Sandvik DS510-C - Sandvik Mining and Construction
Technical Specification 8-3205-F 2007-06-01
Sandvik DS510-C
APPLICATION
MAIN SPECIFICATIONS
Sandvik DS510-C is a fully mechanized one-man operated electro-hydraulic bolting jumbo for rock reinforcement in underground mines and tunnels with medium and large cross sections.
Carrier Safety cabin Rock drill Bolting head Boom Control system Powerpack Shank lubrication device Air compressor Water pump Main switch Cable reel Length Tramming/Transportation Drilling/Bolting Width Height Weight Tramming speed horizontal 14%=1:7=8° Gradeability, max Noise level (EN791) - In cabin - Emitted
Sandvik DS510-C can install the longest bolts possible in the available cross section room ensuring increased safety in the mechanized rock bolting. The versatile bolting head BH 50 construction allows the use of bolt lenghts 4.0 to 5.0 meters just by adjusting the bolt magazine to the desired bolt length. No other hydraulical or mechanical modifications are needed. Other bolting head alternatives are : BH15, BH18, BH22, BH24, BH27, BH30, BH40 and BH60. All the most common bolt types or combinations can be installed with the DS510. Recommended bolt types and bolt combinations are : C, P, S, SW, M, CT, C+P, C+S, C+SW, C+M, P+S, P+SW, P+M, where C is resin grouted and P cement grouted rebar bolt, S is Split Set bolt, SW is Swellex bolt, M is mechanical bolt and CT is CT bolt. The unit is based on a proven jumbo carrier for high mobility. Operator comfort is achieved by easy-to-use electric controls. Robolt 8 Cabin allows the operator to concentrate on safe, fast and efficient rock reinforcement.
© 2007 Sandvik Mining and Construction
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1 x TC 8 1 x FOPS (ISO 3449) 1 x HL 300 S 1 x BH 50 1 x ZRU 1407 1 x TPC 301 EW 1 x HP 345 (45 kW) 1 x SLU 1 1 x CT 10 1 x WBP 1 1 x MSE-10 1 x TCR 3E 14 000 mm 12 800 mm 2 500 mm 3 190 mm 25 000 kg 15 km/h 4.8 km/h 28 % = 1:3,5 = 15° Free field condition LpA = 80 dB LwA = 124 dB
Technical Specification 8-3205-F 2007-06-01
Sandvik DS510-C
GENERAL DIMENSIONS
3190 2395 15°
15° 2300 3200
4120 14 160
All dimensions in mm
HL 300 S ROCK DRILL Standard female shank Weight Length Height Profile height Percussion power Max working pressure
ZRU 1407 BOOM
- Percussion - Rotation
Max torque Hole size
R 28 - R 32 92 kg 750 mm 207 mm 72 mm 8 kW 160 bar 165 bar 245 Nm 32 - 43 mm
Length, min Boom extension Boom weight, net Rotation angle
TPC 301 EW CONTROL SYSTEM Power control
Adjustable full power Adjustable collaring power Anti-jamming control Adjustable anti-jamming pressure Rotation control Adjustable rotation speed Reversible rotation Flushing control Water flushing pressure Return automatics Rock drill and feed Boom controls Fully proportional
BH BOLTING HEAD Feed Bolt carrousel capacity
KS 140-3 8 bolts
Bolting Head
Total length *) mm
Bolt length m
Weight with HL 300 S
BH 15
2 600
1,2 - 1,5
1 300 kg
BH 18
2 815
1,2 - 1,8
1 470 kg
BH 22
3 275
1,5 - 2,2
1 580 kg
BH 24
3 430
1,5 - 2,4
1 690 kg
BH 27
3 740
1,5 - 2,7
1 740 kg
BH 30
4 040
1,5 - 3,0
1 790 kg
BH 40
5 260
2,4 - 4,0
2 150 kg
BH 50
6 240
4,0 - 5,0
2 440 kg
BH 60
7 240
5,0 - 6,0
2 530 kg
© 2007 Sandvik Mining and Construction
4 850 mm 1 800 mm 2 000 kg 180° (± 90°)
HPP 345 POWER PACK Electrical motor
1 x 45 kW (60 hp) 3-phase motor
Pump types - Percussion, feed and boom Axial piston 1 x 130 l/min variable displacement - Rotation 1 x 45 l/min gear pump Filtration - Pressure 1 x 20 micron - Return 1 x 12 micron Hydraulic tank volume max 235 l, min 135 l
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Technical Specification 8-3205-F 2007-06-01
Sandvik DS510-C
TURNING RADIUS
3190
400 3200
15°
1820 4120 12117 14000 (with BH 50 bolting head) R 5150
R 8450 35°
8° 35°
R 8400
R 4805
19° All dimensions in mm
TC 8 CARRIER Diesel engine Transmission Axles - Oscillation - Tyres Steering
WATER CIRCUIT MB OM904LA, 110 kW (149 hp) Clark 20 000 Hydrodynamic Clark-Hurth Rear axle, 2 x 8° 14.00 x 24 PR 28 Frame steering, 2 x 35° Orbitrol
Brakes - Service - Emergency & parking Hydraulic jacks Safety cabin
Fuel tank
Water pump type - Capacity
1 x WBP 1 65 l/min at 15 bar With 5 bar inlet pressure - Inlet pressure 2 - 7 bar (while drilling) - Electric motor 3 kW (4 hp) Water pressure valve 1 x WP 70 Oil cooler OW 30, water-actuated counterflow - Cooling capacity 30 kW
Hydraulically operated wet disc brakes SAHR type, fail safe wet disc brakes 2 x TJ 60 front 2 x TJ 75 rear FOPS (ISO 3449) Pressurized Operator’s seat 150 liters
ELECTRICAL SYSTEM Total input power Main switch Standard voltages Voltage fluctuation Starting method Cable reel - Capacity Lighting (24VDC) - Combined working and driving lights - Working lights - Driving lights - Search light - Mixer light
AIR CIRCUIT Compressor - Capacity Electric motor Shank lubrication device - Air consumption - Oil consumption
© 2007 Sandvik Mining and Construction
C.T. 10, screw type 1000 l/min at 7 bar 7.5 kW (10 hp) 1 x SLU 1 150-200 l/min 100-150 g/h
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60 kW 1 x MSE-10 380...690 V / 50 or 60 Hz Max ±10 % Direct start 1 x TRC 3E See spec. 5-4100
8 x 35 W (HID) front 2 x 35 W (HID) rear 4 x 35 W (HID) rear 1 x 70 W remote control 1 x 70 W (if P System)
Technical Specification 8-3205-F 2007-06-01
Sandvik DS510-C
BOLTING AREAS
C B
1800
500
A
500
2700 140
2500 A = Min operating height B = Optimum roof bolting height C = Max operating height
2500 3440
with cement option
13000 *) 14700 *)
*) with BH 50 bolting head
Bolting head
Bolt length (m)
A **) (mm)
B (mm)
C (mm)
BH 15
1,2 - 1,5
2 850
8 700
10 100
BH 18
1,2 - 1,8
3 100
8 700
10 100
BH 22
1,5 - 2,2
3 550
8 700
10 100
BH 24
1,5 - 2,4
3 700
9 200
10 600
BH 27
1,5 - 2,7
4 000
9 200
10 600
BH 30
1,5 - 3,0
4 300
9 200
10 600
BH 40
2,4 - 4,0
5 550
10 000
11 400
BH 50
4,0 - 5,0
6 500
11 000
12 400
BH 60
4,0 - 6,0
7 500
11 000
12 400
**) height is 200 mm longer for the Split Set bolts
All dimensions in mm
OPTIONAL EQUIPMENT BOLTING SYSTEM
CARRIER
Bolt type - systems : P (cement), C (resin), S (Split Set), SW (Swellex), M (mechanical), CT (CT bolt). - combinations : C+P (resin and cement), C+S (resin and Split Set), C+SW (resin and swellex), C+M (resin and mechanical), P+S (cement and Split Set), P+SW (cement and swellex), P+M (cement and mechanical). Rod retainer (PITO 9H) for temporary long hole drilling with HL 510 B drilling system. *) ZRU 1408 (360° rotation) boom. *) Double flushing with CT 16 compressor (11 kW). High pressure washing system (recommended with P-system). Bolting head oiler (recommended with P-system). Drill angle instrument TMS D. Automatic resin shooting system. Air-mist flushing kit for auxiliary water/air connection. Bolt storage (front). Bolt storage (side). Cement dust collector.
Cabin air conditioning (drilling and tramming). Cabin heating (drilling and tramming). 12 VAC electric outlet and CD-player / radio readiness. CD-player / radio in cabin. Complete spare wheel. Exhaust scrubber. Exhaust catalyser. Screen handler on a separate boom (Note: Changes in weight, turning radius and ramp tramming speed) - Not compatible with Basket boom option. Basket boom TBB 3 E (Note : Changes in weight, turning radius and ramp tramming speed). FOPS safety canopy for basket boom TBB 3 E.
OTHER OPTIONAL EQUIPMENT Fire extinguisher. Manual fire suppression system ANSUL, 6 nozzles. Automatic fire suppression system ANSUL, 6 nozzles. Pressure cleaning system (15 bar) with reel. Automatic water hose reel THR 2.5E. Water hose 1”½, 65 m *) Electric filling pump for hydraulic oil. Greasing reel with pump and nozzle. Centralized greasing system, boom and carrier. Automatic greasing system, boom and carrier. Biodegradable oils, Shell Naturelle HFE 68. Air cleaner IP 5 with connections. Fast filling and evacuation system (Wiggins) for fuel only. Fast filling and evacuation system (Wiggins) complete (for fuel, transmission, engine and hydraulic oil). *) EU, UL, CSA, AUS norms package.
ELECTRICAL SYSTEM Electric cable rubber ou PUR. Ground fault and overcurrent unit VYK 200. *) 1 000 VAC electric system. *) Star-Delta electric starting method (380...690 V only). 230 V outlet max 16 A. 3-phase outlet, network voltage. 3-phase outlet max 15 kVA, with transformer. 2 x 35 W High Intensity Discharge (H.I.D) extra working lights.
*) replaces standard component. Sandvik Mining and Construction reserves the right to change this specification without further notice. Sandvik Mining and Construction Lyon S.A.S. B.P.46 - FR-69881 Meyzieu Cedex, France Tel. +33 4 7245 2200, Telefax +33 4 7831 7980 www.sandvik.com
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Sandvik DS510-C
APPLICATION
MAIN SPECIFICATIONS
Sandvik DS510-C is a fully mechanized one-man operated electro-hydraulic bolting jumbo for rock reinforcement in underground mines and tunnels with medium and large cross sections.
Carrier Safety cabin Rock drill Bolting head Boom Control system Powerpack Shank lubrication device Air compressor Water pump Main switch Cable reel Length Tramming/Transportation Drilling/Bolting Width Height Weight Tramming speed horizontal 14%=1:7=8° Gradeability, max Noise level (EN791) - In cabin - Emitted
Sandvik DS510-C can install the longest bolts possible in the available cross section room ensuring increased safety in the mechanized rock bolting. The versatile bolting head BH 50 construction allows the use of bolt lenghts 4.0 to 5.0 meters just by adjusting the bolt magazine to the desired bolt length. No other hydraulical or mechanical modifications are needed. Other bolting head alternatives are : BH15, BH18, BH22, BH24, BH27, BH30, BH40 and BH60. All the most common bolt types or combinations can be installed with the DS510. Recommended bolt types and bolt combinations are : C, P, S, SW, M, CT, C+P, C+S, C+SW, C+M, P+S, P+SW, P+M, where C is resin grouted and P cement grouted rebar bolt, S is Split Set bolt, SW is Swellex bolt, M is mechanical bolt and CT is CT bolt. The unit is based on a proven jumbo carrier for high mobility. Operator comfort is achieved by easy-to-use electric controls. Robolt 8 Cabin allows the operator to concentrate on safe, fast and efficient rock reinforcement.
© 2007 Sandvik Mining and Construction
1/4
1 x TC 8 1 x FOPS (ISO 3449) 1 x HL 300 S 1 x BH 50 1 x ZRU 1407 1 x TPC 301 EW 1 x HP 345 (45 kW) 1 x SLU 1 1 x CT 10 1 x WBP 1 1 x MSE-10 1 x TCR 3E 14 000 mm 12 800 mm 2 500 mm 3 190 mm 25 000 kg 15 km/h 4.8 km/h 28 % = 1:3,5 = 15° Free field condition LpA = 80 dB LwA = 124 dB
Technical Specification 8-3205-F 2007-06-01
Sandvik DS510-C
GENERAL DIMENSIONS
3190 2395 15°
15° 2300 3200
4120 14 160
All dimensions in mm
HL 300 S ROCK DRILL Standard female shank Weight Length Height Profile height Percussion power Max working pressure
ZRU 1407 BOOM
- Percussion - Rotation
Max torque Hole size
R 28 - R 32 92 kg 750 mm 207 mm 72 mm 8 kW 160 bar 165 bar 245 Nm 32 - 43 mm
Length, min Boom extension Boom weight, net Rotation angle
TPC 301 EW CONTROL SYSTEM Power control
Adjustable full power Adjustable collaring power Anti-jamming control Adjustable anti-jamming pressure Rotation control Adjustable rotation speed Reversible rotation Flushing control Water flushing pressure Return automatics Rock drill and feed Boom controls Fully proportional
BH BOLTING HEAD Feed Bolt carrousel capacity
KS 140-3 8 bolts
Bolting Head
Total length *) mm
Bolt length m
Weight with HL 300 S
BH 15
2 600
1,2 - 1,5
1 300 kg
BH 18
2 815
1,2 - 1,8
1 470 kg
BH 22
3 275
1,5 - 2,2
1 580 kg
BH 24
3 430
1,5 - 2,4
1 690 kg
BH 27
3 740
1,5 - 2,7
1 740 kg
BH 30
4 040
1,5 - 3,0
1 790 kg
BH 40
5 260
2,4 - 4,0
2 150 kg
BH 50
6 240
4,0 - 5,0
2 440 kg
BH 60
7 240
5,0 - 6,0
2 530 kg
© 2007 Sandvik Mining and Construction
4 850 mm 1 800 mm 2 000 kg 180° (± 90°)
HPP 345 POWER PACK Electrical motor
1 x 45 kW (60 hp) 3-phase motor
Pump types - Percussion, feed and boom Axial piston 1 x 130 l/min variable displacement - Rotation 1 x 45 l/min gear pump Filtration - Pressure 1 x 20 micron - Return 1 x 12 micron Hydraulic tank volume max 235 l, min 135 l
2/4
Technical Specification 8-3205-F 2007-06-01
Sandvik DS510-C
TURNING RADIUS
3190
400 3200
15°
1820 4120 12117 14000 (with BH 50 bolting head) R 5150
R 8450 35°
8° 35°
R 8400
R 4805
19° All dimensions in mm
TC 8 CARRIER Diesel engine Transmission Axles - Oscillation - Tyres Steering
WATER CIRCUIT MB OM904LA, 110 kW (149 hp) Clark 20 000 Hydrodynamic Clark-Hurth Rear axle, 2 x 8° 14.00 x 24 PR 28 Frame steering, 2 x 35° Orbitrol
Brakes - Service - Emergency & parking Hydraulic jacks Safety cabin
Fuel tank
Water pump type - Capacity
1 x WBP 1 65 l/min at 15 bar With 5 bar inlet pressure - Inlet pressure 2 - 7 bar (while drilling) - Electric motor 3 kW (4 hp) Water pressure valve 1 x WP 70 Oil cooler OW 30, water-actuated counterflow - Cooling capacity 30 kW
Hydraulically operated wet disc brakes SAHR type, fail safe wet disc brakes 2 x TJ 60 front 2 x TJ 75 rear FOPS (ISO 3449) Pressurized Operator’s seat 150 liters
ELECTRICAL SYSTEM Total input power Main switch Standard voltages Voltage fluctuation Starting method Cable reel - Capacity Lighting (24VDC) - Combined working and driving lights - Working lights - Driving lights - Search light - Mixer light
AIR CIRCUIT Compressor - Capacity Electric motor Shank lubrication device - Air consumption - Oil consumption
© 2007 Sandvik Mining and Construction
C.T. 10, screw type 1000 l/min at 7 bar 7.5 kW (10 hp) 1 x SLU 1 150-200 l/min 100-150 g/h
3/4
60 kW 1 x MSE-10 380...690 V / 50 or 60 Hz Max ±10 % Direct start 1 x TRC 3E See spec. 5-4100
8 x 35 W (HID) front 2 x 35 W (HID) rear 4 x 35 W (HID) rear 1 x 70 W remote control 1 x 70 W (if P System)
Technical Specification 8-3205-F 2007-06-01
Sandvik DS510-C
BOLTING AREAS
C B
1800
500
A
500
2700 140
2500 A = Min operating height B = Optimum roof bolting height C = Max operating height
2500 3440
with cement option
13000 *) 14700 *)
*) with BH 50 bolting head
Bolting head
Bolt length (m)
A **) (mm)
B (mm)
C (mm)
BH 15
1,2 - 1,5
2 850
8 700
10 100
BH 18
1,2 - 1,8
3 100
8 700
10 100
BH 22
1,5 - 2,2
3 550
8 700
10 100
BH 24
1,5 - 2,4
3 700
9 200
10 600
BH 27
1,5 - 2,7
4 000
9 200
10 600
BH 30
1,5 - 3,0
4 300
9 200
10 600
BH 40
2,4 - 4,0
5 550
10 000
11 400
BH 50
4,0 - 5,0
6 500
11 000
12 400
BH 60
4,0 - 6,0
7 500
11 000
12 400
**) height is 200 mm longer for the Split Set bolts
All dimensions in mm
OPTIONAL EQUIPMENT BOLTING SYSTEM
CARRIER
Bolt type - systems : P (cement), C (resin), S (Split Set), SW (Swellex), M (mechanical), CT (CT bolt). - combinations : C+P (resin and cement), C+S (resin and Split Set), C+SW (resin and swellex), C+M (resin and mechanical), P+S (cement and Split Set), P+SW (cement and swellex), P+M (cement and mechanical). Rod retainer (PITO 9H) for temporary long hole drilling with HL 510 B drilling system. *) ZRU 1408 (360° rotation) boom. *) Double flushing with CT 16 compressor (11 kW). High pressure washing system (recommended with P-system). Bolting head oiler (recommended with P-system). Drill angle instrument TMS D. Automatic resin shooting system. Air-mist flushing kit for auxiliary water/air connection. Bolt storage (front). Bolt storage (side). Cement dust collector.
Cabin air conditioning (drilling and tramming). Cabin heating (drilling and tramming). 12 VAC electric outlet and CD-player / radio readiness. CD-player / radio in cabin. Complete spare wheel. Exhaust scrubber. Exhaust catalyser. Screen handler on a separate boom (Note: Changes in weight, turning radius and ramp tramming speed) - Not compatible with Basket boom option. Basket boom TBB 3 E (Note : Changes in weight, turning radius and ramp tramming speed). FOPS safety canopy for basket boom TBB 3 E.
OTHER OPTIONAL EQUIPMENT Fire extinguisher. Manual fire suppression system ANSUL, 6 nozzles. Automatic fire suppression system ANSUL, 6 nozzles. Pressure cleaning system (15 bar) with reel. Automatic water hose reel THR 2.5E. Water hose 1”½, 65 m *) Electric filling pump for hydraulic oil. Greasing reel with pump and nozzle. Centralized greasing system, boom and carrier. Automatic greasing system, boom and carrier. Biodegradable oils, Shell Naturelle HFE 68. Air cleaner IP 5 with connections. Fast filling and evacuation system (Wiggins) for fuel only. Fast filling and evacuation system (Wiggins) complete (for fuel, transmission, engine and hydraulic oil). *) EU, UL, CSA, AUS norms package.
ELECTRICAL SYSTEM Electric cable rubber ou PUR. Ground fault and overcurrent unit VYK 200. *) 1 000 VAC electric system. *) Star-Delta electric starting method (380...690 V only). 230 V outlet max 16 A. 3-phase outlet, network voltage. 3-phase outlet max 15 kVA, with transformer. 2 x 35 W High Intensity Discharge (H.I.D) extra working lights.
*) replaces standard component. Sandvik Mining and Construction reserves the right to change this specification without further notice. Sandvik Mining and Construction Lyon S.A.S. B.P.46 - FR-69881 Meyzieu Cedex, France Tel. +33 4 7245 2200, Telefax +33 4 7831 7980 www.sandvik.com
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