 6 8.37 mm2 10 mm2 AWG 6 = 6 13.3 mm2 16 mm2 AWG = American Wire Gauges
Model No. SV 9340.850 9340.860 9340.870 9340.880 9340.890
57
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories
Connection bracket for circuit-breaker component adaptors Pre-assembled, laminated flat copper for connecting standard commercially available moulded case circuit-breakers (MCCB).
SV 9342.570
Insulation: Vinyl compound. Temperature resistant up to 105°C. Fire protection corresponding to UL 94-V0.
Dimensions1) mm
For circuit-breaker component adaptor
For connecting moulded case circuit-breakers (MCCB), make (model)
Packs of2)
Model No. SV
6 x 9 x 0.8
SV 9342.500/.510 SV 9342.540/.550
Moeller (NZM1)
3
9342.570
ABB (T3), GE (FE) Merlin Gerin (NS100/160/250), Telemecanique (GV7) 10 x 15.5 x 0.8 SV 9342.600/.610 ABB (S3), Moeller (NZM2), Siemens (VL250) Siemens (VL160X, VL160) ABB (T5) ABB (S5), 10 x 32.0 x 1.0 SV 9342.700/.710 Merlin Gerin (NS400/630) Moeller (NZM3) 1) Number of lamina x lamina width x lamina thickness 2) 3 = 1 set
Model No. SV
SV 9342.660 – SV 9342.690
Material: Electrolyte copper F20
9342.660 9342.670 9342.680 9342.690 9342.770 9342.780 9342.790
A mm 26 19 23 23 26 29 28
B mm 65 66 71 67 51 57 62
C mm 43 36 40 40 43 46 38
3
9342.660
3
9342.670
3
9342.680
3 3
9342.690 9342.770
3
9342.780
3
9342.790
D mm 9 10 9 11 9 12 14
E mm Ø 10 Ø 10 Ø 10 Ø7 Ø 12 Ø 12 Ø 12
SV 9342.770 – SV 9342.790
ST-Combi connector for OM and OT Premium adaptors May be used as a spare. With tension spring clamp at the outlet end. Material: PA 6.6
58
Design 3-pole 1.5 – 4 mm2 8-pole 0.25 – 2.5 mm2
Packs of
Model No. SV
5
9341.980
5
9341.990
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Support rails 35 x 10 mm
For attaching to the adaptor section
for OM and OT adaptors/supports Material: PA 6.6 Supply includes: Assembly screws.
Design TS 45C1) TS 45D TS 55C1) TS 55D 1) With
Width mm
Packs of
Model No. SV
45 45 55 55
5 5 5 5
9342.850 9342.860 9342.920 9342.930
anti-slip guard for motor circuit-breaker.
For attaching to the support frame Width Packs of Model No. SV mm 1) 45 5 9342.830 TS 45A TS 45B 45 5 9342.840 TS 45B-V2) 45 5 9342.870 TS 55A1) 55 5 9342.900 TS 55B 55 5 9342.910 TS 55B-V2) 55 5 9342.940 1) With anti-slip guard for motor circuit-breaker. 2) With latch for retrospective locking of the support rail after the switchgear has been assembled. Design
Support rails 35 x 7.5 mm for OM and OT adaptors/supports For assembly on 55 mm wide OM and OT adaptors/supports with 10 mm wide adaptor extension pieces mounted on the right and left. Arrangement of the mounting hole for central configuration on 55 mm wide adaptor section or support frame.
Width mm 72
Packs of
Model No. SV
5
9342.980
Packs of
Model No. SV
5 5
9342.880 9342.950
Packs of
Model No. SV
5
9320.120
Material: Sheet steel, zinc-plated, passivated Supply includes: Assembly screws and side end brackets.
Support rails 35 x 15 mm for OM and OT adaptors For attaching to the adaptor section. Material: Sheet steel, zinc-plated, passivated
Width mm 45 55
Supply includes: Assembly screws and side end brackets.
Support rail 35 x 15 mm for component adaptors SV 9342.400/.410 Material: Sheet steel, zinc-plated, passivated
Width mm 72
Supply includes: Assembly screws and side end brackets.
Rittal RiLine60
59
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Support rails 35 x 10 mm for multi-functional component adaptors Material: PA 6.6
Width mm 45 54
Packs of
Model No. SV
5 5
9320.090 9320.100
Supply includes: Assembly screws.
Plug-in connector for multi-functional component adaptors (45 mm construction width) For fitting the AS-interface load feeder module with matching support 3RK1 901-3CA00 (Siemens) to the multi-functional component adaptor.
Mounting clip for multi-functional component adaptors (45 mm construction width) For additional latching of motor starter combinations.
Packs of 1
Model No. SV 9320.110
Packs of 5
Model No. SV 9320.140
Packs of 2
Model No. SV 9341.230
Supply includes: Support rails, 45 mm wide.
Cover for NH fused isolators, size 00 Increases contact hazard protection between the strip chassis and the base tray.
Colour: RAL 7035
40
Material: PVC
50 23
60
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Identification label support for NH fused isolators, size 00 For clip-on mounting on the isolator housing.
Connection space cover for NH isolators ● For extending the contact hazard protection cover, e.g. when using ring terminals with a long collar. ● Bayable as required at the top and bottom.
Packs of 6
For NH isolators Size 00 Size 1 Size 2 Size 3
Model No. SV 3595.010
Packs of 2 2 2 2
Model No. SV 9344.520 9344.530 9344.540 9344.550
Material: Polyamide PA6 T
Model No. SV
B H
Micro-switch for NH isolators/NH fused isolators, size 00 To indicate the switch position of the NH unit (cover).
9344.520 9344.530 9344.540 9344.550
W (B) mm 106 184 210 250
H mm 46 70 70 70
D (T) mm 37 42 42 42
For NH unit Packs of Model No. SV 1 Size 000/size 00 5 3071.000 2 Size 1 – 3 2 9344.5101) 1) Plastic lug for attaching the micro-switch to the isolator chassis.
1
2
Mounting set For mounting the NH on-load isolator, size 000, on 35 mm support rails to DIN EN 60 715 (7.5 mm/15 mm high).
Rittal RiLine60
Packs of 1
Model No. SV 3432.000
61
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Lug terminal connection parts for NH fused isolators size 00 For connecting laminated copper bars and round conductors 1.5 to 25 mm2. Clamping area: 16 x 10 mm. Tightening torque: Terminal screw 4 Nm.
Clamp-type terminal connection
Packs of 1 set
Model No. SV 3592.020
Packs of 1 set
Model No. SV 3592.010
for NH fused isolators size 00 For the connection of round conductors 1.5 to 95 mm2. Tightening torque: Terminal screw 4 Nm.
Prism terminals/box terminals for NH isolators, sizes 00 to 3 with screw terminal For direct connection of round and sector-shaped conductors and laminated copper bars.
Design 1 1 Prism terminals 2 Box terminals
For NH isolators
Clamping area for laminated copper bars
Size 00 Size 1 Size 2/3
– 20 x 14 mm 32 x 20 mm
Connection Tightening Packs Model No. Round Sector-shaped torque of SV conductors conductors 2 2 10 – 70 mm 3 Nm 3 9344.600 10 – 70 mm 35 – 150 mm2 50 – 150 mm2 12 Nm 3 9344.610 95 – 300 mm2 120 – 300 mm2 20 Nm 3 9344.620
2
Arc chambers for NH isolators, sizes 1 to 3 To increase switching capacity.
Packs of 3
Model No. SV 9344.680
Technical specifications: See table “NH isolators (utilisation category)”, page 80.
62
Rittal RiLine60
Busbars and accessories Busbars made from E-Cu To DIN EN 13 601.
Length: 2400 mm/bar Dimensions mm 12 x 5 15 x 5 20 x 5 25 x 5 30 x 5
Packs of
Model No. SV
6 6 6 6 6
3580.000 3581.000 3582.000 3583.000 3584.0001)
12 x 10 6 15 x 10 6 20 x 10 6 30 x 10 6 1) Tin-plated version available on request.
3580.100 3581.100 3585.000 3586.0001)
Suitable for TS 8 enclosures For enclosure width mm
Packs of
300 400 600 800 1000 1200 Accessories Baying bracket E-Cu
2 2 2 2 2 2
30 x 5 Length mm (L) Model No. mm SV 265 9661.335 365 9661.345 565 9661.365 765 9661.385 965 9661.305 1165 9661.325
4
95
9661.355
30 x 10 mm Model No. SV 9661.330 9661.340 9661.360 9661.380 9661.300 9661.320
9661.350
15 L ø1
1
15
SV 9661.300 – .385
Busbar cover section Contact hazard protection via full encapsulation of the busbars. May be cut to required length.
Packs of
Model No. SV
12 x 5 – 30 x 10
10 @1m
3092.000
20
.6
40.6
Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0.
For busbars mm
Rittal RiLine60
63
Busbars and accessories Busbar connectors
Material: SV 9350.075 Top part: St 37, nickel-plated surface finish Base: E-Cu
For connecting busbars, no drilling required.
SV 9320.020/SV 9320.030 Top part: Sheet steel, zinc-plated, passivated Contact plate: E-Cu, silver-plated Application of
For busbars mm
Single connection 1 2
12 x 5 – 15 x 10 20 x 5 – 30 x 10 1) From enclosure 2) Hex socket
Baying connection1) – – 3
–
Tightening torque
Packs of
Model No. SV
5 Nm/15 Nm2) 20 Nm 20 Nm
3 3 3
9350.075 9320.020 9320.030
to enclosure
– Screw M8 = 5 Nm – Grub screw M8 = 15 Nm
0
8–
A
0–
11
10
15
0
14 45
40
M8
M8
M8
1
2
M8
3
A = max. 10 mm
PLS busbar connectors For connecting the PLS special busbars; no drilling required. Material: E-Cu, nickel-plated
A
Model No. SV for system PLS 800 PLS 1600 A Single connection 3 3504.000 3514.000 B Baying connection1) 3 3505.000 3515.000 Tightening torque 10 – 15 Nm 15 – 20 Nm 1) From enclosure to enclosure (TS 8) For
Packs of
B 50
0
15
8–
12 0
1–
11
10
A
64
B
Rittal RiLine60
Busbars/laminated copper bars and accessories PLS expansion connectors For thermal and mechanical compensation during connection of PLS special busbars from enclosure to enclosure (TS 8). Material: E-Cu
A
Packs of
Model No. SV for system A PLS 800 B PLS 1600 9320.060 9320.070
3 Also required PLS 3504.000 3514.000 busbar connectors1) 1) Two busbar connectors are needed to fit one expansion connector.
B
85
Note: With a temperature increase of 30 K, the busbars will expand in length by around 0.5 mm/m. Consequently, the use of an expansion connector is recommended for busbar systems with lengths in excess of 3 m.
85
0
1–
11
0
1–
10
A
11
10
B
Laminated copper bars Rittal Flexibar “S” Length: 2000 mm/bar. Material: Cu lamina ● High-purity electrolyte copper F20
Short-circuit protection diagram, see page 85. Note: Universal support, see page 66.
Insulation ● High-strength vinyl compound ● Expansion 370 % ● Temperature range: –30°C to +105°C ● Flame retardant version to UL 94-V0 ● Dielectric strength: 20 kV/mm In In In at at at Packs of Model No. SV 2) 2) 50 K 30 K 10 K2) 8 x 6.0 x 0.5 165 A 125 A – 1 3565.010 6 x 9.0 x 0.8 250 A 220 A 120 A 1 3565.000 6 x 13.0 x 0.5 200 A 150 A 110 A 1 3566.000 4 x 15.5 x 0.8 300 A 210 A 140 A 1 3567.000 6 x 15.5 x 0.8 350 A 290 A 170 A 1 3568.000 10 x 15.5 x 0.8 450 A 350 A 190 A 1 3569.000 5 x 20.0 x 1.0 400 A 300 A 180 A 1 3570.000 5 x 24.0 x 1.0 450 A 370 A 230 A 1 3571.000 10 x 24.0 x 1.0 800 A 600 A 340 A 1 3572.000 5 x 32.0 x 1.0 550 A 470 A 280 A 1 3573.000 10 x 32.0 x 1.0 1000 A 800 A 460 A 1 3574.000 5 x 40.0 x 1.0 800 A 600 A 340 A 1 3575.000 10 x 40.0 x 1.0 1200 A 950 A 500 A 1 3576.000 5 x 50.0 x 1.0 900 A 700 A 400 A 1 3577.000 10 x 50.0 x 1.0 1400 A 1000 A 600 A 1 3578.000 10 x 63.0 x 1.0 1600 A 1240 A 715 A 1 3579.000 1) Number of lamina x lamina width x lamina thickness 2) The conductor temperature of the laminated copper bar is derived by adding the ambient temperature and the temperature increase together. Example: SV 3565.000 loaded with 220 A, i.e. the temperature increases by 30 K. At an ambient temperature of 35°C, this produces a resultant conductor temperature of 35°C + 30 K = 65°C. Configuration1) mm
Rittal RiLine60
65
Laminated copper bars and accessories Universal support For the attachment of laminated copper bars from 20 x 5 to 63 x 10 mm. Material: Fibreglass-reinforced, thermoplastic polyester (PBT). Fire protection corresponding to UL 94-V0.
Packs of 3
Model No. SV 3079.000
Short-circuit protection diagram, see page 85.
Supply includes: Screws and “U” nuts for mounting on PS/TS mounting rails. 49
23
15
18
15
30
Universal holder For the attachment of laminated copper bars from 40 x 5 to 100 x 10 mm. Material: Fibreglass-reinforced, thermoplastic polyester (PBT). Fire protection corresponding to UL 94-V0.
Packs of 3 set
Model No. SV 3079.010
Accessories: C rails 30/15, see Rittal main catalogue.
Supply includes: Screws and sliding nuts for attachment on C rails.
66
Rittal RiLine60
Technical information Busbar systems Rittal busbar systems When developing the Rittal SV busbar systems and their components, Rittal drew on the latest state of the art and the currently valid standards and regulations. These applications are used by specialist operations worldwide. As well as permanent in-house controls at Rittal, the quality of the SV components is further reinforced by a vast array of tests and approvals.
As product development is an on-going process, we reserve the right to make amendments in line with technical progress.
Basic regulations for SV busbar systems ● DIN EN 60 439-1 Low-voltage switchgear combinations Part 1: Type-tested and partially type-tested combinations ● DIN EN 60 947-1 Low-voltage switchgear Part 1: General specifications ● DIN EN 60 947-3 Low-voltage switchgear and controlgear: switches, disconnectors, switch disconnectors and fuse combination units ● DIN EN 60 664-1 Coordination of insulation for electrical operating equipment in low-voltage systems Part 1: Basic principles, requirements and tests ● DIN EN 60 999-1 Connector parts – Electrical copper conductors – Safety requirements for screw terminals and screwless terminals General and specific requirements for terminals for conductors from 0.2 mm2 up to and including 35 mm2
● DIN EN 60 999-2 Connector parts – Electrical copper conductors – Safety requirements for screw terminals and screwless terminals Part 2: Special requirements for terminals for conductors greater than 35 mm2 up to and including 300 mm2 ● DIN 43 671 Copper busbars, dimensioning for constant current ● DIN 43 673-1 Busbar drill holes and screw fastenings, busbars with rectangular cross-section ● DIN EN 60 715 Dimensions of low-voltage switchgear – Standardised support rails for the mechanical attachment of electrical components in switching systems ● DIN EN 13 601 Copper and copper alloys – Copper rods and wires for general use in electrical engineering
Application of In order to avoid injury and damage to property, SV busbar systems must only be assembled and used by suitably trained and qualified personnel. The valid technical regulations, standards and provisions must, of course, be observed.
Users are required to carefully observe the information and instructions supplied by Rittal, and where necessary to forward them to downstream users and/or customers with a special advice note. In particular, the specified tightening torques of electrical terminal connections must be observed in order to achieve an optimum contact pressure.
Technical data and catalogue information SV power distribution components are used in conjunction with a wide range of different switchgear and other components for power distribution, and in relation to a wide range of operating and ambient conditions which are outside of Rittal’s control. The horizontal position of busbars is considered the standard installation position for the SV busbar system. DIN EN 60 439-1 and the ambient conditions specified therein should be considered the basis for the use of SV power distribution components.
Rittal RiLine60
At enclosure internal temperatures of > 35°C, application-specific derating should be provided where necessary. Specifically in relation to the temperature limits admissible in DIN EN 60 439-1, the following factors should be critically reviewed: ● ● ● ● ●
Arrangement of components inside the enclosure Heat loss of the power circuit-breakers and fuses used Passive and/or active climate control measures Connected conductor cross-sections Switching cycles
67
Technical information Short-circuit resistance diagrams Rittal RiLine60 busbar systems Type testing to DIN EN 60 439-1 During the course of system type-testing, the following tests were conducted on the Rittal RiLine60 busbar systems and on representative Rittal RiLine60 top-mounting components:
Proof of insulating properties (to DIN EN 60 439-1, 8.2.2) Test piece: Representative system configuration. Test with surge voltage 1.2/50 µs, 9.8 kV. Proof of short-circuit resistance (to DIN EN 60 439-1, 8.2.3) see short-circuit resistance diagrams below.
Busbar supports (3-pole)
80
80 75
a
Test implemented: ● Rated surge current resistance Ipk (see diagram)
70
65 60
b
55 50
c
45 40
d
35
55
f
50 45 40
g
35
25
25 20 200 250 300 350 400 450 500 550 600 Busbar support spacing [mm]
Busbar mm 30 x 10 20 x 10 25 x 5 15 x 5
PLS busbar supports (3-pole)
60
30
● Rated short-time current resistance Icw
e
65
30
20
Icw kA 37.6 25.4 29.0
Ip peak short-circuit current [kA]
Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kV Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz
Ip peak short-circuit current [kA]
70
60 mm bar centre distance, for busbars from 15 x 5 – 30 x 10 mm.
I mm 250 250 250
Proof of IP protection category (to DIN EN 60 439-1, 8.2.7) Test piece: Representative system configuration. Proven protection category: IP 2X.
75
SV 9340.000/SV 9340.010
Busbar mm 30 x 10 30 x 5 20 x 10
Proof of creepage distances and clearance (to DIN EN 60 439-1, 8.2.5) Test piece: Representative system configuration.
200 250 300 350 400 450 500 550 600 Busbar support spacing [mm]
Curve a b c d
Busbar mm 30 x 5 20 x 5 15 x 10
Curve e f g
80 75
SV 9341.000/SV 9342.000
b
Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kV Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz Test implemented: ● Rated surge current resistance Ipk (see diagram) ● Rated short-time current resistance Icw
Ip peak short-circuit current [kA]
70
60 mm bar centre distance, for PLS special busbars 800 A/1600 A.
65 60 55
a
50 45 40 35 30 25 20
100 150 200 250 300 350 400 450 500 Busbar support spacing [mm]
Busbar mm PLS 800 A PLS 1600 A
68
I mm 150 150
Icw kA 25.9 37.5
Busbar mm PLS 800 A PLS 1600 A
Curve a b
Rittal RiLine60
Technical information Short-circuit resistance diagrams Busbar supports (4-pole)
115 110
SV 9340.004/SV 9342.014
105
60 mm bar centre distance, for 30 x 10 mm busbars.
100
Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kV Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz
90
95
Ip peak short-circuit current [kA]
Test implemented: ● Rated surge current resistance Ipk (see diagram) ● Rated short-time current resistance Icw
85 80 75 70 65 60 55 50 45 40 35
Busbar mm 30 x 10
I mm 250 500
Icw kA 29 23
30 25 20 200 250 300 350 400 450 500 Busbar support spacing [mm]
PLS busbar supports (4-pole)
115 110
SV 9342.004
105
60 mm bar centre distance, for PLS special busbar 1600 A.
100
Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kV Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz
90
95
Ip peak short-circuit current [kA]
Test implemented: ● Rated surge current resistance Ipk (see diagram) ● Rated short-time current resistance Icw
85 80 75 70 65 60 55 50 45 40 35
Busbar mm PLS 1600 A
I mm 250 500
Icw kA 53 38
30 25 20 200 250 300 350 400 450 500 Busbar support spacing [mm]
Rittal RiLine60
69
Technical information Short-circuit resistance diagrams Rittal RiLine60 UL 508 The short-circuit resistance of Rittal RiLine60 has been extensively tested. Short-circuit resistance to UL criteria is assessed via the root-mean-square value of the short-circuit current (IRMS), which must be applied for at least 3 periods.
During the course of testing, the test equipment has been adjusted to the respective root-mean-square values (IRMS). The resultant peak short-circuit currents Ip are shown in the short-circuit protection diagrams below.
Busbar supports (3-pole)
IRMS (Ieff.) settings of the test equipment: I mm 250 500
60 mm bar centre distance, for busbars from 15 x 5 – 30 x 10 mm.
IRMS kA 35 25
I mm 250 500
SV 9340.050 with 25 x 5 mm 20 x 5/10 mm 15 x 5/15 mm
80
80
75
75
70
70
65
65
Ip peak short-circuit current [kA]
Ip peak short-circuit current [kA]
SV 9340.050 with 30 x 5/10 mm
60 55 50 45 40 35
60 55 50 45 40 35
30
30
25
25
20
20 200 250 300 350 400 450 500 550 600
200 250 300 350 400 450 500 550 600 Busbar support spacing [mm]
PLS busbar supports (3-pole)
Busbar support spacing [mm]
IRMS (Ieff.) settings of the test equipment: I mm 200 500
60 mm bar centre distance, for PLS special busbars 800 A/1600 A.
IRMS kA 22 14
I mm 150 500
80
80
75
75
70
70
65
65
60 55 50 45 40 35
60 55 50 45 40 35
30
30
25
25
20
20 150 200 250 300 350 400 450 500 550 Busbar support spacing [mm]
IRMS kA 35 25
SV 9342.050 (PLS 1600)
Ip peak short-circuit current [kA]
Ip peak short-circuit current [kA]
SV 9341.050 (PLS 800)
70
IRMS kA 30 22
150 200 250 300 350 400 450 500 550 Busbar support spacing [mm]
Rittal RiLine60
Technical information Busbars Rated currents of busbars E-Cu (DIN 43 671) DIN 43 671 specifies the constant currents for busbars at an ambient temperature of 35°C and an average busbar temperature of 65°C. With the aid of a correction factor (k2), the continuous currents specified in the following table may be adjusted to alternative operating temperatures. For safe operation with thermal reserve, it is advisable to limit the busbar temperature to a maximum of 85°C. However, the decisive factor is the lowest permissible continuous temperature of the components which directly contact the busbar sytem (fuse bases, outgoing cables etc.). The ambient air temperature of the busbars or busbar system should not exceed 40°C; an average of 35°C maximum is recommended.
For the continuous temperatures specified in the table, an emission level of 0.4 applies, equivalent to an oxidating copper bar. In modern busbar systems – built into enclosures with a protection category of IP 54 and above – a more favourable emission level can be assumed. The lower emission level facilitates an additional increase in continuous currents compared with the figures in DIN 43 671, irrespective of the specified air and busbar temperature. Experience has shown an increase in the continuous current of 6 – 10 % compared with the table figures for uncoated copper bars, and 60 % for surface-oxidised copper bars.
Example: For a Cu bar 30 x 10 mm (E-Cu F30), DIN 43 671 specifies a constant current of IN65 = 573 A. The correction factor diagram for square cross-sections indicates a correction factor k2 = 1.29 at an air temperature of 35°C and a busbar temperature of 85°C. Thanks to the favourable emission level, the continuous current is increased by a further 6 – 10 %. In this example, a mean value of 8 % is used. Compared with the table figure from DIN 43 671, the Rittal rated current specification for a Cu bar 30 x 10 mm is: IN85 = IN65 · k2 + 8 % = 573 A · 1.29 · 1.08 IN85 = 800 A
Continuous currents for busbars Made from E-Cu with square cross-section in indoor locations at 35°C air temperature and 65°C bar temperature, vertical position or horizontal position of the bar width.
12 x 2 15 x 2 15 x 3 20 x 2 20 x 3 20 x 5 20 x 10 25 x 3 25 x 5 30 x 3 30 x 5
23.5 29.5 44.5 39.5 59.5 99.1 199.0 74.5 124.0 89.5 149.0
Weight1)
0.209 0.262 0.396 0.351 0.529 0.882 1.770 0.663 1.110 0.796 1.330
Material2)
379 447 380 E-Cu 30 x 10 299.0 2.660 573 676 579 F30 40 x 3 119.0 1.060 366 435 367 40 x 5 199.0 1.770 482 573 484 40 x 10 399.0 3.550 715 850 728 50 x 5 249.0 2.220 583 697 588 50 x 10 499.0 4.440 852 1020 875 60 x 5 299.0 2.660 688 826 696 60 x 10 599.0 5.330 985 1180 1020 80 x 5 399.0 3.550 885 1070 902 80 x 10 799.0 7.110 1240 1500 1310 1) Calculated with a density of 8.9 kg/dm3 2) Reference basis for the continuous current levels (figures taken from DIN 43 671)
448 683 436 576 865 703 1050 836 1230 1090 1590
Correction factor diagram to DIN 43 671 2.2
0 10
2.0
20 30
1.8
40 50
1.6
60 1.4 1.2 1.0
Ambient temperature [°C]
Crosssection mm2
Continuous current in A DC current + AC current AC current up to 60 Hz 16 Hz Bare Coated Bare Coated bar bar bar bar 108 123 108 123 128 148 128 148 162 187 162 187 162 189 162 189 204 237 204 237 274 319 274 320 427 497 428 499 245 287 245 287 327 384 327 384 285 337 286 337
Factor k2
Width x thickness mm
0.8 0.6 0.4 50
60
70
80
90
100
110
120
Busbar temperature [°C]
Correction factor diagram for PLS
0
2.0
10 1.8
20 30
1.6 50
PLS special busbar E-Cu 800 A E-Cu 1600 A
60 1.2 70 1.0
0.8
Rated current WS 50/60 Hz for 35/75°C 800 A 1600 A
Factor k2
1.4
Rittal PLS current load According to DIN 43 671, the correction factor k2 (correction diagram) is used to correct the basic current with reference to the existing temperatures of the ambient air and the busbar. In accordance with DIN 43 671, the load figures of the Rittal PLS special bars have been determined on the basis of measurement trials, as follows:
Ambient temperature [°C]
40
for 35/65°C (basic value) 684 A 1368 A
0.6
0.4 50
60
70
80
90
100
110
Busbar temperature [°C]
Rittal RiLine60
71
Technical information Busbar systems UL 508 – Background information UL or Underwriter Laboratory was founded in 1894 as a non-profit-making organisation for testing and certification. UL operates five testing laboratories in the United States and subsidiaries worldwide, with an emphasis on product testing aimed at general safety.
Why are UL approvals important?
The UL symbol: “UL listed” or “UL recognized”
International regulations and standards such as NEMA and IEC are used as a basis by manufacturers for product developments and subsequent testing. Nationally recognised testing laboratories confirm and certify that a product meets specific standards. In North America, this is carried out by organisations such as UL or CSA (Canadian Standard Association). For many applications, only UL and/or CSAapproved products are acceptable. It is therefore advisable to ensure that electrical control systems intended for use in North America are designed with UL-approved components.
When labelling UL-approved products, a general distinction is made between Recognized Components and Listed Devices:
How does the US system for electrical safety work? Every piece of electrical equipment (machine/plant) is tested by the competent local inspector (AHJ = Authority Having Jurisdiction) prior to commissioning. The AHJ has the final say with regard to commissioning. All AHJs use Standard NFPA 70 (NFPA = National Fire Protection Association) as a basis, which is generally regarded as the NEC (National Electrical Code). NFPA 70 is therefore an important basis for UL 508A (Industrial Control Panels). The AHJ considers the use of UL-recognized or UL-listed components an important indication that a system complies with the safety requirements to NFPA 70. This saves time and money during construction and commissioning of the equipment, as the UL symbol indicates that testing of the components and/or of the system did not reveal any foreseeable risks with regard to fire, electric shock and associated dangers.
●
Recognized Components This label is used on products which are not complete in terms of their application. These products are listed in the UL’s “yellow component database”. The correct use of such components must make due allowance for the “Conditions of Acceptability”, listing the framework conditions and application parameters approved by the UL. ● Listed Devices This symbol is used in products which offer a complete function in themselves. These products are listed in the UL’s “green component database”. They may be used without restriction in accordance with the tested rating data.
Application areas for UL 508 and UL 508A UL 508 describes industrial control components and is therefore the decisive standard for the assessment of Rittal SV components. For example, this standard contains information on: ● ● ● ●
Starters Relays and contactors Switches Controllers
UL 508A describes industrial control panels and is therefore the decisive standard for switchgear manufacturers. For example, this standard contains information on: ● ● ● ●
Machine controllers Elevator controllers Crane controllers Equipment for heating, air-conditioning and ventilation systems
Both standards describe control systems for general industrial applications with a rated voltage of up to 600 V. The maximum permissible ambient temperature is 40°C.
72
Rittal RiLine60
Technical information Busbar systems UL 508 – Background information Distinguishing between feeder and branch circuits
2. Rated currents
Standard UL 508A makes a distinction between feeder circuits and branch & control-circuits. Generally speaking, the term “feeder circuits” refers to the part of the circuit located at the supply end before the last over-current protective device. Increased requirements with regard to creepage distances and clearances apply to this part of the circuit. The term “branch & control-circuits” refers to the part of the circuit located after the last over-current protective device. When using busbar systems, it is important to know whether the application is in the feeder section or the branch section, as the requirements governing the required creepage distances and clearances are significantly higher for feeder circuits.
For untested busbar applications, UL 508A specifies a current carrying capacity of 1000 A/inch2 (1.55 A/mm2) in the absence of testing. This value may be higher if the product or application has been subjected to suitable testing. Rittal has conducted extensive testing in this respect in order to give users the maximum benefits when using the SV busbar system. The benefit of such testing is that SV busbar systems with higher rated currents may be used than permitted by the default value. For example, a busbar with the dimensions 30 x 10 mm can carry 700 A instead of 465 A.
Important notes for the use of busbar systems to UL 508/508A 1. Creepage distances and clearances One of the principal changes in UL 508A is the amendment to the required creepage distances and clearances for feeder circuits. The following distances are required for applications > 250 V:
3. Terminals for factory or field wiring In accordance with the UL standards, connection clamps may be approved for factory or field wiring. If a terminal is approved for factory wiring, it may only be used in switchgear assembly by suitably trained professionals. If connection clamps are to be used in the field (e.g. on a construction site), the component must be approved for field wiring. The terminals of the busbar connection adaptors and component adaptors in the Rittal RiLine60 series have therefore been tested for field wiring applications.
Between phases: ● Creepage distance 50.8 mm (2 inches) ● Clearance 25.4 mm (1 inch)
Between phase and earthed, uninsulated metal parts: ● Creepage distance 25.4 mm (1 inch) ● Clearance 25.4 mm (1 inch)
Rittal RiLine60 complies with these requirements. All busbar connection adaptors and component adaptors (OM/OT with standard AWG connection cables and circuit-breaker adaptors) in the new system have been designed in accordance with these requirements. However, users should bear in mind a small number of differences from the IEC version: ● Special UL busbar supports for flat bars and Rittal PLS
with increased creepage distances and clearances. ● In order to guarantee the required distances between live
parts and the earthed mounting plate, the use of a Rittal RiLine60 base tray is compulsory.
Rittal RiLine60
73
Technical information Components with UL 508 approvals Model No. SV 3509.000 3516.000 3524.000 3525.000 3525.010 3526.000 3527.000 3528.000 3528.010 3529.000 3581.000 3581.100 3582.000 3583.000 3584.000 3585.000 3586.000 9340.050 9340.070 9340.100 9340.110 9340.120 9340.130 9340.140 9340.150 9340.160 9340.200 9340.210 9340.220 9340.260 9340.270 9340.310 9340.340 9340.350 9340.370 9340.410 9340.430 9340.450 9340.460 9340.700 9340.710 9341.050 9341.070 9341.100 9341.110 9341.120 9341.130 9341.140 9341.150 9341.160 9341.260 9341.270 9341.310 9341.340 9341.370 9341.410 9341.430 9341.450 9341.460 9342.050 9342.070 9342.100 9342.110
74
For feeder circuits up to 600 V
Rated current
For Model No. feeder circuits SV up to 600 V 9342.120 9342.130 9342.140 9342.150 9342.160 9342.2001)
Specification to UL Connection cross-section
6 – 16 mm2 (AWG 10 – AWG 6) 6 – 16 mm2 (AWG 10 – AWG 6) 16 – 35 mm2 (AWG 6 – AWG 2) 16 – 35 mm2 (AWG 6 – AWG 2) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250)
9342.2301) 9342.2401) 9342.2501) 9342.2601) 9342.2701)
60 A 60 A 125 A 125 A 250 A 250 A 250 A
9342.2901)
800 A
9342.3001)
800 A
9342.310
700 A
9342.320
1400 A
9342.4001) 9342.4101) 9342.5401) 9342.5501) 9342.6001)
100 A 100 A 125 A 125 A 250 A
9342.6101)
250 A
9342.700
600 A
9342.710
600 A
9342.2101)
1)
25 A 25 A 30 A 25 A 60 A 60 A 60 A 30 A 60 A 40 A
Rated current
95 – 300 mm2 (AWG 4/0 – MCM600) 95 – 300 mm2 (AWG 4/0 – MCM600) 95 – 300 mm2 (AWG 4/0 – MCM600) Clamping area for laminated copper: 33 x 22 mm Clamping area for laminated copper: 65 x 22 mm 16 – 35 mm2 (AWG 6 – AWG 2) 16 – 35 mm2 (AWG 6 – AWG 2) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250) Clamping area for laminated copper: 32 x 10 mm Clamping area for laminated copper: 32 x 10 mm
Tightening torque to UL
Model No. SV 9342.200 9342.210 9342.230 9342.240 9342.250 9342.260 9342.270 9342.290 9342.300 9342.400 9342.410 9342.540 9342.550 9342.600 9342.610
Terminal screw for round conductors laminated copper bars 5 Nm – 5 Nm – 5 Nm 5 Nm 5 Nm 5 Nm 12 Nm 8 Nm 12 Nm 8 Nm 12 Nm 8 Nm 18 Nm 14 Nm 18 Nm 14 Nm 5 Nm 5 Nm 5 Nm 5 Nm 12 Nm 8 Nm 12 Nm 8 Nm 12 Nm 8 Nm 12 Nm 8 Nm
25 A 25 A 25 A 60 A 60 A 60 A 30 A
Rittal RiLine60
Technical information Allocation of switchgear OM adaptor with tension spring clamp Page 22/23
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM0
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16, A26-30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16, A26-30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
GV2-ME + LC2D DC
GV2-ME + LC2D AC
GV2-P + LC2K AC
GV3 + LC1D65
GV2-ME + LC1D DC
GV2-ME + LC1D AC
GV2-P + LC1K DC
GV2-P + LC1K AC
GV2-P + LC2K DC
Reversing Starter
Starters
GV3 to 65 A
LUB12
GV2-P
MCB
GV2-ME
S2 + S2
S0 + S0
Reversing Starter
S00 + S00
S2 + S2
S0 + S0
Starters
S2
S0
S00 Rittal RiLine60
Telemecanique (Schneider Electric)
Siemens MCB
9340.550 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9340.630 OM adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9340.650 OM adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9340.260 OM support, 45 mm wide 9340.270 OM support, 55 mm wide 9340.290 Insert strip, 10 mm wide 9340.280 Connection pin 9340.860 Cable set AWG 12 9340.870 Cable set AWG 10 9340.890 Cable set AWG 6 9342.820 PinBlock Plus 1) 45 mm construction width 2) 55 mm construction width
MS-450
MS-325
Construction width Construction width 45 54 54 55 48 54 54 70 90 110 110 140 45 45 55 45 45 55 90 90 110 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 2 1 1 1 1
For make/model
Model No. SV Design 9340.530 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 1)
Starters
S00 + S00
Model No. SV Design 9340.530 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9340.550 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9340.630 OM adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9340.650 OM adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9340.660 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 2) 9340.260 OM support, 45 mm wide 9340.270 OM support, 55 mm wide 9340.290 Insert strip, 10 mm wide 9340.280 Connection pin 9340.860 Cable set AWG 12 9340.870 Cable set AWG 10 9340.890 Cable set AWG 6 9342.840 Support rail TS45 B 9342.870 Support rail TS45 B-V 9342.940 Support rail TS55 B-V 1) 45 mm construction width 2) 55 mm construction width
MS-225
MS-116
MCB
Moeller Electric Reversing MCB Starters Starter
Reversing Starter
PKZM4
ABB
PKZM01
For make/model
Construction width Construction width 45 45 55 45 45 55 90 100 120 45 45 45 62 45 45 45 45 62 90 90 90 90 Required quantity (units) Required quantity (units) 1 1 1 1 1 1
1
1
1
1
1 1
3 3
3 3
3 3
1
1
1 1
3
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
1
1 3
1 1 3
3 3
1
1 1
3 3
3
3
1
3
3
3
3
3 3
1
1
2
2
75
Technical information Allocation of switchgear OM adaptor with connection cables Page 24/25
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM0
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16, A26-30
MS-225 B6-7, A9-A12-A16, A26-30
MS-116 B6-7, A9-16
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16, A26-30
MS-116 B6-7, A9-16
MS-225 B6-7, A9-A12-A16, A26-30
Telemecanique (Schneider Electric)
Construction width Construction width 45 45 55 45 45 55 90 100120 45 45 45 45 62 45 45 45 45 62 90 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 1 1 1 2
GV2-ME + LC2K DC
GV2-ME + LC2K AC
GV2-P + LC2K DC
GV3 + LC1D65
GV2-ME + LC1K DC
GV2-ME + LC1K AC
GV2-P + LC1K AC
GV3 to 65 A
GV2-P + LC2K AC
Reversing Starter
Starters
LUB32
LUB12
GV2-P
MCB
GV2-ME
S2 + S2
S0 + S0
Reversing Starter
S00 + S00
S2 + S2
S0 + S0
S2
S0
S00
Starters
GV2-P + LC1K DC
Siemens MCB
76
MS-450
MS-325
Construction width Construction width 45 54 54 55 48 54 54 70 45 110 110 140 45 45 55 45 45 55 90 90 110 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 3 3 3 3 1 1 1
For make/model
Model No. SV Design 9340.340 OM adaptor 25 A, 690 V~, AWG 121) 9340.370 OM adaptor 25 A, 690 V~, AWG 121) 9340.350 OM adaptor 32 A, 690 V~, AWG 101) 9340.380 OM adaptor 32 A, 690 V~, AWG 101) 9340.430 OM adaptor 65 A, 690 V~, AWG 62) 9340.450 OM adaptor 65 A, 690 V~, AWG 62) 9340.260 OM support, 45 mm wide 9340.270 OM support, 55 mm wide 9340.290 Insert strip, 10 mm wide 9340.280 Connection pin 9342.800 PinBlock 45 mm 9342.820 PinBlock Plus 1) 45 mm construction width 2) 55 mm construction width
Starters
S00 + S00
Model No. SV Design 9340.340 OM adaptor 25 A, 690 V~, AWG 121) 9340.370 OM adaptor 25 A, 690 V~, AWG 121) 9340.430 OM adaptor 65 A, 690 V~, AWG 62) 9340.450 OM adaptor 65 A, 690 V~, AWG 62) 9340.350 OM adaptor 32 A, 690 V~, AWG 101) 9340.380 OM adaptor 32 A, 690 V~, AWG 101) 9340.460 OM adaptor 32 A, 690 V~, AWG 102) 9340.470 OM adaptor 32 A, 690 V~, AWG 102) 9340.260 OM support, 45 mm wide 9340.270 OM support, 55 mm wide 9340.290 Insert strip, 10 mm wide 9340.280 Connection pin 9342.840 Support rail TS45 B 9342.870 Support rail TS45 B-V 1) 45 mm construction width 2) 55 mm construction width
MS-225
MS-116
MCB
Moeller Electric Reversing MCB Starters Starter
Reversing Starter
PKZM4
ABB
PKZM01
For make/model
90 90 90
1
1 1
1
1
1
1
3
3
3
2
Rittal RiLine60
Technical information Allocation of switchgear OT adaptor with tension spring clamp Page 26
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM0
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16-A30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16-A30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
GV2-ME + LC2D DC
GV2-ME + LC2D AC
GV2-P + LC2K DC
GV2-P + LC2K AC
GV3 + LC1D65
GV2-ME + LC1D DC
GV2-ME + LC1D AC
GV2-P + LC1K DC
GV2-P + LC1K AC
GV3 to 65 A
LUB12
GV2-P
MCB
GV2-ME
S2 + S2
S0 + S0
Reversing Starter
S00 + S00
S2 + S2
S0 + S0
Starters
S2
S0
S00 Rittal RiLine60
Telemecanique (Schneider Electric) Reversing Starters Starter
Siemens MCB
9341.550 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9341.630 OT adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9341.650 OT adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9341.260 OM support, 45 mm wide 9341.270 OM support, 55 mm wide 9341.290 Insert strip, 10 mm wide 9340.280 Connection pin 9340.860 Cable set AWG 12 9340.870 Cable set AWG 10 9340.890 Cable set AWG 6 9342.820 PinBlock Plus 1) 45 mm construction width 2) 55 mm construction width
MS-450
MS-325
Construction width Construction width 45 54 54 55 45 54 54 70 45 110 110 110 45 45 55 45 45 55 90 90 110 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 2 1 1 1 1
For make/model
Model No. SV Design 9341.530 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 1)
Starters
S00 + S00
Model No. SV Design 9341.530 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9341.550 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9341.630 OT adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9341.650 OT adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9341.660 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 2) 9341.260 OM support, 45 mm wide 9341.270 OM support, 55 mm wide 9341.290 Insert strip, 10 mm wide 9340.280 Connection pin 9340.860 Cable set AWG 12 9340.870 Cable set AWG 10 9340.890 Cable set AWG 6 9342.840 Support rail TS45 B 9342.870 Support rail TS45 B-V 9342.940 Support rail TS55 B-V 1) 45 mm construction width 2) 55 mm construction width
MS-225
MS-116
MCB
Moeller Electric Reversing MCB Starters Starter
Reversing Starter
PKZM4
ABB
PKZM01
For make/model
Construction width Construction width 45 45 55 45 45 55 90 100 120 45 45 45 62 45 45 45 45 62 90 90 90 90 Required quantity (units) Required quantity (units) 1
1
1 1
1
1
1
1
1
1
1 1
4 3
3 3
3 3
1
1
1 1
3
1
1
1
1
1
1
1
1
1
4
4
4
4
3
3
3
3
1
1 4
1 1 4
3 3
1
1 1
3 3
3
3
1
3
3
3
3
3 3
1
1
2
2
77
Technical information Allocation of switchgear OT adaptor with connection cables Page 27
78
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM0
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16-A30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16-A30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
GV2-ME + LC2K DC
GV2-ME + LC2K AC
GV2-P + LC2K AC
GV3 + LC1D65
GV2-ME + LC1D DC
GV2-ME + LC1D AC
GV2-P + LC1K DC
GV2-P + LC1K AC
GV2-P + LC2K DC
Reversing Starter
Starters
GV3 to 65 A
LUB12
GV2-P
MCB
GV2-ME
S2 + S2
S0 + S0
Reversing Starter
S00 + S00
S2 + S2
S0 + S0
Starters
S2
S0
S00 9341.450 OT adaptor 65 A, 690 V~, AWG 62) 9341.260 OM support, 45 mm wide 9341.270 OM support, 55 mm wide 9341.290 Insert strip, 10 mm wide 9340.280 Connection pin 9342.820 PinBlock Plus 1) 45 mm construction width 2) 55 mm construction width
Telemecanique (Schneider Electric)
Siemens MCB
Design OT adaptor 25 A, 690 V~, AWG 121) OT adaptor 25 A, 690 V~, AWG 121) OT adaptor 65 A, 690 V~, AWG 62)
MS-450
MS-325
Construction width Construction width 45 54 54 55 45 54 54 70 45 110 110 110 45 45 55 45 45 55 90 90 110 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 4 4 4 4 4 4 1 1 1 1 2 1 1 1 1
For make/model
Model No. SV 9341.340 9341.370 9341.430
Starters
S00 + S00
Model No. SV Design 9341.340 OT adaptor 25 A, 690 V~, AWG 121) 9341.370 OT adaptor 25 A, 690 V~, AWG 121) 9341.430 OT adaptor 65 A, 690 V~, AWG 62) 9341.450 OT adaptor 65 A, 690 V~, AWG 62) 9341.460 OT adaptor 32 A, 690 V~, AWG 102) 9341.260 OM support, 45 mm wide 9341.270 OM support, 55 mm wide 9341.290 Insert strip, 10 mm wide 9340.280 Connection pin 9342.840 Support rail TS45 B 9342.870 Support rail TS45 B-V 9342.940 Support rail TS55 B-V 1) 45 mm construction width 2) 55 mm construction width
MS-225
MS-116
MCB
Moeller Electric Reversing MCB Starters Starter
Reversing Starter
PKZM4
ABB
PKZM01
For make/model
Construction width Construction width 45 45 55 45 45 55 90 100 120 45 45 45 62 45 45 45 45 62 90 90 90 90 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1
4
1
1 1 4
1 1 4
1
1
1
1
1
4 2
4
4 2
4
1 1
1
Rittal RiLine60
Technical information Allocation of switchgear Multi-functional component adaptor 12 A/25 A
Multi-functional component adaptor 40 A
Page 35/36
Page 37
Make/model ABB MS116-.. AEG Mbs25 Allen Bradley 103-...R 107-...R 140M-...-... 140-MN-... 190-M1-... 190-M2-...
For bar thickness Accessories 5 mm 10 mm Model No. SV Model No. SV Model No. SV 9320.180
9320.190
–
9320.180
9320.190
–
9320.180 9320.380 9320.180 9320.180 9320.440 9320.440
9320.190 9320.390 9320.190 9320.190 9320.450 9320.450
– – – – – –
Moeller Electric 9320.190 – PKM0... 9320.180 9320.190 – PKZM0-... 9320.180 9320.190 – PKZM0-...T 9320.180 9320.190 – PKZM0-../0.-. 9320.180 9320.390 – PKZM0.../E01-G-W 9320.380 9320.190 – PKZM0-../E-10-D 9320.180 9320.190 9320.140 PKZM0-../S00-11 9320.180 9320.210 – PKZM0-../SE00-11 9320.200 9320.390 – PKZM0-.../.-..-W 9320.380 1) 1) 9320.430 – PKZM0-.../.-..WMF 9320.420 Siemens S0 9320.190 9320.140 3RA11 20-...2.-0... 9320.180 9320.410 – 3RA12 20-....-... 9320.400 9320.190 – 3RV1. 21-...1. 9320.180 9320.190 – 3RW30 2.-1AB.. 9320.180 S00 9320.190 9320.140 3RA11 10...1.-1... 9320.180 9320.3901) 9320.140 3RA12 10-....-... 9320.3801) 9320.180 9320.190 – 3RV10 11-..A1. 9320.180 9320.190 – 3RW30 1.-1CB.4 S00 Cage Clamp 9320.160 9320.170 – 3RV10 11-..A20 Telemecanique 9320.190 – GV2-.... 9320.180 9320.190 – GV2-M..K1.. 9320.180 9320.390 – GV2-M..K2.. 9320.380 9320.450 – GV2-P..D1.. 9320.440 2) 2) 9320.430 – GV2-P..D2.. 9320.420 9320.180 9320.190 – LD1-L.030 (max. 25 A) 9320.180 9320.190 – LH4-N1....7 9320.380 9320.390 – LH4-N2....7 1) The bottom support rail is eliminated 2) The upper support rail is offset at a distance of 125 mm from the lower support rail (support rail centre-to-centre spacing)
Make/model ABB MS25-TM-.. MS225-.. MS325-.. MS450-.. (max. 40 A) MS451-.. (max. 40 A) DLA..-30 AEG Mbs28 Allen Bradley 140M-F8.-... (max. 40 A) Moeller Electric PKZM4-... (max. 40 A) Siemens S2 3RV1. 31-4..10 (max. 40 A) 3RW30 3.-1AB.. (max. 40 A) 1) The bottom support rail is eliminated 2) The top support rail is eliminated
For bar thickness 5 mm 10 mm Model No. SV Model No. SV 9320.3001) 9320.3001) 9320.3001) 9320.460 9320.460 9320.3002)
9320.3101) 9320.3101) 9320.3101) 9320.470 9320.470 9320.3102)
9320.3001)
9320.3101)
9320.3001)
9320.3101)
9320.460
9320.470
9320.460 9320.460
9320.470 9320.470
Current carrying capacity of connection cables Current carrying capacity of insulated PVC cables at an ambient temperature of +40°C, installation type E (DIN EN 60 204-1:1998-11) Current capacity (A) Nominal cross-section (mm2) 1.5 16 2.5 22 4 30 6 37 10 52 16 70 25 88 35 114
Rittal RiLine60
Conversion factors for the load capacity of cables (DIN EN 60 204-1:1998-11) Ambient temperature (°C) Factor 30 1.15 35 1.08 40 1.00 45 0.91 50 0.82 55 0.71 60 0.58
79
Technical information Rittal RiLine NH NH fused isolators, size 00 ● Reliable isolated or off-load position of the switch cover unit, thanks to the integral multi-function key. ● Switch may be locked via the installation of padlocks in the closed and isolated position. ● For inspection purposes, there are viewing windows with integral holes in the switch cover unit or sliding viewing windows. ● Simple external/internal mounting of microswitches to indicate the switch position of the NH unit (lid unit).
Technical specifications to VDE 0660, part 107/IEC 60 947-3 Size (NH fuse inserts to DIN 43 620) Rated operating current Ie Conventional thermal current Ith Rated operating voltage Ue Rated insulation voltage Ui Rated surge voltage resistance Uimp Conditional rated short-circuit current when protected with fuses
Size 00 160 A 160 A AC 690 V 800 V 8 kV 50 kA
Rated breaking capacity to VDE 0660, part 107/IEC 60 947-3 (utilisation category)
400 V 690 V
Mechanical life (switching cycles) Permissible ambient temperature Fire protection corresponding to Pv max./fuse insert
AC-22B Ie = 160 A AC-21B Ie = 160 A 1600 –25°C to +55°C UL 94-V0 12 W
NH isolators, size 000 to 3 Technical specifications IEC 60 947-3 Size (NH fuse inserts to VDE 0636-201) Rated operating current Ie Rated operating voltage Ue Rated insulation voltage Ui Rated surge voltage resistance Uimp Rated frequency
Size 000
Size 00
Size 1
Size 2
Size 3
100 A, 160 A4) 690 V AC 690 V 6 kV 50/60 Hz
160 A 690 V AC1) 1000 V 8 kV1) 50/60 Hz
250 A 690 V AC1) 1000 V 8 kV1) 50/60 Hz
400 A 690 V AC1) 1000 V 8 kV1) 50/60 Hz
630 A 690 V AC1) 1000 V 8 kV1) 50/60 Hz
80 kA 80 kA 80 kA 50 kA 80 kA – 80 kA 80 kA 80 kA 80 kA AC-23B AC-23B (AC-23B2)) AC-23B (AC-23B2)) AC-23B (AC-23B2)) AC-22B (Ie = 100 A) – AC-22B AC-23B (AC-23B2)) AC-22B (AC-23B2)) AC-22B (AC-23B2)) AC-21B (Ie = 100 A) AC-21B AC-22B (AC-23B2)) AC-21B (AC-23B2)) AC-21B (AC-23B2)) Utilisation category – DC-22B DC-21B (DC-22B2)) DC-21B (DC-22B2)) DC-21B (DC-22B2)) DC-21B (Ie = 100 A) – DC-22B2) DC-22B2) DC-22B2) Mechanical life (switching cycles) 2000 1400 1400 800 800 Electrical life (switching cycles) 200 200 200 200 200 Permissible ambient temperature –25°C to +55°C –20°C to +60°C –20°C to +60°C –20°C to +60°C –20°C to +60°C Pv max./fuse insert 7.5 W (9 W)4) 12 W 23 W 34 W 48 W 1) When using NH isolators with electronic or electromechanical fuse monitoring, the rating data in the table “Electronic and electromechanical fuse monitoring” will apply, see page 81. 2) With arcing chambers (Model No. SV 9344.680) for increased switching capacity. 3) DC application with population of phase L and L . 1 3 4) For 95 mm2 connection cross-section (95 mm2 connection pieces available on request). Conditional rated short-circuit current (when protected with fuses)
80
at 690 V AC at 500 V AC 400 V AC 500 V AC 690 V AC 220 V DC3) 440 V DC3)
Rittal RiLine60
Technical information Rittal RiLine NH Electronic and electromechanical fuse monitoring Technical specifications
Electronic fuse monitoring
Rated operating voltage Ue
AC 400 V to AC 500 V (50/60 Hz)
Rated surge voltage resistance Uimp Response time Auxiliary contacts Load capacity of auxiliary contacts Permissible ambient temperature
3.5 kV < 0.5 s 1 NO, 1 NC 5A –20°C to +60°C LED constantly green (operational) 13/14: open 21/22: solid
Display
Electromechanical fuse monitoring AC 24 V to AC 690 V (50/60 Hz) DC 24 V to DC 250 V 6 kV
The fascinating 60 mm system of the future – assembly-friendly, time-saving, individual and modular R
Rittal RiLine60 – perfection in a 60 mm system
Time-saving assembly, versatile applications and individual modularity are the winning features of the new Rittal RiLine60 busbar system. The Rittal system success story continues. Innovative products combined with contemporary design and outstanding safety technology.
2
Rittal RiLine60
Rittal RiLine60 busbar systems
from page 4
Flat bar systems up to 800 A – 3-pole .............................................................................................................................8 – 3-pole (UL 508) ........................................................................................................... 12 – 4-pole .......................................................................................................................... 48 Rittal PLS busbar systems up to 800 A/1600 A – 3-pole .......................................................................................................................... 10 – 3-pole (UL 508) ........................................................................................................... 13 – 4-pole .......................................................................................................................... 50
Connection systems
from page 14
Connection adaptor – 3-pole ...........................................................................................................................14 – 4-pole .......................................................................................................................... 52 Connection clamps/system covers................................................................................ 16
Component adaptors
from page 18
OM adaptors – 32 A/65 A with tension spring clamp ..................................................................... 22/23 – 25 A (Premium adaptor).............................................................................................. 22 – 25 A/32 A/40 A/65 A with connection cables......................................................... 24/25 OT adaptors – 32 A/65 A with tension spring clamp .......................................................................... 26 – 25 A (Premium adaptor).............................................................................................. 26 – 25 A/32 A/65 A with connection cables ...................................................................... 27 OM supports (without contact system) .......................................................................... 28 OT supports (without contact system) ........................................................................... 29 Component adaptors 100 A........................................................................................... 32 Circuit-breaker component adaptors 125 A/160 A/250 A/630 A .............................. 32/33 Circuit-breaker component adaptors 160 A/250 A (4-pole) .......................................... 54
Multi-functional component adaptors
from page 34
12 A/25 A .................................................................................................................. 35/36 40 A................................................................................................................................ 37
Fuse components
from page 38
Bus-mounting fuse bases .............................................................................................. 40 NH fused isolators, size 00 ............................................................................................ 42 NH on-load isolators, size 000 ....................................................................................... 43 NH bus-mounting on-load isolators, size 00 to size 3 ........................................... 44 – 47
Accessories
from page 55
Busbars and accessories ...................................................................................... 63 – 65 Laminated copper bars and accessories................................................................. 65/66
Technical details
from page 67
Short-circuit resistance diagrams .......................................................................... 68 – 70 Rated currents of busbars ............................................................................................. 71 Busbar systems UL 508................................................................................................. 72 Allocation of switchgear................................................................................................. 75 NH devices .................................................................................................................... 80 Laminated copper bars ................................................................................................. 85 List of model numbers ................................................................................................... 86 Index .............................................................................................................................. 87
Rittal RiLine60
3
Rittal RiLine60 Time-saving and individual For individual configuration, tailored to the latest switchgear concepts: ● New, uniform system base with five lines up to 1600 A ● New base tray system with an ingenious dual function: − All-round encapsulation for uninterrupted contact hazard protection − Innovative attachment of component adaptors ● User-friendly range of busbar connection adaptors ● New component adaptor for motor starters up to 65 A − Innovative in terms of modularity, component configuration and connection system − Rapid, predominantly screwless assembly − High level of security, thanks to the support frame system: The busbars are always covered for contact hazard protection − Flexible servicing with the system operational, thanks to a connector and modular support frame system for motor circuits ● New circuit-breaker adaptor for MCCB up to 630 A
1. Simply insert the bars from the front, secure – and it’s done! The integral slide adapts automatically to the respective bar width. The mounting surface (top edge of the busbar) to the mounting level is identical for all installed bar crosssections.
4
Rittal RiLine60
Simply insert the bars from above, secure, and it's done! This is how quickly you can mount eight flat copper crosssections in one support, with no need for any inserts! The new base tray has an ingenious dual function: Contact hazard protection and mounting rail for the new OT adaptors. The innovative separation of component adaptor and support frame in conjunction with connection using connector bushes ensures easier assembly and servicing.
2.
3.
4.
The metal-reinforced base tray affords perfect protection to the mounting level, while at the same time providing the attachment basis for component adaptors with location system (OT adaptors). Locate from above, and snap into position from below – and that’s it! There is no need to change the contact feet to 5 or 10 mm busbar thickness.
Configure the removable support frame with the chosen motor starter combination, and prepare the wiring of the main and auxiliary contacts using connectors. This makes the final stage of assembly or replacement unbeatably simple and fast.
Snap the populated support frame into the component adaptor and latch, insert the prepared connectors – and it’s done! This allows servicing to be carried out whilst the system is operational, because even with the device removed, there is still complete contact hazard protection from the live busbars.
Rittal RiLine60
5
Simply insert the bars – and it’s done!
Busbar support for flat bars with integral crosssection adaptation Height compensation with 5 mm bars is achieved via slides. An integral locating block automatically adapts to widths of 15, 20, 25 or 30 mm. No other accessory required. Busbar supports are available with mounting holes on the outside or inside.
For flat copper and Rittal PLS section Perfect contact hazard protection, thanks to all-round encapsulation From now on, even with flat bar systems, the base tray, cover section and end cover form the ideal unit for optimum contact hazard protection. Component adaptors simply clip onto the base tray The new dual-purpose base tray: Contact hazard protection and punched rail for the Rittal RiLine60 component adaptor with location system (OT adaptors).
Rittal RiLine60
New, innovative mounting benefits: The bars in rectangular and Rittal PLS format are simply inserted into the respective support. The system configuration, comprised of the support, base tray and busbars, creates new safety and functional units with identical system dimensions.
Rittal PLS busbar support in a new functional design By inserting the bars and securing with a new locking system, assembly becomes much faster and easier. The tried-and-tested stepping of the Rittal PLS special busbar sections 800 A and 1600 A has been preserved, as has the unrestricted top-mountability of the PLS busbar support with power distribution components. Free positioning of the support makes planning easier, offers greater stability where necessary, and utilises the space more effectively.
Rittal RiLine60
For flat copper and Rittal PLS section Versatile busbar connection adaptor Integral busbar connection adaptor line with a revolutionary design and impressive connection properties: ● Variants up to 800 A with handling-friendly box terminal
for direct connection of round conductors. ● Variants available with feed-through function. ● Short circuit-protected, shielded
routing of the contact tracks. ● Modern enclosure design
with protection category IP 2X and unique slide latching of the cover.
Rittal RiLine60 busbar systems 800 A (60 mm) Busbar supports (3-pole) 3
1
3
2
4
5
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
6 1 With attachment
Short-circuit protection diagram, see page 68.
2 With attachment
holes on the outside
holes on the inside
Technical information for the calculation of rated currents, see page 71.
Colour: RAL 7035
Design Number of poles Bar centre distance For busbars E-Cu Tightening torque ● Assembly screw (M5 x 16) ● Cover attachment
Packs of
Model No. SV 4 Accessories 3 End covers for contact hazard protection on the sides 2 Spacers for SV 9340.000/.010 12 1) If 12 x 5/10 mm busbars are used, the spacer SV 9340.090 is additionally required.
1 With external attachment 2 Internal attachment 3-pole 3-pole 60 mm 60 mm 12 x 5/10 mm1), 15 x 5 – 30 x 10 mm 3 – 5 Nm 1 – 3 Nm 9340.010
3 – 5 Nm 1 – 3 Nm 9340.000
9340.070 9340.090
9340.070 9340.090
Page
55
Busbars E-Cu To DIN EN 13 601. Length: 2400 mm/bar. Dimensions mm 12 x 5 12 x 10 15 x 5 15 x 10 20 x 5 20 x 10 25 x 5 30 x 51) 30 x 101) Accessories Busbar cover section (length 1 m/each) Busbar connector for E-Cu 4 12 x 5 – 15 x 10 mm (single connection) 5 20 x 5 – 30 x 10 mm (single connection) 6 20 x 5 – 30 x 10 mm (bayed connection)3) 1) Other busbar lengths, see page 63. 2) Tin-plated version available on request. 3) From enclosure to enclosure.
Packs of
Model No. SV
6 6 6 6 6 6 6 6 6
3580.000 3580.100 3581.000 3581.100 3582.000 3585.000 3583.000 3584.0002) 3586.0002)
10
3092.000
63
3 3 3
9350.075 9320.020 9320.030
64 64 64
Page
Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 8
Rittal RiLine60
Rittal RiLine60 busbar systems 800 A (60 mm) System components (3-pole) 1
Base tray
2
For rear contact hazard protection of the flat bar assembly. Length (L) mm 500 700 900 1100
Packs of 2 2 2 2
Model No. SV 9340.100 9340.110 9340.120 9340.130
1
Cover section
May be cut to length as required; for clip-on mounting to the base tray. Length (L) mm 700 1100
Packs of 2 2
Model No. SV 9340.200 9340.210
Base tray and cover section Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
2
Note: If the cover section is mounted from the front, the support panel (SV 9340.220) is needed for stability.
Base tray infill For rear contact hazard protection when connecting the busbars from enclosure to enclosure. Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0.
Packs of 2
Model No. SV 9340.140
Supply includes: Assembly parts.
Colour: RAL 7035
Base tray reinforcement For clipping into the base tray. Required when using OT adaptors or supports, see page 26/27 and 29.
Length (L) mm 500 1000
Packs of 2 2
Model No. SV 9340.150 9340.160
Material: Aluminium Note: Self-tapping screws (Model No. SZ 2487.000) for attaching the base tray reinforcement to the mounting level, see Rittal main catalogue.
Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability.
Packs of 5
Model No. SV 9340.220
Material: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
9
Rittal RiLine60 busbar systems 800/1600 A (60 mm) PLS busbar supports (3-pole) 3
1
3
2
4
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
5
6 1 Rittal PLS 800
Short-circuit protection diagram, see page 68.
2 Rittal PLS 1600
Technical information for the calculation of rated currents, see page 71.
Colour: RAL 7035
For Rittal system Number of poles Bar centre distance Tightening torque ● Assembly screw (M6 x 20) ● Busbar anti-slip guard Model No. SV Accessories 3 End covers for contact hazard protection on the sides
Packs of
1 PLS 800 3-pole 60 mm
2 PLS 1600 3-pole 60 mm
4
3 – 5 Nm 0.7 Nm 9341.000
3 – 5 Nm 0.7 Nm 9342.000
2
9341.070
9342.070
PLS special busbars made from E-Cu For Rittal system Packs of PLS 800 Cross-section 300 mm2 Bar thickness 5 mm Length For enclosure width Model No. SV mm mm 495 6001) 3 3524.0002) 695 8001) 3 3525.0002) 1) 895 1000 3 3525.0102) 1095 12001) 3 3526.0002) 2400 variable 1 3509.0002) Accessories 4 PLS busbar connector (single connection) 3 3504.000 5 PLS busbar connector (bayed connection)3) 3 3505.000 6 PLS expansion connectors4) 3 9320.060 1) For Rittal TS 8/ES enclosure systems. 2) To order tin-plated version, please add extension .2X0 to the Model No. Delivery times available on request. 3) From enclosure to enclosure. 4) Two PLS rail connectors (single connection) are required to fit one expansion connector.
PLS 1600 900 mm2 10 mm
Page
Model No. SV 3527.0002) 3528.0002) 3528.0102) 3529.0002) 3516.0002) 3514.000 3515.000 9320.070
64 64 65
Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 10
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) System components (3-pole) 1
Base tray
2
For rear contact hazard protection of the PLS busbar assembly. Length (L) mm 500 700 900 1100 Height (H) mm
1
Packs of 2 2 2 2
Model No. SV For system PLS 800 PLS 1600 9341.100 9342.100 9341.110 9342.110 9341.120 9342.120 9341.130 9342.130 32 43
Cover section
May be cut to length individually, for clip-on mounting to the base tray for PLS system 800 A and 1600 A. Length (L) mm 700 1100
Packs of 2 2
Model No. SV 9340.200 9340.210
Base tray and cover section Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
2
Note: If the cover section is mounted from the front, the support panel (SV 9340.220) is needed for stability.
Base tray infill For rear contact hazard protection when connecting the busbars from enclosure to enclosure. Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0.
For system PLS 800 PLS 1600
Height (H) Packs of Model No. SV mm 32 2 9341.140 43 2 9342.140
Supply includes: Assembly parts.
Colour: RAL 7035
Base tray reinforcement For clipping into the base tray. Required when using OT adaptors or supports, see page 26/27 and 29. Material: Aluminium
Length (L) mm
Packs of
500 1000
2 2
Model No. SV For system PLS 800 PLS 1600 9341.150 9342.150 9341.160 9342.160
Note: Self-tapping screws (Model No. SZ 2487.000) for attaching the base tray reinforcement to the mounting level, see Rittal main catalogue.
Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability.
Packs of 5
Model No. SV 9340.220
Material: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Busbar connection adaptor Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
11
Rittal RiLine60 busbar systems UL 508 (60 mm) Busbar supports for feeder circuits 700 A (3-pole) 2
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
1 With attachment holes
Short-circuit protection diagram, see page 70.
on the inside
Note: Data given in accordance with UL may deviate from IEC data, see page 74.
Colour: RAL 7035
Design Number of poles Bar centre distance For busbars E-Cu Tightening torque ● Assembly screw (M5 x 16) ● Cover attachment Model No. SV Accessories 2 End covers for contact hazard protection on the sides Base tray Cover section Base tray infill Base tray reinforcement Support panel
Packs of
1 Internal attachment 3-pole 60 mm 15 x 5 – 30 x 10 mm
4
3 – 5 Nm 1 – 3 Nm 9340.050
2
9340.070
Page
9 9 9 9 9
Busbars E-Cu To DIN EN 13 601. Length: 2400 mm/bar. Dimensions mm 15 x 5 15 x 10 20 x 5 20 x 10 25 x 5 30 x 5 30 x 10 Accessories Busbar cover section (length 1 m/each) 1) Tin-plated version available on request.
Rated current max. A 175 350 230 465 290 350 700
Packs of
Model No. SV
6 6 6 6 6 6 6
3581.000 3581.100 3582.000 3585.000 3583.000 3584.0001) 3586.0001)
10
3092.000
Page
63
Connection adaptor Page 14/15 OM/OT adaptors Page 24/25, 27 OM/OT supports Page 28/29 Component adaptors Page 32/33 12
Rittal RiLine60
Rittal RiLine60 busbar systems UL 508 (60 mm) PLS busbar supports for feeder circuits 700/1400 A (3-pole) 3
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
3
2
1 Rittal PLS 800
Short-circuit protection diagram, see page 70.
2 Rittal PLS 1600
Note: Data given in accordance with UL may deviate from IEC data, see page 74.
Colour: RAL 7035
For Rittal system Number of poles Bar centre distance Tightening torque ● Assembly screw (M6 x 20) ● Busbar anti-slip guard Model No. SV Accessories 3 End covers for contact hazard protection on the sides Base tray Cover section Base tray infill Base tray reinforcement Support panel
Packs of
1 PLS 800 3-pole 60 mm
2 PLS 1600 3-pole 60 mm
4
3 – 5 Nm 0.7 Nm 9341.050
3 – 5 Nm 0.7 Nm 9342.050
2
9341.070
9342.070
Page
11 11 11 11 11
PLS special busbars made from E-Cu For Rittal system Packs of PLS 800 Rated current max. 700 A Cross-section 300 mm2 Bar thickness 5 mm Length For enclosure width Model No. SV mm mm 495 6001) 3 3524.0002) 695 8001) 3 3525.0002) 895 10001) 3 3525.0102) 1) 1095 1200 3 3526.0002) 2400 variable 1 3509.0002) 1) For Rittal TS 8/ES enclosure systems. 2) To order tin-plated version, please add extension .2X0 to the Model No. Delivery times available on request.
PLS 1600 1400 A 900 mm2 10 mm Model No. SV 3527.0002) 3528.0002) 3528.0102) 3529.0002) 3516.0002)
Connection adaptor Page 14/15 OM/OT adaptors Page 24/25, 27 OM/OT supports Page 28/29 Component adaptors Page 32/33 Rittal RiLine60
13
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar connection adaptor (3-pole) 1
2
3
Material: Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0.
3
4
1
2
3
4
Colour: RAL 7035 Supply includes: Cover. Note: The technical data given in the tables may vary for UL applications, see page 74.
Design (3-pole) Rated current up to Rated operating voltage Connection of round conductors ● Fine wire with wire end ferrule ● Multi-wire ● Solid Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw For bar thickness Outlet top/bottom Model No. SV Outlet at top Model No. SV Outlet at bottom Model No. SV Accessories Laminated copper bars 1) Not suitable for UL applications.
Packs of
Page
1
2
3
4
63 A 690 V~
125 A 690 V~
250 A 690 V~
800 A 690 V~
2.5 – 10 mm2 2.5 – 16 mm2 2.5 – 16 mm2 –
10 – 25 mm2 16 – 35 mm2 – 10 x 7.8 mm
35 – 120 mm2 35 – 120 mm2 – 18.5 x 15.5 mm
95 – 185 mm2 95 – 300 mm2 – 33 x 20 mm
2 Nm 2.5 Nm 5/10 mm
2 Nm 2 – 3 Nm 5/10 mm
4 – 6 Nm 12 Nm 5/10 mm
6 Nm 12 – 14 Nm 5/10 mm
1
–
9342.2201)
9342.250
9342.2801)
1
9342.200
9342.230
9342.260
9342.290
1
9342.210
9342.240
9342.270
9342.300
–
65
Busbar systems Page 8 – 13 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 14
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar connection adaptor (3-pole) 1
2
3
15
0
247
54
60
1
Material: Punched section SV 3439.010 Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0. SV 9342.310/.320 Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
Cover ABS, fire protection corresponding to UL 94-V0.
Note: The technical data given in the tables may vary for UL applications, see page 74.
Colour: RAL 7035
SV 3439.010 When connecting round conductors 300 mm2 with ring terminal, the terminal clamps fitted as standard in the busbar connection adaptors must be replaced with screws and/or bolts M10.
Supply includes: Cover.
Version (3 x 1-pole) Rated current up to Rated operating voltage Outlet Connection of round conductors ● Fine wire with wire end ferrule ● Multi-wire Clamping area for laminated copper bars ● For 5 mm bar thickness ● For 10 mm bar thickness Tightening torque ● Assembly screw ● Terminal screw For bar thickness Model No. SV Accessories Laminated copper bars 1) Not suitable for UL applications.
Packs of
1 set
2
3
1
2
3
600 A 690 V~ top/bottom
800 A 690 V~ top/bottom
1600 A 690 V~ top/bottom
35 – 240 mm2 35 – 240 mm2
95 – 185 mm2 95 – 300 mm2
– –
24 x 21 mm 24 x 21 mm
33 x 27 mm 33 x 22 mm
65 x 27 mm 65 x 22 mm
15 – 20 Nm 15 Nm 5/10 mm 3439.0101)
– 12 – 14 Nm 5/10 mm 9342.310
– 15 – 20 Nm 5/10 mm 9342.320
Page
65
Busbar systems Page 8 – 13 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
15
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Connection clamps/system covers 1
1
B
22
2
Conductor connection clamps For bar thickness mm
B
3
Connection of round conductors1) mm2
Clamping area for laminated copper bars mm
Tightening torque Nm
3–5 1–4 – 2 5 1–4 – 2 5 2.5 – 16 8x8 3 5 16 – 50 10.5 x 11 6–8 5 35 – 70 16.5 x 15 10 – 12 5 70 – 185 22.5 x 20 12 – 15 6 – 10 1–4 – 2 10 1–4 – 2 10 2.5 – 16 8x8 3 10 16 – 50 10.5 x 11 6–8 10 35 – 70 16.5 x 15 10 – 12 10 70 – 185 22.5 x 20 12 – 15 1) Wire end ferrules should be used with fine wire conductors.
H
Material: Sheet steel, zinc-plated, passivated (SV 3450.500 – SV 3459.500), brass (SV 3550.000/SV 3555.000).
2
40
55
40
Material: Sheet steel, zinc-plated, passivated
55
B
Plate clamp
For busbars 12 x 5 – 30 x 10 mm. Clamping area for laminated copper bars: 34 x 10 mm. Tightening torque: 6 – 8 Nm.
H
3
System covers
230 – 325
For conductor connection clamps and plate clamps. Material: ABS. Continuous operating temperature max. 80°C. Fire protection corresponding to UL 94-V0.
Width (B) mm
Height (H) mm
8.0 11.0 14.0 18.5 24.5 30.5 8.0 11.0 14.0 18.5 24.5 30.5
min.
max.
Packs of
Model No. SV
– 17 22 26 39 44 – 17 22 26 39 44
– 23 29 39 57 66 – 23 29 39 57 66
15 15 15 15 15 15 15 15 15 15 15 15
3550.000 3450.500 3451.500 3452.500 3453.500 3454.500 3555.000 3455.500 3456.500 3457.500 3458.500 3459.500
Accessories: Laminated copper bars, see page 65.
Packs of 3
Model No. SV 3554.000
Accessories: Laminated copper bars, see page 65.
Width (B) mm 50 100 100 200 200
Height (H) mm 80 80 110 80 110
Packs of
Model No. SV
4 4 4 4 4
3086.000 3087.000 3090.000 3088.000 3091.000
Note: Only suitable for use with systems without a base tray.
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 16
Rittal RiLine60
Notes
Rittal RiLine60
17
Component adaptor with innovative modularity
Multi-functional, thanks to platform technology The component adaptors are available in a choice of two mounting systems. Both systems have an identical platform technology for device assembly: The width variability, mechanical construction of motor circuit-breaker and motor starter combinations and their connection techniques are identical for both systems. This makes for easier stock holding, system assembly and servicing.
18
Rittal RiLine60
Component adaptors for motor starter combinations and universal applications with individual connection technology, 45 mm and 55 mm wide. The separation into modules (adaptor section and removable support frame) offers assembly benefits.
Variant 1: OneMove (OM adaptor, see page 22 – 25)
Variant 2: OneTurn (OT adaptor, see page 26 – 27)
Snap-on mounting – the traditional attachment system with brand new options ● Traditional variant with snap-on mounting onto the busbars. ● With metal-reinforced combination feet for 5 and 10 mm bar thickness. ● Suitable for universal use, even without a base tray. ● Accessibly positioned unlatching device operated in the direction of withdrawal.
Base tray attachment – ingeniously simple, fast and safe ● Innovative location system on the base tray section with fitted metal reinforcement. ● Time-saving mounting directly onto the Rittal RiLine60 system range. ● The OT adaptors are attached and contacted independently from the form and cross-section of the busbars. ● Minimal assembly force, thanks to generous leverage. ● Perfect all-round protection with base tray and OT adaptor. Assembly instruction: Maximum support spacing 300 mm, bar thickness 10 mm, may only be mounted in conjunction with base tray reinforcement.
Rittal RiLine60
19
Efficiency redefined
Modular assembly
● OM/OT adaptors and OM/OT supports (without contact
system) are bayable as required in the base widths 45 and 55 mm. ● For side auxiliary switches and expansion modules, there is a 10 mm extension piece available which may be bayed on both sides as often as required. ● A channel integrated into the extension pieces aids the optimum routing of control cables. ● Bayed using connection pins from the front. In this way, retrospective creation of a module is easily achieved.
Multifunctional component connection Each of the three techniques for component connection accommodates particular requirements: ● Classic – Adaptor with connection cables AWG 12
(up to 25 A), AWG 10 (up to 32 A), AWG 8 (up to 40 A) or AWG 6 (up to 65 A) fitted as standard. ● Flexible – Adaptor with tension spring clamp up to 6 mm2 (32 A) or up to 16 mm2 (65 A). ● Rapid – The Premium version with connector block up to 4 mm2 (25 A) and outgoing connector bush with sub-unit for 3 phase conductors and 8 auxiliary conductors.
20
Rittal RiLine60
New, rational approaches to device configuration: The required widths are quickly and robustly assembled using the baying connection system. Classic, flexible and rapid – these three techniques meet all the requirements of device connection. System separation of the adaptor section and support frame means that device configuration is modular, safe and service-friendly.
Variable platform technology for equipment assembly Without support frame ● Slimline, cost-effective configuration of the motor circuit-breaker directly onto the support rail. With support frame ● Cost-effective, modular configuration of motor starter combinations. ● Simple equipment preassembly even outside of the enclosure. ● Minimal downtime for equipment exchanges.
Rittal RiLine60
Support rail ● Specially positioned bars
on the underside of the support rail provide reliable protection against slipping, even with vertically configured busbar systems. ● Alternatively, there are also support rails without anti-slip guard for universal applications such as the configuration of circuit-breakers. With PinBlock A small addition with a big effect. The PinBlock simply clips onto the support frame and can be positioned to match the respective motor starter combination by simply sliding, allowing reliable side routing of the contactor.
21
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 32 A with tension spring clamp/OM Premium adaptors 25 A (3-pole) 1
2
3
4
5
6
7
2 + 4
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
3
Note: Overview of market switchgear with allocation of the relevant adaptor, see page 75.
Colour: RAL 7035 (chassis) 5 + 6
Packs of
Design Construction width (B) Length Rated current up to Rated operating voltage Connection of round conductors Support frame Support frame supports With PinBlock Connector outlet Number of support rails, height 10 mm Support rail with anti-slip guard4) For 5/10 mm bar thickness Model No. SV Accessories
Cable set for OM adaptor
AWG 14 AWG 12 AWG 10 AWG 8 AWG 6
Connection pin Insert strip 10 mm OM support
45 x 208 mm 55 x 208 mm
1
2
3
4
7
5
Premium adaptor 6
Page
7
45 mm 45 mm 45 mm 55 mm 45 mm 55 mm 45 mm 208 mm 208 mm 208 mm 208 mm 208 mm 208 mm 272 mm 32 A 32 A 32 A 32 A 25 A 25 A 25 A 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 4 mm2 1.5 – 4 mm2 1.5 – 4 mm2 – 45 x 170 mm 45 x 170 mm 55 x 170 mm 45 x 170 mm 55 x 170 mm 45 x 237 mm – – – – – – – – – – – 1) 1) 2) – – – – 1
1
1
1
23)
23)
1
–
–
–
1
9340.510
9340.530
9340.550
9340.660
9340.910
9340.930
9340.900
15 15 15 6 6 20 2 1 1
9340.850 9340.860 9340.870 – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 9340.870 – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 9340.870 – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 9340.870 – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 – – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 – – – 9340.280 9340.290 9340.260 9340.270
9340.850 9340.860 – – – 9340.280 9340.290 9340.260 9340.270
Support frame PinBlock for support frame PinBlock Plus Support rails ST-Combi connector 1) Supply includes: Connector with connection facility for 3 main contacts (1.5 – 4 mm2). 2) Supply includes: Sub-unit with connection facility for 3 main contacts (1.5 – 4 mm2) and 8 auxiliary contacts (0.5 – 2.5 mm2) including connector. 3) The lower support rail with special latch is secured from behind with the support frame loosened. 4) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
57 57 57 57 57 55 55 28 28 56 57 57 59 58
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 22
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 65 A with tension spring clamp (3-pole)
1
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
2
2
3
Note: Overview of market switchgear with allocation of the relevant adaptor, see page 75.
Colour: RAL 7035 (chassis) 3
1 2 3 Design Packs of Construction width (B) 55 mm 55 mm 55 mm Length 208 mm 208 mm 272 mm Rated current up to 65 A 65 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ Connection of round conductors 2.5 – 16 mm2 2.5 – 16 mm2 2.5 – 16 mm2 Support frame – 55 x 170 mm 55 x 237 mm With Support frame supports – – Number of support rails, 1 1 21) height 10 mm Support rail with anti-slip guard2) For 5/10 mm bar thickness 1 9340.610 9340.630 9340.650 Model No. SV Accessories AWG 14 15 9340.850 9340.850 9340.850 AWG 12 15 9340.860 9340.860 9340.860 Cable set AWG 10 15 9340.870 9340.870 9340.870 for OM adaptor AWG 8 6 9340.880 9340.880 9340.880 AWG 6 6 9340.890 9340.890 9340.890 Connection pin 20 9340.280 9340.280 9340.280 Insert strip 10 mm 2 9340.290 9340.290 9340.290 45 x 208 mm 1 9340.260 9340.260 9340.260 OM support 55 x 208 mm 1 9340.270 9340.270 9340.270 Support frame PinBlock for support frame PinBlock Plus Support rails 1) The lower support rail with special latch is attached from the rear with the support frame loosened. 2) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
Page
57 57 57 57 57 55 55 28 28 56 57 57 59
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
23
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 25 A/32 A with connection cables (3-pole) 1
2
3
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis)
4
5
1
2 + 4
3
5
Note: The technical data given in the tables may vary for UL applications, see page 74. Overview of standard commercially available switchgear with allocation of the relevant adaptor, see page 76. Current carrying capacity of the supply cables fitted as standard, see page 79.
1 2 3 4 5 4 5 Design Packs of Construction width (B) 45 mm 45 mm 45 mm 45 mm 45 mm 55 mm 55 mm Length 208 mm 208 mm 208 mm 208 mm 208 mm 208 mm 208 mm Rated current up to 25 A 25 A 25 A 32 A 32 A 32 A 32 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables1) AWG 12 AWG 12 AWG 12 AWG 10 AWG 10 AWG 10 AWG 10 Support frame – 45 x 170 mm 45 x 170 mm 45 x 170 mm 45 x 170 mm 55 x 170 mm 55 x 170 mm With PinBlock – – – – – – Number of support rails, 2) 1 1 1 1 2 1 22) height 10 mm Support rail with anti-slip guard3) – – – For 5/10 mm bar thickness 1 9340.310 9340.340 9340.370 9340.350 9340.380 9340.460 9340.470 Model No. SV Accessories Connection pin 20 9340.280 9340.280 9340.280 9340.280 9340.280 9340.280 9340.280 Insert strip 10 mm 2 9340.290 9340.290 9340.290 9340.290 9340.290 9340.290 9340.290 45 x 208 mm 1 9340.260 9340.260 9340.260 9340.260 9340.260 9340.260 9340.260 OM support 55 x 208 mm 1 9340.270 9340.270 9340.270 9340.270 9340.270 9340.270 9340.270 Support frame PinBlock for support frame PinBlock Plus Support rails 1) AWG = American Wire Gauges AWG 12 = 3.31 mm2 4 mm2 AWG 10 = 5.26 mm2 6 mm2 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
Page
55 55 28 28 56 57 57 59
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 24
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 40 A/65 A with connection cables (3-pole) 1
2
3
4
5
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis)
Overview of standard commercially available switchgear with allocation of the relevant adaptor, see page 76.
Design Construction width (B) Length Rated current up to Rated operating voltage Connection cables1)
Number of support rails, height
Packs of
45 x 208 mm 55 x 208 mm
4
5
1
2
3
4
5
55 mm 208 mm 65 A 690 V~ AWG 6 –
55 mm 208 mm 65 A 690 V~ AWG 6 55 x 170 mm
55 mm 272 mm 65 A 690 V~ AWG 6 55 x 237 mm
75 mm 208 mm 40 A 690 V~ AWG 8 –
75 mm 208 mm 65 A 690 V~ AWG 6 –
–
–
–
–
– 1 –
– 1 –
– 22) –
– 2 –
– 1 –
1
9340.410
9340.430
9340.450
9340.710
9340.700
20 2 1 1
9340.280 9340.290 9340.260 9340.270
9340.280 9340.290 9340.260 9340.270
9340.280 9340.290 9340.260 9340.270
9340.280 9340.290 9340.260 9340.270
9340.280 9340.290 9340.260 9340.270
Support frame Support frame supports Insert strips 10 mm 7.5 mm
Support rail with anti-slip guard3) For 5/10 mm bar thickness Model No. SV Accessories Connection pin Insert strip 10 mm OM support
3
Note: The technical data given in the tables may vary for UL applications, see page 74.
Current carrying capacity of the supply cables fitted as standard, see page 79.
With
2
Support frame PinBlock for support frame PinBlock Plus Support rails 1) AWG = American Wire Gauges AWG 8 = 8.37 mm2 10 mm2 AWG 6 = 13.3 mm2 16 mm2 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
Page
55 55 28 28 56 57 57 59
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
25
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OT adaptors 32 A/65 A with tension spring clamp/OT Premium adaptors 25 A (3-pole) 1
2
3
4
1 + 5
5
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis)
Construction width (B) Length Rated current up to Rated operating voltage Connection of round conductors Support frame With PinBlock Connector outlet1) Number of support rails, height 10 mm Support rail with anti-slip guard3) For 5/10 mm bar thickness Model No. SV Also required Base tray Base tray reinforcement Accessories
Cable set for OT adaptor
AWG 14 AWG 12 AWG 10 AWG 8 AWG 6
Connection pin Insert strip 10 mm OT support
45 x 230 mm 55 x 230 mm
7
3
8
Note: OT adaptors may only be used with 10 mm thick busbars or Rittal PLS 800/1600. Maximum support spacing 300 mm. Overview of standard commercially available switchgear with allocation of the relevant adaptor, see page 77.
Packs of
Design
6
2 + 4 + 6
1
2
7
3
4
5
8
6
7
Premium adaptor 8
Page
45 mm 45 mm 45 mm 55 mm 55 mm 55 mm 55 mm 45 mm 230 mm 230 mm 230 mm 230 mm 230 mm 230 mm 272 mm 272 mm 32 A 32 A 32 A 32 A 65 A 65 A 65 A 25 A 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 6 mm2 1.5 – 6 mm2 2.5 – 16 mm2 2.5 – 16 mm2 2.5 – 16 mm2 1.5 – 4 mm2 – 45 x 195 mm 45 x 195 mm 55 x 195 mm – 55 x 195 mm 55 x 237 mm 45 x 237 mm – – – – – – – – – – – – – 1
1
1
1
1
1
1
22)
1
–
9341.510
9341.530
9341.550
9341.660
9341.610
9341.630
9341.650
9341.900
9, 11 9, 11 15 15 15 6 6 20 2 1 1
9340.850 9340.860 9340.870 – – 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 – – 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 – – 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 – – 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 9340.880 9340.890 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 9340.880 9340.890 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 9340.870 9340.880 9340.890 9340.280 9341.290 9341.260 9341.270
9340.850 9340.860 – – – 9340.280 9341.290 9341.260 9341.270
Support frame PinBlock for support frame PinBlock Plus Support rails ST-Combi connector 1) Supply includes: Sub-unit with connection facility for 3 main contacts (1.5 – 4 mm2) and 8 auxiliary contacts (0.5 – 2.5 mm2) including connector. 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
57 57 57 57 57 55 55 29 29 56 57 57 59 58
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 26
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM adaptors 25 A/32 A/65 A with connection cables (3-pole) 1
2
3
4
1 + 5
5
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035 (chassis)
6
2 + 4 + 6
7
Note: OT adaptors may only be used with 10 mm thick busbars or Rittal PLS 800/1600. Maximum support spacing 300 mm. The technical data given in the tables may vary for UL applications, see page 74. Overview of standard commercially available switchgear with allocation of the relevant adaptor, see page 78.
3
7
Current carrying capacity of the supply cables fitted as standard, see page 79.
1 2 3 4 5 6 Design Packs of Construction width (B) 45 mm 45 mm 45 mm 55 mm 55 mm 55 mm Length 230 mm 230 mm 230 mm 230 mm 230 mm 230 mm Rated current up to 25 A 25 A 25 A 32 A 65 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables1) AWG 12 AWG 12 AWG 12 AWG 10 AWG 6 AWG 6 Support frame – 45 x 195 mm 45 x 195 mm 55 x 195 mm – 55 x 195 mm With PinBlock – – – – – Number of support rails, 1 1 1 1 1 1 height 10 mm Support rail with anti-slip guard3) – For 5/10 mm bar thickness 1 9341.310 9341.340 9341.370 9341.460 9341.410 9341.430 Model No. SV Also required Base tray Base tray reinforcement Accessories Connection pin 20 9340.280 9340.280 9340.280 9340.280 9340.280 9340.280 Insert strip 10 mm 2 9341.290 9341.290 9341.290 9341.290 9341.290 9341.290 45 x 230 mm 1 9341.260 9341.260 9341.260 9341.260 9341.260 9341.260 OT support 55 x 230 mm 1 9341.270 9341.270 9341.270 9341.270 9341.270 9341.270 Support frame PinBlock for support frame PinBlock Plus Support rails 1) AWG = American Wire Gauges AWG 12 = 3.31 mm2 4 mm2 AWG 10 = 5.26 mm2 6 mm2 AWG 6 = 13.3 mm2 16 mm2 2) The lower support rail with special latch is secured from behind with the support frame loosened. 3) Anti-slip guard for motor circuit-breaker brands Moeller, Siemens and Telemecanique. Without anti-slip guard for universal applications.
7
Page
55 mm 272 mm 65 A 690 V~ AWG 6 55 x 237 mm – 22) 9341.450
9, 11 9, 11 9340.280 9341.290 9341.260 9341.270
55 55 29 29 56 57 57 59
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
27
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OM supports without contact system (3-pole) 1
2
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
2
Note: Suitable for use in UL applications.
Colour: RAL 7035 (chassis)
Design Construction width Length Support frame With Support frame supports PinBlock Number of support rails, height 10 mm For 5/10 mm bar thickness Model No. SV Accessories Connection pin Insert strip 10 mm Support frame PinBlock for support frame PinBlock Plus Support rails 1) The
Packs of
1
2
45 mm 208 mm 45 x 170 mm – –
55 mm 272 mm 55 x 237 mm – 11)
1
9340.260
9340.270
20 2
9340.280 9340.290
9340.280 9340.290
Page
55 55 56 57 57 59
support rail with special latch is attached from the rear with the support frame loosened.
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 28
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) OT supports without contact system (3-pole) 1
2
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
2
Note: OT supports may only be used with 10 mm thick busbars or Rittal PLS 800/1600. Maximum support spacing 300 mm. Suitable for use in UL applications.
Colour: RAL 7035 (chassis)
Design Construction width Length Support frame With PinBlock Number of support rails, height 10 mm For 5/10 mm bar thickness Model No. SV Also required Base tray Base tray reinforcement Accessories Connection pin Insert strip 10 mm Support frame PinBlock for support frame PinBlock Plus Support rails 1) The
Packs of
1
1
2
45 mm 230 mm 45 x 195 mm –
55 mm 272 mm 55 x 237 mm – 11)
9341.260
9341.270
Page
9, 11 9, 11 20 2
9340.280 9341.290
9340.280 9341.290
55 55 56 57 57 59
support rail with special latch is attached from the rear with the support frame loosened.
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
29
Innovative adaptation at high outputs
Circuit-breaker component adaptor up to 630 A
Universal sliding block attachment system
Graduated lines to fit all standard commercial power circuitbreakers (MCCB = Moulded Case Circuit Breaker). Versions are available for cable outlet at the bottom and top.
The sliding block system combined with the guide channels makes mounting the power circuit-breakers much easier, by eliminating the time-consuming process of searching for threaded holes. ● Simple preassembly of the standard sliding blocks on the power circuit-breaker. ● Assembled by inserting the sliding blocks into the guide channels. ● Secure positioning of the switchgear thanks to the end stop.
● ● ● ●
30
Construction width 72 mm – up to 100 A Construction width 90 mm – up to 125 A/160 A Construction width 105 mm – up to 250 A Construction width 140/190 mm – up to 630 A
Rittal RiLine60
Brand new sliding block concept for circuit-breaker adaptors up to 630 A. Mounting of all standard power circuitbreakers is now much simpler and easier: Premount the sliding blocks on the switchgear, slide into the guide channel and secure – it’s that simple!
Convincing connection system
● User-friendly box terminals for versions 100, 125, 160
● ● ● ●
Rittal RiLine60
and 250 A. Alternatively, may also be connected using threaded bolts. Solid connection with threaded bolts for the version up to 630 A. Positioning of the connection clamps for compact component connection e.g. with special connection bracket or variable connection with round conductors. Short circuit-resistant, fully shielded routing of the contact tracks. Generous cross-section dimensioning for optimum heat dissipation and minimal heat loss.
31
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Component adaptors 100 A/circuit-breaker component adaptors 125 A, 160 A (3-pole) 1
3
3
2
2
1 SV 9342.400/
2 SV 9342.540
3 SV 9342.500
2 SV 9342.550
3 SV 9342.510
SV 9342.410
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Supply includes Circuit-breaker component adaptor: Terminal cover and sliding blocks for switchgear attachment. Note: The technical data given in the tables may vary for UL applications, see page 74.
Design
Packs of
Construction width Length Rated current up to Rated operating voltage Connection clamp Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Terminal screw ● Rail attachment ● Switchgear attachment ABB GE For switchgear make/model
Merlin Gerin Moeller Electric Siemens Telemecanique Universal application
For bar thickness Cable outlet at the top2) Model No. SV Cable outlet at the bottom2) Model No. SV Accessories Support rail Width 72 mm, height 15 mm Connection bracket 1) Mounting only possible with support rail SV 9320.120. 2) Switch outlet or outgoing cable. 3) Not suitable for UL applications.
1 Component adaptor 72 mm 210 mm 100 A 690 V~ Box terminal 10 – 35 mm2 10 x 7.8 mm
2 Circuit-breaker 3 Circuit-breaker component adaptor component adaptor 90 mm 90 mm 225 mm 215 mm 125 A 160 A 690 V~ Box terminal 35 – 120 mm2 18.5 x 15.5 mm
2 – 3 Nm 2 Nm 1.5 Nm MS 497 –
12 Nm 4 – 6 Nm 1.5 Nm S2, T1, T2 FD
– PKZ21) S3 GV31) 1) 5/10 mm
NS80, NSC100 NZM1 – – – 5/10 mm
Page
1
9342.400
9342.540
9342.5003)
1
9342.410
9342.550
9342.5103)
5
9320.120
–
–
59
–
58
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 32
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Circuit-breaker component adaptors 250 A/630 A (3-pole) 1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
3
2
1 SV 9342.600
2 SV 9342.700
1 SV 9342.610
2 SV 9342.710
Supply includes: Terminal cover and sliding blocks for switchgear attachment. Note: The technical data given in the tables may vary for UL applications, see page 74.
Design Construction width Length Rated current up to Rated operating voltage Connection clamp Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Terminal screw ● Rail attachment ● Switchgear attachment ABB GE For switchgear Merlin Gerin make/model Moeller Electric Siemens Telemecanique For bar thickness Cable outlet at the top1) Model No. SV Cable outlet at the bottom1) Model No. SV Accessories Insert strip 25 mm 3 to extend the construction width from 140 mm to 190 mm Connection bracket 1) Switch outlet or outgoing cable. 2) With ring terminal. 3) Also required: Insert strip 25 mm (SV 9342.720).
Packs of
Page
1
2
105 mm 240 mm 250 A 690 V~ Box terminal 35 – 120 mm2 18.5 x 15.5 mm
140 mm 324 mm 630 A 690 V~ Screw terminal M10 max. 150 mm2 2) 32 x 10 mm
12 Nm 4 – 6 Nm 1.5 Nm S3, T3, T4 FE NS100, NS160, NS250 NZM2 VL160X, VL160, VL250 GV7 5/10 mm
30 – 32 Nm 12 – 14 Nm 2.5 Nm S5, T5 – NS400, NS630 NZM3 VL400, VL6303) – 5/10 mm
1
9342.600
9342.700
1
9342.610
9342.710
4 (1 set)
–
9342.720
55
58
Busbar systems Page 8 – 13 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
33
Contact stability and assembly diversity
Rittal multi-functional adaptors use modern, practical technology to set standards in terms of contact reliability, assembly rationalisation and configuration diversity of switchgear: Multifunctional busbar contacting: ● The contact springs, mounted in a “floating” configuration in the adaptor section, ensure the equalisation of levels between the bar and the contact track. In this way, optimum adaptation to the busbar and loss-free, safe power transission is achieved thanks to pocket contacting via three contact surfaces. ● Self-locking and unlockable adaptor mounting.
34
Multi-functional component adaptation ● Support rails universally positionable, both fixed and sliding, as well as support rails secured via snapfastening, ensure fast assembly and servicing for power circuit-breakers and motor starter combinations. ● Mounting clip for additional mounting of motor starter combinations. ● The cable chamber beneath the equipment support rails provides plenty of space for control wiring.
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Multi-functional component adaptors 12 A/25 A (3-pole) 3
57
45
4
57
45
39
45
57
100
234
234
5
5
A
168.5
B
234
5
67.5
39
2
39
1
1 + 2
5
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035, RAL 9011 (chassis)
For snap-on mounting Construction width Rated current up to Rated operating voltage Cable outlet Connection cables1)
Support rails
Qty. Height A B
Packs of For 5 mm bar thickness Model No. SV For 10 mm bar thickness Model No. SV Accessories Packs of Support rails 5 Width 45 mm, height 10 mm Plug-in connector 1 Mounting clip 5 1) AWG = American Wire Gauges AWG 14 = 2.08 mm2 2.5 mm2 AWG 12 = 3.31 mm2 4 mm2
3 – 5
6
6
Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79. Current carrying capacity of the supply cables fitted as standard, see page 79.
Page
1
2
3
4
5
6
45 mm 12 A 690 V~ top AWG 14 1 10 mm – – 1
45 mm 25 A 690 V~ top AWG 12 1 10 mm – – 1
45 mm 25 A 690 V~ top AWG 12 2 10 mm 68.5 mm 100 mm 1
45 mm 25 A 690 V~ top AWG 12 2 10 mm 55 mm 125 mm 1
45 mm 25 A 690 V~ top AWG 12 2 (1 variable) 10 mm variable variable 1
45 mm 25 A 690 V~ bottom AWG 12 2 10 mm – – 1
9320.160
9320.180
9320.200
9320.440
9320.220
9320.240
9320.170
9320.190
9320.210
9320.450
9320.230
9320.250
9320.090
9320.090
9320.090
9320.090
9320.090
9320.090
60
9320.110 9320.140
9320.110 9320.140
9320.110 9320.140
9320.110 9320.140
9320.110 9320.140
– 9320.140
60 60
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
35
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Multi-functional component adaptors 25 A (3-pole) 4
57
90
57
99
234
B
B
5
234
39
3
5
2
39
1
45
45 54
A
A
45
1
2 57
8
57
45
234
5 B
5
4
Page
1
2
3
4
4
90 mm 25 A 690 V~ top AWG 12 – 2 10 mm 68.5 mm 100 mm 1
99 mm 25 A 690 V~ top AWG 12 – 2 10 mm 43 mm 125 mm 1
108 mm 25 A 690 V~ top AWG 12 – 2 10 mm 43 mm 90 mm 1
45 mm 25 A 690 V~ top – 16 mm2 2 (1 variable) 10 mm variable variable 1
45 mm 25 A 690 V~ top/bottom – 16 mm2 2 10 mm 68.5 mm 100 mm 1
9320.380
9320.400
9320.420
9320.260
9320.280
9320.390
9320.410
9320.430
9320.270
9320.290
5
9320.090
9320.090
–
9320.090
9320.090
60
5
–
9320.100
9320.100
–
–
60
1 5
– 9320.140
– 9320.140
– –
9320.110 9320.140
– 9320.140
60 60
Qty. Height A B
Packs of For 5 mm bar thickness Model No. SV For 10 mm bar thickness Model No. SV Accessories Support rails Width 45 mm, height 10 mm Support rails Width 54 mm, height 10 mm Plug-in connector Mounting clip 1) AWG = American Wire Gauges AWG 12 = 3.31 mm2 4 mm2
54 54
3
For snap-on mounting Construction width Rated current up to Rated operating voltage Cable outlet Connection cables1) Connection of round conductors up to
Support rails
B
Current carrying capacity of the supply cables fitted as standard, see page 79.
A
Colour: RAL 7035, RAL 9011 (chassis)
Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79.
A
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0.
234
39
39
10
Packs of
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 36
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Multi-functional component adaptors 40 A (3-pole) 54
57
54
57
57
54
100
234
5
234
234
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035, RAL 9011 (chassis)
Packs of For 5 mm bar thickness Model No. SV For 10 mm bar thickness Model No. SV Accessories Support rails Width 54 mm, height 10 mm 1) AWG = American Wire Gauges AWG 10 = 5.26 mm2 6 mm2
2
4
3
Note: Overview of standard switchgear with allocation of the relevant adaptor, see page 79. Current carrying capacity of the supply cables fitted as standard, see page 79.
For snap-on mounting Construction width Rated current up to Rated operating voltage Cable outlet Connection cables1) Connection of round conductors up to Support rails
68.5
5
68.5
118
100
100
234
5
67.5
39
57
54
4
39
3
39
2
39
1
Qty. Height
1
2
3
4
4
54 mm 40 A 690 V~ top AWG 10 – 2 10 mm 1
54 mm 40 A 690 V~ top AWG 10 – 1 15 mm 1
54 mm 40 A 690 V~ bottom AWG 10 – 2 10 mm 1
54 mm 40 A 690 V~ top – 16 mm2 2 10 mm 1
54 mm 40 A 690 V~ top/bottom – 16 mm2 2 10 mm 1
9320.300
9320.460
9320.320
9320.340
9320.360
9320.310
9320.470
9320.330
9320.350
9320.370
9320.100
–
9320.100
9320.100
9320.100
Page
Packs of 5
60
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
37
Reliable function at high currents
NH bus-mounting on-load isolator, size 00 to 3 ● Mechanical attachment and electrical contact with secure clamping screw attachment. The cable outlet is easily converted to top or bottom with the same device. ● Choice of electromechanical or electronic fuse monitoring. ● Type-tested to DIN EN 60 947-3. ● Contact hazard protection plate, two-piece, with service-friendly central unlatching to comply with BGV A3 (formerly VBG 4).
38
NH fused isolator, size 00 ● With a construction width of just 50 mm, the NH fused isolator sets new standards in compact, space-saving configuration. ● Thanks to the double-break per phase in the switching operation, particularly high switching values are achieved. ● User-friendly direct connection of round conductors with additional prism clamps up to 95 mm2, thanks to the stepped arrangement of the connection clamps.
Rittal RiLine60
Bus-mounting fuse bases for snap-on mounting or clamping screw attachment The three-pole components ensure reliable-contact, shake-proof connection with the busbars: ● A high level of contact stability and avoidance of contact heat and scorch marks thanks to the contact plate system, i.e. the fuse inserts do not contact the busbars directly. This prevents the busbars from being destroyed by contact fire if the fuse screw cap is inadequately tightened or is tightened under load during maintenance.
Rittal RiLine60
● There are integrated screw terminals on the underside
of the components for clamping screw attachment, and special spring-loaded foot pieces on the components for snap-on mounting. ● Safety is afforded by the Rittal Contact-Plus system. The contact plate system effectively separates electrical contact-making from mechanical attachment (snap-on mounting). ● Optimum cable routing on the outlet side, thanks to adequate recesses on the component body.
39
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Bus-mounting fuse bases (3-pole) D
6
D
B
60
230
3
60
2
230
1
C
A
1 – 3
7
C
A
5 + 6
with 4 + 6
8
Material: Bus-mounting fuse base: Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0.
4
5
7
Colour: RAL 7035
Contact hazard protection cover: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0.
For clamping screw attachment Packs of Type Width (A) Rated current Rated operating voltage Terminal for round conductors1) Tightening torque ● Assembly screw ● Terminal screw For 5/10 mm bar thickness 10 Model No. SV Accessories Contact hazard protection cover 4 10 Model No. SV Extension cover 5 10 Model No. SV End caps 6 for rail system with base tray 10 Model No. SV End caps for rail system without base tray 10 Model No. SV Side cover 7 10 Model No. SV Identification labels 8 100 Model No. SV Width (A) mm Spacing (B) mm Depth (C) mm2) with base tray Depth (D) mm3) for rail system without base tray 1) Wire end ferrules should be used with fine wire conductors. 2) Bottom end cap 3) Top end cap
1
2
3
D 02-E 18 (adaptor sleeve) 27 mm 63 A 400 V~ 1.5 – 16 mm2
D II-E 27 (adaptor screw) 42 mm 25 A 500 V~ 1.5 – 16 mm2
D III-E 33 (adaptor screw) 57 mm 63 A 690 V~ 1.5 – 16 mm2
2 Nm 2.5 Nm
2 Nm 2.5 Nm
2 Nm 2.5 Nm
3418.000
3427.000
3433.000
3419.000
3428.000
3434.000
3421.000
3430.000
3436.000
3420.010
3429.010
3435.010
3420.000
3429.000
3435.000
3093.000
3093.000
3093.000
9320.080
9320.080
9320.080
27 57 67
42 40 71.5
57 40 71.5
47 67
51.5 71.5
51.5 71.5
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 40
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Bus-mounting fuse bases (3-pole) D
6
D
B
60
230
3
60
2
230
1
C
A
1 – 3
7
C
A
5 + 6
with 4 + 6
8
Material: Bus-mounting fuse base: Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0.
4
5
7
Colour: RAL 7035
Contact hazard protection cover: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0.
For snap-on mounting
Packs of
Type Width (A) Rated current Rated operating voltage Terminal for round conductors1) Tightening torque ● Terminal screw For 5 mm bar thickness 10 Model No. SV For 10 mm bar thickness 10 Model No. SV Accessories Contact hazard protection cover 4 10 Model No. SV Extension cover 5 10 Model No. SV End caps 6 for rail system with base tray 10 Model No. SV End caps for rail system without base tray 10 Model No. SV Side cover 7 10 Model No. SV Identification labels 8 100 Model No. SV Width (A) mm Spacing (B) mm Depth (C) mm2) with base tray Depth (D) mm3) for rail system without base tray 1) Wire end ferrules should be used with fine wire conductors. 2) Bottom end cap 3) Top end cap
1
2
3
D 02-E 18 (adaptor sleeve)
D II-E 27 (gauge ring)
D III-E 33 (gauge ring)
36 mm
42 mm
57 mm
63 A
25 A
63 A
400 V~
500 V~
690 V~
1.5 – 16 mm2
1.5 – 16 mm2
1.5 – 16 mm2
2.5 Nm
2.5 Nm
2.5 Nm
3422.000
3520.000
3530.000
3423.000
3521.000
3531.000
3424.000
3428.000
3434.000
–
3430.000
3436.000
3425.010
3429.010
3435.010
3425.000
3429.000
3435.000
3093.000
3093.000
3093.000
9320.080
9320.080
9320.080
36 57 67
42 40 71.5
57 40 71.5
47 67
51.5 71.5
51.5 71.5
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 NH fused isolators Page 42 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 Rittal RiLine60
41
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH fused isolators, size 00 (3-pole) 13
4–
13
4–
50
19
1*
19
1*
300
300
403.4
403.4
75
75
50
1 2
Material: Cover, strip chassis: Fibreglass-reinforced polyamide Contact tracks: Silver-plated hard copper
Design Size Rated current Rated operating voltage Cable outlet Type of connection Tightening torque ● Assembly screw ● Terminal screw For bar thickness Model No. SV Accessories Side panel Identification label support Micro-switch Lug terminal connection parts Clamp-type terminal connection
1
2
* Off-load position
Technical information, see page 80.
Packs of
1
2
Size 00 160 A 690 V~ top Screw M8
Size 00 160 A 690 V~ bottom Screw M8
1
6 Nm 14 Nm 5/10 mm 3591.020
6 Nm 14 Nm 5/10 mm 3591.030
2 6 5 1 set 1 set
9341.230 3595.010 3071.000 3592.020 3592.010
9341.230 3595.010 3071.000 3592.020 3592.010
Page
60 61 61 62 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH bus-mounting on-load isolators Page 43 – 47 Accessories Page 55 – 66 42
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH on-load isolators, size 000 (3-pole) 69
2
.5
141.5
1
89
Material: Chassis, lid, contact hazard protection: Fibreglass-reinforced polyamide Contact tracks: Silver-plated hard copper
Technical information, see page 80.
Size
Packs of
Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Tightening torque ● Terminal screw 1 Model No. SV 1 Also required Busbar adaptor Accessories Micro-switch 5 1) 160 A at 95 mm2 connection cross-section (95 mm2 connector pieces available on request).
2
90
Busbar adaptor
36.5
For mounting SV 3431.000 on 60 mm busbar systems.
115
Material: Fibreglass-reinforced, thermoplastic polyester (PBT). Continuous operating temperature max. 140°C. Fire protection corresponding to UL 94-V0.
Size 000 100 A (160 A)1) 690 V~ top/bottom Terminal 1.5 – 50 mm2
Page
3 Nm 3431.000 see below 3071.000
For bar thickness mm 5 10
61
Packs of
Model No. SV
1 1
9320.040 9320.050
115
Colour: RAL 7035 35
Supply includes: 35 mm2 connection cables fitted as standard.
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 Rittal RiLine60
43
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH bus-mounting on-load isolators, size 00 (3-pole) 33
33
10
6
10
4
33
33
10
6
4
10
33
10
4
194
194
194
33
40
6
10
3
40
2
40
1
28
1
Material: Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated
2
3
69
Supply includes: Top and bottom covers. Technical information, see page 80 – 84.
Size Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw
Packs of
Size 00 160 A 690 V~/500 V~1) top/bottom
Page
Box terminal 4 – 95 mm2 13 x 13 mm
Screw M8 up to 95 mm2 20 x 5 mm 6 Nm 12 Nm 5/10 mm 9343.010
1
6 Nm 4.5 Nm 5/10 mm 9343.000
2
with electronic fuse monitoring1) Model No. SV
1
9343.020
9343.030
3
with electromechanical fuse monitoring Model No. SV
1
9343.040
9343.050
Accessories Micro-switch 5 3071.000 Connection space cover 2 9344.520 Prism terminal 3 – 1) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring.
3071.000 9344.520 9344.600
For bar thickness 1 Model No. SV
61 61 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 44
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH bus-mounting on-load isolators, size 1 (3-pole) 2
3
4 18 57
11
0
57
4 18 57
11
0
57
298
298
98
98
1
1
2
11
0
57
98
4 18 57
28
Supply includes: Top and bottom covers.
298
Material: Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated
Technical information, see page 80 – 84.
69
3
Size Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw
Packs of
Size 1 250 A 690 V~/500 V~1) top/bottom
Page
Box terminal 35 – 150 mm2 2) 20 x 14 mm
Screw M10 up to 150 mm2 32 x 10 mm 6 Nm 20 Nm 5/10 mm 9343.110
1
6 Nm 12 Nm 5/10 mm 9343.100
2
with electronic fuse monitoring1) Model No. SV
1
9343.120
9343.130
3
with electromechanical fuse monitoring Model No. SV
1
9343.140
9343.150
For bar thickness 1 Model No. SV
Accessories Micro-switch 2 9344.510 Connection space cover 2 9344.530 Box terminal 3 – Arcing chamber 3 9344.680 1) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors 50 – 150 mm2.
9344.510 9344.530 9344.610 9344.680
61 61 62 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 Rittal RiLine60
45
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH bus-mounting on-load isolators, size 2 (3-pole) 3
0 21 65
13
0
65
0 21 65
13
0
65
298
298
98
2
98
1
28
1
2
13
0
65
98
0 21 65
Supply includes: Top and bottom covers.
298
Material: Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated
Technical information, see page 80 – 84.
69
3
Size Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw
Packs of
Size 2 400 A 690 V~/500 V~1) top/bottom
Page
Box terminal 95 – 300 mm2 2) 32 x 20 mm
Screw M10 up to 240 mm2 50 x 10 mm 8 Nm 20 Nm 5/10 mm 9343.210
1
8 Nm 20 Nm 5/10 mm 9343.200
2
with electronic fuse monitoring1) Model No. SV
1
9343.220
9343.230
3
with electromechanical fuse monitoring Model No. SV
1
9343.240
9343.250
For bar thickness 1 Model No. SV
Accessories Micro-switch 2 9344.510 Connection space cover 2 9344.540 Box terminal 3 – Arcing chamber 3 9344.680 1) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors 120 – 300 mm2.
9344.510 9344.540 9344.620 9344.680
61 61 62 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 46
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) NH bus-mounting on-load isolators, size 3 (3-pole) 1
2
13
3
13
0
0
0
80
0
80
298
298
98
25 80
98
25 80
28
1
2 13
0
0
80
98
25 80
Supply includes: Top and bottom covers.
298
Material: Chassis, lid, contact hazard protection: Polyamide PA6 Contact tracks: Electrolytic copper, silver-plated
Technical information, see page 80 – 84.
69
3
Size Rated current Rated operating voltage Cable outlet Type of connection Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw
Packs of
Size 3 630 A 690 V~/500 V~1) top/bottom
Page
Box terminal 95 – 300 mm2 2) 32 x 20 mm
Screw M10 up to 300 mm2 50 x 10 mm 8 Nm 20 Nm 5/10 mm 9343.310
1
8 Nm 20 Nm 5/10 mm 9343.300
2
with electronic fuse monitoring1) Model No. SV
1
9343.320
9343.330
3
with electromechanical fuse monitoring Model No. SV
1
9343.340
9343.350
For bar thickness 1 Model No. SV
Accessories Micro-switch 2 9344.510 Connection space cover 2 9344.550 Box terminal 3 – Arcing chamber 3 9344.680 1) Rated operating voltage 400 V~ to 500 V~ for NH isolators with electronic fuse monitoring. 2) Connection of sector-shaped conductors 120 – 300 mm2.
9344.510 9344.550 9344.620 9344.680
61 61 62 62
Busbar systems Page 8 – 11 Busbar connection adaptors Page 14/15 Connection clamps Page 16 OM/OT adaptors Page 22 – 27 OM/OT supports Page 28/29 Component adaptors Page 32 – 37 Bus-mounting fuse bases Page 40/41 NH fused isolators Page 42 Accessories Page 55 – 66 Rittal RiLine60
47
Rittal RiLine60 busbar systems 800 A (60 mm) Busbar supports (4-pole) 2
1
3
4
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
5
Short-circuit protection diagram, see page 69. Technical information for the calculation of rated currents, see page 71.
1 With attachment holes
on the inside
Colour: RAL 7035
Design Packs of Number of poles Bar centre distance For busbars E-Cu Tightening torque ● Assembly screw (M5 x 25) ● Cover attachment Model No. SV 4 Accessories 2 End covers for contact hazard protection on the sides 2 Spacers for SV 9340.004 12 1) If 12 x 5/10 mm busbars are used, the spacer SV 9340.090 is additionally required.
1
Page
4-pole 60 mm 12 x 5/10 mm1), 15 x 5 – 30 x 10 mm 3 – 5 Nm 1 – 3 Nm 9340.004 9340.074 9340.090
55
Packs of
Model No. SV
Page
6 6 6 6 6 6 6 6 6
3580.000 3580.100 3581.000 3581.100 3582.000 3585.000 3583.000 3584.0002) 3586.0002)
10
3092.000
63
3 3 3
9350.075 9320.020 9320.030
64 64 64
Busbars E-Cu To DIN EN 13 601. Length: 2400 mm/bar. Dimensions mm 12 x 5 12 x 10 15 x 5 15 x 10 20 x 5 20 x 10 25 x 5 30 x 51) 30 x 101) Accessories Busbar cover section (length 1 m/each) Busbar connector for E-Cu 3 12 x 5 – 15 x 10 mm (single connection) 4 20 x 5 – 30 x 10 mm (single connection) 5 20 x 5 – 30 x 10 mm (bayed connection)3) 1) Other busbar lengths, see page 63. 2) Tin-plated version available on request. 3) From enclosure to enclosure.
Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 48
Rittal RiLine60
Rittal RiLine60 busbar systems 800 A (60 mm) System components (4-pole) 1
Base tray
2
For rear contact hazard protection of the flat bar assembly. Length (L) mm 1100
Packs of 2
Model No. SV 9340.134
Cover section
May be cut to length as required; for clip-on mounting to the base tray. Length (L) mm 1100
Packs of 2
Model No. SV 9340.214
Base tray and cover section Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0.
1
Colour: RAL 7035 2
Note: If the cover section is mounted from the front, the support panel (SV 9340.224) is needed for stability.
Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability.
Packs of 5
Model No. SV 9340.224
Material: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60
49
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar supports PLUS (4-pole) 3
1
3
2
4
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
5
6 1 Rittal 30 x 10 PLUS
Short-circuit protection diagram, see page 69.
2 Rittal PLS 1600 PLUS
Technical information for the calculation of rated currents, see page 71.
Colour: RAL 7035 For system Number of poles Bar centre distance busbars E-Cu 30 x 10 mm For PLS special busbars (PLS 1600) Tightening torque ● Assembly screw (M6 x 20) ● Cover attachment Model No. SV Accessories 3 End covers for contact hazard protection on the sides
Busbars made from E-Cu
Packs of
1 Rittal 30 x 10 PLUS 4-pole 60 mm –
2 Rittal PLS 1600 PLUS 4-pole 60 mm –
4
3 – 5 Nm 5 – 7 Nm 9342.014
3 – 5 Nm 5 – 7 Nm 9342.004
2
9342.074
9342.074
Detailed drawing: SV 9661.300 to .380, see page 63.
For system Rittal 30 x 10 PLUS Rittal PLS 1600 PLUS Size 30 x 10 mm – Cross-section (bar thickness) – 900 mm2 (10 mm)1) For enclosure width Length Model No. Length Model No. Packs of Packs of mm mm SV mm SV 3002) 265 2 9661.330 – – – 4002) 365 2 9661.340 – – – 6002) 565 2 9661.360 495 3 3527.000 8002) 765 2 9661.380 695 3 3528.000 10002) 965 2 9661.300 895 3 3528.010 12002) 1165 2 9661.320 1095 3 3529.000 Variable 2400 6 3586.000 2400 1 3516.000 Accessories 4 PLS busbar connector (single connection) – – – – 3 3514.000 5 PLS busbar connector (bayed connection)3) – – – – 3 3515.000 6 PLS expansion connectors4) – – – – 3 9320.070 Baying bracket for SV 9661.300 to .380 (bayed connection) 95 4 9661.350 Single connection – 3 9320.020 – – – Busbar connector for SV 3586.000 Baying connection3) – 3 9320.030 – – – Busbar cover section 1000 10 3092.000 – – – 1) PLS special busbars (1600 A). To order tin-plated version, please add extension .2X0 to the Model No. Delivery times available on request. 2) For Rittal TS 8/ES enclosure systems. 3) From enclosure to enclosure. 4) Two PLS rail connectors (single connection) are required to fit one expansion connector.
Page
64 64 65 63 64 64 63
Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 50
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) System components (4-pole) 1
Base tray
2
For rear contact hazard protection of the busbar assembly PLUS. Length (L) mm 1100
Packs of 2
Model No. SV 9342.134
Cover section
May be cut to length as required; for clip-on mounting to the base tray. Length (L) mm 1100
Packs of 2
Model No. SV 9340.214
Base tray and cover section Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0. 1
Colour: RAL 7035 Note: If the cover section is mounted from the front, the support panel (SV 9340.224) is needed for stability.
2
Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability.
Packs of 5
Model No. SV 9340.224
Material: Polyamide (PA 6.6). Continuous operating temperature max. 105°C. Fire protection corresponding to UL 94-V0. Colour: RAL 7035
Bus connection adaptors Page 52/53 Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60
51
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar connection adaptor (4-pole) 1
2
2
1
Material: Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0.
2
Colour: RAL 7035 Supply includes: Cover.
Design (4-pole) Rated current up to Rated operating voltage Connection of round conductors ● Fine wire with wire end ferrule ● Multi-wire Clamping area for laminated copper bars Tightening torque ● Assembly screw ● Terminal screw For bar thickness Outlet top/bottom Model No. SV Outlet at top Model No. SV Outlet at bottom Model No. SV Accessories Laminated copper bars
Packs of
1
2
125 A 690 V~
250 A 690 V~
10 – 25 mm2 16 – 35 mm2 10 x 7.8 mm
35 – 120 mm2 35 – 120 mm2 18.5 x 15.5 mm
2 Nm 2 – 3 Nm 5/10 mm
4 – 6 Nm 12 Nm 5/10 mm
1
9342.224
9342.254
1
9342.234
9342.264
1
9342.244
9342.274
Page
65
Busbar systems Page 48 – 51 Connection clamps Page 16 Component adaptors Page 54 52
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Busbar connection adaptor (4-pole) 1
2
1 SV 9342.310 with SV 9342.314
Material: Punched section Polyamid (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0. Cover ABS, fire protection corresponding to UL 94-V0.
Colour: RAL 7035 Supply includes: Cover.
2 SV 9342.320 with SV 9342.324
Design Rated current up to Rated operating voltage Outlet Connection of round conductors ● Fine wire with wire end ferrule ● Multi-wire Clamping area for laminated copper bars ● For 5 mm bar thickness ● For 10 mm bar thickness Tightening torque For bar thickness Busbar connection adaptors (3 x 1-pole) Model No. SV Also required Connection adaptor (expansion set for 4-pole configuration) Accessories Laminated copper bars
Packs of
1
2
800 A 690 V~ top/bottom
1600 A 690 V~ top/bottom
95 – 185 mm2 95 – 300 mm2
– –
33 x 27 mm 33 x 22 mm 12 – 14 Nm 5/10 mm
65 x 27 mm 65 x 22 mm 15 – 20 Nm 5/10 mm
1 set (3)
9342.310
9342.320
1
9342.314
9342.324
Page
65
Busbar systems Page 48 – 51 Connection clamps Page 16 Component adaptors Page 54 Rittal RiLine60
53
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Circuit-breaker component adaptors 160 A/250 A (4-pole)
1
Material: Polyamide (PA 6.6), 25 % fibreglass-reinforced. Continuous operating temperature max. 130°C. Fire protection corresponding to UL 94-V0.
1 SV 9342.504
2 SV 9342.604
1 SV 9342.514
2 SV 9342.614
2
Supply includes: Terminal cover and sliding blocks for switchgear attachment.
Colour: RAL 7035
Design Construction width Length Rated current up to Rated operating voltage Connection clamp Connection of round conductors Clamping area for laminated copper bars Tightening torque ● Terminal screw ● Rail attachment ● Switchgear attachment ABB For switchgear Merlin Gerin make/model Moeller Electric Siemens For bar thickness Cable outlet at the top1) Model No. SV Cable outlet at the bottom1) Model No. SV 1) Switch outlet or outgoing cable.
Packs of
1
2
120 mm 277 mm 160 A 690 V~ Box terminal 35 – 120 mm2 18.5 x 15.5 mm
140 mm 310 mm 250 A 690 V~ Box terminal 35 – 120 mm2 18.5 x 15.5 mm
12 Nm 4 – 6 Nm 1.5 Nm T1 (160 A), T2 (160 A) NSC100 NZM1-4 (125 A) – 5/10 mm
12 Nm 4 – 6 Nm 1.5 Nm T3S (250 A), T4V (315 A) NS100, NS160, NS250L NZM2-4 (250 A) VL160X, VL160, VL250 5/10 mm
1
9342.504
9342.604
1
9342.514
9342.614
Busbar systems Page 48 – 51 Busbar connection adaptors Page 52/53 Connection clamps Page 16 54
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Spacers for RiLine60 busbar supports (flat busbar system) For adapting 12 x 5 and 12 x 10 mm size busbars. For busbar supports ● SV 9340.000/.010 (3-pole), see page 8. ● SV 9340.004 (4-pole), see page 48.
Connection pin for OM and OT adaptors/supports For the mechanical connection of adaptors and supports.
Packs of 12
Model No. SV 9340.090
Packs of 20
Model No. SV 9340.280
Material: PA 6.6 Colour: RAL 5015
Insert strip for OM and OT adaptors/supports To extend the construction width in a 10 mm pitch pattern. May be bayed as often as required on both sides. With integral cable duct.
For design OM OT
Packs of 2 2
Model No. SV 9340.290 9341.290
For SV 9342.700 SV 9342.710
Packs of 4 (1 set)
Model No. SV
Material: PA 6.6 Colour: RAL 7035 Supply includes: 6 connection pins.
Insert strip for circuit-breaker component adaptors To extend the construction width from 140 mm to 190 mm. Width: 25 mm.
9342.720
Material: ABS Colour: RAL 7035 Note: 4 units (1 set) are needed to widen a component adaptor.
Rittal RiLine60
55
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Sliding blocks for circuit-breaker component adaptor (3-pole) For additional power circuit breakers with more than two attachment points.
Support frame
For circuit-breaker component adaptor
With threaded insert
SV 9342.500/.510 SV 9342.540/.550 SV 9342.600/.610
Packs Model No. of SV
M3/M4
6
9342.560
M4/M5
6
9342.640
Packs of
Model No. SV
5 5 5
9341.800 9341.810 9341.820
Packs of
Model No. SV
5 5 5
9341.830 9341.840 9341.850
For adaptor width 45 mm
for OM and OT adaptors/supports For use as a spare or for the configuration of replacement assemblies.
For design OM OT OM/OT
Material: PA 6.6
Width (B) mm 45 45 45
Length (L) mm 170 195 237
For adaptor width 55 mm
L
Width (B) mm
OM OT OM/OT
55 55 55
Length (L) mm 170 195 237
8
5
For design
B
Support frame with fitted sub-unit, for OM and OT Premium adaptors To prepare spare assemblies with fully prewired motor starters for OM/OT Premium adaptor (SV 9340.900/.910, 9341.900).
Packs of 2
Model No. SV 9341.970
Connection data of the sub-unit: 3 main contacts (1.5 – 6 mm2), 690 V~ 8 auxiliary contacts (0.5 – 2.5 mm2), 300 V~ Material: PA 6.6 Supply includes: Sub-unit, pin block, support bar and support frame support.
56
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Support frame supports for OM adaptors To reinforce support frames 45 x 237 mm and 55 x 237 mm for use on OM adaptors.
Packs of 10
Model No. SV 9340.800
Material: PA 6.6
PinBlock for support frames For reliable attachment and positioning of the contactor on motor starter combinations, for simple clip-on mounting onto the support frame. Individual vertical positioning is achieved by relocating the PinBlock.
For support frames 45 mm wide 55 mm wide
Packs of 5 5
Model No. SV 9342.800 9342.810
Material: PA 6.6
PinBlock Plus for starters with increased contactor attachment Mounted by simply clipping onto the PinBlock (SV 9342.800/.810).
Packs of 5
Model No. SV 9342.820
Material: PA 6.6
Cable set Pre-assembled connection cables for individual connection of switchgear, top-mounted on OM/OT adaptors with tension spring clamps. Length: 130 mm. Material: PVC insulation. Temperature-resistant up to 105°C. Wire ends ultrasonically compressed at both ends. Note: For current carrying capacity of the insulated supply cables, see page 79.
Rittal RiLine60
Design Packs of AWG 14 = 15 2.08 mm2 2.5 mm2 AWG 12 = 15 3.31 mm2 4 mm2 AWG 10 = 15 5.26 mm2 6 mm2 AWG 8 = 6 8.37 mm2 10 mm2 AWG 6 = 6 13.3 mm2 16 mm2 AWG = American Wire Gauges
Model No. SV 9340.850 9340.860 9340.870 9340.880 9340.890
57
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories
Connection bracket for circuit-breaker component adaptors Pre-assembled, laminated flat copper for connecting standard commercially available moulded case circuit-breakers (MCCB).
SV 9342.570
Insulation: Vinyl compound. Temperature resistant up to 105°C. Fire protection corresponding to UL 94-V0.
Dimensions1) mm
For circuit-breaker component adaptor
For connecting moulded case circuit-breakers (MCCB), make (model)
Packs of2)
Model No. SV
6 x 9 x 0.8
SV 9342.500/.510 SV 9342.540/.550
Moeller (NZM1)
3
9342.570
ABB (T3), GE (FE) Merlin Gerin (NS100/160/250), Telemecanique (GV7) 10 x 15.5 x 0.8 SV 9342.600/.610 ABB (S3), Moeller (NZM2), Siemens (VL250) Siemens (VL160X, VL160) ABB (T5) ABB (S5), 10 x 32.0 x 1.0 SV 9342.700/.710 Merlin Gerin (NS400/630) Moeller (NZM3) 1) Number of lamina x lamina width x lamina thickness 2) 3 = 1 set
Model No. SV
SV 9342.660 – SV 9342.690
Material: Electrolyte copper F20
9342.660 9342.670 9342.680 9342.690 9342.770 9342.780 9342.790
A mm 26 19 23 23 26 29 28
B mm 65 66 71 67 51 57 62
C mm 43 36 40 40 43 46 38
3
9342.660
3
9342.670
3
9342.680
3 3
9342.690 9342.770
3
9342.780
3
9342.790
D mm 9 10 9 11 9 12 14
E mm Ø 10 Ø 10 Ø 10 Ø7 Ø 12 Ø 12 Ø 12
SV 9342.770 – SV 9342.790
ST-Combi connector for OM and OT Premium adaptors May be used as a spare. With tension spring clamp at the outlet end. Material: PA 6.6
58
Design 3-pole 1.5 – 4 mm2 8-pole 0.25 – 2.5 mm2
Packs of
Model No. SV
5
9341.980
5
9341.990
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Support rails 35 x 10 mm
For attaching to the adaptor section
for OM and OT adaptors/supports Material: PA 6.6 Supply includes: Assembly screws.
Design TS 45C1) TS 45D TS 55C1) TS 55D 1) With
Width mm
Packs of
Model No. SV
45 45 55 55
5 5 5 5
9342.850 9342.860 9342.920 9342.930
anti-slip guard for motor circuit-breaker.
For attaching to the support frame Width Packs of Model No. SV mm 1) 45 5 9342.830 TS 45A TS 45B 45 5 9342.840 TS 45B-V2) 45 5 9342.870 TS 55A1) 55 5 9342.900 TS 55B 55 5 9342.910 TS 55B-V2) 55 5 9342.940 1) With anti-slip guard for motor circuit-breaker. 2) With latch for retrospective locking of the support rail after the switchgear has been assembled. Design
Support rails 35 x 7.5 mm for OM and OT adaptors/supports For assembly on 55 mm wide OM and OT adaptors/supports with 10 mm wide adaptor extension pieces mounted on the right and left. Arrangement of the mounting hole for central configuration on 55 mm wide adaptor section or support frame.
Width mm 72
Packs of
Model No. SV
5
9342.980
Packs of
Model No. SV
5 5
9342.880 9342.950
Packs of
Model No. SV
5
9320.120
Material: Sheet steel, zinc-plated, passivated Supply includes: Assembly screws and side end brackets.
Support rails 35 x 15 mm for OM and OT adaptors For attaching to the adaptor section. Material: Sheet steel, zinc-plated, passivated
Width mm 45 55
Supply includes: Assembly screws and side end brackets.
Support rail 35 x 15 mm for component adaptors SV 9342.400/.410 Material: Sheet steel, zinc-plated, passivated
Width mm 72
Supply includes: Assembly screws and side end brackets.
Rittal RiLine60
59
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Support rails 35 x 10 mm for multi-functional component adaptors Material: PA 6.6
Width mm 45 54
Packs of
Model No. SV
5 5
9320.090 9320.100
Supply includes: Assembly screws.
Plug-in connector for multi-functional component adaptors (45 mm construction width) For fitting the AS-interface load feeder module with matching support 3RK1 901-3CA00 (Siemens) to the multi-functional component adaptor.
Mounting clip for multi-functional component adaptors (45 mm construction width) For additional latching of motor starter combinations.
Packs of 1
Model No. SV 9320.110
Packs of 5
Model No. SV 9320.140
Packs of 2
Model No. SV 9341.230
Supply includes: Support rails, 45 mm wide.
Cover for NH fused isolators, size 00 Increases contact hazard protection between the strip chassis and the base tray.
Colour: RAL 7035
40
Material: PVC
50 23
60
Rittal RiLine60
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Identification label support for NH fused isolators, size 00 For clip-on mounting on the isolator housing.
Connection space cover for NH isolators ● For extending the contact hazard protection cover, e.g. when using ring terminals with a long collar. ● Bayable as required at the top and bottom.
Packs of 6
For NH isolators Size 00 Size 1 Size 2 Size 3
Model No. SV 3595.010
Packs of 2 2 2 2
Model No. SV 9344.520 9344.530 9344.540 9344.550
Material: Polyamide PA6 T
Model No. SV
B H
Micro-switch for NH isolators/NH fused isolators, size 00 To indicate the switch position of the NH unit (cover).
9344.520 9344.530 9344.540 9344.550
W (B) mm 106 184 210 250
H mm 46 70 70 70
D (T) mm 37 42 42 42
For NH unit Packs of Model No. SV 1 Size 000/size 00 5 3071.000 2 Size 1 – 3 2 9344.5101) 1) Plastic lug for attaching the micro-switch to the isolator chassis.
1
2
Mounting set For mounting the NH on-load isolator, size 000, on 35 mm support rails to DIN EN 60 715 (7.5 mm/15 mm high).
Rittal RiLine60
Packs of 1
Model No. SV 3432.000
61
Rittal RiLine60 busbar systems 800/1600 A (60 mm) Accessories Lug terminal connection parts for NH fused isolators size 00 For connecting laminated copper bars and round conductors 1.5 to 25 mm2. Clamping area: 16 x 10 mm. Tightening torque: Terminal screw 4 Nm.
Clamp-type terminal connection
Packs of 1 set
Model No. SV 3592.020
Packs of 1 set
Model No. SV 3592.010
for NH fused isolators size 00 For the connection of round conductors 1.5 to 95 mm2. Tightening torque: Terminal screw 4 Nm.
Prism terminals/box terminals for NH isolators, sizes 00 to 3 with screw terminal For direct connection of round and sector-shaped conductors and laminated copper bars.
Design 1 1 Prism terminals 2 Box terminals
For NH isolators
Clamping area for laminated copper bars
Size 00 Size 1 Size 2/3
– 20 x 14 mm 32 x 20 mm
Connection Tightening Packs Model No. Round Sector-shaped torque of SV conductors conductors 2 2 10 – 70 mm 3 Nm 3 9344.600 10 – 70 mm 35 – 150 mm2 50 – 150 mm2 12 Nm 3 9344.610 95 – 300 mm2 120 – 300 mm2 20 Nm 3 9344.620
2
Arc chambers for NH isolators, sizes 1 to 3 To increase switching capacity.
Packs of 3
Model No. SV 9344.680
Technical specifications: See table “NH isolators (utilisation category)”, page 80.
62
Rittal RiLine60
Busbars and accessories Busbars made from E-Cu To DIN EN 13 601.
Length: 2400 mm/bar Dimensions mm 12 x 5 15 x 5 20 x 5 25 x 5 30 x 5
Packs of
Model No. SV
6 6 6 6 6
3580.000 3581.000 3582.000 3583.000 3584.0001)
12 x 10 6 15 x 10 6 20 x 10 6 30 x 10 6 1) Tin-plated version available on request.
3580.100 3581.100 3585.000 3586.0001)
Suitable for TS 8 enclosures For enclosure width mm
Packs of
300 400 600 800 1000 1200 Accessories Baying bracket E-Cu
2 2 2 2 2 2
30 x 5 Length mm (L) Model No. mm SV 265 9661.335 365 9661.345 565 9661.365 765 9661.385 965 9661.305 1165 9661.325
4
95
9661.355
30 x 10 mm Model No. SV 9661.330 9661.340 9661.360 9661.380 9661.300 9661.320
9661.350
15 L ø1
1
15
SV 9661.300 – .385
Busbar cover section Contact hazard protection via full encapsulation of the busbars. May be cut to required length.
Packs of
Model No. SV
12 x 5 – 30 x 10
10 @1m
3092.000
20
.6
40.6
Material: Thermally modified hard PVC. Continuous operating temperature max. 91°C. Fire protection corresponding to UL 94-V0.
For busbars mm
Rittal RiLine60
63
Busbars and accessories Busbar connectors
Material: SV 9350.075 Top part: St 37, nickel-plated surface finish Base: E-Cu
For connecting busbars, no drilling required.
SV 9320.020/SV 9320.030 Top part: Sheet steel, zinc-plated, passivated Contact plate: E-Cu, silver-plated Application of
For busbars mm
Single connection 1 2
12 x 5 – 15 x 10 20 x 5 – 30 x 10 1) From enclosure 2) Hex socket
Baying connection1) – – 3
–
Tightening torque
Packs of
Model No. SV
5 Nm/15 Nm2) 20 Nm 20 Nm
3 3 3
9350.075 9320.020 9320.030
to enclosure
– Screw M8 = 5 Nm – Grub screw M8 = 15 Nm
0
8–
A
0–
11
10
15
0
14 45
40
M8
M8
M8
1
2
M8
3
A = max. 10 mm
PLS busbar connectors For connecting the PLS special busbars; no drilling required. Material: E-Cu, nickel-plated
A
Model No. SV for system PLS 800 PLS 1600 A Single connection 3 3504.000 3514.000 B Baying connection1) 3 3505.000 3515.000 Tightening torque 10 – 15 Nm 15 – 20 Nm 1) From enclosure to enclosure (TS 8) For
Packs of
B 50
0
15
8–
12 0
1–
11
10
A
64
B
Rittal RiLine60
Busbars/laminated copper bars and accessories PLS expansion connectors For thermal and mechanical compensation during connection of PLS special busbars from enclosure to enclosure (TS 8). Material: E-Cu
A
Packs of
Model No. SV for system A PLS 800 B PLS 1600 9320.060 9320.070
3 Also required PLS 3504.000 3514.000 busbar connectors1) 1) Two busbar connectors are needed to fit one expansion connector.
B
85
Note: With a temperature increase of 30 K, the busbars will expand in length by around 0.5 mm/m. Consequently, the use of an expansion connector is recommended for busbar systems with lengths in excess of 3 m.
85
0
1–
11
0
1–
10
A
11
10
B
Laminated copper bars Rittal Flexibar “S” Length: 2000 mm/bar. Material: Cu lamina ● High-purity electrolyte copper F20
Short-circuit protection diagram, see page 85. Note: Universal support, see page 66.
Insulation ● High-strength vinyl compound ● Expansion 370 % ● Temperature range: –30°C to +105°C ● Flame retardant version to UL 94-V0 ● Dielectric strength: 20 kV/mm In In In at at at Packs of Model No. SV 2) 2) 50 K 30 K 10 K2) 8 x 6.0 x 0.5 165 A 125 A – 1 3565.010 6 x 9.0 x 0.8 250 A 220 A 120 A 1 3565.000 6 x 13.0 x 0.5 200 A 150 A 110 A 1 3566.000 4 x 15.5 x 0.8 300 A 210 A 140 A 1 3567.000 6 x 15.5 x 0.8 350 A 290 A 170 A 1 3568.000 10 x 15.5 x 0.8 450 A 350 A 190 A 1 3569.000 5 x 20.0 x 1.0 400 A 300 A 180 A 1 3570.000 5 x 24.0 x 1.0 450 A 370 A 230 A 1 3571.000 10 x 24.0 x 1.0 800 A 600 A 340 A 1 3572.000 5 x 32.0 x 1.0 550 A 470 A 280 A 1 3573.000 10 x 32.0 x 1.0 1000 A 800 A 460 A 1 3574.000 5 x 40.0 x 1.0 800 A 600 A 340 A 1 3575.000 10 x 40.0 x 1.0 1200 A 950 A 500 A 1 3576.000 5 x 50.0 x 1.0 900 A 700 A 400 A 1 3577.000 10 x 50.0 x 1.0 1400 A 1000 A 600 A 1 3578.000 10 x 63.0 x 1.0 1600 A 1240 A 715 A 1 3579.000 1) Number of lamina x lamina width x lamina thickness 2) The conductor temperature of the laminated copper bar is derived by adding the ambient temperature and the temperature increase together. Example: SV 3565.000 loaded with 220 A, i.e. the temperature increases by 30 K. At an ambient temperature of 35°C, this produces a resultant conductor temperature of 35°C + 30 K = 65°C. Configuration1) mm
Rittal RiLine60
65
Laminated copper bars and accessories Universal support For the attachment of laminated copper bars from 20 x 5 to 63 x 10 mm. Material: Fibreglass-reinforced, thermoplastic polyester (PBT). Fire protection corresponding to UL 94-V0.
Packs of 3
Model No. SV 3079.000
Short-circuit protection diagram, see page 85.
Supply includes: Screws and “U” nuts for mounting on PS/TS mounting rails. 49
23
15
18
15
30
Universal holder For the attachment of laminated copper bars from 40 x 5 to 100 x 10 mm. Material: Fibreglass-reinforced, thermoplastic polyester (PBT). Fire protection corresponding to UL 94-V0.
Packs of 3 set
Model No. SV 3079.010
Accessories: C rails 30/15, see Rittal main catalogue.
Supply includes: Screws and sliding nuts for attachment on C rails.
66
Rittal RiLine60
Technical information Busbar systems Rittal busbar systems When developing the Rittal SV busbar systems and their components, Rittal drew on the latest state of the art and the currently valid standards and regulations. These applications are used by specialist operations worldwide. As well as permanent in-house controls at Rittal, the quality of the SV components is further reinforced by a vast array of tests and approvals.
As product development is an on-going process, we reserve the right to make amendments in line with technical progress.
Basic regulations for SV busbar systems ● DIN EN 60 439-1 Low-voltage switchgear combinations Part 1: Type-tested and partially type-tested combinations ● DIN EN 60 947-1 Low-voltage switchgear Part 1: General specifications ● DIN EN 60 947-3 Low-voltage switchgear and controlgear: switches, disconnectors, switch disconnectors and fuse combination units ● DIN EN 60 664-1 Coordination of insulation for electrical operating equipment in low-voltage systems Part 1: Basic principles, requirements and tests ● DIN EN 60 999-1 Connector parts – Electrical copper conductors – Safety requirements for screw terminals and screwless terminals General and specific requirements for terminals for conductors from 0.2 mm2 up to and including 35 mm2
● DIN EN 60 999-2 Connector parts – Electrical copper conductors – Safety requirements for screw terminals and screwless terminals Part 2: Special requirements for terminals for conductors greater than 35 mm2 up to and including 300 mm2 ● DIN 43 671 Copper busbars, dimensioning for constant current ● DIN 43 673-1 Busbar drill holes and screw fastenings, busbars with rectangular cross-section ● DIN EN 60 715 Dimensions of low-voltage switchgear – Standardised support rails for the mechanical attachment of electrical components in switching systems ● DIN EN 13 601 Copper and copper alloys – Copper rods and wires for general use in electrical engineering
Application of In order to avoid injury and damage to property, SV busbar systems must only be assembled and used by suitably trained and qualified personnel. The valid technical regulations, standards and provisions must, of course, be observed.
Users are required to carefully observe the information and instructions supplied by Rittal, and where necessary to forward them to downstream users and/or customers with a special advice note. In particular, the specified tightening torques of electrical terminal connections must be observed in order to achieve an optimum contact pressure.
Technical data and catalogue information SV power distribution components are used in conjunction with a wide range of different switchgear and other components for power distribution, and in relation to a wide range of operating and ambient conditions which are outside of Rittal’s control. The horizontal position of busbars is considered the standard installation position for the SV busbar system. DIN EN 60 439-1 and the ambient conditions specified therein should be considered the basis for the use of SV power distribution components.
Rittal RiLine60
At enclosure internal temperatures of > 35°C, application-specific derating should be provided where necessary. Specifically in relation to the temperature limits admissible in DIN EN 60 439-1, the following factors should be critically reviewed: ● ● ● ● ●
Arrangement of components inside the enclosure Heat loss of the power circuit-breakers and fuses used Passive and/or active climate control measures Connected conductor cross-sections Switching cycles
67
Technical information Short-circuit resistance diagrams Rittal RiLine60 busbar systems Type testing to DIN EN 60 439-1 During the course of system type-testing, the following tests were conducted on the Rittal RiLine60 busbar systems and on representative Rittal RiLine60 top-mounting components:
Proof of insulating properties (to DIN EN 60 439-1, 8.2.2) Test piece: Representative system configuration. Test with surge voltage 1.2/50 µs, 9.8 kV. Proof of short-circuit resistance (to DIN EN 60 439-1, 8.2.3) see short-circuit resistance diagrams below.
Busbar supports (3-pole)
80
80 75
a
Test implemented: ● Rated surge current resistance Ipk (see diagram)
70
65 60
b
55 50
c
45 40
d
35
55
f
50 45 40
g
35
25
25 20 200 250 300 350 400 450 500 550 600 Busbar support spacing [mm]
Busbar mm 30 x 10 20 x 10 25 x 5 15 x 5
PLS busbar supports (3-pole)
60
30
● Rated short-time current resistance Icw
e
65
30
20
Icw kA 37.6 25.4 29.0
Ip peak short-circuit current [kA]
Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kV Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz
Ip peak short-circuit current [kA]
70
60 mm bar centre distance, for busbars from 15 x 5 – 30 x 10 mm.
I mm 250 250 250
Proof of IP protection category (to DIN EN 60 439-1, 8.2.7) Test piece: Representative system configuration. Proven protection category: IP 2X.
75
SV 9340.000/SV 9340.010
Busbar mm 30 x 10 30 x 5 20 x 10
Proof of creepage distances and clearance (to DIN EN 60 439-1, 8.2.5) Test piece: Representative system configuration.
200 250 300 350 400 450 500 550 600 Busbar support spacing [mm]
Curve a b c d
Busbar mm 30 x 5 20 x 5 15 x 10
Curve e f g
80 75
SV 9341.000/SV 9342.000
b
Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kV Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz Test implemented: ● Rated surge current resistance Ipk (see diagram) ● Rated short-time current resistance Icw
Ip peak short-circuit current [kA]
70
60 mm bar centre distance, for PLS special busbars 800 A/1600 A.
65 60 55
a
50 45 40 35 30 25 20
100 150 200 250 300 350 400 450 500 Busbar support spacing [mm]
Busbar mm PLS 800 A PLS 1600 A
68
I mm 150 150
Icw kA 25.9 37.5
Busbar mm PLS 800 A PLS 1600 A
Curve a b
Rittal RiLine60
Technical information Short-circuit resistance diagrams Busbar supports (4-pole)
115 110
SV 9340.004/SV 9342.014
105
60 mm bar centre distance, for 30 x 10 mm busbars.
100
Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kV Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz
90
95
Ip peak short-circuit current [kA]
Test implemented: ● Rated surge current resistance Ipk (see diagram) ● Rated short-time current resistance Icw
85 80 75 70 65 60 55 50 45 40 35
Busbar mm 30 x 10
I mm 250 500
Icw kA 29 23
30 25 20 200 250 300 350 400 450 500 Busbar support spacing [mm]
PLS busbar supports (4-pole)
115 110
SV 9342.004
105
60 mm bar centre distance, for PLS special busbar 1600 A.
100
Rated operating voltage: up to 690 V AC Rated insulation voltage: 1000 V AC Rated surge voltage: 8 kV Overvoltage category: IV Level of contamination: 3 Rated frequency: 50/60 Hz
90
95
Ip peak short-circuit current [kA]
Test implemented: ● Rated surge current resistance Ipk (see diagram) ● Rated short-time current resistance Icw
85 80 75 70 65 60 55 50 45 40 35
Busbar mm PLS 1600 A
I mm 250 500
Icw kA 53 38
30 25 20 200 250 300 350 400 450 500 Busbar support spacing [mm]
Rittal RiLine60
69
Technical information Short-circuit resistance diagrams Rittal RiLine60 UL 508 The short-circuit resistance of Rittal RiLine60 has been extensively tested. Short-circuit resistance to UL criteria is assessed via the root-mean-square value of the short-circuit current (IRMS), which must be applied for at least 3 periods.
During the course of testing, the test equipment has been adjusted to the respective root-mean-square values (IRMS). The resultant peak short-circuit currents Ip are shown in the short-circuit protection diagrams below.
Busbar supports (3-pole)
IRMS (Ieff.) settings of the test equipment: I mm 250 500
60 mm bar centre distance, for busbars from 15 x 5 – 30 x 10 mm.
IRMS kA 35 25
I mm 250 500
SV 9340.050 with 25 x 5 mm 20 x 5/10 mm 15 x 5/15 mm
80
80
75
75
70
70
65
65
Ip peak short-circuit current [kA]
Ip peak short-circuit current [kA]
SV 9340.050 with 30 x 5/10 mm
60 55 50 45 40 35
60 55 50 45 40 35
30
30
25
25
20
20 200 250 300 350 400 450 500 550 600
200 250 300 350 400 450 500 550 600 Busbar support spacing [mm]
PLS busbar supports (3-pole)
Busbar support spacing [mm]
IRMS (Ieff.) settings of the test equipment: I mm 200 500
60 mm bar centre distance, for PLS special busbars 800 A/1600 A.
IRMS kA 22 14
I mm 150 500
80
80
75
75
70
70
65
65
60 55 50 45 40 35
60 55 50 45 40 35
30
30
25
25
20
20 150 200 250 300 350 400 450 500 550 Busbar support spacing [mm]
IRMS kA 35 25
SV 9342.050 (PLS 1600)
Ip peak short-circuit current [kA]
Ip peak short-circuit current [kA]
SV 9341.050 (PLS 800)
70
IRMS kA 30 22
150 200 250 300 350 400 450 500 550 Busbar support spacing [mm]
Rittal RiLine60
Technical information Busbars Rated currents of busbars E-Cu (DIN 43 671) DIN 43 671 specifies the constant currents for busbars at an ambient temperature of 35°C and an average busbar temperature of 65°C. With the aid of a correction factor (k2), the continuous currents specified in the following table may be adjusted to alternative operating temperatures. For safe operation with thermal reserve, it is advisable to limit the busbar temperature to a maximum of 85°C. However, the decisive factor is the lowest permissible continuous temperature of the components which directly contact the busbar sytem (fuse bases, outgoing cables etc.). The ambient air temperature of the busbars or busbar system should not exceed 40°C; an average of 35°C maximum is recommended.
For the continuous temperatures specified in the table, an emission level of 0.4 applies, equivalent to an oxidating copper bar. In modern busbar systems – built into enclosures with a protection category of IP 54 and above – a more favourable emission level can be assumed. The lower emission level facilitates an additional increase in continuous currents compared with the figures in DIN 43 671, irrespective of the specified air and busbar temperature. Experience has shown an increase in the continuous current of 6 – 10 % compared with the table figures for uncoated copper bars, and 60 % for surface-oxidised copper bars.
Example: For a Cu bar 30 x 10 mm (E-Cu F30), DIN 43 671 specifies a constant current of IN65 = 573 A. The correction factor diagram for square cross-sections indicates a correction factor k2 = 1.29 at an air temperature of 35°C and a busbar temperature of 85°C. Thanks to the favourable emission level, the continuous current is increased by a further 6 – 10 %. In this example, a mean value of 8 % is used. Compared with the table figure from DIN 43 671, the Rittal rated current specification for a Cu bar 30 x 10 mm is: IN85 = IN65 · k2 + 8 % = 573 A · 1.29 · 1.08 IN85 = 800 A
Continuous currents for busbars Made from E-Cu with square cross-section in indoor locations at 35°C air temperature and 65°C bar temperature, vertical position or horizontal position of the bar width.
12 x 2 15 x 2 15 x 3 20 x 2 20 x 3 20 x 5 20 x 10 25 x 3 25 x 5 30 x 3 30 x 5
23.5 29.5 44.5 39.5 59.5 99.1 199.0 74.5 124.0 89.5 149.0
Weight1)
0.209 0.262 0.396 0.351 0.529 0.882 1.770 0.663 1.110 0.796 1.330
Material2)
379 447 380 E-Cu 30 x 10 299.0 2.660 573 676 579 F30 40 x 3 119.0 1.060 366 435 367 40 x 5 199.0 1.770 482 573 484 40 x 10 399.0 3.550 715 850 728 50 x 5 249.0 2.220 583 697 588 50 x 10 499.0 4.440 852 1020 875 60 x 5 299.0 2.660 688 826 696 60 x 10 599.0 5.330 985 1180 1020 80 x 5 399.0 3.550 885 1070 902 80 x 10 799.0 7.110 1240 1500 1310 1) Calculated with a density of 8.9 kg/dm3 2) Reference basis for the continuous current levels (figures taken from DIN 43 671)
448 683 436 576 865 703 1050 836 1230 1090 1590
Correction factor diagram to DIN 43 671 2.2
0 10
2.0
20 30
1.8
40 50
1.6
60 1.4 1.2 1.0
Ambient temperature [°C]
Crosssection mm2
Continuous current in A DC current + AC current AC current up to 60 Hz 16 Hz Bare Coated Bare Coated bar bar bar bar 108 123 108 123 128 148 128 148 162 187 162 187 162 189 162 189 204 237 204 237 274 319 274 320 427 497 428 499 245 287 245 287 327 384 327 384 285 337 286 337
Factor k2
Width x thickness mm
0.8 0.6 0.4 50
60
70
80
90
100
110
120
Busbar temperature [°C]
Correction factor diagram for PLS
0
2.0
10 1.8
20 30
1.6 50
PLS special busbar E-Cu 800 A E-Cu 1600 A
60 1.2 70 1.0
0.8
Rated current WS 50/60 Hz for 35/75°C 800 A 1600 A
Factor k2
1.4
Rittal PLS current load According to DIN 43 671, the correction factor k2 (correction diagram) is used to correct the basic current with reference to the existing temperatures of the ambient air and the busbar. In accordance with DIN 43 671, the load figures of the Rittal PLS special bars have been determined on the basis of measurement trials, as follows:
Ambient temperature [°C]
40
for 35/65°C (basic value) 684 A 1368 A
0.6
0.4 50
60
70
80
90
100
110
Busbar temperature [°C]
Rittal RiLine60
71
Technical information Busbar systems UL 508 – Background information UL or Underwriter Laboratory was founded in 1894 as a non-profit-making organisation for testing and certification. UL operates five testing laboratories in the United States and subsidiaries worldwide, with an emphasis on product testing aimed at general safety.
Why are UL approvals important?
The UL symbol: “UL listed” or “UL recognized”
International regulations and standards such as NEMA and IEC are used as a basis by manufacturers for product developments and subsequent testing. Nationally recognised testing laboratories confirm and certify that a product meets specific standards. In North America, this is carried out by organisations such as UL or CSA (Canadian Standard Association). For many applications, only UL and/or CSAapproved products are acceptable. It is therefore advisable to ensure that electrical control systems intended for use in North America are designed with UL-approved components.
When labelling UL-approved products, a general distinction is made between Recognized Components and Listed Devices:
How does the US system for electrical safety work? Every piece of electrical equipment (machine/plant) is tested by the competent local inspector (AHJ = Authority Having Jurisdiction) prior to commissioning. The AHJ has the final say with regard to commissioning. All AHJs use Standard NFPA 70 (NFPA = National Fire Protection Association) as a basis, which is generally regarded as the NEC (National Electrical Code). NFPA 70 is therefore an important basis for UL 508A (Industrial Control Panels). The AHJ considers the use of UL-recognized or UL-listed components an important indication that a system complies with the safety requirements to NFPA 70. This saves time and money during construction and commissioning of the equipment, as the UL symbol indicates that testing of the components and/or of the system did not reveal any foreseeable risks with regard to fire, electric shock and associated dangers.
●
Recognized Components This label is used on products which are not complete in terms of their application. These products are listed in the UL’s “yellow component database”. The correct use of such components must make due allowance for the “Conditions of Acceptability”, listing the framework conditions and application parameters approved by the UL. ● Listed Devices This symbol is used in products which offer a complete function in themselves. These products are listed in the UL’s “green component database”. They may be used without restriction in accordance with the tested rating data.
Application areas for UL 508 and UL 508A UL 508 describes industrial control components and is therefore the decisive standard for the assessment of Rittal SV components. For example, this standard contains information on: ● ● ● ●
Starters Relays and contactors Switches Controllers
UL 508A describes industrial control panels and is therefore the decisive standard for switchgear manufacturers. For example, this standard contains information on: ● ● ● ●
Machine controllers Elevator controllers Crane controllers Equipment for heating, air-conditioning and ventilation systems
Both standards describe control systems for general industrial applications with a rated voltage of up to 600 V. The maximum permissible ambient temperature is 40°C.
72
Rittal RiLine60
Technical information Busbar systems UL 508 – Background information Distinguishing between feeder and branch circuits
2. Rated currents
Standard UL 508A makes a distinction between feeder circuits and branch & control-circuits. Generally speaking, the term “feeder circuits” refers to the part of the circuit located at the supply end before the last over-current protective device. Increased requirements with regard to creepage distances and clearances apply to this part of the circuit. The term “branch & control-circuits” refers to the part of the circuit located after the last over-current protective device. When using busbar systems, it is important to know whether the application is in the feeder section or the branch section, as the requirements governing the required creepage distances and clearances are significantly higher for feeder circuits.
For untested busbar applications, UL 508A specifies a current carrying capacity of 1000 A/inch2 (1.55 A/mm2) in the absence of testing. This value may be higher if the product or application has been subjected to suitable testing. Rittal has conducted extensive testing in this respect in order to give users the maximum benefits when using the SV busbar system. The benefit of such testing is that SV busbar systems with higher rated currents may be used than permitted by the default value. For example, a busbar with the dimensions 30 x 10 mm can carry 700 A instead of 465 A.
Important notes for the use of busbar systems to UL 508/508A 1. Creepage distances and clearances One of the principal changes in UL 508A is the amendment to the required creepage distances and clearances for feeder circuits. The following distances are required for applications > 250 V:
3. Terminals for factory or field wiring In accordance with the UL standards, connection clamps may be approved for factory or field wiring. If a terminal is approved for factory wiring, it may only be used in switchgear assembly by suitably trained professionals. If connection clamps are to be used in the field (e.g. on a construction site), the component must be approved for field wiring. The terminals of the busbar connection adaptors and component adaptors in the Rittal RiLine60 series have therefore been tested for field wiring applications.
Between phases: ● Creepage distance 50.8 mm (2 inches) ● Clearance 25.4 mm (1 inch)
Between phase and earthed, uninsulated metal parts: ● Creepage distance 25.4 mm (1 inch) ● Clearance 25.4 mm (1 inch)
Rittal RiLine60 complies with these requirements. All busbar connection adaptors and component adaptors (OM/OT with standard AWG connection cables and circuit-breaker adaptors) in the new system have been designed in accordance with these requirements. However, users should bear in mind a small number of differences from the IEC version: ● Special UL busbar supports for flat bars and Rittal PLS
with increased creepage distances and clearances. ● In order to guarantee the required distances between live
parts and the earthed mounting plate, the use of a Rittal RiLine60 base tray is compulsory.
Rittal RiLine60
73
Technical information Components with UL 508 approvals Model No. SV 3509.000 3516.000 3524.000 3525.000 3525.010 3526.000 3527.000 3528.000 3528.010 3529.000 3581.000 3581.100 3582.000 3583.000 3584.000 3585.000 3586.000 9340.050 9340.070 9340.100 9340.110 9340.120 9340.130 9340.140 9340.150 9340.160 9340.200 9340.210 9340.220 9340.260 9340.270 9340.310 9340.340 9340.350 9340.370 9340.410 9340.430 9340.450 9340.460 9340.700 9340.710 9341.050 9341.070 9341.100 9341.110 9341.120 9341.130 9341.140 9341.150 9341.160 9341.260 9341.270 9341.310 9341.340 9341.370 9341.410 9341.430 9341.450 9341.460 9342.050 9342.070 9342.100 9342.110
74
For feeder circuits up to 600 V
Rated current
For Model No. feeder circuits SV up to 600 V 9342.120 9342.130 9342.140 9342.150 9342.160 9342.2001)
Specification to UL Connection cross-section
6 – 16 mm2 (AWG 10 – AWG 6) 6 – 16 mm2 (AWG 10 – AWG 6) 16 – 35 mm2 (AWG 6 – AWG 2) 16 – 35 mm2 (AWG 6 – AWG 2) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250)
9342.2301) 9342.2401) 9342.2501) 9342.2601) 9342.2701)
60 A 60 A 125 A 125 A 250 A 250 A 250 A
9342.2901)
800 A
9342.3001)
800 A
9342.310
700 A
9342.320
1400 A
9342.4001) 9342.4101) 9342.5401) 9342.5501) 9342.6001)
100 A 100 A 125 A 125 A 250 A
9342.6101)
250 A
9342.700
600 A
9342.710
600 A
9342.2101)
1)
25 A 25 A 30 A 25 A 60 A 60 A 60 A 30 A 60 A 40 A
Rated current
95 – 300 mm2 (AWG 4/0 – MCM600) 95 – 300 mm2 (AWG 4/0 – MCM600) 95 – 300 mm2 (AWG 4/0 – MCM600) Clamping area for laminated copper: 33 x 22 mm Clamping area for laminated copper: 65 x 22 mm 16 – 35 mm2 (AWG 6 – AWG 2) 16 – 35 mm2 (AWG 6 – AWG 2) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250) 35 – 120 mm2 (AWG 2 – MCM250) Clamping area for laminated copper: 32 x 10 mm Clamping area for laminated copper: 32 x 10 mm
Tightening torque to UL
Model No. SV 9342.200 9342.210 9342.230 9342.240 9342.250 9342.260 9342.270 9342.290 9342.300 9342.400 9342.410 9342.540 9342.550 9342.600 9342.610
Terminal screw for round conductors laminated copper bars 5 Nm – 5 Nm – 5 Nm 5 Nm 5 Nm 5 Nm 12 Nm 8 Nm 12 Nm 8 Nm 12 Nm 8 Nm 18 Nm 14 Nm 18 Nm 14 Nm 5 Nm 5 Nm 5 Nm 5 Nm 12 Nm 8 Nm 12 Nm 8 Nm 12 Nm 8 Nm 12 Nm 8 Nm
25 A 25 A 25 A 60 A 60 A 60 A 30 A
Rittal RiLine60
Technical information Allocation of switchgear OM adaptor with tension spring clamp Page 22/23
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM0
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16, A26-30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16, A26-30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
GV2-ME + LC2D DC
GV2-ME + LC2D AC
GV2-P + LC2K AC
GV3 + LC1D65
GV2-ME + LC1D DC
GV2-ME + LC1D AC
GV2-P + LC1K DC
GV2-P + LC1K AC
GV2-P + LC2K DC
Reversing Starter
Starters
GV3 to 65 A
LUB12
GV2-P
MCB
GV2-ME
S2 + S2
S0 + S0
Reversing Starter
S00 + S00
S2 + S2
S0 + S0
Starters
S2
S0
S00 Rittal RiLine60
Telemecanique (Schneider Electric)
Siemens MCB
9340.550 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9340.630 OM adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9340.650 OM adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9340.260 OM support, 45 mm wide 9340.270 OM support, 55 mm wide 9340.290 Insert strip, 10 mm wide 9340.280 Connection pin 9340.860 Cable set AWG 12 9340.870 Cable set AWG 10 9340.890 Cable set AWG 6 9342.820 PinBlock Plus 1) 45 mm construction width 2) 55 mm construction width
MS-450
MS-325
Construction width Construction width 45 54 54 55 48 54 54 70 90 110 110 140 45 45 55 45 45 55 90 90 110 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 2 1 1 1 1
For make/model
Model No. SV Design 9340.530 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 1)
Starters
S00 + S00
Model No. SV Design 9340.530 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9340.550 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9340.630 OM adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9340.650 OM adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9340.660 OM adaptor 32 A, 690 V~, 1.5 – 6 mm2 2) 9340.260 OM support, 45 mm wide 9340.270 OM support, 55 mm wide 9340.290 Insert strip, 10 mm wide 9340.280 Connection pin 9340.860 Cable set AWG 12 9340.870 Cable set AWG 10 9340.890 Cable set AWG 6 9342.840 Support rail TS45 B 9342.870 Support rail TS45 B-V 9342.940 Support rail TS55 B-V 1) 45 mm construction width 2) 55 mm construction width
MS-225
MS-116
MCB
Moeller Electric Reversing MCB Starters Starter
Reversing Starter
PKZM4
ABB
PKZM01
For make/model
Construction width Construction width 45 45 55 45 45 55 90 100 120 45 45 45 62 45 45 45 45 62 90 90 90 90 Required quantity (units) Required quantity (units) 1 1 1 1 1 1
1
1
1
1
1 1
3 3
3 3
3 3
1
1
1 1
3
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
1
1 3
1 1 3
3 3
1
1 1
3 3
3
3
1
3
3
3
3
3 3
1
1
2
2
75
Technical information Allocation of switchgear OM adaptor with connection cables Page 24/25
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM0
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16, A26-30
MS-225 B6-7, A9-A12-A16, A26-30
MS-116 B6-7, A9-16
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16, A26-30
MS-116 B6-7, A9-16
MS-225 B6-7, A9-A12-A16, A26-30
Telemecanique (Schneider Electric)
Construction width Construction width 45 45 55 45 45 55 90 100120 45 45 45 45 62 45 45 45 45 62 90 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 1 1 1 2
GV2-ME + LC2K DC
GV2-ME + LC2K AC
GV2-P + LC2K DC
GV3 + LC1D65
GV2-ME + LC1K DC
GV2-ME + LC1K AC
GV2-P + LC1K AC
GV3 to 65 A
GV2-P + LC2K AC
Reversing Starter
Starters
LUB32
LUB12
GV2-P
MCB
GV2-ME
S2 + S2
S0 + S0
Reversing Starter
S00 + S00
S2 + S2
S0 + S0
S2
S0
S00
Starters
GV2-P + LC1K DC
Siemens MCB
76
MS-450
MS-325
Construction width Construction width 45 54 54 55 48 54 54 70 45 110 110 140 45 45 55 45 45 55 90 90 110 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 3 3 3 3 1 1 1
For make/model
Model No. SV Design 9340.340 OM adaptor 25 A, 690 V~, AWG 121) 9340.370 OM adaptor 25 A, 690 V~, AWG 121) 9340.350 OM adaptor 32 A, 690 V~, AWG 101) 9340.380 OM adaptor 32 A, 690 V~, AWG 101) 9340.430 OM adaptor 65 A, 690 V~, AWG 62) 9340.450 OM adaptor 65 A, 690 V~, AWG 62) 9340.260 OM support, 45 mm wide 9340.270 OM support, 55 mm wide 9340.290 Insert strip, 10 mm wide 9340.280 Connection pin 9342.800 PinBlock 45 mm 9342.820 PinBlock Plus 1) 45 mm construction width 2) 55 mm construction width
Starters
S00 + S00
Model No. SV Design 9340.340 OM adaptor 25 A, 690 V~, AWG 121) 9340.370 OM adaptor 25 A, 690 V~, AWG 121) 9340.430 OM adaptor 65 A, 690 V~, AWG 62) 9340.450 OM adaptor 65 A, 690 V~, AWG 62) 9340.350 OM adaptor 32 A, 690 V~, AWG 101) 9340.380 OM adaptor 32 A, 690 V~, AWG 101) 9340.460 OM adaptor 32 A, 690 V~, AWG 102) 9340.470 OM adaptor 32 A, 690 V~, AWG 102) 9340.260 OM support, 45 mm wide 9340.270 OM support, 55 mm wide 9340.290 Insert strip, 10 mm wide 9340.280 Connection pin 9342.840 Support rail TS45 B 9342.870 Support rail TS45 B-V 1) 45 mm construction width 2) 55 mm construction width
MS-225
MS-116
MCB
Moeller Electric Reversing MCB Starters Starter
Reversing Starter
PKZM4
ABB
PKZM01
For make/model
90 90 90
1
1 1
1
1
1
1
3
3
3
2
Rittal RiLine60
Technical information Allocation of switchgear OT adaptor with tension spring clamp Page 26
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM0
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16-A30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16-A30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
GV2-ME + LC2D DC
GV2-ME + LC2D AC
GV2-P + LC2K DC
GV2-P + LC2K AC
GV3 + LC1D65
GV2-ME + LC1D DC
GV2-ME + LC1D AC
GV2-P + LC1K DC
GV2-P + LC1K AC
GV3 to 65 A
LUB12
GV2-P
MCB
GV2-ME
S2 + S2
S0 + S0
Reversing Starter
S00 + S00
S2 + S2
S0 + S0
Starters
S2
S0
S00 Rittal RiLine60
Telemecanique (Schneider Electric) Reversing Starters Starter
Siemens MCB
9341.550 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9341.630 OT adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9341.650 OT adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9341.260 OM support, 45 mm wide 9341.270 OM support, 55 mm wide 9341.290 Insert strip, 10 mm wide 9340.280 Connection pin 9340.860 Cable set AWG 12 9340.870 Cable set AWG 10 9340.890 Cable set AWG 6 9342.820 PinBlock Plus 1) 45 mm construction width 2) 55 mm construction width
MS-450
MS-325
Construction width Construction width 45 54 54 55 45 54 54 70 45 110 110 110 45 45 55 45 45 55 90 90 110 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 2 1 1 1 1
For make/model
Model No. SV Design 9341.530 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 1)
Starters
S00 + S00
Model No. SV Design 9341.530 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9341.550 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 1) 9341.630 OT adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9341.650 OT adaptor 65 A, 690 V~, 2.5 – 16 mm2 2) 9341.660 OT adaptor 32 A, 690 V~, 1.5 – 6 mm2 2) 9341.260 OM support, 45 mm wide 9341.270 OM support, 55 mm wide 9341.290 Insert strip, 10 mm wide 9340.280 Connection pin 9340.860 Cable set AWG 12 9340.870 Cable set AWG 10 9340.890 Cable set AWG 6 9342.840 Support rail TS45 B 9342.870 Support rail TS45 B-V 9342.940 Support rail TS55 B-V 1) 45 mm construction width 2) 55 mm construction width
MS-225
MS-116
MCB
Moeller Electric Reversing MCB Starters Starter
Reversing Starter
PKZM4
ABB
PKZM01
For make/model
Construction width Construction width 45 45 55 45 45 55 90 100 120 45 45 45 62 45 45 45 45 62 90 90 90 90 Required quantity (units) Required quantity (units) 1
1
1 1
1
1
1
1
1
1
1 1
4 3
3 3
3 3
1
1
1 1
3
1
1
1
1
1
1
1
1
1
4
4
4
4
3
3
3
3
1
1 4
1 1 4
3 3
1
1 1
3 3
3
3
1
3
3
3
3
3 3
1
1
2
2
77
Technical information Allocation of switchgear OT adaptor with connection cables Page 27
78
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM4 + DILM17-65
PKZM0 + DILM12-32
PKZM0 + DILM7-9
PKZM0
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16-A30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
MS-450 A30-A40-A50
MS-325 B6-7, A9-A12-A16-A30
MS-225 B6-7, A9-A12-A16
MS-116 B6-7, A9-16
GV2-ME + LC2K DC
GV2-ME + LC2K AC
GV2-P + LC2K AC
GV3 + LC1D65
GV2-ME + LC1D DC
GV2-ME + LC1D AC
GV2-P + LC1K DC
GV2-P + LC1K AC
GV2-P + LC2K DC
Reversing Starter
Starters
GV3 to 65 A
LUB12
GV2-P
MCB
GV2-ME
S2 + S2
S0 + S0
Reversing Starter
S00 + S00
S2 + S2
S0 + S0
Starters
S2
S0
S00 9341.450 OT adaptor 65 A, 690 V~, AWG 62) 9341.260 OM support, 45 mm wide 9341.270 OM support, 55 mm wide 9341.290 Insert strip, 10 mm wide 9340.280 Connection pin 9342.820 PinBlock Plus 1) 45 mm construction width 2) 55 mm construction width
Telemecanique (Schneider Electric)
Siemens MCB
Design OT adaptor 25 A, 690 V~, AWG 121) OT adaptor 25 A, 690 V~, AWG 121) OT adaptor 65 A, 690 V~, AWG 62)
MS-450
MS-325
Construction width Construction width 45 54 54 55 45 54 54 70 45 110 110 110 45 45 55 45 45 55 90 90 110 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 4 4 4 4 4 4 1 1 1 1 2 1 1 1 1
For make/model
Model No. SV 9341.340 9341.370 9341.430
Starters
S00 + S00
Model No. SV Design 9341.340 OT adaptor 25 A, 690 V~, AWG 121) 9341.370 OT adaptor 25 A, 690 V~, AWG 121) 9341.430 OT adaptor 65 A, 690 V~, AWG 62) 9341.450 OT adaptor 65 A, 690 V~, AWG 62) 9341.460 OT adaptor 32 A, 690 V~, AWG 102) 9341.260 OM support, 45 mm wide 9341.270 OM support, 55 mm wide 9341.290 Insert strip, 10 mm wide 9340.280 Connection pin 9342.840 Support rail TS45 B 9342.870 Support rail TS45 B-V 9342.940 Support rail TS55 B-V 1) 45 mm construction width 2) 55 mm construction width
MS-225
MS-116
MCB
Moeller Electric Reversing MCB Starters Starter
Reversing Starter
PKZM4
ABB
PKZM01
For make/model
Construction width Construction width 45 45 55 45 45 55 90 100 120 45 45 45 62 45 45 45 45 62 90 90 90 90 Required quantity (units) Required quantity (units) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1
4
1
1 1 4
1 1 4
1
1
1
1
1
4 2
4
4 2
4
1 1
1
Rittal RiLine60
Technical information Allocation of switchgear Multi-functional component adaptor 12 A/25 A
Multi-functional component adaptor 40 A
Page 35/36
Page 37
Make/model ABB MS116-.. AEG Mbs25 Allen Bradley 103-...R 107-...R 140M-...-... 140-MN-... 190-M1-... 190-M2-...
For bar thickness Accessories 5 mm 10 mm Model No. SV Model No. SV Model No. SV 9320.180
9320.190
–
9320.180
9320.190
–
9320.180 9320.380 9320.180 9320.180 9320.440 9320.440
9320.190 9320.390 9320.190 9320.190 9320.450 9320.450
– – – – – –
Moeller Electric 9320.190 – PKM0... 9320.180 9320.190 – PKZM0-... 9320.180 9320.190 – PKZM0-...T 9320.180 9320.190 – PKZM0-../0.-. 9320.180 9320.390 – PKZM0.../E01-G-W 9320.380 9320.190 – PKZM0-../E-10-D 9320.180 9320.190 9320.140 PKZM0-../S00-11 9320.180 9320.210 – PKZM0-../SE00-11 9320.200 9320.390 – PKZM0-.../.-..-W 9320.380 1) 1) 9320.430 – PKZM0-.../.-..WMF 9320.420 Siemens S0 9320.190 9320.140 3RA11 20-...2.-0... 9320.180 9320.410 – 3RA12 20-....-... 9320.400 9320.190 – 3RV1. 21-...1. 9320.180 9320.190 – 3RW30 2.-1AB.. 9320.180 S00 9320.190 9320.140 3RA11 10...1.-1... 9320.180 9320.3901) 9320.140 3RA12 10-....-... 9320.3801) 9320.180 9320.190 – 3RV10 11-..A1. 9320.180 9320.190 – 3RW30 1.-1CB.4 S00 Cage Clamp 9320.160 9320.170 – 3RV10 11-..A20 Telemecanique 9320.190 – GV2-.... 9320.180 9320.190 – GV2-M..K1.. 9320.180 9320.390 – GV2-M..K2.. 9320.380 9320.450 – GV2-P..D1.. 9320.440 2) 2) 9320.430 – GV2-P..D2.. 9320.420 9320.180 9320.190 – LD1-L.030 (max. 25 A) 9320.180 9320.190 – LH4-N1....7 9320.380 9320.390 – LH4-N2....7 1) The bottom support rail is eliminated 2) The upper support rail is offset at a distance of 125 mm from the lower support rail (support rail centre-to-centre spacing)
Make/model ABB MS25-TM-.. MS225-.. MS325-.. MS450-.. (max. 40 A) MS451-.. (max. 40 A) DLA..-30 AEG Mbs28 Allen Bradley 140M-F8.-... (max. 40 A) Moeller Electric PKZM4-... (max. 40 A) Siemens S2 3RV1. 31-4..10 (max. 40 A) 3RW30 3.-1AB.. (max. 40 A) 1) The bottom support rail is eliminated 2) The top support rail is eliminated
For bar thickness 5 mm 10 mm Model No. SV Model No. SV 9320.3001) 9320.3001) 9320.3001) 9320.460 9320.460 9320.3002)
9320.3101) 9320.3101) 9320.3101) 9320.470 9320.470 9320.3102)
9320.3001)
9320.3101)
9320.3001)
9320.3101)
9320.460
9320.470
9320.460 9320.460
9320.470 9320.470
Current carrying capacity of connection cables Current carrying capacity of insulated PVC cables at an ambient temperature of +40°C, installation type E (DIN EN 60 204-1:1998-11) Current capacity (A) Nominal cross-section (mm2) 1.5 16 2.5 22 4 30 6 37 10 52 16 70 25 88 35 114
Rittal RiLine60
Conversion factors for the load capacity of cables (DIN EN 60 204-1:1998-11) Ambient temperature (°C) Factor 30 1.15 35 1.08 40 1.00 45 0.91 50 0.82 55 0.71 60 0.58
79
Technical information Rittal RiLine NH NH fused isolators, size 00 ● Reliable isolated or off-load position of the switch cover unit, thanks to the integral multi-function key. ● Switch may be locked via the installation of padlocks in the closed and isolated position. ● For inspection purposes, there are viewing windows with integral holes in the switch cover unit or sliding viewing windows. ● Simple external/internal mounting of microswitches to indicate the switch position of the NH unit (lid unit).
Technical specifications to VDE 0660, part 107/IEC 60 947-3 Size (NH fuse inserts to DIN 43 620) Rated operating current Ie Conventional thermal current Ith Rated operating voltage Ue Rated insulation voltage Ui Rated surge voltage resistance Uimp Conditional rated short-circuit current when protected with fuses
Size 00 160 A 160 A AC 690 V 800 V 8 kV 50 kA
Rated breaking capacity to VDE 0660, part 107/IEC 60 947-3 (utilisation category)
400 V 690 V
Mechanical life (switching cycles) Permissible ambient temperature Fire protection corresponding to Pv max./fuse insert
AC-22B Ie = 160 A AC-21B Ie = 160 A 1600 –25°C to +55°C UL 94-V0 12 W
NH isolators, size 000 to 3 Technical specifications IEC 60 947-3 Size (NH fuse inserts to VDE 0636-201) Rated operating current Ie Rated operating voltage Ue Rated insulation voltage Ui Rated surge voltage resistance Uimp Rated frequency
Size 000
Size 00
Size 1
Size 2
Size 3
100 A, 160 A4) 690 V AC 690 V 6 kV 50/60 Hz
160 A 690 V AC1) 1000 V 8 kV1) 50/60 Hz
250 A 690 V AC1) 1000 V 8 kV1) 50/60 Hz
400 A 690 V AC1) 1000 V 8 kV1) 50/60 Hz
630 A 690 V AC1) 1000 V 8 kV1) 50/60 Hz
80 kA 80 kA 80 kA 50 kA 80 kA – 80 kA 80 kA 80 kA 80 kA AC-23B AC-23B (AC-23B2)) AC-23B (AC-23B2)) AC-23B (AC-23B2)) AC-22B (Ie = 100 A) – AC-22B AC-23B (AC-23B2)) AC-22B (AC-23B2)) AC-22B (AC-23B2)) AC-21B (Ie = 100 A) AC-21B AC-22B (AC-23B2)) AC-21B (AC-23B2)) AC-21B (AC-23B2)) Utilisation category – DC-22B DC-21B (DC-22B2)) DC-21B (DC-22B2)) DC-21B (DC-22B2)) DC-21B (Ie = 100 A) – DC-22B2) DC-22B2) DC-22B2) Mechanical life (switching cycles) 2000 1400 1400 800 800 Electrical life (switching cycles) 200 200 200 200 200 Permissible ambient temperature –25°C to +55°C –20°C to +60°C –20°C to +60°C –20°C to +60°C –20°C to +60°C Pv max./fuse insert 7.5 W (9 W)4) 12 W 23 W 34 W 48 W 1) When using NH isolators with electronic or electromechanical fuse monitoring, the rating data in the table “Electronic and electromechanical fuse monitoring” will apply, see page 81. 2) With arcing chambers (Model No. SV 9344.680) for increased switching capacity. 3) DC application with population of phase L and L . 1 3 4) For 95 mm2 connection cross-section (95 mm2 connection pieces available on request). Conditional rated short-circuit current (when protected with fuses)
80
at 690 V AC at 500 V AC 400 V AC 500 V AC 690 V AC 220 V DC3) 440 V DC3)
Rittal RiLine60
Technical information Rittal RiLine NH Electronic and electromechanical fuse monitoring Technical specifications
Electronic fuse monitoring
Rated operating voltage Ue
AC 400 V to AC 500 V (50/60 Hz)
Rated surge voltage resistance Uimp Response time Auxiliary contacts Load capacity of auxiliary contacts Permissible ambient temperature
3.5 kV < 0.5 s 1 NO, 1 NC 5A –20°C to +60°C LED constantly green (operational) 13/14: open 21/22: solid
Display
Electromechanical fuse monitoring AC 24 V to AC 690 V (50/60 Hz) DC 24 V to DC 250 V 6 kV
