Service Manual for:
NL
Millennium 2
Series
Public Use Wheelchair Lifts
Series AB DOT — Public Use Lift “DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
WARNING Man u
® ®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
4-12 UPDATE
Patent #5,261,779
Patent #6,599,079
33782 Rev. B
Patent #6,065,924
Patent #6,692,217
March
Patent #6,238,169
Patent #6,739,824
2008
Patent #6,464,447
Patents Pending
Read manual before installing or servicing lift. Failure to do so may result in serious bodily injury and/or property damage.
Braun Millennium 2 Series
"Providing Access to the World"
al
Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides service-related material. Refer to the FMVSS No. 403 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures. Braun Millennium Series™ lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician, and the lift is operated by an instructed person. Sincerely, THE BRAUN CORPORATION
Ralph W. Braun Chief Executive Officer
Warranty and Registration Instructions Immediately upon receiving the lift, examine the unit for any damage. Notify the carrier at once with any claims.
Series No. Pump Code Model No. Serial No. Cylinder Code OWNER'S WARRANTY REGISTRATION
NL917FIB-2 AB-00025 64 14BI
Two warranty/registration cards (shown right) are located in the lift-mounted manual storage pouch. The sales representative must process one of the cards. The consumer must fill out the other card and mail it to The Braun Corporation. The warranty is provided on the back cover of this manual. The warranty cards must be processed to activate the warranty.
PURCHASED FROM
OWNER DATE INSTALLED
NAME ADDRESS CITY TELEPHONE
STATE
ZIP
TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
Sample Warranty/Registration Card
Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located on the opposite pump side tower. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space provided (or document on a copy). This information must be provided when filing a warranty claim or ordering parts. The Braun Corporation 1-800-THE LIFT™ BRAUNLIFT.COM™
Model No.
DOT Public Use Lift MODEL#
NL917FIB-2 Max. Lifting Capacity - 800 lbs.
Series No.
SERIAL NUMBER
AB-00025 PUMP CODE
CYLINDER
64
Serial No.
14BI MFG DATE
11/25/06
Pump Code
e5*72/245*95/54*0110*00 PATENT PENDING- 5,261,779-6,065,924-6,238,169-6,46 4,447-6,599,079-6,692,217-6,739,824
Sample Serial No./Series No. Identification Tag
Cylinder Code Date of Manufacture
Contents Troubleshooting and Maintenance Lift Terminology............................................................. 2 Switch and Sensor Locations ..................................... 3 Certification Checklist Diagnostic Procedures .......... 4 Platform Fold Pressure Adjustment ............................ 5 Outer Barrier Fold Pressure Adjustment .................... 5 Platform Angle Adjustment ...................................... 6-7 Platform Stop Blocks ................................................... 7 Tower Microswitch Adjustment .................................... 8 Lubrication Diagram...................................................... 9 Maintenance and Lubrication Schedule................10-12 Lift Electrical Schematic ............................................ 13 Lift Wiring Diagram .................................................... 14 Hydraulics Hydraulic Schematic .................................................. 15 Hydraulics Parts List .................................................. 16 Hydraulics Diagram .................................................... 17 Repair Parts Pump Module Pump Module Parts List ....................................... 18 Pump Module Diagram ......................................... 19 Lift Exploded Views and Parts Lists NL917IB-2 Base Plate Assembly ......................... 20 NL917FIB-2 Base Plate Assembly ....................... 21 NL919IB-2 Base Plate Assembly ......................... 22 NL919FIB-2 Base Plate Assembly ....................... 23 Top Parallel Arm Assembly ................................... 24 Bottom Parallel Arm Assembly ............................. 25 Hydraulic Cylinder Assembly - Main .................... 26 Vertical Arm Assembly .......................................... 27 Handrail Assembly ................................................. 28 NL917IB-2 & NL917FIB-2 Platform Assembly ......... 29 NL919IB-2 & NL919FIB-2 Platform Assembly ......... 30
Page 1
Lift Terminology Visual Threshold Warning
Pump Module (Front)
Main Cylinders (2) Audible Threshold Warning (not visible)
Hand-Held Pendant Control 32819
DOWN
UP
LD UNFO FOLD
32820
®
Top Parallel Arms (2) Adjustable Quiet-Ride Stow Blocks (2) Towers (2) Unfold Assist Compression Springs (2) Platform Lights (2)
Vertical Arm Covers (4) Threshold Warning Plate
Handrails (2)
Lift-Tite™ Latches (2) Pump Side Vertical Arm Base Plate Inner Roll Stop Bottom Parallel Arms (2) Saddle (2) Inner Fold Arm (2)
Platform
Outer Fold Arm (2) Opposite Pump Side Vertical Arm Outer Barrier Cylinder (not visible -underside of platform) Platform Side Plates (2)
Outer Barrier (Automatic Outboard Roll Stop)
Outer Barrier Latch
Inboard
Left
Page 2
Right
Outboard
Switch and Sensor Locations
*Up & Unfold Microswitch Assy. 975-3121A *Up Microswitch
*Unfold Microswitch Stow Interlock Microswitch IB Occupied Microswitch
Threshold Strip Switch 32600A (Qty. 2 per)
32819
DOWN
UP
*Threshold / Alarm & Partial Fold Microswitch Assy. 975-3121A
D UNFOL FOLD
32820
®
IB Occupied & Stow Interlock Assy. 32514NA
*Threshold / Alarm Microswitch
*Partial Fold Microswitch
IB Raised Switch 32519A
Ground Detect Microswitch 32859A Bridging Microswitch 32855A
*Note: Mirror image for left (rear) pump lifts.
Inboard
Outer Barrier Raised Microswitch 32859A
Left
Right
Outboard
Page 3
Certification Checklist Diagnostic Procedures The following operations and conditions must be functionally verified in order for the lift to be FMVSS 403/404 compliant. If an operation does not function as described or a condition is not met, follow the referenced procedures to correct the problem or contact a Braun Corporation Product Support representative at 1-800-THE LIFT®. • Vehicle movement is prevented unless the lift door is closed, ensuring the lift is stowed. 1. Verify on the pump module mounted interlock connecter that the lift stowed signal - pin 9 has a ground signal OR lift not stowed signal - pin 5 has a open signal (depends on interlock used). 2. Refer to the interlock installation instructions. • Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented. 1. Verify vehicle secure signal (pin 6) has a +12 volt signal. 2. Refer to the interlock installation instructions. • The platform will not fold/stow if occupied. - Refer to Platform Fold Pressure Adjustment procedures. • The inner roll stop will not raise if occupied. - Call Product Support • The outer barrier will not raise if occupied. - Refer to Outer Barrier Fold Pressure Adjustment procedures. • Verify platform lighting when lift is deployed and pendant illumination when lift is powered. 1. Replace bulb(s) in the light housing. • A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1" below floor level. 1. 2. 3. 4.
Remove the threshold warning plate Verify the threshold strip switch connectors are connected Replace the threshold strip switch Reinstall the threshold warning plate
• Platform movement is prohibited beyond the position where the inner roll stop is fully deployed (up). - Call Product Support. • Lift platform movement shall be interrupted unless the outer barrier is deployed (up). - Call Product Support.
Page 4
Platform Fold Pressure Adjustment 1. See Tower 4 (Fold) Switch Adjustment in the Tower Microswitch Adjustment section for proper microswitch setting before adjusting the platform fold pressure. 2. Position the platform at the floor level loading position. 3. Loosen the hex nut on the adjustment screw (do not remove hex nut). 4. Turn the adjustment screw counter clockwise until the platform does not fold when the Fold button is pressed. 5. Turn the adjustment screw clockwise in 1/4 turn increments and press the Fold button until the platform folds completely. Note: Return the platform to floor level position after each attempt to fold the platform. 6. Turn the adjustment screw an additional 1/8 turn after the platform folds successfully. 7. Tighten the hex nut without moving the adjustment screw. 8. Verify the platform will not stow while occupied.
Note: Secure adjustment screw and tighten hex nut following adjustment.
Platform Fold Adjustment Allen Screw
Figure A
Outer Barrier Fold Pressure Adjustment 1. Lower the platform to the ground level loading position. 2. Loosen the hex nut on the adjustment screw (do not remove hex nut). 3. Turn the adjustment screw counter clockwise until the outer barrier does not raise when the Up button is pressed. 4. Turn the adjustment screw clockwise in 1/4 turn increments until the outer barrier raises and fully locks in position when the Up button is pressed. 5. Turn the adjustment screw an additional 1/8 turn after the outer barrier folds successfully. 6. Tighten the hex nut without moving the adjustment screw. 7. Verify the outer barrier will not raise when occupied.
Outer Barrier Fold Adjustment Allen Screw
Note: Secure adjustment screw and tighten hex nut following adjustment.
Figure B
Page 5
Platform Angle Adjustment Adjusting the platform angle based on the relationship of the platform at ground level directly affects the angle of the platform when positioned at floor level.
Millennium “NL” Series
Figure C
Unfold the lift and visually examine the angle of the platform when positioned at floor level. Lower the platform fully and note the angle of the platform when it reaches ground level also. The outboard end of the platform (toe) must contact the ground first when the platform is lowered (all lift models).
Angle A equals Angle B.
✓
Millennium “NL” Series: The platform angle should be adjusted so there is a balance between the angle at both positions (equal amount of angle). Angle A should equal angle B as shown in Figure C. Century “NCL” Series: Vista “NVL” Series: The platform angle must be adjusted so the outboard end of the platform (toe) is angled down slightly when positioned at floor level. See Figure D. The outboard end of the platform must contact the ground first to ensure the spring-loaded outer barrier unfolds fully.
Wedges
B Approximately 1” Clearance
Inboard
Outboard
Century “NCL” Series Vista “NVL” Series
Adjustment Procedures: Adjustment Allen screws are provided on each side of the lift platform for adjusting the platform angle. Details and photos are provided on the opposite page.
Figure D
Base Plate Wedges: Installations where base plate wedges are used require more platform angle adjustment than normal.
Toe must angle down slightly.
Platform Stop Blocks: When adjusting platform angle, ensure both stop blocks are making full contact with the vertical arms (details on opposite page). Floor Level Adjustment: Following platform angle adjustment, set floor level positioning as detailed in Tower Microswitch Adjustment (details on page 8).
Page 6
Floor Level
A
Floor Level Barrier must unfold fully.
Wedges
Inboard
Outboard
Platform Angle Adjustment Adjustment Allen screws are provided on each side of the lift platform for adjusting the platform angle. Adjust platform angle as specified on previous page.
To raise the outboard end of platform - turn adjustment screw clockwise.
Note: Both adjustment screws must be adjusted equally. Apply Loctite® to adjustment screws following adjustment.
To lower the outboard end of platform - turn adjustment screw counterclockwise.
Platform Angle Adjustment Screws
Adjustment Screw
Allen Head B
A Turn counterclockwise to lower outboard end of platform
Turn clockwise to raise outboard end of platform
Platform Stop Blocks Right
Must make full contact.
Gap not permitted.
Wrong
Stop Block Guideline All Lift Models
Vertical Stop Arm Block
C
Both stop blocks must make full contact with the edge of vertical arms. Vertical Arm
When adjusting platform angle, setting floor level position or adjusting bridging microswitch ensure both stop blocks are making full contact with the vertical arms.
Stop Block
D
Page 7
Tower Microswitch Adjustment TOWER
TOWER
TOWER
4
3
2
32943
TOWER
1 32942
TOWER
Figure E
TOWER
4
3 32943
Note: Review adjustment procedures below and adjust as needed only.
TOWER
TOWER
2
1 32942
Note: Left (rear) pump lift depicted. Right (front) pump lift is a mirrored image.
Tower 1 (Unfold) Switch Adjustment Floor Position from Stow
Tower 3 (Alarm) Switch Adjustment Threshold Alarm Switch
1. Position platform at the fully stowed position using the manual hand pump or pendant control. 2. Turn switch adjustment screw clockwise 3 full turns. 3. Press pendant UNFOLD switch (continue pressing switch until platform stops unfolding). 4. When platform stops unfolding, turn switch adjustment screw counterclockwise while pressing the pendant UNFOLD switch. Platform position will change. Repeat adjustment until criteria below is met.
1. Position platform at the fully raised (floor level) position using the pendant control. 2. Place pressure on the threshold warning plate (base plate). Continue applying pressure to threshold plate and turn switch adjustment screw clockwise until alarm sounds. If alarm sounds when pressure is first applied go to Step 3. 3. Continue applying pressure to threshold plate and slowly turn switch adjustment screw counterclockwise until the alarm stops sounding.
1/8˝
A
Proper Adjustment Criteria: • Bridge plate should just rest on threshold plate (base plate). • Should be an approximate 1/8˝ clearance between outboard end of rotating pivot slide arm saddle and the lower parallel arm. See Photo A. Tower 2 (Up) Switch Adjustment Floor Position from Below Floor 1. Lower platform a minimum of 6˝ below floor level position using the manual hand pump or pendant control. 2. Turn switch adjustment screw counterclockwise 3 full turns. 3. Press pendant UP switch (continue pressing switch until platform stops). 4. When platform stops, turn switch adjustment screw clockwise while pressing the pendant UP switch. Platform position will change. Adjust platform to meet criteria listed for Tower 1 Proper Adjustment Criteria.
Page 8
Tower 4 (Fold) Switch Adjustment Partial Fold
Radius of Tower 4 Microswitch Blade activated by Apex of Activation Plate.
1. Position platform at 45˚ angle using the manual hand pump or pendant control. 2. View the Tower 4 microswitch inside the lift tower (see Photo B). Turn the switch adjustment screw in or out as needed until the radius of the microswitch blade rides on the apex of the activation plate. 3. Verify proper adjustment. Criteria below must be met. Proper Adjustment Criteria: • Apply pressure (push down) on outboard end of platform by pressing the hand pendant FOLD switch. The platform should not fold (stow) with light pressure applied. • When folding fully, the platform should stow tightly (snug with stow blocks).
B
Maintenance and Lubrication Lubrication Diagram
Parallel Arm Pivot Pin Bearings (16) LO
32819
DOWN
UP
D UNFOL FOLD
32820
®
™
Lift-Tite Latches (Tower Pivot Points - 2) LO
Hydraulic Cylinder Pivot Bushings (8) LO Saddle Bearing (2) DE Parallel Arm Pivot Pin Bearings (16) LO Handrail Pivot Pin Bearings (4) LO Inner Fold Arm Roller Pin Bearings (4) LO Inner Roll Stop Lever Bearings (2) and Slots (2) LO Inner Roll Stop Pivot Bearings (2) LO
Lift-Tite™ Latch Dampening Spring (2 springs - 4 Points) LO Saddle Support Bearings (8) LO Inner Fold Arm Cam Followers (4) LO Inner/Outer Fold Arm Contact Area (2) LG
Outer Barrier Pivot Bearings (2) LO
Outer Fold Arm Bearings (8) LO Lift-Tite™ Latch Rollers (2) LO Platform Pivot Pin Bearings (4) LO
Outer Barrier Latch Pivot LO Outer Barrier Lever Guide Slot (Both Sides)
Outer Barrier Latch Slot (Both Sides)
LG
Outer Barrier Lever Bearings LO
LG See the Maintenance/Lubrication Schedule for recommended applications per number of cycles. Lubricant
LO - Light Oil DE - Door-Ease LG - Light Grease
Type
Specified (recommended) Lubricant
Light Penetrating Oil LPS2, General Purpose (30 weight or equivalent) Penetrating Oil Stainless Stick Door-Ease Style (tube) Stick (tube) Light Grease Lubriplate (Multipurpose)
Available Amount 11 oz. Aerosol Can 1.68 oz. 14 oz. Can
Braun Part No. 15807 15806 15805
Page 9
Maintenance and Lubrication Schedule Proper maintenance is necessary to ensure safe, troublefree operation. Inspecting the lift for any wear, damage or other abnormal conditions should be a part of all transit agencies’s daily service program. Simple inspections can detect potential problems. The maintenance and lubrication procedures specified in this schedule must be performed by a Braun authorized service representative at the scheduled intervals according to the number of cycles. Braun dual parallel arm lifts are equipped with hardened pins and self-lubricating bushings to decrease wear, provide smooth operation and extend the service life of the lift. When servicing the lift at the recommended intervals, inspection and lubrication procedures specified in the previous sections should be repeated. Clean the components and the surrounding area before applying lubricants. LPS2 General Purpose Penetrating Oil is recommended where Light Oil is called out. Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components. Platform components exposed to contaminants when lowered to the ground may require extra attention. Lift components requiring grease are lubricated during assembly procedures. When these components are replaced, grease must be applied during installation procedures. Specified lubricants are available from The Braun Corporation (part numbers provided on previous page).
750 Cycles
continued
Page 10
All listed inspection, WARNING lubrication and maintenance procedures Maintenance and should be repeated at “750 cycle” intervals lubrication procedures following the scheduled must be performed as “4500 Cycles” maintespecified by an nance. These intervals authorized service are a general guideline technician. Failure to for scheduling maintedo so may result in nance procedures and serious bodily injury will vary according to lift use and conditions. and/or property Lifts exposed to severe damage. conditions (weather, environment, contamination, heavy usage, etc.) may require inspection and maintenance procedures to be performed more often than specified. Cycle Counter: NL-2 Series lift models are equipped with a cycle counter located on the top of the pump module. This cycle counter allows the lift attendant/operator to easily track the number of cycles during daily inspections of the lift. Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed, or if there is any sign of wear, damage or improper operation. Contact your sales representative or call The Braun Corporation at 1-800-THE LIFT®. One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift.
Outer barrier pivot points (2)
Apply Light Oil - See Lubrication Diagram
Outer barrier latch pivot point
Apply Light Oil - See Lubrication Diagram
Outer barrier latch slot
Apply Light Grease to both sides of slot. See Lubrication diagram
Outer barrier lever bearings (2)
Apply Light Oil - See Lubrication Diagram
Lift-Tite™ latches (tower pivot points - 2)
Apply Light Oil - See Lubrication Diagram
Lift-Tite™ latch gas (dampening) spring pivot points (2 springs - 4 points)
Apply Light Oil - See Lubrication Diagram
Inspect Lift-Tite™ latches and gas springs for wear or damage (bent, deformed or misaligned), positive securement (external snap rings) and proper operation
Resecure, replace damaged parts or otherwise correct as needed. Note: Apply Light Grease to Lift-Tite™ latch tower pivot point if replacing latch.
Inspect outer barrier for proper operation
Correct or replace damaged parts.
Inspect outer barrier latch for proper operation, positive securement, and detached or missing spring
Correct or replace damaged parts and/or relubricate. See Lubrication Diagram
Inspect lift for wear, damage or any abnormal condition
Correct as needed.
Maintenance and Lubrication Schedule 750 Cycles
Inspect lift for rattles
Correct as needed.
Perform all procedures listed in previous section also
1500 Cycles
continued
Inner/outer fold arms (2)
Apply grease (synthetic) to contact areas between inner/outer fold arms. See Lubrication Diagram
Platform pivot pin bearings (4)
Apply Light Oil - See Lubrication Diagram
Outer fold arm bearings (8)
Apply Light Oil - See Lubrication Diagram
Inner roll stop pivot bearings (2)
Apply Light Oil - See Lubrication Diagram
Inner roll stop lever bearings (2)
Apply Light Oil - See Lubrication Diagram
Inner roll stop lever slot (2)
Apply Light Oil - See Lubrication Diagram
Saddle support bearings (8)
Apply Light Oil - See Lubrication Diagram
Inner fold arm roller pin bearings (4)
Apply Light Oil - See Lubrication Diagram
Inner fold arm cam followers (4)
Apply Light Oil - See Lubrication Diagram
Parallel arm pivot pin bearings (16)
Apply Light Oil - See Lubrication Diagram
Handrail pivot pin bearings (4)
Apply Light Oil - See Lubrication Diagram
Hydraulic cylinder pivot bushings (8)
Apply Light Oil - See Lubrication Diagram
Outer barrier lever guide slot
Apply Light Grease to both sides of slot. See Lubrication Diagram
Inspect Lift-Tite™ latch rollers for wear or damage, positive securement and proper operation (2)
Correct, replace damaged parts and/or relubricate.
Inspect inner roll stop for: • Wear or damage • Proper operation. Roll stop should just rest on top surface of the threshold plate. • Positive securement (both ends)
Resecure, replace or correct as needed. See Platform Angle Instructions and Tower Microswitch Adjustment Instructions.
Inspect handrail components for wear or damage, and for proper operation
Replace damaged parts.
Inspect microswitches for securement and proper adjustment.
Resecure, replace or adjust as needed. See Microswitch Adjustment Instructions.
Make sure lift operates smoothly
Realign towers and vertical arms. Lubricate or correct as needed.
Inspect external snap rings: • Outer fold arm (6) • Lift-Tite™ latch (2) • Lift-Tite™ latch roller (2) • Lift-Tite™ latch gas (dampening) spring (4) • Inner fold arm cam followers (4) • Inner fold arm roller pins (4) • Outer barrier hydraulic cylinder mounting pin (2) • Inner roll stop lever bracket pins (2)
Resecure or replace if needed.
Inspect inner roll stop locks (2) and torsion springs (2) for wear or damage and for proper operation.
Replace damaged parts. Apply Light Oil to inner roll stop lock pivot point.
Page 11
Maintenance and Lubrication Schedule
1500 Cycles
Inspect outer fold arm pins (2), axles (2) and bearings (8) for wear or damage and positive securement
Replace damaged parts and resecure as needed. Apply Light Oil.
Remove pump module cover and inspect: • Hydraulic hoses, fittings and connections for wear or leaks • Harness cables, wires, terminals and connections for securement or damage • Relays, fuses, power switch and lights for securement or damage
Resecure, replace or correct as needed.
Perform all procedures listed in previous section also
4500 Cycles
Inspect cotter pins on platform pivot pin (2)
Resecure, replace or correct as needed
Hydraulic Fluid (Pump) - Check level. Note: Fluid should be changed if there is visible contamination. Inspect the hydraulic system (cylinder, hoses, fittings, seals, etc.) for leaks if fluid level is low.
Use Braun 32840-QT (Exxon® Univis HVI 26) hydraulic fluid (do not mix with Dextron III or other hydraulic fluids). Check fluid level with platform lowered fully and roll stop unfolded fully. Fill to within 1/2" of the bottom of the 1 1/2" fill tube (neck).
Inspect cylinders, fittings and hydraulic connections for wear, damage or leaks
Tighten, repair or replace if needed.
Inspect outer barrier cylinder hose assembly (hose, fasteners, connections, etc.) for wear, damage or leakage
Tighten, repair or replace if needed.
Inspect parallel arms, bearings and pivot pins for visible wear or damage
Replace if needed.
Inspect parallel arm pivot pin mounting bolts (8)
Tighten or replace if needed.
Inspect platform pivot pins, bearings and vertical arms for wear, damage and positive securement
Replace damaged parts and resecure as needed. Apply Light Grease during reassembly procedures.
Inspect inner/outer fold arms, saddle, saddle support and associated pivot pins and bearings for visible wear or damage
Replace if needed.
Inspect gas springs (cylinders - 4) for wear or damage, proper operation and positive securement
Tighten, replace or correct as needed
Inspect saddle bearing (UHMW - 2)
Apply Door-Ease or replace if needed. See Lubrication Diagram.
Inspect vertical arm plastic covers
Resecure or replace if needed.
Inspect power cable
Resecure, repair or replace if needed.
Mounting
Check to see that the lift is securely anchored to the vehicle and there are no loose bolts, broken welds, or stress fractures.
Decals and Antiskid
Replace decals if worn, missing or illegible. Replace antiskid if worn or missing.
Consecutive Repeat all previously listed inspection, lubrica750 Cycle tion and maintenance procedures at 750 cycle intervals. Intervals
Page 12
Lift Electrical Schematic RD(20)
DESCRIPTION
GN(20)
SYMBOL
BK(18)
PLATFORM LIGHTS (OPTION)
CAPACITOR
LIGHT RELAY 85
86
LIFT SWITCH BOX
BK(22) RD(22)
1 1 2 2
1 1 2 2
87
NO
(+12V INPUT) (GROUND)
BK(20)
COUNTER E
LIFT READY LED
RD(18)
FUSE HOLDER(16)
LIFT POWER SWITCH +
C
L G
STOW INTERLOCK MICROSWITCH
BK(18) GN(18) WH(18)
1 2 3
GN(20) GN(20) BK(20)
1 2 3
LIGHT
OR(18) BK(18) GN(18) RD(18) BU(18) WH(18)
C
BU(20) BK(20)
1 1 2 2
VT(20) WH(20)
BATTERY
CHASSIS GROUND
CIRCUIT BREAKER
SILVER(22)
GN(20)
1 3 2 4
WH(18)
BK(18) WH(18) BU(18)
BK(18) WH(18) RD(18)
1 3 2 4
WH(20) VT(20) BK(18) BU(20) BN(20) RD(20) BK(20)
WH(18) TAN/OR(18) WH(18) GN(18) RD(18)
NO
4
3 2 4 1
3 2 4 1
9 8 6 4 5 2 1 7 3
BK(20)
BU(20)
NC
OR(18) WH(18) GN(18) RD(18)
9 8 6 4 5 2 1 7 3
JUNCTION
WH(20) VT(20) OR(18) BU(20) BN(20) RD(20) BK(20)
MOTOR
M
SOLENOID
GN(20)
SWITCH
OR(12) GN(18)
BK(18)
GN(18)
WH(18)
THRESHOLD/ALARM MICROSWITCH
GN(18)
NC
NO
3
FOLD RELAY 85
30
86
CONNECTER
WH(18)
NOTES:
LT. BU/GN(18) 87
87A
NC
1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
GN(20)
FOLD RELIEF SOLENOID
UP MICROSWITCH
WH(20)
WH(18)
VT(20) BK(18)
DOWN SOLENOID
( N.O. Valve)
(N.C. Valve)
NO C
1
1 4 5 3 2 6
DK. BU(18) TAN/OR(18) GN(18) WH(18) RD(18) BK(18)
REDUNDANT POWER RELAY BK(20)
WH(18)
UP/FOLD SOLENOID BK(20)
BN(20)
GN(20)
OUTER BARRIER DOWN SOLENOID
NC
GN(20)
OUTER BARRIER FOLD RELIEF SOLENOID
BK(20)
(N.O. Valve) GN(20)
PUMP
GN(20) BK(4)
FLASHER RD/WH(18)
THRESHOLD STRIP SWITCHES
THRESHOLD WARNING BEEPER
GROUND
OR(12)
GN(14)
GN(20)
85
RD(10)
M
87
HYDRAULIC (UP)
SILVER(22) GOLD(22)
30
GN(20)
OR(12)
FUSE GN(20)
OR(12)
GN(20)
THRESHOLD WARNING LIGHT
GROUND
BK(18)
GN(14)
GN(20)
RD/WH(18)
GN(20)
87A
FUSE
RD/WH(18)
GOLD(22)
86
OR(12)
WH(20)
SILVER(22) GOLD(22)
(N.C. Valve) BU(20) RD(4) RD(10)
UNFOLD MICROSWITCH
GN(20)
BK(18)
NC
1 4 5 3 2 6
GN(20)
BU(18) OR(18) GN(18) WH(18) RD(18) BK(18)
2
GN(20)
NO C
OR(12)
C
SILVER(22)
BEEPER
NC
C
C
30
87A
GN(20)
GN(22)
NO
PARTIAL FOLD MICROSWITCH
87
85
6 2 5 3 4 1 7
1 2 3 4 5 6
86
RELAY
5 3 4 1 7
1 2 3 4 5 6
BK(18)
6 2
RD(18) BU(18) BK(18) GN(18) WH(18)
BN(20) BU(20) OR(18)
OUTER BARRIER RAISED MICROSWITCH
OR(18)
NC
1 2 3
1 2 3
NC
BK(18)
GN(22)
C
-
00000 E
RD(20) BU(20) BK(20)
NO
NO
RD(18) BU(18)
NO
COUNTER
GROUND DETECT MICROSWITCH
-
RD(18)
IB OCCUPIED MICROSWITCH
+
UNFOLD
00000
GN(20) FUSE HOLDER(16)
FLASHER NC
NEG. -
POS.+
FUSE
WH(18)
OR(12)
GN(18) RD(18)
GN(18) RD(18)
BK(18)
GN(20)
9 8 7 6 5 4 3 2 1
DIODE
WH(18) GN(18) RD(18) GN(20) GN(20)
VEHICLE SECURE SIGNAL LIFT NOT STOWED SIGNAL
FOLD
RD(20)
9 8 7 6 5 4 3 2 1
PRESSURE SWITCH
BU(20) BK(20)
1 1 2 2
C
WH(18)
(GROUND)
BK(20) BU(20)
87A
GN(22)
LIFT STOWED SIGNAL
BK(20) RD(20)
1 1 2 2
BRIDGING MICROSWITCH
UP
RD(18)
C NC
RD(18)
DOWN
INTERLOCK
NO
MICROSWITCH
BK(22) RD(22)
RD(18)
30 1 1 2 2
BK(18) RD(18)
BK(18)
BK(18)
RD(18) BK(18)
2 2 1 1
GN(20)
BK(18) BK(18)
IB RAISED SWITCH
RD(18) BK(18)
2 2 1 1
RD(20)
BK(18) BK(18)
RD(4)
CIRCUIT SENTRY (CIRCUIT BREAKER) RD(4)
RD(2)
POWER STUD GN(20)
GN(20)
GN(20)
GN(20) BK(18)
Page 13
COLOR
1
NOT USED
2
NOT USED
2
NOT USED
3
NOT USED
3
NOT USED
4
NOT USED
4
NOT USED
5
LIFT NOT STOWED GROUND SIGNAL
5
BLACK(20)
6 7
GY/RD(18) VEHICLE SECURE +12V INPUT
NOT USED
6 7
NOT USED
8
NOT USED
9
GREEN(20)
LIFT STOWED GROUND SIGNAL
1 2
1 2
Lift Ready LED
BK(18) GN(18) WH(18)
1 2
2
BLUE(18)
6
5
4
3
BLACK(18)
4
GREEN(18)
5
WHITE(18)
6
NOT USED
3
2
BLUE(18)
NC
4
5
6
3
BLACK(18)
4
GREEN(18)
5
WHITE(18)
6
NOT USED
Partial Fold Microswitch
N.C.
COM
OR(12)
GN(18) WH(18)
4
1
1 2
6 5
4
4
5 6
9 8
7
7
8 9
RD(22) BLUE(18) - 6 COND. (-)
BU(20) RD(18)
ORANGE(18) - 6 COND. (UP) GREEN(18) - 6 COND. (FOLD)
G
4
RED(18) - 6 COND. (UNFOLD)
5
BLACK(18) - 6 COND. (DOWN)
6
NOT USED
7
WHITE(18) - 6 COND. (+)
2 5
3
2 1 5 4 3 7 6
5
1 2 3 4 5 6 7
1 4
7
6
3
9-COND WIRE CODE
COLOR
NO.
COLOR
1
BROWN(20)
1
2
BLUE(20)
2
BLUE(20)
3
BLACK(20)
3
BLACK(20)
4
VIOLET(20)
4
VIOLET(20)
5
BLACK(18)
5
ORANGE(20)
6 7
WHITE(20)
6 7
WHITE(20)
RED(20)
8
NOT USED
8
NOT USED
9
NOT USED
9
NOT USED
BROWN(20)
RED(20)
33615A
Up/Down Switch BK(20)
Fold/Unfold Switch BK(18)
L
BK(18)
32510A 1 3
2 4 7
NO.
COLOR
1
GREEN(20) - Light/Buzzer
2
ORANGE(18) - 6 COND.
3
GREEN(18) - 6 COND. RED(18) - 6 COND.
4
WHITE(18) - 6 COND.
N.C.
N.C.
COM
2
GN(18)
NC
COM.
Up Microswitch
BU(18)
N.O.
NO
N.O.
NO NC
N.C.
C-H
Note polarity of diode. It must be oriented as shown. Detail at left shows two different styles of diode identification.
3
2
1
6
5
4
6-COND WIRE CODE
1
2
3
4
5
6
6-COND WIRE CODE
NO.
COLOR
NO.
COLOR
1
BLUE(18)
1
DK. BLUE(18)
2
RED(18)
2
COM
1
NC
N.C.
C-H
32519A
1
1
2
4
3
3
4
BK(22) RD(22)
1 2
1 2
BK(20) RD(20)
VT(20)
4-COND WIRE CODE
RED(18)
NO.
COLOR
NO.
Bridging Microswitch
COM NO NC
32855A
BK(20) BU(20) RD(20)
BK(20) 1 BU(20) 2
1 2
COLOR
BU(18)
3
WHITE(18)
3
WHITE(18)
1
RED(18)
1
4
ORANGE(18)
4
TAN/ORANGE(18)
2
WHITE(18)
2
WHITE(18)
OR(18) GN(18)
5
GREEN(18)
5
GREEN(18)
3
TAN / ORANGE(18)
3
ORANGE(18)
6
BLACK(18)
6
BLACK(18)
4
GREEN(18)
4
GREEN(18)
RED(18)
GN(20)
32864A
33615A
Ground Detect Microswitch
NC NO COM
RD(20) #1B BU(20) #1B BK(20) #1B
32859A
RD(20) #1B BU(20) #1B BK(20) #1B
BN(20) 1 BU(20) 2 3 OR(20)
1 2 3
BK(18) N.O.
NO
2
4-COND WIRE CODE
33255A
COM.
Unfold Microswitch
NOT USED GREEN(20) and BLUE(20)
IB Raised Switch
COM. COM
3 C-H
6 7
GN(18)
NC
Fuse
Stow Interlock Microswitch
SILVER(22) SILVER(22)
WH(18)
N.O.
NO
C-H
Threshold / Alarm Microswitch
33257A
RD(18)
WH(18) RD(18)
Outer Barrier Fold Relief
BK(18)
Outer Barrier Raised Microswitch
NC NO COM
RD(20) BU(20) #1A BK(20) #1A
BU(20) #1A BK(20) #1A
1 2
1 2
VT(20) WH(20)
GN(20)
Hydraulic Pump RD(4)
BK(20)
86 87a 30
85
GN(20) GN (20 )
Pump Ground
BK(4)
GN(18)
-
Beeper GN(20)
GN(20)
SIL VE R(2 2)
RD/WH(18)
) (22 LD GO (22) GOLD
RD/WH(18)
Flasher
GN(20)
87 85
BN(20)
GN(14) GN (10 )
RD(10)
Down Fold Relief
22166A
BK(18)
Lift Power Cable 33688A
Ground
RD(10)
30
RD(2)
(Side view of solenoids removed from pump.)
Outer Barrier Down
32600A
Threshold Strip Switches
OR(12)
RD(4)
Aux.
BU(20)
Fuse
BK(20)
-
GN(20)
+
BK(20)
Back Plate
OR(12)
B A T A U X
86 87a
Outer Barrier Down
+
)
87
WH(18)
Circuit Sentry (Circuit Breaker) Bat.
Outer Barrier Fold Relief
Threshold Warning Light
22
Power Stud
Connects to Vehicle Battery (+) Positive Post
REDUNDANT POWER RELAY HARN. 32934A
32886A
RD/WH(18)
Down
R(
FOLD RELAY HARN. 32967A
LT. BU / GN(18)
26082A-4
VE SIL
VT (2 0)
OR(12)
GN(20)
Pump Module Power Feed
) (18 . BU DK
BK (20 )
RD(10)
Lead Wire 13362A
LT. BU / GN(18)
Fold Relief
RD(10)
or
Up/Fold Solenoid
WH(18)
C-H
COLOR
1
5
OR(12)
N.O.
NO.
3
33231A
BU(18) NO
NO.
WH(18) WH(18)
BK(18)
GN(18)
7-COND WIRE CODE
BK(18) COM.
WH(18)
RED(18)
2
N.C.
COM
3 2
7-COND WIRE CODE
BK(18)
COM.
GN(22)
RED(18)
OR(18)
6
NC C-H
RD(20)
RD(18)
BU(18)
COLOR
1 1
N.O.
RD(18)
RD(18)
GN(18)
6-COND WIRE CODE
NO
NOT USED
BU(20)
1
COM.
WHITE(18)
4
BK(20)
2
NO.
COM
3
NOT USED
E
RED(18)
1 3
IB Occupied Microswitch
2
WHITE(18)
4
RD(18)
33615A
COLOR
BLUE(18)
3
RD(18)
2
1 2 3
BLACK(18)
+ -
Counter
Switch Box (As Viewed From Terminal Side of Switch)
RD(18)
1 2 3
COLOR
1
GN(18)
Lift Power Switch
6-COND WIRE CODE NO.
1 2
RD(18)
GN(20) GN(20) BK(20)
NO.
BLACK(18)
OR(12)
GN(20)
RD(18)
Interlock Connection
COLOR
1
GN(22)
BK(18)
BK(18)
BK(18)
Fuse
YL/LT. BU(18) 31798A LIFT STOWED / NOT STOWED GROUND SIGNAL (Located in cavity #5 or #9 - see chart above)
NO.
33615A
RD(18)
GY/RD(18) 31797A VEHICLE SECURE SIGNAL +12V INPUT
4-COND WIRE CODE
9-COND WIRE CODE
BK(18)
FUSE HOLDER(16) NOT USED
4
4-COND WIRE CODE
WH(20)
9
2
3
2
- +
8
1
3
33249A
NO.
NOT USED
1
4
WH(18)
COLOR
1
2
WH(18)
9-COND WIRE CODE
NO.
31033A99
9-COND WIRE CODE
3
30
BK(18)
85
WH(18)
8 9
32885A
BK(22) 1 2 RD(22)
1 2
BU(18)
5 6
7
86 87a
RD(18)
4
7
31033A54 RD(18)
1 2
4
9 8
BK(18)
1
6 5
RD(18)
3 2
87
RD(18)
2 1
2 1
RD(18)
BK(18)
BK(18)
BK(18)
2 1
2 1
BK(18)
RD(18)
BK(22)
Light Relay Harn. 33362A
Platform Lights (Option)
RD(18)
Li Un f fo Sc t E ld he lec fo m tri r: at ca ic l
Lift Wiring Diagram
Page 14
GN(20)
NOTES: 1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
Hydraulic Schematic
.50 GPM
Orifice
Orifice
M
Platform Fold Relief Solenoid Valve
Outer Barrier Fold Relief Solenoid Valve
Down Valve Backup Pump Relief Valve Opposite Pump Cylinder
1900 PSI
BACKUP PUMP
PUMP
Description
Symbol
Fixed Displacement Pump Pump Motor
Fold Relief Valve
Outer Barrier Relief Valve
Main Relief Valve
1000 PSI
200 PSI
2500 PSI
Description
Roll Stop Down Solenoid Valve
Outer Barrier Cylinder
Pump Side Cylinder
Symbol
Hydraulic Port M
2 Way 2 Position Solenoid Valve
Backup Pump
Pressure Compensated Flow Control
Single Acting Cylinder
Relief Valve
Check Valve
Filter Screen
Unfold Orifice
Vented Reservoir
Manual Shutoff Valve
Orifice
Pressure Switch
Page 15
Hydraulics Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Qty. 1 1 1 1 2 2 4 2 2 3 1 4 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1
34
1
Description Pump Assembly (M-268-0114) 120G / 12V / Triple Relief Clamp, Reservoir - H-48 (M259) Solenoid, 4-Post - Trombetta (Flat Mount) Motor, Pump - 12 Volt - Low RPM Valve Assembly, “Outer Barrier Fold Relief and Fold Relief” (complete) Cartridge (only), “Outer Barrier Fold Relief and Fold Relief” Valve - (shown below) Coil (only) - (shown below) Valve Assembly, “Outer Barrier Down and Down” (complete) Cartridge (only), “Outer Barrier Down and Down” Valve - (shown below) Screw, 1/4-20 x 2-1/4", Allen Head Hand Pump (Backup) with O-Rings (Item 12) O-Ring (only), Hand Pump Mounting Reservoir, Hydraulic Fluid Cap, Reservoir Filler - Screw On Fitting, 90° - 1/8" NPT x 1/8" Barb - Plastic Connector, Plastic “Y”, 1/8” O.D. Hose, Thermal Plastic - Black, 1/8" I.D. Handle with Grip Fitting, Male 7-16-20 SAE O-Ring to Male 7/16-20 JIC 37° Elbow, 7/16-20 JIC 37 Female Swivel (1) - 7/16-20 JIC 37° Male (2) Hose Assembly, 1/8" (Opposite-Pump-Side) Hose Assembly, 1/8" (Pump-Side) Elbow, 90°, 7/16-20 SAE O-Ring Male - 7/16-20 JIC 37° Male, Orifice Cylinder ✓ Elbow, 90°, 1/4 NPT Male to 1/4" Barbed Cylinder, Rollstop w/Breather Vent (Complete 915-3318NA Includes Items 29 & 30) Fitting, 90° - Male 9/16-18 SAE O-Ring to Male 7/16-20 JIC 37° Nut, 1/2-20 Hex Jam Breather Vent, 1/4” NPT (Rear Pump) Hose Assembly, 139" x 3/16" Dia. w/Two Guards (Front Pump) Hose Assembly, 92.5" x 3/16" Dia. w/Two Guards (Complete 915F5604A-179) (Front Pump) Hose Assembly, 86.5" x 3/16" Dia. Diode Assembly, Up Solenoid Kit, Hydraulic Port Service Cap
✓ Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P. * Raw material items ordered and priced per inch (order specified length).
Part # 32915-12V 17069 31374 31350 31120K 31121 31122 31348K 26078 26080 34397 17351 30160 30167 87563 18877 23742R* 17206A 24504 26579 16004A-086 16004A-046 26667 C1514.3-0408N 15150 25309NA 87622 83022 26200-2 915-2601-139 915-5602-92.5 915-5603-86.5 73906A 27049K
5
“Outer Barrier Fold Relief and Fold Relief” Valve (complete)
“Outer Barrier Down and Down” Valve (complete)
7 Coil #31122
Hydraulic Fluid When adding or changing hydraulic fluid, use Braun 32840-QT (Exxon® Univis HVI 26) hydraulic fluid (do not mix with Dextron III or other hydraulic fluids).
Page 16
6 Cartridge #31121
7 Coil #31122
9 Cartridge #26078
8
34 24
32 1
Hydraulic Repair
FRONT PUMP
Hydraulics Diagram
24
For repair of a hydraulic hose or cylinder, read this.
Service Bulletin 27049
28
31 30
33
26 18
19
4
REAR PUMP
FRONT PUMP
3
8 5
23
23 14
12
Roll Stop Cylinder
27 5
29 20
11 10
2
Manual Backup Pump 15 13
Hydraulic Pump
17 25
16
21
22
Pump Side Cylinder
Opposite Pump Side Cylinder
19
25
17 17
Page 17
Pump Module Parts List NL917IB-2
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42a 42b 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Qty. 1 1 1 1 1 1 1 1 1 1 1 3 1 2 4 5 1 1 2 1 4 1 2 2 2 1 1 1 2 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Pump Module (complete), 12 Volt, Rear Pump Assembly (M268-0114) 12V-120G - Triple Relief (Includes Items 1 & 2) Solenoid, Up - 4-Post - Trombetta (Flat Mount) Housing, Pump (Complete Assembly 947-0513RNA or 947-0513FNA Includes Items 3 - 16) Beeper, Constant - High Output Switch, Toggle w/ Gold Contacts Stud, Power Feed Lens, Threshold Warning - Red Spacer, Lens - NHTSA Metal Ring Base - Lamp Socket, Lamp Screw, #8-32 x 1/2" Pan Head Phillips - Thread Cut Bulb, Light Clamp, Spring - Pump Handle Rivet, Pop, SD43BS - 1/8" - .13"/.19" Rivet, Pop, SD64BS - 3/16" - .13"/.25" Diode, Green LED Cover, Pump Module Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° Rivet, Snap, .122" Dia. - .158" -.197" Thick Washer, 5/16" External Tooth Bolt, 5/16-18 x 3/4", Nylock, Hex * See note below Bolt, 5/16-18 x 1/2", Nylock, Hex * See note below Washer, 5/16" Flat Pump Handle with Grip Cycle Counter, LCD w/o Reset Flasher, 12V Relay, 30/40A SPDT 12V Nut, #10-32 w/Lockwasher Screw, #10-32 x 3/8", T-Head, Thumb Rivet, Snap, .201" x .217"/.256" Cable, Pump Module Power Harness, Main w/Redundant Fuse Harness, Ground Interlock Cable, Lift / Chassis Ground Harness, Threshold / Flasher Harness, Fold Relay Harness, Light Relay Wire Assembly, Lift Interlock Connection Wire Assembly, Lift Stowed Connection tSee note below Rubber Boot, Red tSee note below Control, Hand Pendant (Choose from options below) Control, Hand Pendant Assembly - w/Standard Cable tSee note below Control, Hand Pendant Assembly - w/Shielded Cable tSee note below Diode Assembly, Up Solenoid Harness, Lift Power tSee note below Harness, Tower / Opposite Pump (Not shown - see Wiring Diagram) Harness, Bridge Inputs (Not shown - see Wiring Diagram) Harness, IB Occupied / Stow (Not shown - see Wiring Diagram) Harness, Cycle Counter (Not shown - see Wiring Diagram) Harness, Tower / Pump Side (Not shown - see Wiring Diagram) Harness, Extension Lighting - 54" (Not shown - see Wiring Diagram) Harness, Extension Lighting - 99" (Not shown - see Wiring Diagram) Harness, IB / OB / Bridge / Towers 1 & 2 (Not shown - see Wiring Diagram) Hose Assembly, 86" - 1/8" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) Hose Assembly, 46" - 1/8" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) Hose Assembly, 3/16" Dia. w/Two Guards (Not shown - see Hydraulic Diagram) Hose, 1/8" Thermal Plastic (Not shown - see Hydraulic Diagram) Decal, Warning / Pressure Relief Valve (Not shown) tSee note below Decal, Lift Power - On/Off (Not shown) tSee note below Decal, Fold & Barrier Relief Valve Adjustment (Not shown) tSee note below Decal, Manual Instructions - Public (Not shown) tSee note below
NL917FIB-2
NL919IB-2
NL919FIB-2
947-2516RNA 32915-12V 31374 947-0513RN 33251 31787 26084 30704 31386 30971 30703 30974 19841 12350 12954 11513 29545 947-0519RN 24504 26579 25759 16368 29608 10012 10063 17206A 30547 32461 18087 18349 33435 25973 26082A-4 32934A 32864A 22166A 32886A 32967A 33362A 31797A 31798A 82046
947-2516FNA 32915-12V 31374 947-0513FN 33251 31787 26084 30704 31386 30971 30703 30974 19841 12350 12954 11513 29545 947-0519FN 24504 26579 25759 16368 29608 10012 10063 17206A 30547 32461 18087 18349 33435 25973 26082A-4 32934A 32864A 22166A 32886A 32967A 33362A 31797A 31798A 82046
32510A 32511A 73906A 33688A 33231A 33249A 33257A 32885A 33255A 31033A54 31033A99 33615A 16004A-086 16004A-046 915-2601-139 23742R 22249 21494 33233 32940
32510A 32511A 73906A 33688A 33231A 33249A 33257A 32885A 33255A 31033A54 31033A99 33615A 16004A-086 16004A-046 915F5604A-179 23742R 22249 21494 33233 32940
* Apply red #271 Thread Locker Loctite® to the four hex bolts (items 22 and 23) if a blue nylon patch is not present on the bolts when retrofitting an M268-0114 pump assembly. Loctite® is available from The Braun Corporation under part number 11522-1. t Indicates items available for replacement part purposes only. These items are not included with replacement pump modules.
Page 18
Pump Module Diagram Pump Mounting Bolts Apply red #271 Thread Locker Locktite® to the three pump mounting bolts (items 22 and 23) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite® is available from The Braun Corporation under part number 11522-1.
42a
32819
DO
42b
WN
32819
UP
UNF FOL
DO
WN
UP
D
32820
OLD
UNF D FOL
®
32820
OLD ®
8
7 28 12
28
or
26 11
24
22 23
15
9 37 14
10 38
3
32
29 21 14
35
18 43 2
4 25
14
1
29
13
30 34 33 5
20
15 29 16
31 39 41
44
23
18
6 15
15
36
13
40
14 27
19
31
Note: Front pump module shown, rear pump module mirror image.
17
Page 19
Exploded Views and Parts Lists NL917IB-2 Base Plate Assembly DWG. NOTES
16
1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X.
2
4 5
8
18 19
7
9 3 10
6
11 12 1 13 15 14
"A"
NOTE: 1 NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
Page 20
19
2
14993
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
13273
RING-1/2 EXT SELF LOCK SNAP/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
6
15328
WASHER-.516ID X 1OD X .0269/AUTO-BK
11
2
27276
WASHER-FINGER DISC SPRING 1.004 X .516
10
4
26614
O-RING 5/16 ID X 1/16
9
2
975-3121A
8
2
32600A
MICRO SWITCH ASSY ASSY-THRESHOLD-TAPESWITCH-NHTSA/945
7
2
11541
WASHER-#10 FLAT/AUTO-BK
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-0148NA-33Y
THRESHOLD PLATE ASSEMBLY
1
1
945-0148RNW33
WMT-BASE-REAR/48" FTG
ITEM QTY.
PART NO.
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
DESCRIPTION
Exploded Views and Parts Lists NL917FIB-2 Base Plate Assembly DWG. NOTES
16
1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X.
2
4 5
15 8
18 19
7
9 3
6
10 11 12 1 13
14
"A"
NOTE: 1
17 C3
NOTE: 2
DETAIL A (SCALE = 4X)
NOTE: 1
19
2
14993
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
13273
RING-1/2 EXT SELF LOCK SNAP/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
6
15328
WASHER-.516ID X 1OD X .0269/AUTO-BK
11
2
27276
WASHER-FINGER DISC SPRING 1.004 X .516
10
4
26614
O-RING 5/16 ID X 1/16
9
2
975-3121A
8
2
32600A
7
2
11541
WASHER-#10 FLAT/AUTO-BK
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-0148NA-33Y
THRESHOLD PLATE ASSEMBLY
1
1
945-0148FNW33
WMT-BASE-FRONT/48" FTG
ITEM QTY.
PART NO.
MICRO SWITCH ASSY ASSY-THRESHOLD-TAPESWITCH-NHTSA/945
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
DESCRIPTION
Page 21
Exploded Views and Parts Lists NL919IB-2 Base Plate Assembly
DWG. NOTES
16
1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X.
2
4 5
19 18 7
8
9 3 10
6
11
1
12
13 15 14
"A"
NOTE: 1 NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
Page 22
19
2
14993
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
13273
RING-1/2 EXT SELF LOCK SNAP/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
6
15328
WASHER-.516ID X 1OD X .0269/AUTO-BK
11
2
27276
WASHER-FINGER DISC SPRING 1.004 X .516
10
4
26614
O-RING 5/16 ID X 1/16
9
2
975-3121A
8
2
32600A
7
2
11541
WASHER-#10 FLAT/AUTO-BK
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-0148NA-34Y
THRESHOLD PLATE ASSEMBLY
1
1
945-0148RNW34
WMT-BASE-REAR/48" FTG
ITEM QTY.
PART NO.
MICRO SWITCH ASSY ASSY-THRESHOLD-TAPESWITCH-NHTSA/945
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
DESCRIPTION
Exploded Views and Parts Lists NL919FIB-2 Base Plate Assembly 16
DWG. NOTES 1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X.
2
2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X.
4 5
8 15 18
19
7
9 3
6
10 11
1
12
13
"A"
14
NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
NOTE: 1
19
2
14993
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
13273
RING-1/2 EXT SELF LOCK SNAP/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
6
15328
WASHER-.516ID X 1OD X .0269/AUTO-BK
11
2
27276
WASHER-FINGER DISC SPRING 1.004 X .516
10
4
26614
O-RING 5/16 ID X 1/16
9
2
975-3121A
8
2
32600A
7
2
11541
WASHER-#10 FLAT/AUTO-BK
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
4
1
27208RW
3
1
2
1
945-0148NA-34Y
THRESHOLD PLATE ASSEMBLY
1
1
945-0148FNW34
WMT-BASE-FRONT/48" FTG
ITEM QTY.
27208FW
PART NO.
MICRO SWITCH ASSY ASSY-THRESHOLD-TAPESWITCH-NHTSA/945
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET WMT-LATCH-LIFT-TITE REAR-RETRO WMT-LATCH-LIFT-TITE FRONT-RETRO
DESCRIPTION
Page 23
Exploded Views and Parts Lists Top Parallel Arm Assembly - Front
10
3
1
11 12 7 2
8 9 6 5
4 14
1
10058
NUT-5/16-18 HEX/AUTO-BK
13
1
10068
WASHER-5/16" LOCK/AUTO-BK
12
1
15858BK
11
1
16368
WASHER-5/16" EXTERNAL TOOTH
1
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
9
1
28593A
8
1
955-2392
7
1
14993
6
1
915-0703
5
2
11513
4
1
ASSY-BLOCK-GUIDE-PLATFORM-STOW BKT.-QUIET-RIDE MTG.-955 RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK CAP-PARALLEL ARM
3
4
31771
SHIM WASHER-0.906"IDx1.156"ODx.030"T/SS
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
945-0419FNKS
ITEM QTY.
PART NO.
14
BOLT-CARR 5/16-18 X 3/4/AUTO-BK
10
996-0449
13
ARM-PARALLEL/TOP-FRONT (Incl. Items 2-7) DESCRIPTION
Top Parallel Arm Assembly - Rear
3
2 1 5 7 10 4 14
1
10058
NUT-5/16-18 HEX/AUTO-BK
13
1
10068
WASHER-5/16" LOCK/AUTO-BK
12
1
15858BK
BOLT-CARR 5/16-18 X 3/4/AUTO-BK
11
1
16368
WASHER-5/16" EXTERNAL TOOTH
10
1
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
9
1
28593A
8
1
955-2392
7
1
14993
6
1
915-0703
5
2
4
1
3
4
31771
SHIM WASHER-0.906"IDx1.156"ODx.030"T/SS
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
945-0419RNKS
11513 996-0449
ITEM QTY.
Page 24
PART NO.
11 14
12 13 6 8
ASSY-BLOCK-GUIDE-PLATFORM-STOW BKT.-QUIET-RIDE MTG.-955 RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK CAP-PARALLEL ARM
ARM-PARALLEL/TOP-REAR (Incl. Items 2-7) DESCRIPTION
9
Exploded Views and Parts Lists Bottom Parallel Arm Assembly - Opposite Pump Side
1
2
3 3
4
31771
SHIM WASHER-.906"ID X 1.156"OD/.03"T/SS
2 1
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
945-0412NA
ITEM QTY.
PART NO.
ARM-PARALLEL/BOTTOM-REAR (Incl. Items 2 & 3) DESCRIPTION
Bottom Parallel Arm Assembly - Pump Side
5
4
1 2 5
2
18349
4
1
32514NA
3
4
31771
SHIM WASHER-.906"ID X 1.156"OD/.03"T/SS
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
945-0458NKS
ITEM QTY.
PART NO.
NUT-#10-32 W/LOCKWASHER/AUTO-BK ASSY-IB OCCUPIED
3
ARM-PARALLEL/BOTTOM-FRONT (Incl. Items 2 & 3) DESCRIPTION
Page 25
Exploded Views and Parts Lists Hydraulic Cylinder Assembly - Main
2
RETRACTED STROKE EXTENDED
29.146 14.625 43.771
1
3
30° ±10°
3
1
15150
ELBOW-1/4 NPT 90° 1/4 BARB
2
1
26667
ELBOW-7/16-20 M/O-RNG/37*/.035 ORFICE
1
1
C1514.3-0408N
CYLINDER-14.625"/29.146 RETRACTED
PART NO.
DESCRIPTION
ITEM QTY.
Page 26
Exploded Views and Parts Lists Vertical Arm Assembly - Rear DWG. NOTES 1) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS. NOTE: 1
2) APPLY GREASE TO PIN PRIOR TO INSTALLING ROLLER. 3) HARNESS TO BE TUCKED INSIDE CHANNEL. 4) BUSHING NOT SHOWN. 2
8
NOTE: 3
5
6 7
"A"
C2 NOTE: 4
DETAIL A (SCALE = 2X)
8
2
32949
7
2
11481
6
1
32855A
5
1
32408
RUBBER BUMPER-VERT CHAN.
4
1
84383
E CLIP-3/8 SHAFT
3
1
32734
ROLLER-LIFT TITE
2
1
31062A
ASSY-LIGHT-VERT. CHANNEL/PHILIPS SOCKET
1
1
945-0448RNW
ITEM QTY.
1
WELD NUT-#4-40 X 1/8" BARREL-ZINC SCREW-#4-40 X 3/8" RD. HD.
NOTE: 2
HARN-BRIDGE-NL/NCL-2
3 4
WMT-VERTICAL CHANNEL-REAR-48"
PART NO.
DESCRIPTION
Vertical Arm Assembly - Front DWG. NOTES 1) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS.
NOTE: 1
2) APPLY GREASE TO PIN PRIOR TO INSTALLING ROLLER.
2
5
1
NOTE: 2
5
1
32408
4
1
84383
E CLIP-3/8 SHAFT
3
1
32734
ROLLER-LIFT TITE
2
1
31062A
ASSY-LIGHT-VERT. CHANNEL/PHILIPS SOCKET
1
1
945-0448FNW
ITEM QTY.
PART NO.
RUBBER BUMPER-VERT CHAN.
3 4
WMT-VERTICAL CHANNEL-FRONT-48" DESCRIPTION
Page 27
Exploded Views and Parts Lists Front Handrail Assembly
13 7
6
4
5
3 8
13
2
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
12
1
29185
BALL STUD-13MM W/ 3/8-16 FEMALE THREAD
10
11
1
29186
GAS SPRING-14.468 EXT/8.956 COM-P1=1150N
10
2
30227
WASHER-UHMW 0.75 OD X 0.39 ID X 0.25
9
1
8
1
7
1
6
1
985-0606N
SLIDE-PLATFORM ROTATE HANDRAIL
5
1
900-0413N
PIN-PIVOT LOWER ARM
4
2
18657
RING-3/4 EXT SNAP/AUTO-BK
3
1
10027
BOLT-3/8-16 X 2" HEX HD. CAP
2
1
12608
CLIP-SAFETY (GAS SPRING)
1
1
945-0618NA
ITEM
QTY.
13617 945-0640FNA 31677
1
NUT-3/8-16 UNC HEX LOCK/AUTO-BK ASSY-FOLD ARM-48 FTG-FRONT SLIDE-UHMW-PLATFORM SLIDE-2X6.9"
10 11 2
HANDRAIL ASSY-NHTSA
PART NO.
12
DESCRIPTION
Rear Handrail Assembly
8 7
6
4
5
3 9
* INDICATES ITEMS NOT SHOWN
10
14
1
* 32519A
13
1
29185
BALL STUD-13MM W/ 3/8-16 FEMALE THREAD
12
1
29186
GAS SPRING-14.468 EXT/8.956 COM-P1=1150N
11
2
30227
WASHER-UHMW 0.75 OD X 0.39 ID X 0.25
10
1
13617
NUT-3/8-16 UNC HEX LOCK/AUTO-BK
SWITCH ASSEMBLY
9
1
8
2
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
7
1
31677
SLIDE-UHMW-PLATFORM SLIDE-2X6.9"
6
1
985-0606N
SLIDE-PLATFORM ROTATE HANDRAIL
5
1
900-0413N
PIN-PIVOT LOWER ARM
4
2
18657
RING-3/4 EXT SNAP/AUTO-BK
3
1
10027
BOLT-3/8-16 X 2" HEX HD. CAP
2
1
12608
1
1
945-0618NA
ITEM
QTY.
PART NO.
Page 28
945-0640RNA
1
ASSY-FOLD ARM-48 FTG-REAR
11 2 12
CLIP-SAFETY (GAS SPRING) HANDRAIL ASSY-NHTSA DESCRIPTION
13
Exploded Views and Parts Lists NL917IB-2 & NL917FIB-2 Platform Assembly DWG NOTES 1) APPLY BOUNDARY DECAL (ITEM 28) 48 1/8" FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL. 2) APPLY BOUNDARY DECALS (ITEM 27) 1/2" ABOVE PLATFORM SURFAC EXCLUDING GRATING AND 1/2" FROM OUTER EDGE OF SIDE PLATE. 3) USE LOCTITE 29255 GREEN ON ROLL STOP PIVOT PINS B.C.# 24932BK 2X.
2
38
4) USE LOCTITE 11522-1 RED ON SCREWS B.C.# 24537 4X.
3
26 34
4 34
6) JAM NUT IS INCLUDED IN CYLINDER ASSY.
NOTE: 1
34
5) THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 GAGE (.0 SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHER ADJUST CYLINDER SO THAT THE SHIM CAN MOVE AND NOT PINCHED
28
4
NOTE: 2
27 26
37
48 1/8"
NOTE: 3
2
5
10
3
36 9 34 10 6
29 1 24
30
33
8 11
25
12
7
13 NOTE: 4
19
18 23
13
22
14
NOTE: 6
5
6
16
20
NOTE: 3
17
35
15 13 17
19
NOTE: 4
20
19
32
17
NOTE: 4
19
16 GAGE SHIM
21
SCALE 1.5X
31
NOTE: 4
NOTE: 5
SCALE 1.5X
20 19
2 4
33410 24537
18
1
915-0341N
ADAPT-CYL/ROLL STOP LEVER
38
1
945-0147NA
17
3
990-0341
ADAPT-CYL/ROLL STOP LEVER-OUT
37
1
915-0368N50Y
16
1
24550
PIVOT-ROLL STOP LEVER-L915
36
5
13906
15
1
947-0345NA
LEVER-ROLL STOP LATCH-ASSY
35
1
32859A
14
4
32949
WELD NUT-#4-40 x 1/8" BARREL
34
4
28031
13
3
15328
WASHER-.516ID X 1OD X .0269/AUTO-BK
33
1
28630R000.81
12
1
947-0344N
ADAPTER-CYL/ROLL STOP LEVER
32
2
11481
SCREW-#4-40 X 3/8" RD. HD.
11
1
29371
WASHER-THRUST-.875 OD/.50 ID/.0585T
31
2
11480
SCREW-#4-40 X 1/4" PHL HD.
10
2
20946
RING-1/2 EXT SNAP/AUTO-BK
30
1
915-0415
9
1
915-0414
PIN-PLATFORM CYLINDER
29
1
915-0416
8
1
915-3318NA
CYLINDER-FLAP ASSY
28
1
30236R032.5
DECAL-BOUNDARY YELLOW LEXAN 1" X 32 1/2"
7
1
ROLL-STOP ALUM./RUBBER END/ASSY.-34"/YEL
27
1
30236R048.5
DECAL-BOUNDARY YELLOW LEXAN 1" X 48 1/2"
6
2
24028
BRG-PLASTIC-FLANGE-3/8IDX1/4"
26
2
18663
SCREW-1/2-20 X 1.5 SET-LOCK/AUTO-BK
5
2
24932BK
PIN-CLEVIS 3/8 X 3" EFF LEN.-W/O HOLE/BK
25
1
10950
BUMPER-RUBBER RECES.31/32 OD
4
2
28324BK
NUT-5/16-18 TOP LOCK/AUTO-BK
24
2
27276
WASHER-FINGER DISC SPRING 1.004 X .516
BOLT-5/16-18 X 1 1/4"-LHSHCS/AUTO-BK
23
1
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
STOP-PLATFORM
22
1
10774
SPRING-1/4 X 1" EXT. W/HOOKS/AUTO-BK
21
1
947-2343NA
3
2
915R4312A-33Y
26327
2
2
900-0311
1
1
947-03350NW
ITEM QTY.
PART NO.
PLATE-SWITCH MOUNTING W/STOP SCREW-#10-32X3/8 FL HD-HX SKT/AUTO-BK
WMT-PLATFORM-NL917-2 /34 X 50"/IB DESCRIPTION
ITEM QTY.
PART NO.
ASSY-BRIDGE PLATE-PLT-34/48" FTG GUARD-WIRING-PLT-OUTER BARRIER SENSOR RIV-POP-SD45BS-1/8"-.25/.31 HARNESS-ROLLSTOP OCC-NL2 BEARING-FLANGE-1 X 1/2-16FDU08 TUBING-POLYURETHANE 1/4ID X 1/2OD X .81"
SPACER-FLAP CYL/0.625 SPACER-FLAP CYL/0.184
ASSY-LATCH-ROLL STOP DESCRIPTION
Page 29
Exploded Views and Parts Lists NL919IB-2 & NL919FIB-2 Platform Assembly DWG NOTES 1) APPLY BOUNDARY DECAL (ITEM 28) 48 1/8" FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL. 2) APPLY BOUNDARY DECALS (ITEM 27) 1/2" ABOVE PLATFORM SURFACE EXCLUDING GRATING AND 1/2" FROM OUTER EDGE OF SIDE PLATE. 3) USE LOCTITE 29255 GREEN ON ROLL STOP PIVOT PINS B.C.# 24932BK 2X.
2
38
4) USE LOCTITE 11522-1 RED ON SCREWS B.C.# 24537 4X.
3
26 34
4 34
6) JAM NUT IS INCLUDED IN CYLINDER ASSY.
NOTE: 1
34
5) THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 GAGE (.060) SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHERE NOTED. ADJUST CYLINDER SO THAT THE SHIM CAN MOVE AND NOT PINCHED TIGHT.
28
4
NOTE: 2
27 26
37
48 1/8"
NOTE: 3
2
5
10
3
36 9 34 10 6
29 1 24
30
33
8 11
25
12
7
13 NOTE: 4
19
18 23
13
22
14
NOTE: 6
5
6
16
20
NOTE: 3
17
35
15 13 17
19
NOTE: 4
20
19
32
17
NOTE: 4
19
16 GAGE SHIM
21
SCALE 1.5X
31
NOTE: 4
NOTE: 5
SCALE 1.5X
20 19
2 4
33410 24537
18
1
915-0341N
ADAPT-CYL/ROLL STOP LEVER
38
1
945-0147NA34Y
17
3
990-0341
ADAPT-CYL/ROLL STOP LEVER-OUT
37
1
915-0368N50Y
16
1
24550
PIVOT-ROLL STOP LEVER-L915
36
5
13906
15
1
947-0345NA
LEVER-ROLL STOP LATCH-ASSY
35
1
32859A
14
4
32949
WELD NUT-#4-40 x 1/8" BARREL
34
4
28031
13
3
15328
WASHER-.516ID X 1OD X .0269/AUTO-BK
33
1
28630R000.81
12
1
947-0344N
ADAPTER-CYL/ROLL STOP LEVER
32
2
11481
SCREW-#4-40 X 3/8" RD. HD.
11
1
29371
WASHER-THRUST-.875 OD/.50 ID/.0585T
31
2
11480
SCREW-#4-40 X 1/4" PHL HD.
10
2
20946
RING-1/2 EXT SNAP/AUTO-BK
30
1
915-0415
SPACER-FLAP CYL/0.625
9
1
915-0414
PIN-PLATFORM CYLINDER
29
1
915-0416
SPACER-FLAP CYL/0.184
8
1
915-3318NA
CYLINDER-FLAP ASSY
28
1
30236R032.5
DECAL-BOUNDARY YELLOW LEXAN 1" X 32 1/2"
7
1
ROLL-STOP ALUM./RUBBER END/ASSY.-34"/YEL
27
1
30236R048.5
DECAL-BOUNDARY YELLOW LEXAN 1" X 48 1/2"
6
2
24028
BRG-PLASTIC-FLANGE-3/8IDX1/4"
26
2
18663
5
2
24932BK
PIN-CLEVIS 3/8 X 3" EFF LEN.-W/O HOLE/BK
25
1
10950
BUMPER-RUBBER RECES.31/32 OD
4
2
28324BK
NUT-5/16-18 TOP LOCK/AUTO-BK
24
2
27276
WASHER-FINGER DISC SPRING 1.004 X .516
BOLT-5/16-18 X 1 1/4"-LHSHCS/AUTO-BK
23
1
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
STOP-PLATFORM
22
1
10774
SPRING-1/4 X 1" EXT. W/HOOKS/AUTO-BK
WMT-PLATFORM-NL917-2 /34 X 50"/IB
21
1
947-2343NA
915R4312A-34Y
3
2
26327
2
2
900-0311
1
1
947-03450NW
ITEM QTY.
Page 30
PART NO.
PLATE-SWITCH MOUNTING W/STOP SCREW-#10-32X3/8 FL HD-HX SKT/AUTO-BK
DESCRIPTION
ITEM QTY.
PART NO.
ASSY-BRIDGE PLATE-PLT-34/48" FTG GUARD-WIRING-PLT-OUTER BARRIER SENSOR RIV-POP-SD45BS-1/8"-.25/.31 HARNESS-ROLLSTOP OCC-NL2 BEARING-FLANGE-1 X 1/2-16FDU08 TUBING-POLYURETHANE 1/4ID X 1/2OD X .81"
SCREW-1/2-20 X 1.5 SET-LOCK/AUTO-BK
ASSY-LATCH-ROLL STOP DESCRIPTION
"Providing Access to the World" ®
Over 300 Braun Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 1-800-THE LIFT® (574) 946-6153
Winamac, IN 46996 USA FAX: (574) 946-4670
Service Manual for:
NL
Series AB
Millennium 2
Series
Public Use Wheelchair Lifts
Braun® Five-Year Limited Warranty The Braun Corporation of Winamac, Indiana, warrants that it will repair (or replace at Braun’s sole option) any defect in material or workmanship in its wheelchair lift for five years*, providing the lift is installed, operated and maintained properly. This warranty is limited to the original purchaser and does not cover defects in the motor vehicle on which it is installed, or defects in the lift caused by a defect in any part of the motor vehicle. This warranty commences on the date the lift is put in service, providing the warranty registration card is completed and received by The Braun Corporation within 20 days of purchase. If no warranty card is received, the warranty will expire three years from the date of manufacture as identified on the lift serial number tag. This warranty also covers the cost of labor for the repair (or replacement at Braun’s sole option) of parts for three years when performed by an authorized Braun representative. (A labor schedule determines cost allowance for repairs and is available upon request). This warranty does not cover normal maintenance, service, or periodic adjustments necessitated by use or wear. The Braun Corporation will not, under any circumstances, pay for loss of use, incidental, or consequential damages related to the lift or vehicle in which it is installed. This warranty will become null and void if the lift has been damaged through accident, misuse, or neglect, or if the lift has been altered in any respect. * The five-year portion of this warranty covers the following lift’s power train parts: s#ABLEs#YLINDERs&LOW#ONTROLs'EAR"OXs-OTORs0UMPs(YDRAULIC(OSE&ITTINGS All remaining lift components are covered by a three-year warranty.
Return Authorization Procedure When processing any warranty claims (parts, repairs, etc.), all requests must be processed through The Braun Corporation Product Support Department. Call 1-800-THE LIFT ® during normal working hours. Product Support will issue a Return Material Authorization (RMA) number and detail the procedures required for processing returns and/or authorizing credit. The lift identification information is provided on the Braun Serial No./Series No. identification tag and the two warranty cards (shown on inside front cover). The lift identification information must be provided when filing a warranty claim or ordering parts.
Braun Millennium 2 Series
"Providing Access to the World" 33782 Rev. B March 2008
® ®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
4-12 UPDATE
All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. Patent #5,261,779
Patent #6,464,447
Patent #6,739,824
Patent #6,065,924
Patent #6,599,079
Patents Pending
Patent #6,238,169
Patent #6,692,217
© The Braun Corporation