Safer, Faster, Cheaper, Refractory Removal
®
Technology. Safety. Results.
Safer, Faster, Cheaper, Refractory Removal Applications • Valves • Riser Lines • “Y” Sections • Flu Gas Piping • Catalyst Transfer Piping • Aluminum Plant Digesters Technology for critical path components. HydroChem Refractory
• LP Separators
Removal Technology is a field proven system that uses our powerful
• UNIPOL Rx’s
pumping equipment and customized nozzles to remove refractory
• Tray Towers
from process lines and valves quickly and cost effectively.
Benefits
Returning equipment to service faster. What used to take up to
• Single shift process time
a week is now reduced to a few hours. The successful removal of
• Reduced manpower
carbon impregnated refractory in riser piping systems and valves is now safer, faster and less expensive. We have the specialized tooling necessary and the operational experience to remove the toughest refractory materials used in the industry today.
• Better surface prep • Bulk removal • Remote operation • Personnel safety
Safety. Pre-engineered into every job we do. Strict safety measures are built into every project we do. Special equipment training is
Substrates
conducted at our two technology centers to ensure personnel
• Bauxite
are aware of all hazards and potential safety concerns. Extensive
• Vibe Casted Refractory
field experience combined with laboratory research has enabled
• Polymers
HydroChem to develop the safest and most efficient techniques used in industrial equipment cleaning today.
5” thick Resco 17EC carbon impregnated refractory prior to removal.
HydroChem | 900 Georgia Ave., Deer Park, TX 77536 800.934.9376 | www.hydrochem.com
SA-REFR-0613
Advanced Technology Solutions
Experience Dramatic Time and Cost Savings
Eliminate risks: Traditional refractory removal methods involve air hammers, falling debris and confined space entry. Time Savings: Most vessels and towers can benefit from the time savings and cost advantages that our Refractory Removal Technology offers. Removes Toughest Substrates: Polymers, Rubber Linings & Coke fouling are just a few examples of the tough materials and coatings that this versatile system can remove quickly and efficiently.
70” Riser after cleaning
46” Globe Valve
HydroChem’s refractory removal technology has removed carbon impregnated refractory at speeds of up to 50 sq. ft. per hour. On recent jobs we successfully removed approximately 200 sq. ft. of Resco 17EC carbon impregnated refractory in 4 hours, or roughly 50 sq. ft. per hour. Using widely practiced traditional methods of hydraulic chiseling, two laborers with average experience would need approximately 4 shifts or roughly 32 hours to complete the same job. On a Rx Riser we successfully removed 34 linear feet of 6” thick refractory at a speed of approximately 20 sq. ft. per hour. Using HydroChem refractory removal technology, this riser was relined and
Before and after photos of refractory removal process after 2 hours .
put back into service at a fraction of the cost of a new unit.
MoarJet Automated Removal System Traditional 2 man crew hydraulic chiseling
Vibe cast refractory
or specific case histories that relate this service, visit our website at www.hydrochem.com
Sq. Ft.
Manual removal vs. HydroChem automation. 10
20
30
40
50
Comparison of refractory removal times on a recent 46” diameter globe valve project.
For more information please e-mail: [email protected] For corresponding case histories, visit our website at hydrochem.com
Technology. Safety. Results.
Safer, Faster, Cheaper, Refractory Removal Applications • Valves • Riser Lines • “Y” Sections • Flu Gas Piping • Catalyst Transfer Piping • Aluminum Plant Digesters Technology for critical path components. HydroChem Refractory
• LP Separators
Removal Technology is a field proven system that uses our powerful
• UNIPOL Rx’s
pumping equipment and customized nozzles to remove refractory
• Tray Towers
from process lines and valves quickly and cost effectively.
Benefits
Returning equipment to service faster. What used to take up to
• Single shift process time
a week is now reduced to a few hours. The successful removal of
• Reduced manpower
carbon impregnated refractory in riser piping systems and valves is now safer, faster and less expensive. We have the specialized tooling necessary and the operational experience to remove the toughest refractory materials used in the industry today.
• Better surface prep • Bulk removal • Remote operation • Personnel safety
Safety. Pre-engineered into every job we do. Strict safety measures are built into every project we do. Special equipment training is
Substrates
conducted at our two technology centers to ensure personnel
• Bauxite
are aware of all hazards and potential safety concerns. Extensive
• Vibe Casted Refractory
field experience combined with laboratory research has enabled
• Polymers
HydroChem to develop the safest and most efficient techniques used in industrial equipment cleaning today.
5” thick Resco 17EC carbon impregnated refractory prior to removal.
HydroChem | 900 Georgia Ave., Deer Park, TX 77536 800.934.9376 | www.hydrochem.com
SA-REFR-0613
Advanced Technology Solutions
Experience Dramatic Time and Cost Savings
Eliminate risks: Traditional refractory removal methods involve air hammers, falling debris and confined space entry. Time Savings: Most vessels and towers can benefit from the time savings and cost advantages that our Refractory Removal Technology offers. Removes Toughest Substrates: Polymers, Rubber Linings & Coke fouling are just a few examples of the tough materials and coatings that this versatile system can remove quickly and efficiently.
70” Riser after cleaning
46” Globe Valve
HydroChem’s refractory removal technology has removed carbon impregnated refractory at speeds of up to 50 sq. ft. per hour. On recent jobs we successfully removed approximately 200 sq. ft. of Resco 17EC carbon impregnated refractory in 4 hours, or roughly 50 sq. ft. per hour. Using widely practiced traditional methods of hydraulic chiseling, two laborers with average experience would need approximately 4 shifts or roughly 32 hours to complete the same job. On a Rx Riser we successfully removed 34 linear feet of 6” thick refractory at a speed of approximately 20 sq. ft. per hour. Using HydroChem refractory removal technology, this riser was relined and
Before and after photos of refractory removal process after 2 hours .
put back into service at a fraction of the cost of a new unit.
MoarJet Automated Removal System Traditional 2 man crew hydraulic chiseling
Vibe cast refractory
or specific case histories that relate this service, visit our website at www.hydrochem.com
Sq. Ft.
Manual removal vs. HydroChem automation. 10
20
30
40
50
Comparison of refractory removal times on a recent 46” diameter globe valve project.
For more information please e-mail: [email protected] For corresponding case histories, visit our website at hydrochem.com
