Selective Oxidation of Methionine and Tryptophan for ... AWS

Selective Oxidation of Methionine and Tryptophan for Biologics Comparability Studies May 2nd 2017 Jorge Alexander Pavon

Accelerated and Forced Degradation Studies Accelerated StabilityStability and Forced Degradation Studies for Biologics Development for Biologics Development

 Formulation Development  Manufacturing Process Development

Research

Development

Phase 1

Phase 2

Phase 3

Commercialization

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Development Stages No given candidate is perfect, primary and secondary post-translational modifications (PTMs) liabilities are always present Examples: • Deamidation, isomerization, formation of succinimide in CDR • Tryptophan oxidation (CDR) • Free Cysteine • Methionine oxidation (CDR, Fc CH2 and CH3) • Glycosylation sites in CDR • Deamidation of glutamine • Lysine glycation (non-conserved) • (Asp-Pro) clipping

Current and Future Issues in the Manufacturing and Development of Monoclonal Antibodies Advanced Drug Delivery Reviews 2006, 58: 707– 722 Developability Assessment During the Selection of Novel Therapeutic Antibodies. J. Pharm Sci. 2015 104:1885-98

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Post-translational modifications and Forced Degradation: • PTMs = Critical Quality Attributes (CQAs), if the impact on protein structure leads to effects on function, biological response, safety and efficacy. • Forced degradation can be utilized to rapidly assess potential CQAs during development stages, assessment of stability indicating analytical methods and in later phases comparability assessments.

PTMs = Oxidized Variants = CQAs • Met oxidation can decrease bioactivity and stability and affect serum half-life, can also affect potency • Trp oxidation in the CDR in most cases has been shown to correlate with activity loss • Oxidized Variants can occur during purification, formulation, storage or any step of process development

Characterization of Therapeutic Antibodies and Related Products. Anal. Chem. 2013, 85: 715– 736 Slide 4 www.aaps.org/nationalbiotech

Outline • Selection of Reagents for Trp and Met oxidation • Role of solvent exposure • Selective oxidation of IgG1 and IgG4: case studies • Computational modeling: Trp liabilities and solvent accessibility

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CDR liabilities: Tryptophan and Methionine in Antibody Fab Domains Exposed Trp residues are more common in antibody CDRs and more solvent accessible than Met

Jarasch A., Koll H. et al., (2015) Developability Assessment During the Selection of Novel Therapeutic Antibodies. J Pharm Sci. 104(6):1885-98

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Fab (CDR) and Fc (CH2 and CH3) Liabilities in mAbs mAb-A Trp(1a)XXXXTrp(2a) CDR3 (HC) mAb-B Trp(1b)XXXXXXTrp(2b) CDR3 (HC) mAb-D

Trp(1d)XXXXXXXXTrp(2d) CDR3 (HC)

mAb-C Trp(1c) CDR1 (HC) (underlined part of CDR3) The Fc fragment of IgG1 and IgG4 molecules contains two conserved Met residues at positions 252 CH2 domain and 428 CH3 domain, (EU numbering) that are highly susceptible to oxidation.

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Reactivity of Tryptophan Residues in Proteins (mAbs) Reactivity of residues to photo oxidation is related to surface exposure photosensitization and/or the reaction of Reactive Oxygen Species (ROS).

Sreedhara A., et al., Mol. Pharmaceutics 10 (2013): 278-288 Duenas et al. Pharm. Res. 18 ﴾2001﴿: 1455-1460. Lam et al. Pharm. Res. (2011):2543–2555 Kerwin Bruce et al. Jour. Pharma. Sciences 6 (2007):1468-1479 8

Favored Reagents and Source of ROS Oxidation of Met

methionine

Oxidation of trp: 2,2'-Azobis-2-Methyl-Propanimidamide, Dihydrochloride (AAPH)

met sulfoxide (+16)

Junyan A. JI, et al., . (2009) Methionine, Tryptophan, and Histidine Oxidation in a Model Protein, PTH: Mechanisms and Stabilization. Jour. of Pharma. Sciences, (98) 4485-4500 CasbeerErik et al., (2013) Kinetics and Mechanism of Oxidation of Tryptophan by Ferrate(VI) Environ. Sci. Technol. (47) 4572−4580 Thomas H, Andres et. al (2013) Tryptophan oxidation photosensitized by pterin) Free Radical Biologyand Medicine (63) 467–475 S. Jovanović, I. Čudina, Lj. Josimović., (1977) Gamma radiolysis of oxygenated aqueous solutions of tryptophan. Radiation Physics and Chemistry (22) 765–770

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Case Study 1: mAb-A (IgG1) - Trp(1a) (HC CDR3) Met (Fc CH2) and Trp1a are Primarily Oxidized by AAPH (60 fold excess 2.0 mM ) Reduced Peptide Mapping (RPM) percent oxidation Stress condition

Modification

Heavy Chain

Met CH2 Trp1a

control

2hr AAPH abundance (%) 10.5 10.8

7.2 2.7

6hr AAPH 39.4 25.9

Trp1a unmodified peptide

Extracted Ion Chromatogram (EIC) Trp oxidation products

Trp1a control 6 hrs AAPH

or

Met CH2 Control 6 hrs AAPH

Methionine sulfoxide peptide

Met CH2 unmodified peptide

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Mixed Mode Analysis of AAPH Oxidation of an IgG1 (pre-peaks oxidized variants)

20 mM Citrate Buffer neat

Molar Mass vs. time

time (40ºC) main peak purity % 6 hrs 86.7 2 mM AAPH 2 hrs 61.2 2 mM AAPH 6 hrs 29.9

Control sample main peak percent not affected by 6 hrs 40ºC incubation

aTIGIT#2[Aug 18th] LS

1.0x10 1.0x10 1.0x10

Molar Mass (g/mol)

mAb-A (5 mg/mL) Control 2 mM AAPH 2 mM AAPH

1.0x10 1.0x10

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MW ~ 144 kDa (monomeric)

7

6

5

4

1000.0

Sepax Technologies: Zenix column SEC-300 PBS + 600 mM NaCL

100.0 10.0 1.0 15.0

20.0

25.0 time (min)

30.0

35.0

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Mixed Mode Analysis of AAPH Oxidation: Effect of (Met and Trp) on chromatography profile

mAU

200.00 100.00

mAb-A

Main peak% 86.7

(pre-peaks oxidized variants)

Control 40ºC 6 hrs

mAU

0.00

50.00

mAb-A

2 mM AAPH 5.0 mM met 40ºC 2 hrs

mAb-A

2 mM AAPH 5.0 mM met 40ºC 6 hrs

41.0

mAb-A

2 mM AAPH 2.5 mM trp 40ºC 2 hrs

82.5

mAb-A

2 mM AAPH 2.5 mM trp 40ºC 6 hrs

77.5

mAb-A

2 mM AAPH 5 mM trp 40ºC 6 hrs

72.4

0.00

mAU

60.00 40.00 20.00 0.00

mAU

100.00 50.00 0.00

mAU

100.00 50.00 0.00

mAU

100.00

86.0

50.00 0.00 0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

20.00

22.00

24.00

26.00

28.00

30.00

32.00

34.00

36.00

38.00

40.00

Minutes

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Reduced Peptide Mapping Analysis of AAPH Oxidation in the presence of Met and Trp Selective protection suggest AAPH utilizes different mechanisms for met and trp oxidation » Free –Met suppresses Fc Met oxidation » Free-Trp suppresses Trp1a oxidation (RPM) % oxidation

stress condition chain

control modification Met CH2 Trp1a

HC

7.2 2.7

2hr AAPH

10.5 10.8

6hr AAPH

5mM Met 2hr

39.4 25.9

Trp1a AAPH 6 hrs 5 mM met Trp oxidation products

5mM Met 6hr

abundance (%) 6.7 7.5 9.5 24.4

2.5mM Trp 2hr

2.5mM Trp 6hr

13.1 2.8

27.5 3.8

Trp1a unmodified peptide

EIC AAPH 6 hrs 2.5 mM trp

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Case Study 2: mAb-B (IgG4) - Trp(1b) (HC CDR3) Reversed-phase HPLC with limited proteolysis: AAPH Oxidation of an IgG4 (36 fold AAPH up to 24 hours)

Fc

25.0 mg/mL Control 40ºC 24 hrs

Fab *

25.0 mg/mL 6 mM AAPH 2 hrs *

*

25.0 mg/mL 6 mM AAPH 6 hrs * 0.00

12.00

24.00

36.00

48.00

60.00

Minutes

Example chromatograph: method under development/optimization

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Reduced Peptide Mapping Met (Fc CH2) and Trp1b are Primarily Oxidized by AAPH: Partial protection by (Met and Trp) = percent oxidation RPM stress condition chain HC

EIC

control modification Met CH2 Trp1b

6hr AAPH

3.1 2.4

24hr AAPH

21.6 46.6

5mM Met 6hr

5mM Met 24hr

abundance (%) 5.6 12.7 43.0 91.5

66.6 90.7

5mM Trp 6hr

22.1 9.0

5mM Trp 24hr

50.0 19.5

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Trp1b AAPH 24h

Trp1b unmodified peptide

+4Da

Trp1b AAPH 24h+ 5 mM Met

+16Da

Met/Trp1b +32/16Da

+16Da +32Da +16Da

+32Da

Trp1b unmodified peptide

Extracted Ion Chromatogram

+16Da

Trp1b unmodified peptide

Trp1b AAPH 24h + 5 mM Trp +16Da likely Met

For mAb-B: partial protection is observed, Higher oxidation levels for Trp1b vs Met CH2

Proposed Mechanism for Selective Oxidation by AAPH - Involvement of different reactive intermediates originating from same species

free trp Inhibits reaction of alkyl peroxide with CDR3 Trp

free met inhibits AAPH peroxide reaction with Fc Met

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Selective Oxidation of Tryptophan and Methionine

Junyan A. JI, boyan Zhang, Wilson Cheng Y., John Wang. (2009) Methionine, Tryptophan, and Histidine Oxidation in a Model Protein, PTH: Mechanisms and Stabilization. Journal of Pharmaceutical Sciences, (98) 4485-4500 Folzer E., Diepold K., Bomans K., Koulov AV, et al., (2015) Selective Oxidation of Methionine and Tryptophan Residues in a Therapeutic IgG1 Molecule. Journal of Pharmaceutical Sciences, 104(9)2824-2831

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Case Study 3: mAb-C (IgG1) – Trp1c (HC CDR1) Oxidation with AAPH: yields Fc Met oxidation, only (36 fold excess for up to 24 hours)

RPM stress condition chain HC

W

control modification Met CH2 Trp1c

3.4 Not detected

6hr AAPH abundance (%) 29.3 Not detected

24hr AAPH 88.1 Not detected M M

Role of solvent exposure and Trp oxidation

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Computational Modeling of fragment antigen-binding (Fab) of mAb-A, mAb-B • Trp1a and Trp1b are surface exposed as measured by accessible surface area, calculated using a homology model • Other Trp residues in Fv domain are much less surface exposed, as indicated by a small accessible surface area Selective Residues

H3

mAb (chain) mAb-A LC mAb-A HC mAb-A HC mAb-B HC mAb-B HC mAb-B HC

Residue TRP TRP TRP TRP TRP TRP

UID A 1a 2a 1b 2b B

Trp1a

ASA(A^2) 10.96 120.05 10.25 85.25 30.75 21.15

H3

(%) 3.52 38.60 3.30 27.41 9.88 6.80 Trp1b

LC HC

LC

HC

Computational Modeling (Fab) of mAb-C • Trp1c displays good level of exposure to solvent, but showed no oxidation H2

H1

All Trp residues in mAb-C Fab

Trp1c

H3 LC HC

mAb-C LC LC HC HC HC HC HC

Residue TRP TRP TRP TRP TRP TRP TRP

UID A B 1c C D E F

(A^2) 0 7.30 53.63 0 0 27.97 1.74

(%) 0 2.35 17.24 0 0 8.99 0.56

• Solvent accessibility is required for oxidation • However, exposure to solvent does not necessarily equate to higher oxidation levels (Trp1a and Trp1b) • Other structural elements likely play a role

Computational modeling of the fragment antigen-binding (Fab) mAb-D (selective oxidation data not available) •

The structural mode predicts two Trp residues, Trp1d and Trp1d(framework), are solvent exposed



Subsequent preliminary data suggest (light stress) both residues are oxidized

mAb D LC LC LC HC HC HC HC HC HC HC

Residue TRP TRP TRP TRP TRP TRP TRP TRP TRP TRP

UID A B C

Trp1d(framework) D E F Trp1d

Trp(2d) G

(A^2) 0 30.67 73.12 118.26 0 0 0 243.93 15.2 82.85

(%) 0 9.86 23.51 38.02 0 0 0 78.42 4.89 26.64

Conclusions  Selective oxidation can be achieved by utilizing free Met or Trp in the stress conditions. This observation strongly suggests the presence of two different reactive intermediates generated from the AAPH alkylperoxide radical.  The selective oxidation system coupled with RPM-mass spectrometry and analytical chromatography methods can be used to identify and monitor individually potential CQAs in therapeutic monoclonal antibodies.  Surface-exposed tryptophan residues in the CDR is a prerequisite for the reactivity of this amino acid with reactive oxygen species  Computational modeling, coupled to historical data can be a powerful tool in studying PCQAs in therapeutic monoclonal antibodies.

Questions and Contact Information Jorge Alexander Pavon PhD Associate Principal Scientist Forced Degradation & Impurity Profiling 2015 Galloping Hill Road K-15 B428C Kenilworth, NJ 07033 (908)740-6886 [email protected]

Slide 23 www.aaps.org/nationalbiotech

Acknowledgements        

Yan-Hui Liu Li Xiao Danielle Aldredge Alex Fridman Eugene Dank Umesh Kishnani Jia Zha Peter Salmon

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