service parts list - Milwaukee Tool
BULLETIN NO.
SERVICE PARTS LIST
54-06-2440
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
REVISED BULLETIN
12 Volt Grease Gun 00 2
STARTING SERIAL NO.
2446-20
CATALOG NO.
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
FIG. 28 29 30 31 32 33 34 35 36 37 38 39 40 41
1 5
3 4 23 25 62 63
23
61
5 6 7 8 9 10
3 62
4
9
7
66 67
10
35 39 40
32 33 34
6
8
WIRING INSTRUCTION
C39A
PART NO. 14-29-0600 ------------------------------------------42-40-0725 45-88-0890 34-80-1200 45-98-0250 44-70-0700 44-90-0600 44-62-0325 31-15-0990 05-81-1260 05-85-0700
See Reverse Side
DESCRIPTION OF PART Gearcase Assembly Ball Bearing Output Shaft Crank Flange Bushing Assembly Washer Retaining Ring Yoke Pump Body Kit Seal Ring Piston Yoke Cover M4 x 10 Pan Hd. Screw Hex Screw
37 39
35
40
34
41 42 43 44 36 37 45 46 47 48 49 43 41 65 42 44
70
44
51
31
52
29
49
21
20
26
19
21 26 28 12 29 30 31
43 42
32
45
1
30
46
53
14 15 16 17 18 19 20 22 71
47
18
13 12
NO. REQ. (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (1)
38
33
13 11 12 24
DATE Dec. 2011
50
71
68
22 27
48
59
17
54
64
24
45 46 47 48
16 15
O-Ring 34-40-2140
14
55 4 57 69
58 FIG. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PART NO. 05-74-0985 10-15-1390 44-52-1060 44-52-1070 --------------23-66-2885 ----------------------------40-50-4520 45-72-0300 23-30-0600 --------------05-81-0205 44-94-0650 ------------------------------------------44-66-1525 45-06-0890 45-88-2030 --------------44-86-1380 ----------------------------31-50-2700 44-86-1380 05-81-1220
NOTE: Replacement gearcase assembly (28) comes with a motor mount plate (12) that must be removed & discarded when servicing. A motor mount plate already exists on the motor assembly (11). DESCRIPTION OF PART NO. REQ. M4 x 12 Pan Hd. Taptite T-20 Screw (5) Warning Label (1) Pad - Left Front and Right Rear (Set of 2) (1) Pad - Left Rear and Right Front (Set of 2) (1) PCBA with wiring (1) Switch (1) 18 Gauge Red Wire (1) Battery Connector Block (1) Spring (1) Trigger (1) Motor Assembly (1) Motor Mount Plate (1) M3 x 6 Pan Hd. Screw (2) Plunger Rod with Rod (1) Barrel Tube Cover (1) Barrel Spring (1) Barrel (1) Stamping Plate (1) Rubber Seal (1) Washer (1) Spacer (1) Retaining Ring (1) Fuel Gauge (1) Motor Pinion (1) Housing Assembly Kit (1) Retaining Ring (1) M3 x 12 Pan Hd. Screw (3)
FIG. 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 69 70 71
PART NO. 34-40-0375 40-50-1660 42-42-1070 02-02-0265 40-50-1685 45-88-0905 45-04-1010 43-44-1100 30-06-0200 06-82-2385 06-82-7470 43-75-0500 05-81-1275 12-20-2446 42-90-0575 06-82-7475 42-90-0700 14-37-0300 23-66-2890 ----------------------------45-04-1030 42-42-1080 45-98-0300 42-40-1150 ----------------------------42-55-2446 44-86-1400
63 52 56 3 DESCRIPTION OF PART NO. REQ. O-Ring (1) Spring (1) Air Release Button (1) 3/8” Ball (1) Spring (1) Copper Washer (1) Plug Screw (1) Rubber Gasket (1) Barrel Assembly (1) M2.6 x 14 Pan Hd. T-8 Screw (2) 6 x 11/16” Pan Hd. Plastite T-15 Screw (5) Grease Hose Holster (1) M4 x 20 Pan Hd. Taptite T-20 Screw (1) Service Nameplate Kit (1) Coupler Holster (1) 6 x 7/8” Pan Hd. Plastite T-15 Screw (1) Coupler Assembly (1) Grease Hose Assembly (1) Switch Assembly (1) Left Housing Halve (1) Right Housing Halve (1) Plug Screw Kit (1) Air Release Kit (1) Yoke Kit (1) Bushing Kit (1) Spring Washer (1) Washer (1) Soft Carrying Case (1) Self-Locking Retaining Ring (1) MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 4
6 5
8
4 7
3
5
BATTERY CONNECTOR BLOCK
6
SWITCH ASSEMBLY
4
2
1
8
6 5
FUEL GAUGE
7 7
= WIRE TRAPS or GUIDES
PCBA
3
5 6 MOTOR ASSEMBLY
2
2
1
1
WIRING SPECIFICATIONS Wire No.
Wire Color
Origin or Gauge
Length
1
Red
-----
-----
Wire connects from PCBA to (+) right side of motor.
2
White
-----
-----
Wire connects from PCBA to (-) left side of motor.
3
Blue
-----
-----
Wire connects from PCBA to front of switch.
4
Red
-----
-----
Wire connects from connector block (with #5) to back of switch.
5
Red
-----
-----
Wire connects from PCBA to connector block (with #4).
6
Black
-----
-----
Wire connects from PCBA to connector block.
7
White
-----
-----
Wire connects from PCBA to connector block.
8
-----
-----
-----
Fuel gauge harness plugs into PCBA.
Terminals, Connectors and 1 or 2 End Wire Preparation
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.
SERVICE PARTS LIST
54-06-2440
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
REVISED BULLETIN
12 Volt Grease Gun 00 2
STARTING SERIAL NO.
2446-20
CATALOG NO.
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
FIG. 28 29 30 31 32 33 34 35 36 37 38 39 40 41
1 5
3 4 23 25 62 63
23
61
5 6 7 8 9 10
3 62
4
9
7
66 67
10
35 39 40
32 33 34
6
8
WIRING INSTRUCTION
C39A
PART NO. 14-29-0600 ------------------------------------------42-40-0725 45-88-0890 34-80-1200 45-98-0250 44-70-0700 44-90-0600 44-62-0325 31-15-0990 05-81-1260 05-85-0700
See Reverse Side
DESCRIPTION OF PART Gearcase Assembly Ball Bearing Output Shaft Crank Flange Bushing Assembly Washer Retaining Ring Yoke Pump Body Kit Seal Ring Piston Yoke Cover M4 x 10 Pan Hd. Screw Hex Screw
37 39
35
40
34
41 42 43 44 36 37 45 46 47 48 49 43 41 65 42 44
70
44
51
31
52
29
49
21
20
26
19
21 26 28 12 29 30 31
43 42
32
45
1
30
46
53
14 15 16 17 18 19 20 22 71
47
18
13 12
NO. REQ. (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (1)
38
33
13 11 12 24
DATE Dec. 2011
50
71
68
22 27
48
59
17
54
64
24
45 46 47 48
16 15
O-Ring 34-40-2140
14
55 4 57 69
58 FIG. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PART NO. 05-74-0985 10-15-1390 44-52-1060 44-52-1070 --------------23-66-2885 ----------------------------40-50-4520 45-72-0300 23-30-0600 --------------05-81-0205 44-94-0650 ------------------------------------------44-66-1525 45-06-0890 45-88-2030 --------------44-86-1380 ----------------------------31-50-2700 44-86-1380 05-81-1220
NOTE: Replacement gearcase assembly (28) comes with a motor mount plate (12) that must be removed & discarded when servicing. A motor mount plate already exists on the motor assembly (11). DESCRIPTION OF PART NO. REQ. M4 x 12 Pan Hd. Taptite T-20 Screw (5) Warning Label (1) Pad - Left Front and Right Rear (Set of 2) (1) Pad - Left Rear and Right Front (Set of 2) (1) PCBA with wiring (1) Switch (1) 18 Gauge Red Wire (1) Battery Connector Block (1) Spring (1) Trigger (1) Motor Assembly (1) Motor Mount Plate (1) M3 x 6 Pan Hd. Screw (2) Plunger Rod with Rod (1) Barrel Tube Cover (1) Barrel Spring (1) Barrel (1) Stamping Plate (1) Rubber Seal (1) Washer (1) Spacer (1) Retaining Ring (1) Fuel Gauge (1) Motor Pinion (1) Housing Assembly Kit (1) Retaining Ring (1) M3 x 12 Pan Hd. Screw (3)
FIG. 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 69 70 71
PART NO. 34-40-0375 40-50-1660 42-42-1070 02-02-0265 40-50-1685 45-88-0905 45-04-1010 43-44-1100 30-06-0200 06-82-2385 06-82-7470 43-75-0500 05-81-1275 12-20-2446 42-90-0575 06-82-7475 42-90-0700 14-37-0300 23-66-2890 ----------------------------45-04-1030 42-42-1080 45-98-0300 42-40-1150 ----------------------------42-55-2446 44-86-1400
63 52 56 3 DESCRIPTION OF PART NO. REQ. O-Ring (1) Spring (1) Air Release Button (1) 3/8” Ball (1) Spring (1) Copper Washer (1) Plug Screw (1) Rubber Gasket (1) Barrel Assembly (1) M2.6 x 14 Pan Hd. T-8 Screw (2) 6 x 11/16” Pan Hd. Plastite T-15 Screw (5) Grease Hose Holster (1) M4 x 20 Pan Hd. Taptite T-20 Screw (1) Service Nameplate Kit (1) Coupler Holster (1) 6 x 7/8” Pan Hd. Plastite T-15 Screw (1) Coupler Assembly (1) Grease Hose Assembly (1) Switch Assembly (1) Left Housing Halve (1) Right Housing Halve (1) Plug Screw Kit (1) Air Release Kit (1) Yoke Kit (1) Bushing Kit (1) Spring Washer (1) Washer (1) Soft Carrying Case (1) Self-Locking Retaining Ring (1) MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 4
6 5
8
4 7
3
5
BATTERY CONNECTOR BLOCK
6
SWITCH ASSEMBLY
4
2
1
8
6 5
FUEL GAUGE
7 7
= WIRE TRAPS or GUIDES
PCBA
3
5 6 MOTOR ASSEMBLY
2
2
1
1
WIRING SPECIFICATIONS Wire No.
Wire Color
Origin or Gauge
Length
1
Red
-----
-----
Wire connects from PCBA to (+) right side of motor.
2
White
-----
-----
Wire connects from PCBA to (-) left side of motor.
3
Blue
-----
-----
Wire connects from PCBA to front of switch.
4
Red
-----
-----
Wire connects from connector block (with #5) to back of switch.
5
Red
-----
-----
Wire connects from PCBA to connector block (with #4).
6
Black
-----
-----
Wire connects from PCBA to connector block.
7
White
-----
-----
Wire connects from PCBA to connector block.
8
-----
-----
-----
Fuel gauge harness plugs into PCBA.
Terminals, Connectors and 1 or 2 End Wire Preparation
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.
