Series 1510
Series 1510
Centrifugal Pumps
B-207H
Table of Contents Useful Pump Formulas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Materials of Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Selection Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Performance Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Centrifugal Pump Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 The B&G End Suction Pump System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Typical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Useful Pump Formulas Pressure Head (Feet) x Specific Gravity = (PSI) 2.31 Head Pressure (PSI) x 2.31 = (Feet) Specific Gravity Vacuum Dynamic Suction Lift (Feet) x .883 = (Inches of Mercury) x Specific Gravity Horsepower GPM x Head (Feet) x Specific Gravity = (Brake) 3960 x Pump Efficiency Horsepower GPM x Head (Feet) x Specific Gravity = (Water) 3960 Efficiency Horsepower (Water) = x 100 Per Cent (Pump) Horsepower (Brake) NPSH = Positive Factors – Negative Factors (Available)
Affinity Laws: Effect of change of speed or impeller diameter on centrifugal pumps.
GPM Capacity
Ft. Head
BHP
Impeller Diameter Change
Q2 =
D2 Q1 D1
H2 =
( DD ) H
Speed Change
Q2 =
RPM2 Q1 RPM1
H2 =
H ( RPM RPM )
2
2
1
1
2 1
2
1
P2 =
( DD ) P
P2 =
P ( RPM RPM )
2
3
1
1
2 1
3
1
Where Q = GPM, H = Head, P = BHP, D = Impeller Dia., RPM = Pump Speed
2
Take away these eight standard features and you’ll have a pump like everyone else’s. True Back Pullout A B&G standard in design and construction.Ease in service is assured, while piping and motor remain undisturbed. Extended delays for repairs are virtually eliminated. Internally Self-Flushing Mechanical Seal This design is way ahead of its time. This unique seal design is proven in many years of service. It requires no special external flushing provisions, since the design provides for constant efficient flushing action internally. This standard feature ensures maximum seal face lubrication, heat dissipation and debris removal without vulnerable, external flush tubing. The internal flushing action passes two and a half to three times the flow over the seal faces — compared to a few GPM for conventional, stuffing-box designed pumps.
Computer Controlled Impeller Balancing 1510 impellers are balanced to ANSI/HI 9.6.4-2009, balance grade G6.3 standards. This method of computer balancing Impellers provides for quiet, efficient, vibration free performance. Diameters are computer selected at the factory to furnish assurance that your capacity requirements will be met.
Solid-Foot Mounted Volute All Series 1510 pumps are provided as standard with an integrally cast volute foot located directly beneath the pump volute. This integrally cast foot ensures that the alignment between the volute and motor assembly is maintained. Without solid support beneath the volute, the piping weight alone will cause distortion which can lead to premature failure of the bearings, shaft and mechanical seal. This feature is equally important on hot water applications. The Series 1510 volute foot provides a solid foundation and eliminates the deflections which would otherwise exist within an unsupported overhung volute during the normal thermal expansion of the system piping against the volute. Center Drop-Out Spacer Coupling Unlike conventional jaw type or rigid style couplings, a center drop-out spacer coupling allows removal of the bearing frame and rotating element without disturbing the pump end pipe alignment or motor electrical connections.
ANSI/OSHA-Compliant Coupling Guard The coupler guard complies with ANSI B15.1 and OSHA 1910.219. The guard offers increased protection against potential injuries and is standard on all 1510 pumps. The guards include slotted viewing windows for easy inspection. Patented i-ALERTTM Condition Monitor
Heavy Duty, Rugged Baseplate The Bell & Gossett fabricated heavy duty baseplate is supplied as standard on every Series 1510 pump. Unlike rolled steel and “C” channel baseplates, the Series 1510 baseplate provides a heavy duty saddle assembly, full seam welds, closed baseplate ends and an open top to provide ease of access for proper equipment grouting.
Continuously measures vibration and temperature at the outboard bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. This onboard pump intelligence helps minimize life-cycle costs while maximizing performance. 3
Technical Data BALANCE STANDARDS Impellers are balanced to Hydraulic Institute Standards ANSI/HI 9.6.4-2009. The allowable residual unbalance in the impeller rotating assembly conforms to ANSI grade G6.3 (Ref. ISO 1940). ANSI Balance Quality Grades of G2.5 and G1 for the rotating assembly are also available. Consult your local Bell & Gossett Representative for additional details. VIBRATION LIMITS Series 1510 pumps conform to Hydraulic Institute ANSI/HI 9.6.4-2009 for recommended acceptable unfiltered field vibration limits (as measured at the pump bearings per ANSI/HI 9.6.4-2009, Figure 9.6.4.2.3.1) for pumps with rolling contact bearings.
PUMP SPEED RPM
OVERALL DISPLACEMENT (Unfiltered) Peak to Peak-Mils (.001”)
3600
2.2
1800
3.8
1200
5.8
SEISMIC CAPABILITIES Series 1510 pumps are capable of withstanding a horizontal load of 0.5g* without adversely affecting pump operation. *Piping and/or fasteners used to anchor the pump to the mounting pads on the floor are excluded.
MECHANICAL SEAL Seal Features Standard Seal Type
B&G
Internally Flushed Seal
Yes
Enlarged Seal Chamber
Yes
Standard Seal Construction
Buna-Carbon-Ceramic
Standard Working Pressure
175 psig (12 Bar)
Maximum Working Pressure
250 psig (17 Bar)
Standard Seal Temperature Rating
225 deg F (107°C)
Optional Temperature Rating
250 deg F (121°C)
The ceramic material is 99.5% pure alumina oxide, ceramic seat hardness of 68 Rockwell C, or a tensile strength of 300,000 psi.
4
Materials of Construction 9 Volute Gasket
Gauge Tapping
2 Volute
Vent Plug
Gauge Tapping Lantern Ring
3 Impeller
3 Impeller Gauge Tapping
Packing 11 Condition Monitor Packing Gland
Gauge Tapping
9 Volute Gasket
2 Volute
1 Shaft
10 Seal Assembly 11 Condition Monitor
Bronze Casing Wearing Ring (Optional)
1 Shaft
Bronze Casing Wearing Ring (Optional)
Slinger 4 Shaft Sleeve 5 Impeller Key 6 Impeller Washer
Impeller Cap Screw
7 Impeller Lock Washer
Standard Configuration DESCRIPTION
BRONZE FITTED PUMP (STANDARD CONFIGURATION
Impeller Cap Screw ‰
Slinger 4 Shaft Sleeve 5 Impeller Key 6 Impeller Washer 7 Impeller Lock Washer
Drain Plug
Optional – S Configuration ALL IRON PUMP (OPTIONAL)
OPTIONAL FEATURES All Iron Construction
11 Shaft
Steel SAE 1144
Steel SAE 1144
Bronze Casing Wear Ring
12 Volute
Cast Iron ASTM #A159
Cast Iron ASTM #A159
Stainless Steel Shaft Sleeve
13 Impeller
Cast Bronze ASTM #B584
Cast Iron ASTM #A536
Drip Pan
14 Shaft Sleeve
Bismuth Bronze #C89835
#304 Stainless Steel ASTM #A312
(Standard Configuration only)
15 Impeller Key
#304 Stainless Steel
#304 Stainless Steel
Stuffing Box Construction with several seal and packing options
16 Impeller Washer
1510 – Steel
Stainless Steel
Seal Selection Guide For:
17 Impeller Lock Washer
#304 Stainless Steel
#304 Stainless Steel
A. Standard Seals
18 Impeller Cap Screw
#304 Stainless Steel
#304 Stainless Steel
19 Volute Gasket
Cellulose Fiber
Cellulose Fiber
• BUNA-PH Limitations 7-9; Temperature Range –20°F to +225°F
Stainless Steel Encloser
Stainless Steel Encloser
Buna N Carbon-Ceramic Brass Stainless Steel
Buna N Carbon-Ceramic Stainless Steel Stainless Steel
EPR EPR Carbon-Tungsten Carbide Stainless Steel Stainless Steel
Carbon-Tungsten Carbide Stainless Steel Stainless Steel
Graphited Impregnated Teflon Bronze Filled TFE
Graphited Impregnated Teflon Cast Iron Filled TFE
10 Seal Assemblies 11 Condition Monitor Standard Seal Bellows Faces Metal Parts Spring For Stuffing Box 10A Flushed Single O-Rings Faces Metal Parts Spring Packed Packing Gland Lantern Ring
Stainless Steel Shaft EPR/Tungsten Carbide Seal
• EPR-PH Limitations 7-11; Temperature Range –20°F to +250°F For use on open or closed clear water systems. Maximum working pressure 175 psi. B. Flushed Single Seals (Stuffing Box Design) • PH Limitations 7-11; Temperature Range –20°F to +300°F** For use on closed or open systems where the temperature or pressure requirements exceed the limitations of the standard seal. Available in 175 psi, or 250 psi working pressures. C. Flushed double Seals (Stuffing Box Design)
** For operating temperatures above 250°F, a cooled flush is required – and is recommended for temperatures above 225°F for optimum seal life. On closed systems, cooling is accomplished by inserting a small heat exchanger in the flush line to cool the fluid. Flush-line Filters and Sediment Separators are available on special request.
PH Limitations 7-9; Temperature Range 0°F to +250°F For use on closed or open low pressure systems which may contain a high concentration of abrasives.An external flush is required. Maximum working pressure 175 psi. D. Packing (Stuffing Box Design) PH Limitations 7-9; Temperature Range 0°F to +190°F For use on open or closed systems which require a large amount of make-up water, as well as systems which are subjected to widely varying chemical conditions and solids buildup.
5
Selection Charts 10
20
30
40
50
60 70 80 90 10 0
20
0
30
0
40
0
50 60 70 80 90 10 0 0 0 0 0 00
20
30
40
20
30
40
00
00
5 00 000
500 400
60 Hz
300
3500 RPM
200
TOTAL HEAD, ft. of water
1750 RPM 100 90 80 70 60 50
1150 RPM
40 30
20
10
5
10
20
30
40
50
60 70 80 90 10
0
20
0
CAPACITY, gpm
50 Hz
6
30
0
40
0
50 60 70 80 90 10 0 0 0 0 0 00
00
00
5 00 000
Series 1510 Performance Curves 1750 RPM
560
3500 RPM
520 480 440 400
TOTAL HEAD, FEET
360 320 280 240 200 160 120 80 40
00
25
00
20
00
15
00
0 50 0 45 0 40
0 35
0 30
0
25
0
20
0
15
0 10
50
10
0 CAPACITY IN U.S. GALLONS PER MINUTE
7
Series 1510 Centrifugal Pumps Dimensions
Motor Horsepower and Frame Tabulation three phase (Dripproof Enclosure)
SUCTION
DISCHARGE Z
Y GAUGE TAPPINGS*
Horsepower
HO HD
HL HP HA
HB
Frame @ 1750 RPM
. /2 .3/4 1. 1.1/2 2. 3. 5. 7.1/2 10. 15. 1
Frame @ 3500 RPM Horsepower
Frame @ 1750 RPM
Frame @ 3500 RPM
56 20 256T 254T 56 25 284T 256T 143T 30 286T 284TS 145T 40 324T 286TS 145T 145T 50 326T 324TS 182T 145T 60 364T 326TS 184T 182T 75 365T 364TS 213T 184T 100 404TS 365TS 215T 213T 125 — 404TS 254T 215T
*Gauge Tapping Sizes: /8” for NPT, /4” for flanged sizes 1
DIMENSIONS – INCHES (MM) PUMP SIZE SUCTION MOTOR FRAME DISCHARGE SIZE SIZE
1
STANDARD MECHANICAL SEAL PUMP MODEL 1510, 1510-F
STUFFING BOX CONSTRUCTION PUMP MODEL 1510-PF, 1510-S
HA HB HD HL HO HP Y Z HA HB HD HL HO HP Y Z
56 12 283/4 31/8 345/8 1 (305) (730) (79) 11/4 AC 143T-145T 93/4 93/4 13/4 143/4 41/2 143/4 4 /2 (879) (248) (375) (114) (248) (44) (375) (114) (NPT) 182T-184T 31(787) 13/4 145/8 3 3 (76) (371) 393/8(1000) 213T-215T 345/8(879) (46) 11/2 31/4 (76) 145/8 31/4 (NPT) 143T-145T 345/8 103/4 113/16 183/4 (83) 31 (371) (83) 103/4 113/16 183/4 (787) 11/4 BC 182T-184T (879) (273) (46) (476) (273) (46) (476) 51/2 (NPT) 213T-215T 393/8(1000) 51/2 461/2(1181) 12 20 (140) 16 5 215/16 (508) (305) 3 254T-256T 16 / 4 461/2 12(305) 215/16 20(508) 5 (140) 51 (406) (75) (127) (406) (1181) 13(330) (75) 21(533) (127) (1314) 13(330) 21(533) 284TS-286TS 56 12 283/4 31/16 345/8 5 5 11 (305) (730) (78) 11/2 AC 143T-145T 93/4 153/4 4 /8 14 /8 93/4 1 /16 153/4 3 45/8 (879) (248) (400) (117) (371) (248) (43) (400) (76) (117) (NPT) 182T-184T 31(787) 213T-215T 345/8(879) 393/8(1000) 254T-256T 393/8(1000) 163/4(425) 3 16(406) 461/2(1181) 12(305) 213/16(71) 18(457) 5(127) 2 143T-145T 145/8 31 111/16 (76) 31/8 345/8 31/8 (NPT) 103/4 145/8 103/4 171/4 111/16 3 (371) (787) (43) (879) (79) 182T-184T 171/4 (79) (273) (371) (273) (43) (438) (76) 11/2 BC 213T-1750 345/8(879) (438) 53/4 393/8(1000) 53/4 (146) 461/2(1181) 1 (NPT) 213T-215T-3500 393/8(1000) /2 (146) 12 18 13 2 5 16 / 16 (305) 254T-256T 16 461/2 12(305) 181/2(470) (470) 5 213/16 513/4 (406) (71) (127) (406) (1181) 13(330) (71) 191/2(495) (127) (1314) 13(330) 191/2(495) 284TS-286TS 56 12 283/4 39/16 5 14 /8 345/8 93/4 23/16 161/4 3 (90) 143T-145T (305) (730) 161/4 93/4 (371) (879) (248) (56) (413) (76) 1 3 31/2 43/4 (248) (413) 3 /2 4 /4 2 AC 182T-184T 31(787) (89) (121) (89) (121) 23/16 213T-215T 345/8(879) 3 461/2(1181) 11(279) 35/16 171/2(445) 16 5 (56) 254T-256T 393/8(1000) 171/4(438) (76) (406) 513/4(1314) 12(305) (84) 181/2(470) (127) 145/8 21/2 143T-145T 31 345/8 (371) 3 11 10 145/8 103/4 211/16 173/4 3 / 4 2 /16 (787) (879) 3 182T-184T (273) (68) 17 /4 (371) (273) (68) (451) (76) (451) 393/8(1000) 213T-215T-1750 345/8(879) 4 57/8 4 57/8 2 BC 254T-3500 393/8(1000) 461/2(1181) 12 19 (102) (149) (102) (149) (483) 13 19(483) 13 254T-256T 12(305) (305) / 16 / 16 3 5 3 5 3 461/2 (127) 51 /4 13(330) (97) 20(508) (127) 284TS-286TS 13(330) (97) 20(508) (1181) (1314) 324TS-326TS 12(305) 19(483) 12(305) 19(483) 182T 184T 16 16 421/4 61/2 421/4 61/2 (406) 213T (406) (1073) (165) (1073) (165) 215T 14 22 5 1 14 22 5 (356) (559) (127) 6 /2 (356) (559) (127) 61/4 2 E† 254T (165) (165) 286TS 461/2(1181) 41/8 513/4 41/8 51/2 324TS 513/4 51/2 (105) (1314) (105) (140) (1314) (140) 326TS 364TS 24 56 161/2 43/4 241/2 6 24 56 161/2 43/4 241/2 6 365TS (610) (1422) (419) (121) (622) (152) (610) (1422) (419) (121) (622) (152) 2 G† 3 21/2 AB 21/2 BB 3 AC 4
213T-215T 461/2 461/2(1181) 16 14 37/8 23 5 14 37/8 23 5 71/4 16 71/4 (1181) 254T-256T 513/4 (406) (356) (98) (584) (127) (184) (406) (356) (98) (584) (127) (184) (1314) 284T 513/4(1314) 56 12 283/4 43/8 145/8 345/8 93/4 3 153/4 3 (111) 143T-145T (305) (730) 93/4 153/4 (371) (879) (248) (76) (400) (76) 1 11 41/4 411/16 (248) (400) 4 /4 4 /16 182T-184T 31(787) (108) (119) (108) (119) 3 3 213T-215T 345/8(879) 461/2(1181) 11(279) 41/8 5 16 17 (76) (76) 145/8 (432) (127) 254T-256T 393/8(1000) 163/4(425) (406) 513/4(1314) 12(305) (105) (371) 103/4 3 1 5 345/8(879) 182T-184T 31(787) / 4 / 2 2 17 14 /8 103/4 23/4 171/2 3 (273) (70) (445) (371) 393/8(1000) (273) (70) (445) (76) 213T-215T 345/8(879) 4 6 4 6 284TS-286TS 193/4(502) 13(330) 193/4(502) 461/2 13(330) (102) (152) (102) (152) 7 16 3 5 16 513/4 37/8 5 / 8 (1181) 12(305) 183/4(476) 324TS-326TS 12(305) 183/4(476) (406) (98) (127) (406) (1314) (98) (127) 346TS 513/4(1314) 13(330) 193/4(502) 13(330) 193/4(502) 5 5 3 15 3 143T-145T 12(305) 283/4(730) 45/16(110) / 8 34 /8 9 /4 2 /16 15 /4 3 14 93/4 153/4 3 (371) (879) (248) (75) (400) (76) 182T-184T 145/8 31(787) 215/16 (248) (400) (76) 41/8 5 41/8 5 (371) 393/8(1000) (75) 215T 11(279) 17(432) 461/2(1181) (105) (127) (105) (127) 16 41/16 5 3 12(305) 254T-256T 16 461/2 12(305) 41/16 18(457) 5 18(457) / 4 51 (406) (103) (127) (406) (1181) 13(330) (103) 19(483) (127) (1314) 13(330) 284TS-286TS 19(483)
These dimensions are not to be used for installation purposes unless certified.
8
†250 psi (17 bar) available
Maximum Working Pressure 175 psi (12 bar)
Series 1510 Centrifugal Pumps cont.’d DIMENSIONS – INCHES (MM) PUMP SIZE SUCTION MOTOR FRAME DISCHARGE SIZE SIZE
STANDARD MECHANICAL SEAL PUMP MODEL 1510, 1510-F
STUFFING BOX CONSTRUCTION PUMP MODEL 1510-PF, 1510-S
HA HB HD HL HO HP Y Z HA HB HD HL HO HP Y Z
5 182T-184T 31(787) 103/4 311/16 181/4 3 145/8 34 /8(879) 145/8 103/4 311/16 181/4 3 (371) 393/8(1000) (273) (94) (464) (76) 213T-215T 345/8(870) (371) (273) (94) (464) (76) 3 1 3 BC 4 /4 6 /8 43/4 61/8 254T 393/8(1000) 461/2(1181) 12(305) 191/2(495) (121) (156) (121) (156) 16 413/16 5 1 1 13(330) 13 201/2(521) 3 13(330) 284TS-286TS 20 / 2 (521) 46 /2 4 /16 51 /4 (406) (122) (127) (1181) 12(305) (122) 191/2(495) (1314) 12(305) 324TS-326TS 191/2(495) 184T 1 11 1 11 16 42 /4 5 42 /4 6 /16 6 /16 213T-215T (406) (1073) (170) (127) (1073) (170) 14 231/2 16 14 231/2 5 254T (356) (406) (356) (597) (127) (597) 1 3 4 3 E† 51/2 73/8 5 /2 7 /8 5 3 5 256T 461/2(1181) 51 /4 4 /16 4 /16 (140) (187) (140) (187) 326TS 513/4(1314) (110) (1314) (110) 364TS-365TS 24 56 161/2 415/16 26 6 24 56 161/2 415/16 26 6 404TS (610) (1422) (419) (125) (660) (152) (610) (1422) (419) (125) (660) (152) 1 213T-215T 461/2 46 /2(1181) (1181) 254T-256T 16 14 41/8 231/2 5 55/8 8 16 14 41/8 231/2 5 55/8 8 3 G† 513/4 (356) (105) (597) (127) (143) (203) (406) (356) (105) (597) (127) (143) (203) 284T-286T (406) 513/4 (1314) (1314) 324T
145T 31 145/8 345/8 103/4 45/16 181/4 3 (787) (371) (879) 182T-184T 145/8 103/4 45/16 181/4 3 (273) (110) (464) (76) (273) (110) (464) (76) 393/8(1000) 213T (371) 345/8(870) 15 3 4 /16 5 /4 415/16 53/4 4 AC† 215T 393/8(1000) 461/2(1181) 12 191/2 (125) (125) (146) (146) (495) 7 254T-256T 12(305) 191/2(495) (305) 5 /16 16 461/2 57/16 5 513/4 (138) 201/2(521) 284TS-286TS 13(330) 201/2(521) 13(330) 16 (406) (1181) (138) (127) (1314) 5 324TS-326TS 12(305) 191/2(495) (406) 12(305) 191/2(495) (127) 1 213T-215T 145/8 345/8(870) 123/4 4 203/4 3 46 /2(1181) 1 14 5 /8 22 5 7 (102) (527) (76) 513/4 254T (371) 393/8(1000) (324) (356) (130) (559) (127) (178) (1314) 256T 461/2 1 16 14 5 /8 22 5 5 7 (1181) 4 BC 286TS (406) (356) (130) (559) (127) (127) (178) 324TS-326TS 513/4(1314) N/A 5 364TS-365TS 24 56 161/2 53/4 241/2 6 404TS (610) (1422) (419) (146) (622) (152) 213T-215T 421/4 611/16 421/4 611/16 (1073) (170) (1073) (170) 254T 16 14 233/4 5 16 14 233/4 5 256T 461/2(1181) (406) (356) (603) (127) (406) (356) (603) (127) 45/16 59/16 71/4 513/4 45/16 59/16 71/4 3 4 E† 284T-286T 51 /4 (110) (141) (184) (1314) (110) (141) (184) (1314) 324TS-326TS 364TS-365TS 24 56 161/2 415/16 261/4 6 24 56 161/2 415/16 261/4 6 (1422) (419) (125) (667) (152) (610) (1422) (419) (125) (667) (152) 404TS (610) 1 213T-215T 461/2 46 /2(1181) (1181) 254T-256T 16 15 53/8 25 5 6 89/16 16 15 53/8 25 5 6 89/16 4 GB 513/4 (381) (137) (635) (127) (152) (217) (406) (381) (137) (635) (127) (152) (217) 284T-286T (406) 513/4 (1314) (1314) 324T 5 182T-184T 145/8 31(787) 123/4 53/4 211/4 3 145/8 34 /8(879) 123/4 53/4 211/4 3 (324) (146) (540) (76) (371) 393/8(1000) (324) (146) (540) (76) 213T-215T (371) 345/8(870) 254T-256T 461/2 513/16 61/4 513/16 61/4 5 A† (1181) (148) (159) 513/4 (159) 284TS-286TS 14 67/8 221/2 14 67/8 221/2 (148) (356) (175) (572) (1314) (356) (175) (572) 324TS-326TS 513/4 (1314) 364TS 1 213T-215T 49/16 46 /2(1181) 16 461/2 5 16 5 (116) 254T 67/16 25 6 71/2 25 6 71/2 (406) (1181) (127) (406) (127) 5 BC† (635) (152) (191) (164) (635) (152) (191) 256T 67/16 15 15 (164) 513/4 (381) 284T 513/4(1314) (381) 6 254T-256T 461/2(1181) (1314) 7 1 7 15 4 /16 25 /2 5 /16 7 /16 47/16 251/2 57/16 715/16 5 E† 284T-286T 513/4 (113) (648) (138) (202) (113) (648) (138) (202) (1314) 324T 254T-256T 284T-286T 24 56 161/2 57/16 291/2 6 6 9 24 56 161/2 57/16 291/2 6 6 9 5 G† (610) (1422) (419) (138) (749) (152) (152) (229) (610) (1422) (419) (138) (749) (152) (152) (229) 324T-326T
364T-365T 254T-256T 461/2(1181) 16 15 83/8 251/2 5 7 81/4 16 513/4 15 83/8 251/2 5 7 81/4 6 BC† 284T-286T 513/4 (406) (381) (213) (648) (127) (178) (210) (406) (1314) (381) (213) (648) (127) (178) (210) (1314) 324T-326T 254T-256T 284T-286T 24 56 161/2 6 271/2 6 61/8 81/2 24 56 161/2 6 271/2 6 61/8 81/2 6 E† 324T-326T (610) (1422) (419) (152) (699) (152) (156) (216) (610) (1422) (419) (152) (699) (152) (156) (216) 8 6 G†*
364T “L” FRAME – TO AND INCLUDING 121/2” IMPELLER 256T 284T-286T 24 56 161/2 61/4 301/2 6 61/2 9 5/16 24 56 161/2 61/4 301/2 6 61/2 95/16 324T-326T (610) (1422) (419) (159) (775) (152) (165) (237) (610) (1422) (419) (159) (775) (152) (165) (237) 364T-365T 404TS “XL” FRAME – 125/8” IMPELLER AND LARGER 365TS 26 591/4 17 61/2 31 6 61/2 9 5/16 9 5/16 26 591/4 17 61/2 31 6 61/2 (660) (1505) (432) (165) (787) (152) (165) (237) (660) (1505) (432) (165) (787) (152) (165) (237) 404TS-405TS
These dimensions are not to be used for installation purposes unless certified. *131/2” impeller for 1450 RPM service with “L” frame.
8G ONLY DIMENSIONS – INCHES (MM) PUMP SIZE SUCTION MOTOR FRAME DISCHARGE SIZE SIZE 8G (203)
†250 psi (17 bar) available DISCHARGE
SUCTION Y
STUFFING BOX CONSTRUCTION PUMP MODEL 1510-S HA
HB
HD
HL
HO
HP
HO
Y
HM
10 284T-445TS 28 70 181/4 .44 35.7 11/4 43/4 (254) (711) (1778) (464) (11) (907) (32) (121)
Flanges are: 125# ANSI - Standard
Maximum Working Pressure 175 psi (12 bar)
4 HA
HD HL HP
HB
9
THE B&G
End Suction Pump System Consists of: B&G Series 1510 Pump B&G Triple Duty Valve B&G Suction Diffuser
Triple Duty Valve • Lowest Pressure Drop • ASHRAE 90.1 Energy Efficient Design • Three Valves in one! – Nonslam drip-tight check valve – Positive shutoff valve – Calibrated system balance valve • EPDM Disc Soft Seat Design • Repack Under Pressure • Brass Seat & Bronze Disc • Stainless Steel Stem • Multi-turn Valve (8-9 turns) vs 1/4 turn range of control • Available connections – Threaded – Flanged – Grooved • ESP-Plus System Selection 10
Suction Diffuser • Full length stainless steel straightening vanes • Oversize cylinder assures minimum strainer pressure drop • Pressure gauge tap • Magnetic drain plug to protect pump seals • Adjustable support foot • Space saving design reduces the “footprint” size of the unit • Available connections – Threaded – Flanged – Grooved • Reducer and elbow provide multiple combinations of inlet and pump suction configurations which eliminate the need for reducer fittings • ESP-Plus System Selection
Typical Specification for Series 1510 Base Mounted, Flexible Coupled, End-Suction Pumps Furnish and install pumps with performance characteristics as shown on plans. Pumps shall be base mounted, single stage, end suction design with a foot mounted volute to allow removal and service of the entire rotating assembly without disturbing the pump piping, electrical motor connections or pump to motor alignment. A CSA certified condition monitor shall be installed on the pump power end to continuously measure vibration and temperature at the outboard bearing. Vibration modes shall be based on ANSI/HI 9.6.4-2009 and ISO 101816 recommended levels. Vibration alarms shall be at 100% increase over pump baseline. Minimum vibration of 0.125 inch/sec is required to avoid nuisance tripping. A high vibration alarm shall be at 0.50 inch/ sec. Temperature alarm shall be at 195°F (91°C). The condition monitors’ electronics shall be potted in epoxy and surrounded by a stainless steel enclosure. Accuracy shall be +/- 15% within an ambient temperature range of -40°F to 212°F (-40°C to 100°C). Pump volute shall be Class 30 cast iron with integrallycast pedestal support feet. The impeller shall be cast bronze enclosed type, balanced to ANSI/HI 9.6.4-2009 balance grade G6.3 and keyed to the shaft and secured by a locking capscrew. The liquid cavity shall be sealed off at the pump shaft by an internally-flushed mechanical seal with ceramic seal seat and carbon seal ring, suitable for continuous operation at 225°F (107°C). A replaceable bronze shaft sleeve shall completely cover the wetted area under the seal. Pump shall be rated for minimum of 175 psi (12 bar) working pressure. Volute shall have gauge tappings at the suction and discharge nozzles and vent and drain tappings at the top and bottom. The pump(s) vibration limits shall conform to Hydraulic Institute ANSI/HI 9.6.4-2009 for recommend acceptable unfiltered field vibration limits (as measured per ANSI/HI 9.6.4-2009 Figure 9.6.4.2.3.1) for pumps with rolling contact bearings.
Baseplate shall be of structural steel or fabricated steel channel with fully enclosed sides and ends, and securely welded cross members. Grouting area shall be fully open. The combined pump and motor baseplate shall be sufficiently stiff as to limit the susceptibility of vibration. The minimum baseplate stiffness shall conform to ANSI/ HI 1.3-2009 for Horizontal Baseplate Design standards. The seismic capability of the pump shall allow it to withstand a horizontal load of 0.5g, excluding piping and/or fasteners used to anchor the pump to mounting pads or to the floor, without adversely affecting pump operation. A flexible type, center drop-out design coupler, capable of absorbing torsional vibration, shall be employed between the pump and motor. Pumps for variable speed application shall be provided with a suitable coupler sleeve. The coupling shall be shielded by a dual rated ANSI B15.1 & OSHA 1910.219 compliant coupling guard and contain viewing windows for inspection of the coupling. Motor shall meet NEMA and EISA 2007 (where applicable) specifications and shall be of the size, voltage and enclosure called for on the plans. Pump and motor shall be factory aligned, and shall be realigned by the contractor per factory recommendations after installation. The pump(s) selected shall conform to ANSI/HI 9.6.3.1 standards for Preferred Operating Region (POR) unless otherwise approved by the engineer. Each pump shall be factory hydrostatically tested per Hydraulic Institute standards. It shall then be thoroughly cleaned and painted with at least one coat of high grade paint prior to shipment. The pump(s) shall be manufactured, assembled and tested in an ISO 9001 approved facility. Pumps shall be Series 1510 as manufactured by Xylem Bell &Gossett or equal.
11
Xylem 1) The tissue in plants that brings water upward from the roots; 2) a leading global water technology company. We’re 12,000 people unified in a common purpose: creating innovative solutions to meet our world’s water needs. Developing new technologies that will improve the way water is used, conserved, and re-used in the future is central to our work. We move, treat, analyze, and return water to the environment, and we help people use water efficiently, in their homes, buildings, factories and farms. In more than 150 countries, we have strong, long-standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise, backed by a legacy of innovation. For more information on how Xylem can help you, go to www.xyleminc.com
Xylem Inc.
8200 N. Austin Avenue Morton Grove, Illinois 60053 Phone: (847) 966-3700 Fax: (847) 965-8379 www.xyleminc.com/brands/bellgossett Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2011 Xylem Inc. B-207H January 2011
Centrifugal Pumps
B-207H
Table of Contents Useful Pump Formulas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Materials of Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Selection Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Performance Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Centrifugal Pump Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 The B&G End Suction Pump System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Typical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Useful Pump Formulas Pressure Head (Feet) x Specific Gravity = (PSI) 2.31 Head Pressure (PSI) x 2.31 = (Feet) Specific Gravity Vacuum Dynamic Suction Lift (Feet) x .883 = (Inches of Mercury) x Specific Gravity Horsepower GPM x Head (Feet) x Specific Gravity = (Brake) 3960 x Pump Efficiency Horsepower GPM x Head (Feet) x Specific Gravity = (Water) 3960 Efficiency Horsepower (Water) = x 100 Per Cent (Pump) Horsepower (Brake) NPSH = Positive Factors – Negative Factors (Available)
Affinity Laws: Effect of change of speed or impeller diameter on centrifugal pumps.
GPM Capacity
Ft. Head
BHP
Impeller Diameter Change
Q2 =
D2 Q1 D1
H2 =
( DD ) H
Speed Change
Q2 =
RPM2 Q1 RPM1
H2 =
H ( RPM RPM )
2
2
1
1
2 1
2
1
P2 =
( DD ) P
P2 =
P ( RPM RPM )
2
3
1
1
2 1
3
1
Where Q = GPM, H = Head, P = BHP, D = Impeller Dia., RPM = Pump Speed
2
Take away these eight standard features and you’ll have a pump like everyone else’s. True Back Pullout A B&G standard in design and construction.Ease in service is assured, while piping and motor remain undisturbed. Extended delays for repairs are virtually eliminated. Internally Self-Flushing Mechanical Seal This design is way ahead of its time. This unique seal design is proven in many years of service. It requires no special external flushing provisions, since the design provides for constant efficient flushing action internally. This standard feature ensures maximum seal face lubrication, heat dissipation and debris removal without vulnerable, external flush tubing. The internal flushing action passes two and a half to three times the flow over the seal faces — compared to a few GPM for conventional, stuffing-box designed pumps.
Computer Controlled Impeller Balancing 1510 impellers are balanced to ANSI/HI 9.6.4-2009, balance grade G6.3 standards. This method of computer balancing Impellers provides for quiet, efficient, vibration free performance. Diameters are computer selected at the factory to furnish assurance that your capacity requirements will be met.
Solid-Foot Mounted Volute All Series 1510 pumps are provided as standard with an integrally cast volute foot located directly beneath the pump volute. This integrally cast foot ensures that the alignment between the volute and motor assembly is maintained. Without solid support beneath the volute, the piping weight alone will cause distortion which can lead to premature failure of the bearings, shaft and mechanical seal. This feature is equally important on hot water applications. The Series 1510 volute foot provides a solid foundation and eliminates the deflections which would otherwise exist within an unsupported overhung volute during the normal thermal expansion of the system piping against the volute. Center Drop-Out Spacer Coupling Unlike conventional jaw type or rigid style couplings, a center drop-out spacer coupling allows removal of the bearing frame and rotating element without disturbing the pump end pipe alignment or motor electrical connections.
ANSI/OSHA-Compliant Coupling Guard The coupler guard complies with ANSI B15.1 and OSHA 1910.219. The guard offers increased protection against potential injuries and is standard on all 1510 pumps. The guards include slotted viewing windows for easy inspection. Patented i-ALERTTM Condition Monitor
Heavy Duty, Rugged Baseplate The Bell & Gossett fabricated heavy duty baseplate is supplied as standard on every Series 1510 pump. Unlike rolled steel and “C” channel baseplates, the Series 1510 baseplate provides a heavy duty saddle assembly, full seam welds, closed baseplate ends and an open top to provide ease of access for proper equipment grouting.
Continuously measures vibration and temperature at the outboard bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. This onboard pump intelligence helps minimize life-cycle costs while maximizing performance. 3
Technical Data BALANCE STANDARDS Impellers are balanced to Hydraulic Institute Standards ANSI/HI 9.6.4-2009. The allowable residual unbalance in the impeller rotating assembly conforms to ANSI grade G6.3 (Ref. ISO 1940). ANSI Balance Quality Grades of G2.5 and G1 for the rotating assembly are also available. Consult your local Bell & Gossett Representative for additional details. VIBRATION LIMITS Series 1510 pumps conform to Hydraulic Institute ANSI/HI 9.6.4-2009 for recommended acceptable unfiltered field vibration limits (as measured at the pump bearings per ANSI/HI 9.6.4-2009, Figure 9.6.4.2.3.1) for pumps with rolling contact bearings.
PUMP SPEED RPM
OVERALL DISPLACEMENT (Unfiltered) Peak to Peak-Mils (.001”)
3600
2.2
1800
3.8
1200
5.8
SEISMIC CAPABILITIES Series 1510 pumps are capable of withstanding a horizontal load of 0.5g* without adversely affecting pump operation. *Piping and/or fasteners used to anchor the pump to the mounting pads on the floor are excluded.
MECHANICAL SEAL Seal Features Standard Seal Type
B&G
Internally Flushed Seal
Yes
Enlarged Seal Chamber
Yes
Standard Seal Construction
Buna-Carbon-Ceramic
Standard Working Pressure
175 psig (12 Bar)
Maximum Working Pressure
250 psig (17 Bar)
Standard Seal Temperature Rating
225 deg F (107°C)
Optional Temperature Rating
250 deg F (121°C)
The ceramic material is 99.5% pure alumina oxide, ceramic seat hardness of 68 Rockwell C, or a tensile strength of 300,000 psi.
4
Materials of Construction 9 Volute Gasket
Gauge Tapping
2 Volute
Vent Plug
Gauge Tapping Lantern Ring
3 Impeller
3 Impeller Gauge Tapping
Packing 11 Condition Monitor Packing Gland
Gauge Tapping
9 Volute Gasket
2 Volute
1 Shaft
10 Seal Assembly 11 Condition Monitor
Bronze Casing Wearing Ring (Optional)
1 Shaft
Bronze Casing Wearing Ring (Optional)
Slinger 4 Shaft Sleeve 5 Impeller Key 6 Impeller Washer
Impeller Cap Screw
7 Impeller Lock Washer
Standard Configuration DESCRIPTION
BRONZE FITTED PUMP (STANDARD CONFIGURATION
Impeller Cap Screw ‰
Slinger 4 Shaft Sleeve 5 Impeller Key 6 Impeller Washer 7 Impeller Lock Washer
Drain Plug
Optional – S Configuration ALL IRON PUMP (OPTIONAL)
OPTIONAL FEATURES All Iron Construction
11 Shaft
Steel SAE 1144
Steel SAE 1144
Bronze Casing Wear Ring
12 Volute
Cast Iron ASTM #A159
Cast Iron ASTM #A159
Stainless Steel Shaft Sleeve
13 Impeller
Cast Bronze ASTM #B584
Cast Iron ASTM #A536
Drip Pan
14 Shaft Sleeve
Bismuth Bronze #C89835
#304 Stainless Steel ASTM #A312
(Standard Configuration only)
15 Impeller Key
#304 Stainless Steel
#304 Stainless Steel
Stuffing Box Construction with several seal and packing options
16 Impeller Washer
1510 – Steel
Stainless Steel
Seal Selection Guide For:
17 Impeller Lock Washer
#304 Stainless Steel
#304 Stainless Steel
A. Standard Seals
18 Impeller Cap Screw
#304 Stainless Steel
#304 Stainless Steel
19 Volute Gasket
Cellulose Fiber
Cellulose Fiber
• BUNA-PH Limitations 7-9; Temperature Range –20°F to +225°F
Stainless Steel Encloser
Stainless Steel Encloser
Buna N Carbon-Ceramic Brass Stainless Steel
Buna N Carbon-Ceramic Stainless Steel Stainless Steel
EPR EPR Carbon-Tungsten Carbide Stainless Steel Stainless Steel
Carbon-Tungsten Carbide Stainless Steel Stainless Steel
Graphited Impregnated Teflon Bronze Filled TFE
Graphited Impregnated Teflon Cast Iron Filled TFE
10 Seal Assemblies 11 Condition Monitor Standard Seal Bellows Faces Metal Parts Spring For Stuffing Box 10A Flushed Single O-Rings Faces Metal Parts Spring Packed Packing Gland Lantern Ring
Stainless Steel Shaft EPR/Tungsten Carbide Seal
• EPR-PH Limitations 7-11; Temperature Range –20°F to +250°F For use on open or closed clear water systems. Maximum working pressure 175 psi. B. Flushed Single Seals (Stuffing Box Design) • PH Limitations 7-11; Temperature Range –20°F to +300°F** For use on closed or open systems where the temperature or pressure requirements exceed the limitations of the standard seal. Available in 175 psi, or 250 psi working pressures. C. Flushed double Seals (Stuffing Box Design)
** For operating temperatures above 250°F, a cooled flush is required – and is recommended for temperatures above 225°F for optimum seal life. On closed systems, cooling is accomplished by inserting a small heat exchanger in the flush line to cool the fluid. Flush-line Filters and Sediment Separators are available on special request.
PH Limitations 7-9; Temperature Range 0°F to +250°F For use on closed or open low pressure systems which may contain a high concentration of abrasives.An external flush is required. Maximum working pressure 175 psi. D. Packing (Stuffing Box Design) PH Limitations 7-9; Temperature Range 0°F to +190°F For use on open or closed systems which require a large amount of make-up water, as well as systems which are subjected to widely varying chemical conditions and solids buildup.
5
Selection Charts 10
20
30
40
50
60 70 80 90 10 0
20
0
30
0
40
0
50 60 70 80 90 10 0 0 0 0 0 00
20
30
40
20
30
40
00
00
5 00 000
500 400
60 Hz
300
3500 RPM
200
TOTAL HEAD, ft. of water
1750 RPM 100 90 80 70 60 50
1150 RPM
40 30
20
10
5
10
20
30
40
50
60 70 80 90 10
0
20
0
CAPACITY, gpm
50 Hz
6
30
0
40
0
50 60 70 80 90 10 0 0 0 0 0 00
00
00
5 00 000
Series 1510 Performance Curves 1750 RPM
560
3500 RPM
520 480 440 400
TOTAL HEAD, FEET
360 320 280 240 200 160 120 80 40
00
25
00
20
00
15
00
0 50 0 45 0 40
0 35
0 30
0
25
0
20
0
15
0 10
50
10
0 CAPACITY IN U.S. GALLONS PER MINUTE
7
Series 1510 Centrifugal Pumps Dimensions
Motor Horsepower and Frame Tabulation three phase (Dripproof Enclosure)
SUCTION
DISCHARGE Z
Y GAUGE TAPPINGS*
Horsepower
HO HD
HL HP HA
HB
Frame @ 1750 RPM
. /2 .3/4 1. 1.1/2 2. 3. 5. 7.1/2 10. 15. 1
Frame @ 3500 RPM Horsepower
Frame @ 1750 RPM
Frame @ 3500 RPM
56 20 256T 254T 56 25 284T 256T 143T 30 286T 284TS 145T 40 324T 286TS 145T 145T 50 326T 324TS 182T 145T 60 364T 326TS 184T 182T 75 365T 364TS 213T 184T 100 404TS 365TS 215T 213T 125 — 404TS 254T 215T
*Gauge Tapping Sizes: /8” for NPT, /4” for flanged sizes 1
DIMENSIONS – INCHES (MM) PUMP SIZE SUCTION MOTOR FRAME DISCHARGE SIZE SIZE
1
STANDARD MECHANICAL SEAL PUMP MODEL 1510, 1510-F
STUFFING BOX CONSTRUCTION PUMP MODEL 1510-PF, 1510-S
HA HB HD HL HO HP Y Z HA HB HD HL HO HP Y Z
56 12 283/4 31/8 345/8 1 (305) (730) (79) 11/4 AC 143T-145T 93/4 93/4 13/4 143/4 41/2 143/4 4 /2 (879) (248) (375) (114) (248) (44) (375) (114) (NPT) 182T-184T 31(787) 13/4 145/8 3 3 (76) (371) 393/8(1000) 213T-215T 345/8(879) (46) 11/2 31/4 (76) 145/8 31/4 (NPT) 143T-145T 345/8 103/4 113/16 183/4 (83) 31 (371) (83) 103/4 113/16 183/4 (787) 11/4 BC 182T-184T (879) (273) (46) (476) (273) (46) (476) 51/2 (NPT) 213T-215T 393/8(1000) 51/2 461/2(1181) 12 20 (140) 16 5 215/16 (508) (305) 3 254T-256T 16 / 4 461/2 12(305) 215/16 20(508) 5 (140) 51 (406) (75) (127) (406) (1181) 13(330) (75) 21(533) (127) (1314) 13(330) 21(533) 284TS-286TS 56 12 283/4 31/16 345/8 5 5 11 (305) (730) (78) 11/2 AC 143T-145T 93/4 153/4 4 /8 14 /8 93/4 1 /16 153/4 3 45/8 (879) (248) (400) (117) (371) (248) (43) (400) (76) (117) (NPT) 182T-184T 31(787) 213T-215T 345/8(879) 393/8(1000) 254T-256T 393/8(1000) 163/4(425) 3 16(406) 461/2(1181) 12(305) 213/16(71) 18(457) 5(127) 2 143T-145T 145/8 31 111/16 (76) 31/8 345/8 31/8 (NPT) 103/4 145/8 103/4 171/4 111/16 3 (371) (787) (43) (879) (79) 182T-184T 171/4 (79) (273) (371) (273) (43) (438) (76) 11/2 BC 213T-1750 345/8(879) (438) 53/4 393/8(1000) 53/4 (146) 461/2(1181) 1 (NPT) 213T-215T-3500 393/8(1000) /2 (146) 12 18 13 2 5 16 / 16 (305) 254T-256T 16 461/2 12(305) 181/2(470) (470) 5 213/16 513/4 (406) (71) (127) (406) (1181) 13(330) (71) 191/2(495) (127) (1314) 13(330) 191/2(495) 284TS-286TS 56 12 283/4 39/16 5 14 /8 345/8 93/4 23/16 161/4 3 (90) 143T-145T (305) (730) 161/4 93/4 (371) (879) (248) (56) (413) (76) 1 3 31/2 43/4 (248) (413) 3 /2 4 /4 2 AC 182T-184T 31(787) (89) (121) (89) (121) 23/16 213T-215T 345/8(879) 3 461/2(1181) 11(279) 35/16 171/2(445) 16 5 (56) 254T-256T 393/8(1000) 171/4(438) (76) (406) 513/4(1314) 12(305) (84) 181/2(470) (127) 145/8 21/2 143T-145T 31 345/8 (371) 3 11 10 145/8 103/4 211/16 173/4 3 / 4 2 /16 (787) (879) 3 182T-184T (273) (68) 17 /4 (371) (273) (68) (451) (76) (451) 393/8(1000) 213T-215T-1750 345/8(879) 4 57/8 4 57/8 2 BC 254T-3500 393/8(1000) 461/2(1181) 12 19 (102) (149) (102) (149) (483) 13 19(483) 13 254T-256T 12(305) (305) / 16 / 16 3 5 3 5 3 461/2 (127) 51 /4 13(330) (97) 20(508) (127) 284TS-286TS 13(330) (97) 20(508) (1181) (1314) 324TS-326TS 12(305) 19(483) 12(305) 19(483) 182T 184T 16 16 421/4 61/2 421/4 61/2 (406) 213T (406) (1073) (165) (1073) (165) 215T 14 22 5 1 14 22 5 (356) (559) (127) 6 /2 (356) (559) (127) 61/4 2 E† 254T (165) (165) 286TS 461/2(1181) 41/8 513/4 41/8 51/2 324TS 513/4 51/2 (105) (1314) (105) (140) (1314) (140) 326TS 364TS 24 56 161/2 43/4 241/2 6 24 56 161/2 43/4 241/2 6 365TS (610) (1422) (419) (121) (622) (152) (610) (1422) (419) (121) (622) (152) 2 G† 3 21/2 AB 21/2 BB 3 AC 4
213T-215T 461/2 461/2(1181) 16 14 37/8 23 5 14 37/8 23 5 71/4 16 71/4 (1181) 254T-256T 513/4 (406) (356) (98) (584) (127) (184) (406) (356) (98) (584) (127) (184) (1314) 284T 513/4(1314) 56 12 283/4 43/8 145/8 345/8 93/4 3 153/4 3 (111) 143T-145T (305) (730) 93/4 153/4 (371) (879) (248) (76) (400) (76) 1 11 41/4 411/16 (248) (400) 4 /4 4 /16 182T-184T 31(787) (108) (119) (108) (119) 3 3 213T-215T 345/8(879) 461/2(1181) 11(279) 41/8 5 16 17 (76) (76) 145/8 (432) (127) 254T-256T 393/8(1000) 163/4(425) (406) 513/4(1314) 12(305) (105) (371) 103/4 3 1 5 345/8(879) 182T-184T 31(787) / 4 / 2 2 17 14 /8 103/4 23/4 171/2 3 (273) (70) (445) (371) 393/8(1000) (273) (70) (445) (76) 213T-215T 345/8(879) 4 6 4 6 284TS-286TS 193/4(502) 13(330) 193/4(502) 461/2 13(330) (102) (152) (102) (152) 7 16 3 5 16 513/4 37/8 5 / 8 (1181) 12(305) 183/4(476) 324TS-326TS 12(305) 183/4(476) (406) (98) (127) (406) (1314) (98) (127) 346TS 513/4(1314) 13(330) 193/4(502) 13(330) 193/4(502) 5 5 3 15 3 143T-145T 12(305) 283/4(730) 45/16(110) / 8 34 /8 9 /4 2 /16 15 /4 3 14 93/4 153/4 3 (371) (879) (248) (75) (400) (76) 182T-184T 145/8 31(787) 215/16 (248) (400) (76) 41/8 5 41/8 5 (371) 393/8(1000) (75) 215T 11(279) 17(432) 461/2(1181) (105) (127) (105) (127) 16 41/16 5 3 12(305) 254T-256T 16 461/2 12(305) 41/16 18(457) 5 18(457) / 4 51 (406) (103) (127) (406) (1181) 13(330) (103) 19(483) (127) (1314) 13(330) 284TS-286TS 19(483)
These dimensions are not to be used for installation purposes unless certified.
8
†250 psi (17 bar) available
Maximum Working Pressure 175 psi (12 bar)
Series 1510 Centrifugal Pumps cont.’d DIMENSIONS – INCHES (MM) PUMP SIZE SUCTION MOTOR FRAME DISCHARGE SIZE SIZE
STANDARD MECHANICAL SEAL PUMP MODEL 1510, 1510-F
STUFFING BOX CONSTRUCTION PUMP MODEL 1510-PF, 1510-S
HA HB HD HL HO HP Y Z HA HB HD HL HO HP Y Z
5 182T-184T 31(787) 103/4 311/16 181/4 3 145/8 34 /8(879) 145/8 103/4 311/16 181/4 3 (371) 393/8(1000) (273) (94) (464) (76) 213T-215T 345/8(870) (371) (273) (94) (464) (76) 3 1 3 BC 4 /4 6 /8 43/4 61/8 254T 393/8(1000) 461/2(1181) 12(305) 191/2(495) (121) (156) (121) (156) 16 413/16 5 1 1 13(330) 13 201/2(521) 3 13(330) 284TS-286TS 20 / 2 (521) 46 /2 4 /16 51 /4 (406) (122) (127) (1181) 12(305) (122) 191/2(495) (1314) 12(305) 324TS-326TS 191/2(495) 184T 1 11 1 11 16 42 /4 5 42 /4 6 /16 6 /16 213T-215T (406) (1073) (170) (127) (1073) (170) 14 231/2 16 14 231/2 5 254T (356) (406) (356) (597) (127) (597) 1 3 4 3 E† 51/2 73/8 5 /2 7 /8 5 3 5 256T 461/2(1181) 51 /4 4 /16 4 /16 (140) (187) (140) (187) 326TS 513/4(1314) (110) (1314) (110) 364TS-365TS 24 56 161/2 415/16 26 6 24 56 161/2 415/16 26 6 404TS (610) (1422) (419) (125) (660) (152) (610) (1422) (419) (125) (660) (152) 1 213T-215T 461/2 46 /2(1181) (1181) 254T-256T 16 14 41/8 231/2 5 55/8 8 16 14 41/8 231/2 5 55/8 8 3 G† 513/4 (356) (105) (597) (127) (143) (203) (406) (356) (105) (597) (127) (143) (203) 284T-286T (406) 513/4 (1314) (1314) 324T
145T 31 145/8 345/8 103/4 45/16 181/4 3 (787) (371) (879) 182T-184T 145/8 103/4 45/16 181/4 3 (273) (110) (464) (76) (273) (110) (464) (76) 393/8(1000) 213T (371) 345/8(870) 15 3 4 /16 5 /4 415/16 53/4 4 AC† 215T 393/8(1000) 461/2(1181) 12 191/2 (125) (125) (146) (146) (495) 7 254T-256T 12(305) 191/2(495) (305) 5 /16 16 461/2 57/16 5 513/4 (138) 201/2(521) 284TS-286TS 13(330) 201/2(521) 13(330) 16 (406) (1181) (138) (127) (1314) 5 324TS-326TS 12(305) 191/2(495) (406) 12(305) 191/2(495) (127) 1 213T-215T 145/8 345/8(870) 123/4 4 203/4 3 46 /2(1181) 1 14 5 /8 22 5 7 (102) (527) (76) 513/4 254T (371) 393/8(1000) (324) (356) (130) (559) (127) (178) (1314) 256T 461/2 1 16 14 5 /8 22 5 5 7 (1181) 4 BC 286TS (406) (356) (130) (559) (127) (127) (178) 324TS-326TS 513/4(1314) N/A 5 364TS-365TS 24 56 161/2 53/4 241/2 6 404TS (610) (1422) (419) (146) (622) (152) 213T-215T 421/4 611/16 421/4 611/16 (1073) (170) (1073) (170) 254T 16 14 233/4 5 16 14 233/4 5 256T 461/2(1181) (406) (356) (603) (127) (406) (356) (603) (127) 45/16 59/16 71/4 513/4 45/16 59/16 71/4 3 4 E† 284T-286T 51 /4 (110) (141) (184) (1314) (110) (141) (184) (1314) 324TS-326TS 364TS-365TS 24 56 161/2 415/16 261/4 6 24 56 161/2 415/16 261/4 6 (1422) (419) (125) (667) (152) (610) (1422) (419) (125) (667) (152) 404TS (610) 1 213T-215T 461/2 46 /2(1181) (1181) 254T-256T 16 15 53/8 25 5 6 89/16 16 15 53/8 25 5 6 89/16 4 GB 513/4 (381) (137) (635) (127) (152) (217) (406) (381) (137) (635) (127) (152) (217) 284T-286T (406) 513/4 (1314) (1314) 324T 5 182T-184T 145/8 31(787) 123/4 53/4 211/4 3 145/8 34 /8(879) 123/4 53/4 211/4 3 (324) (146) (540) (76) (371) 393/8(1000) (324) (146) (540) (76) 213T-215T (371) 345/8(870) 254T-256T 461/2 513/16 61/4 513/16 61/4 5 A† (1181) (148) (159) 513/4 (159) 284TS-286TS 14 67/8 221/2 14 67/8 221/2 (148) (356) (175) (572) (1314) (356) (175) (572) 324TS-326TS 513/4 (1314) 364TS 1 213T-215T 49/16 46 /2(1181) 16 461/2 5 16 5 (116) 254T 67/16 25 6 71/2 25 6 71/2 (406) (1181) (127) (406) (127) 5 BC† (635) (152) (191) (164) (635) (152) (191) 256T 67/16 15 15 (164) 513/4 (381) 284T 513/4(1314) (381) 6 254T-256T 461/2(1181) (1314) 7 1 7 15 4 /16 25 /2 5 /16 7 /16 47/16 251/2 57/16 715/16 5 E† 284T-286T 513/4 (113) (648) (138) (202) (113) (648) (138) (202) (1314) 324T 254T-256T 284T-286T 24 56 161/2 57/16 291/2 6 6 9 24 56 161/2 57/16 291/2 6 6 9 5 G† (610) (1422) (419) (138) (749) (152) (152) (229) (610) (1422) (419) (138) (749) (152) (152) (229) 324T-326T
364T-365T 254T-256T 461/2(1181) 16 15 83/8 251/2 5 7 81/4 16 513/4 15 83/8 251/2 5 7 81/4 6 BC† 284T-286T 513/4 (406) (381) (213) (648) (127) (178) (210) (406) (1314) (381) (213) (648) (127) (178) (210) (1314) 324T-326T 254T-256T 284T-286T 24 56 161/2 6 271/2 6 61/8 81/2 24 56 161/2 6 271/2 6 61/8 81/2 6 E† 324T-326T (610) (1422) (419) (152) (699) (152) (156) (216) (610) (1422) (419) (152) (699) (152) (156) (216) 8 6 G†*
364T “L” FRAME – TO AND INCLUDING 121/2” IMPELLER 256T 284T-286T 24 56 161/2 61/4 301/2 6 61/2 9 5/16 24 56 161/2 61/4 301/2 6 61/2 95/16 324T-326T (610) (1422) (419) (159) (775) (152) (165) (237) (610) (1422) (419) (159) (775) (152) (165) (237) 364T-365T 404TS “XL” FRAME – 125/8” IMPELLER AND LARGER 365TS 26 591/4 17 61/2 31 6 61/2 9 5/16 9 5/16 26 591/4 17 61/2 31 6 61/2 (660) (1505) (432) (165) (787) (152) (165) (237) (660) (1505) (432) (165) (787) (152) (165) (237) 404TS-405TS
These dimensions are not to be used for installation purposes unless certified. *131/2” impeller for 1450 RPM service with “L” frame.
8G ONLY DIMENSIONS – INCHES (MM) PUMP SIZE SUCTION MOTOR FRAME DISCHARGE SIZE SIZE 8G (203)
†250 psi (17 bar) available DISCHARGE
SUCTION Y
STUFFING BOX CONSTRUCTION PUMP MODEL 1510-S HA
HB
HD
HL
HO
HP
HO
Y
HM
10 284T-445TS 28 70 181/4 .44 35.7 11/4 43/4 (254) (711) (1778) (464) (11) (907) (32) (121)
Flanges are: 125# ANSI - Standard
Maximum Working Pressure 175 psi (12 bar)
4 HA
HD HL HP
HB
9
THE B&G
End Suction Pump System Consists of: B&G Series 1510 Pump B&G Triple Duty Valve B&G Suction Diffuser
Triple Duty Valve • Lowest Pressure Drop • ASHRAE 90.1 Energy Efficient Design • Three Valves in one! – Nonslam drip-tight check valve – Positive shutoff valve – Calibrated system balance valve • EPDM Disc Soft Seat Design • Repack Under Pressure • Brass Seat & Bronze Disc • Stainless Steel Stem • Multi-turn Valve (8-9 turns) vs 1/4 turn range of control • Available connections – Threaded – Flanged – Grooved • ESP-Plus System Selection 10
Suction Diffuser • Full length stainless steel straightening vanes • Oversize cylinder assures minimum strainer pressure drop • Pressure gauge tap • Magnetic drain plug to protect pump seals • Adjustable support foot • Space saving design reduces the “footprint” size of the unit • Available connections – Threaded – Flanged – Grooved • Reducer and elbow provide multiple combinations of inlet and pump suction configurations which eliminate the need for reducer fittings • ESP-Plus System Selection
Typical Specification for Series 1510 Base Mounted, Flexible Coupled, End-Suction Pumps Furnish and install pumps with performance characteristics as shown on plans. Pumps shall be base mounted, single stage, end suction design with a foot mounted volute to allow removal and service of the entire rotating assembly without disturbing the pump piping, electrical motor connections or pump to motor alignment. A CSA certified condition monitor shall be installed on the pump power end to continuously measure vibration and temperature at the outboard bearing. Vibration modes shall be based on ANSI/HI 9.6.4-2009 and ISO 101816 recommended levels. Vibration alarms shall be at 100% increase over pump baseline. Minimum vibration of 0.125 inch/sec is required to avoid nuisance tripping. A high vibration alarm shall be at 0.50 inch/ sec. Temperature alarm shall be at 195°F (91°C). The condition monitors’ electronics shall be potted in epoxy and surrounded by a stainless steel enclosure. Accuracy shall be +/- 15% within an ambient temperature range of -40°F to 212°F (-40°C to 100°C). Pump volute shall be Class 30 cast iron with integrallycast pedestal support feet. The impeller shall be cast bronze enclosed type, balanced to ANSI/HI 9.6.4-2009 balance grade G6.3 and keyed to the shaft and secured by a locking capscrew. The liquid cavity shall be sealed off at the pump shaft by an internally-flushed mechanical seal with ceramic seal seat and carbon seal ring, suitable for continuous operation at 225°F (107°C). A replaceable bronze shaft sleeve shall completely cover the wetted area under the seal. Pump shall be rated for minimum of 175 psi (12 bar) working pressure. Volute shall have gauge tappings at the suction and discharge nozzles and vent and drain tappings at the top and bottom. The pump(s) vibration limits shall conform to Hydraulic Institute ANSI/HI 9.6.4-2009 for recommend acceptable unfiltered field vibration limits (as measured per ANSI/HI 9.6.4-2009 Figure 9.6.4.2.3.1) for pumps with rolling contact bearings.
Baseplate shall be of structural steel or fabricated steel channel with fully enclosed sides and ends, and securely welded cross members. Grouting area shall be fully open. The combined pump and motor baseplate shall be sufficiently stiff as to limit the susceptibility of vibration. The minimum baseplate stiffness shall conform to ANSI/ HI 1.3-2009 for Horizontal Baseplate Design standards. The seismic capability of the pump shall allow it to withstand a horizontal load of 0.5g, excluding piping and/or fasteners used to anchor the pump to mounting pads or to the floor, without adversely affecting pump operation. A flexible type, center drop-out design coupler, capable of absorbing torsional vibration, shall be employed between the pump and motor. Pumps for variable speed application shall be provided with a suitable coupler sleeve. The coupling shall be shielded by a dual rated ANSI B15.1 & OSHA 1910.219 compliant coupling guard and contain viewing windows for inspection of the coupling. Motor shall meet NEMA and EISA 2007 (where applicable) specifications and shall be of the size, voltage and enclosure called for on the plans. Pump and motor shall be factory aligned, and shall be realigned by the contractor per factory recommendations after installation. The pump(s) selected shall conform to ANSI/HI 9.6.3.1 standards for Preferred Operating Region (POR) unless otherwise approved by the engineer. Each pump shall be factory hydrostatically tested per Hydraulic Institute standards. It shall then be thoroughly cleaned and painted with at least one coat of high grade paint prior to shipment. The pump(s) shall be manufactured, assembled and tested in an ISO 9001 approved facility. Pumps shall be Series 1510 as manufactured by Xylem Bell &Gossett or equal.
11
Xylem 1) The tissue in plants that brings water upward from the roots; 2) a leading global water technology company. We’re 12,000 people unified in a common purpose: creating innovative solutions to meet our world’s water needs. Developing new technologies that will improve the way water is used, conserved, and re-used in the future is central to our work. We move, treat, analyze, and return water to the environment, and we help people use water efficiently, in their homes, buildings, factories and farms. In more than 150 countries, we have strong, long-standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise, backed by a legacy of innovation. For more information on how Xylem can help you, go to www.xyleminc.com
Xylem Inc.
8200 N. Austin Avenue Morton Grove, Illinois 60053 Phone: (847) 966-3700 Fax: (847) 965-8379 www.xyleminc.com/brands/bellgossett Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2011 Xylem Inc. B-207H January 2011
