service parts list - SupplyHouse.com
BULLETIN NO.
SERVICE PARTS LIST
54-43-2400 REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
12 Volt Palm Nailer CATALOG NO. EXAMPLE: Component Parts (Small #) 0 Are Included When Ordering The Assembly (Large #).
00
2
STARTING SERIAL NO.
2458-20 44 45
2x
52
See Reverse Side SERVICE NOTES: It is recommended that the Nylon Lock Nut (25) be replaced if it is removed for servicing the tool. See torque chart on page two for proper setting.
55
46 47 48 51 52 55 56
WIRING INSTRUCTION
C70A
43
DATE June 2012
The three Steel Balls (31) should be replaced if replacing the Bevel Gear Assembly (30) or the Hammer (32).
46 51 49
Place a few drops of thread locking sealant to the threads of Sleeve (4). Torque to 10 ft-lbs.
47 56 2x
48
54
41
16
1
40 41 42 54
28
50
23 19 22
13
6x
2x
25 2x
40
2x
26
19
4x
24
22 16
1x
30
3x
27
35 58
42
8
31
24 38
Apply a thin coat of grease to all parts shown in green. 32 33 11
34 36
7
38 4x
FIG. 1 2 3 4 5 6 7 8 11 13 16 19 22 23 24 25 26 27 28 30 31 32 33 34 35 36 38 39 40 41 42 43
PART NO. 31-44-0980 23-66-2375 44-40-0790 45-22-0780 34-40-0310 40-50-1490 45-88-3110 14-29-0700 14-73-0340 32-40-2400 05-78-0105 05-81-1140 45-88-1980 14-50-0710 ---------------06-57-0625 45-88-3120 45-88-3130 02-80-1820 32-05-0650 02-02-0600 45-56-5400 40-50-0860 45-88-3140 02-02-0625 45-08-0625 --------------05-81-1410 05-81-1420 05-81-1430 --------------44-20-1210
LUBRICATION: Use Type âTâ Grease, No. 49-08-4260
39
57
DESCRIPTION OF PART NO. REQ. Housing Halve Assembly (1) Switch Assembly (1) Collet Assembly (1) Sleeve (1) O-Ring (1) Sleeve Spring (1) Curved Washer (1) Gearcase Assembly (1) Anvil Assembly (1) Bevel Pinion Assembly (1) M4 x 10 Pan Hd. Tapt. T-20 ST Screw (6) M3 x 16 Screw (2) Spring Washer (2) Motor/Diaphragm Assy. (w/ needle bearing) (1) Left Gearcase Halve (1) Nylon Lock Nut (1) Washer (1) Thrust Washer (2) Thrust Bearing (1) Bevel Gear Assembly (1) 5.0 Steel Ball (3) Hammer (1) Conical Spring (1) Core Shaft Washer (1) 3.0 Steel Ball (21) Core Shaft (1) Right Gearcase Halve (1) M4 x 16 Pan Hd. T-20 Screw (4) M3 x 10 Pan Hd. Plastite T-10 Screw (1) M3 x 14 Pan Hd. Plastite T-10 Screw (6) Right Housing Halve (1) Switch Lockout (1)
6
5
FIG. 44 45 46 47 48 49 50 51 52 54 55 56 57 58
PART NO. 02-02-1100 40-50-1240 44-34-0460 --------------44-90-0980 42-42-0870 40-50-2180 ------------------------------------------44-50-1450 45-88-3150 42-55-3100 45-56-2700 12-20-2458
Place a heavier amount to to the Ball recesses and the gear teeth of the Bevel Gear Assembly (30). Place a heavier amount to to the Ball recesses and the striking surfaces of the Hammer (32). Apply a heavier amount of grease to the teeth of the pinion gear of the Motor/ Diaphragm Assembly (23) and to the teeth of the corresponding gear and the pinion of the Bevel Pinion Assembly (13). LUBRICATION: Use Type âYâ Grease, No. 49-08-5270
4
Apply a thin coat of grease to the bottom surface of the Switch Lockout (43).
3
Place a dab of grease in the round cavity of the On Button (49) to help hold Spring (50) in place.
DESCRIPTION OF PART 4.0 Steel Ball Spring Switch Mount Switch E-Ring On Button On Button Spring Battery Terminal Block PCB Assembly Left Housing Halve Pin Washer Soft Cover Carrying Case Hand Strap with Steel Ring Service Nameplate (Not Shown)
NO. REQ. (1) (1) (1) (1) (2) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1)
MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 3
Place motor in the left handle halve with the positive terminal (marked with a red dot) to the bottom.
WHITE 2 3
SWITCH (Back View)
5
6 RED 7
RED 1 MOTOR (Back View)
BATTERY TERMINAL BLOCK
3 RED
BLUE 4
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.
Five wire sleeve from the fuel gauge. Plugs into bottom of PCB assembly.
1 RED 2 WHITE
BLACK 8
= WIRE TRAPS or GUIDES
4 BLUE
9 BLUE
7 WHITE 5 BLACK
10 SLEEVE 6 RED
Wires #8 and #9 to the LED.
WIRING SPECIFICATIONS Wire No.
Wire Color
Origin or Gauge
Length
1 2 3 4 5 6 7 8 9 10
Red White Red Blue Black Red White Black Blue Sleeve
-----------------------------------------
-----------------------------------------
SCREW TORQUE SPECS
Terminals, Connectors and 1 or 2 End Wire Preparation
Fig.
Part No.
Seat Torque (in-lbs.)
Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Fuel Gauge is a component of the Left Handle Halve.
16 19 25 39 40 41
05-78-0105 05-81-1140 06-57-0625 05-81-1410 05-81-1420 05-81-1430
19-22 7-10 68-72 19-22 3-4 3-6
SERVICE PARTS LIST
54-43-2400 REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
12 Volt Palm Nailer CATALOG NO. EXAMPLE: Component Parts (Small #) 0 Are Included When Ordering The Assembly (Large #).
00
2
STARTING SERIAL NO.
2458-20 44 45
2x
52
See Reverse Side SERVICE NOTES: It is recommended that the Nylon Lock Nut (25) be replaced if it is removed for servicing the tool. See torque chart on page two for proper setting.
55
46 47 48 51 52 55 56
WIRING INSTRUCTION
C70A
43
DATE June 2012
The three Steel Balls (31) should be replaced if replacing the Bevel Gear Assembly (30) or the Hammer (32).
46 51 49
Place a few drops of thread locking sealant to the threads of Sleeve (4). Torque to 10 ft-lbs.
47 56 2x
48
54
41
16
1
40 41 42 54
28
50
23 19 22
13
6x
2x
25 2x
40
2x
26
19
4x
24
22 16
1x
30
3x
27
35 58
42
8
31
24 38
Apply a thin coat of grease to all parts shown in green. 32 33 11
34 36
7
38 4x
FIG. 1 2 3 4 5 6 7 8 11 13 16 19 22 23 24 25 26 27 28 30 31 32 33 34 35 36 38 39 40 41 42 43
PART NO. 31-44-0980 23-66-2375 44-40-0790 45-22-0780 34-40-0310 40-50-1490 45-88-3110 14-29-0700 14-73-0340 32-40-2400 05-78-0105 05-81-1140 45-88-1980 14-50-0710 ---------------06-57-0625 45-88-3120 45-88-3130 02-80-1820 32-05-0650 02-02-0600 45-56-5400 40-50-0860 45-88-3140 02-02-0625 45-08-0625 --------------05-81-1410 05-81-1420 05-81-1430 --------------44-20-1210
LUBRICATION: Use Type âTâ Grease, No. 49-08-4260
39
57
DESCRIPTION OF PART NO. REQ. Housing Halve Assembly (1) Switch Assembly (1) Collet Assembly (1) Sleeve (1) O-Ring (1) Sleeve Spring (1) Curved Washer (1) Gearcase Assembly (1) Anvil Assembly (1) Bevel Pinion Assembly (1) M4 x 10 Pan Hd. Tapt. T-20 ST Screw (6) M3 x 16 Screw (2) Spring Washer (2) Motor/Diaphragm Assy. (w/ needle bearing) (1) Left Gearcase Halve (1) Nylon Lock Nut (1) Washer (1) Thrust Washer (2) Thrust Bearing (1) Bevel Gear Assembly (1) 5.0 Steel Ball (3) Hammer (1) Conical Spring (1) Core Shaft Washer (1) 3.0 Steel Ball (21) Core Shaft (1) Right Gearcase Halve (1) M4 x 16 Pan Hd. T-20 Screw (4) M3 x 10 Pan Hd. Plastite T-10 Screw (1) M3 x 14 Pan Hd. Plastite T-10 Screw (6) Right Housing Halve (1) Switch Lockout (1)
6
5
FIG. 44 45 46 47 48 49 50 51 52 54 55 56 57 58
PART NO. 02-02-1100 40-50-1240 44-34-0460 --------------44-90-0980 42-42-0870 40-50-2180 ------------------------------------------44-50-1450 45-88-3150 42-55-3100 45-56-2700 12-20-2458
Place a heavier amount to to the Ball recesses and the gear teeth of the Bevel Gear Assembly (30). Place a heavier amount to to the Ball recesses and the striking surfaces of the Hammer (32). Apply a heavier amount of grease to the teeth of the pinion gear of the Motor/ Diaphragm Assembly (23) and to the teeth of the corresponding gear and the pinion of the Bevel Pinion Assembly (13). LUBRICATION: Use Type âYâ Grease, No. 49-08-5270
4
Apply a thin coat of grease to the bottom surface of the Switch Lockout (43).
3
Place a dab of grease in the round cavity of the On Button (49) to help hold Spring (50) in place.
DESCRIPTION OF PART 4.0 Steel Ball Spring Switch Mount Switch E-Ring On Button On Button Spring Battery Terminal Block PCB Assembly Left Housing Halve Pin Washer Soft Cover Carrying Case Hand Strap with Steel Ring Service Nameplate (Not Shown)
NO. REQ. (1) (1) (1) (1) (2) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1)
MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 3
Place motor in the left handle halve with the positive terminal (marked with a red dot) to the bottom.
WHITE 2 3
SWITCH (Back View)
5
6 RED 7
RED 1 MOTOR (Back View)
BATTERY TERMINAL BLOCK
3 RED
BLUE 4
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.
Five wire sleeve from the fuel gauge. Plugs into bottom of PCB assembly.
1 RED 2 WHITE
BLACK 8
= WIRE TRAPS or GUIDES
4 BLUE
9 BLUE
7 WHITE 5 BLACK
10 SLEEVE 6 RED
Wires #8 and #9 to the LED.
WIRING SPECIFICATIONS Wire No.
Wire Color
Origin or Gauge
Length
1 2 3 4 5 6 7 8 9 10
Red White Red Blue Black Red White Black Blue Sleeve
-----------------------------------------
-----------------------------------------
SCREW TORQUE SPECS
Terminals, Connectors and 1 or 2 End Wire Preparation
Fig.
Part No.
Seat Torque (in-lbs.)
Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Component of the Switch Assembly 23-66-2375. Fuel Gauge is a component of the Left Handle Halve.
16 19 25 39 40 41
05-78-0105 05-81-1140 06-57-0625 05-81-1410 05-81-1420 05-81-1430
19-22 7-10 68-72 19-22 3-4 3-6
