SFP Fisheries Forum E Jason Paine 57dde820
Farmed Salmon Spotlight South America
Jason Paine General Manager, Multiexport Foods USA
Evolution of Salmon Farming in Chile Thousand of tons
Chilean Production 800 700 600 500 400 300 200 100 0
Source: Subpesca, MEF
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
2
Number of ISA Cases per Month (Based on the issuing date of Sernapesca's report) 25 25 25 25 25 25 25 25 25 25 24 24 24 24
25
23
250
New Farms Affected
222 224
21
Total Acumulated N° Companies
200
200
18
204
209
233 235 236 236 228 228 230
213 20
181
16 158
15
15
150
13
134
11 102
9
100
10
91
8 74 5
5
4
50
3
3
3 23
1 56 6 3 11 0
16 9 7 7
28 5
61
5 35
7
39
4
46
51 5
32 7
5
10 13
17
24 23
11
19 4
5
4
9
2
4
0
2
3
2
1
0
0
0
Jul-07 Sep-07 Nov-07 Jan-08 Mar-08 May-08 Jul-08 Sep-08 Nov-08 Jan-09 Mar-09 May-09 Jul-09 Sep-09 Nov-09 Jan-10
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
3
Salmon Crisis in Chile
Sanitary Crisis 2007-‐2009 Growth
Lack of coordina1on
Intensive use of resources
Low Sanitary investment
Bio-‐security
§ Growth: High rates of growth without a suitable sanitary and produc1ve planning. Industry grew at a CAGR of 40% in the period 1994 -‐ 2007. § Intensive use of resources: Excessive pressure on the fresh water systems (rivers and lakes) and certain sectors of the sea, especially the zones of Chiloé Central in the X region and Melinca in the XI region. § Increase of facili1es by geographic area § Increase of size of the facili1es § Con1nuous produc1on without rest periods between produc1ve cycles (as much in fresh water as water of sea) § Lack of coordina1on: between producing companies (treatments, use of concessions, etc.) § Low Sanitary investment: in assets that guarantee high standard of bio-‐security, like: hatcheries of complete cycle, ports, closed wellboats, silos for mortality treatment, plants of storing, systems of disinfec1on, etc. § Bio-‐security: Lack of rigorous regula1ons and prac1ces by Sernapesca and private companies (import of eggs) Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
4 Restaurants Strictly private and confiden1al for Darden
Salmon Crisis in Chile
New Regulatory Framework Establishes sustainable produc1on model, crea1ng sanitary management areas or SMA , implemen1ng, among other things: Crea1on of basics for new n Coordinated rest periods. produc1on model n Coordinated treatments. n
n
n
Distancing of centers and maximum densi1es.
A registry of concessions was created, allowing for their sale, merger, mortgaging and reloca1on (to strengthen SMA ).
Concessions
Regulatory framework
n
Empowering more Sernapesca2.
n
Heavier fines and grounds for concession expira1on for offenders.
n
Modifica1ons to RESA3 and inclusion of content in RAMA4
1 INFA: Environmental Repots for culture centers 2 Sernapesca: Na1onal Fisheries Service 3 RESA: Sanitary Regula1ons for Aquaculture 4 RAMA: Environmental Regula1ons for Aquaculture
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
5 Restaurants Strictly private and confiden1al for Darden
MulAexport Foods : Sea Farming Unit
Produc1on zones by company
Nr. of neighborhoods in which each company is present Total: 58 neighborhoods
Source: Sernapesca, 2009
X Region
XI Region
Loca1on of fish cultures
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
6 Restaurants Strictly private and confiden1al for Darden
MulAexport Foods : Sea Farming Unit
ImplementaAon of neighborhood system Neighborhood -‐based produc1on cycle (Atlan1c salmon case)
3 MONTHS ENTRY OF SMOLTS
21 MONTHS
3 MONTHS
SEAWATER FARMING
REST
0 to 3 MONTHS
HARVESTING
App. dura1on of cycle: 27 months
Neighborhoods necessary to maintain con1nuous harves1ng
Minimum 9 neighborhoods
Harvest dura1on: 3 to 5 months
§ Efficient u1liza1on of installed capacity and labor at processing plants calls for con1nuous produc1on throughout the year. § Implementa1on of neighborhood system will limit companies ability for year-‐round harvest scheduling. § Only companies with produc1on diversified in more than 9 neighborhoods will be able to operate con1nuously. § Most neighborhoods are shared by several companies, and therefore not all neighborhoods will go into opera1on when a given company so requires, which calls for presence in an increasing number of neighborhoods.
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
7 Restaurants Strictly private and confiden1al for Darden
Salmon Crisis in Chile
2010: First Signs of Recovery
1. New produc1ve model Issue
Measure
Sanitary management areas ( SMA )
Bio-security
ü
Creation of SMA
ü
Coordination of treatments
ü
All in all Out
ü
Immunization requirement (Atlantic))
ü
On-land production of breeders
ü
Water treatment in fish cultures and process plants
2. Progress in mortality rate of Atlan1c salmon (%) ReducAon in mortality
Source: Sernapesca, MulAexport
3. Recovery began in Q4 2010 (k tons WFE) Period
2009
2010
Harvest
Growth (%)
Q1
78,500
Q2
41,100
Q3
30,500
Q4
23,671
Q1
23,214
-70,4%
Q2
22,301
-45,7%
Q3
18,405
-39,7%
Q4
26,080
10,2%
Source: Sernapesca, MulAexport
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
8 Restaurants Strictly private and confiden1al for Darden
Environment
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
9
Improved Sustainability Practices – The Key Elements: • Import restrictions on egg • Screening of Broodstock and smolt • Establishment and upgrades of land based broodstock facilities and fresh water facilities • Water treatment at processing plants • Ensilage Systems • Vaccination, sea lice treatment, disinfection procedures • Regular audits • Lower density • Coordination of fallowing periods • Strict and improved Sanitation Controls • Neighborhoods
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
10
Feeding the world through Sustainable Aquaculture
Environmental Controls (ISO 14001) Sediment and Water Quality
Fishmeal and Fish Oil Conserva1on
• Efficient use of water in Hatchery • Deposi1on model for par1cles under cages • (DEPOMOD) • Environmental repor1ng • Con1nuous monitoring of farming sites • Laboratory for environment control ISO 17.025 • Proper sea site fallowing and crop rota1on • Improved Feeding Technologies and FCR’s deck and housing (control center) Document control number
Cer1fied Suppliers
• Working with SFP to rank the source fisheries of fishmeal and fish oil used in the produc1on of feed
2012 © Sustainable Fisheries Partnership
sustainablefish.org
11 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Environment Control of Escapes & Predator Interac1ons • Efficient Control predators • Cages & Net maintenance Program • New designs of barriers for predators
Storage and Disposal of Farm Supplies
• Proper waste management • Management of mortality based on silage system. • Focus on 3R (reduce, reuse, recycling)
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
12 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Animal Welfare Health
• High Quality Smolt (only from hatchery and strict check before sowing). • • • •
Beger use of vitamins and minerals in fish feed Smaller sites and reduced # of fish per cage Minimum stress Use of Well-‐boat for Harvest / UV scrubbing
Disease Management and Biosecurity • • • • •
Decreased use of an1bio1cs and pes1cides 100% vaccina1on of fish stock Smaller sites and reduced # of fish per cage Coordinated fallowing in neighborhoods (21 zonal management for MEF) Strict weekly monitoring of sealice
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
13 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Food Safety
•
Control of residues and contaminants by SERNAPESCA.
•
Cer1fica1ons: ISO 9001, HACCP, BRC & IFS
•
Recall procedures for finished product
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
14 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Traceability
•
Central Sokware System in Farming (AKVA Superior)
•
Central Sokware System in Processing (Oracle based)
•
Record-‐Keeping Requirement
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
15 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Sustainability Cer1fica1on
Standards are being finalized and are a great tool setting benchmarks for Industry Standards There will always be a need for continual improvement
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
16 Restaurants Strictly private and confiden1al for Darden
Jason Paine General Manager, Multiexport Foods USA
Evolution of Salmon Farming in Chile Thousand of tons
Chilean Production 800 700 600 500 400 300 200 100 0
Source: Subpesca, MEF
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
2
Number of ISA Cases per Month (Based on the issuing date of Sernapesca's report) 25 25 25 25 25 25 25 25 25 25 24 24 24 24
25
23
250
New Farms Affected
222 224
21
Total Acumulated N° Companies
200
200
18
204
209
233 235 236 236 228 228 230
213 20
181
16 158
15
15
150
13
134
11 102
9
100
10
91
8 74 5
5
4
50
3
3
3 23
1 56 6 3 11 0
16 9 7 7
28 5
61
5 35
7
39
4
46
51 5
32 7
5
10 13
17
24 23
11
19 4
5
4
9
2
4
0
2
3
2
1
0
0
0
Jul-07 Sep-07 Nov-07 Jan-08 Mar-08 May-08 Jul-08 Sep-08 Nov-08 Jan-09 Mar-09 May-09 Jul-09 Sep-09 Nov-09 Jan-10
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
3
Salmon Crisis in Chile
Sanitary Crisis 2007-‐2009 Growth
Lack of coordina1on
Intensive use of resources
Low Sanitary investment
Bio-‐security
§ Growth: High rates of growth without a suitable sanitary and produc1ve planning. Industry grew at a CAGR of 40% in the period 1994 -‐ 2007. § Intensive use of resources: Excessive pressure on the fresh water systems (rivers and lakes) and certain sectors of the sea, especially the zones of Chiloé Central in the X region and Melinca in the XI region. § Increase of facili1es by geographic area § Increase of size of the facili1es § Con1nuous produc1on without rest periods between produc1ve cycles (as much in fresh water as water of sea) § Lack of coordina1on: between producing companies (treatments, use of concessions, etc.) § Low Sanitary investment: in assets that guarantee high standard of bio-‐security, like: hatcheries of complete cycle, ports, closed wellboats, silos for mortality treatment, plants of storing, systems of disinfec1on, etc. § Bio-‐security: Lack of rigorous regula1ons and prac1ces by Sernapesca and private companies (import of eggs) Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
4 Restaurants Strictly private and confiden1al for Darden
Salmon Crisis in Chile
New Regulatory Framework Establishes sustainable produc1on model, crea1ng sanitary management areas or SMA , implemen1ng, among other things: Crea1on of basics for new n Coordinated rest periods. produc1on model n Coordinated treatments. n
n
n
Distancing of centers and maximum densi1es.
A registry of concessions was created, allowing for their sale, merger, mortgaging and reloca1on (to strengthen SMA ).
Concessions
Regulatory framework
n
Empowering more Sernapesca2.
n
Heavier fines and grounds for concession expira1on for offenders.
n
Modifica1ons to RESA3 and inclusion of content in RAMA4
1 INFA: Environmental Repots for culture centers 2 Sernapesca: Na1onal Fisheries Service 3 RESA: Sanitary Regula1ons for Aquaculture 4 RAMA: Environmental Regula1ons for Aquaculture
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
5 Restaurants Strictly private and confiden1al for Darden
MulAexport Foods : Sea Farming Unit
Produc1on zones by company
Nr. of neighborhoods in which each company is present Total: 58 neighborhoods
Source: Sernapesca, 2009
X Region
XI Region
Loca1on of fish cultures
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
6 Restaurants Strictly private and confiden1al for Darden
MulAexport Foods : Sea Farming Unit
ImplementaAon of neighborhood system Neighborhood -‐based produc1on cycle (Atlan1c salmon case)
3 MONTHS ENTRY OF SMOLTS
21 MONTHS
3 MONTHS
SEAWATER FARMING
REST
0 to 3 MONTHS
HARVESTING
App. dura1on of cycle: 27 months
Neighborhoods necessary to maintain con1nuous harves1ng
Minimum 9 neighborhoods
Harvest dura1on: 3 to 5 months
§ Efficient u1liza1on of installed capacity and labor at processing plants calls for con1nuous produc1on throughout the year. § Implementa1on of neighborhood system will limit companies ability for year-‐round harvest scheduling. § Only companies with produc1on diversified in more than 9 neighborhoods will be able to operate con1nuously. § Most neighborhoods are shared by several companies, and therefore not all neighborhoods will go into opera1on when a given company so requires, which calls for presence in an increasing number of neighborhoods.
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
7 Restaurants Strictly private and confiden1al for Darden
Salmon Crisis in Chile
2010: First Signs of Recovery
1. New produc1ve model Issue
Measure
Sanitary management areas ( SMA )
Bio-security
ü
Creation of SMA
ü
Coordination of treatments
ü
All in all Out
ü
Immunization requirement (Atlantic))
ü
On-land production of breeders
ü
Water treatment in fish cultures and process plants
2. Progress in mortality rate of Atlan1c salmon (%) ReducAon in mortality
Source: Sernapesca, MulAexport
3. Recovery began in Q4 2010 (k tons WFE) Period
2009
2010
Harvest
Growth (%)
Q1
78,500
Q2
41,100
Q3
30,500
Q4
23,671
Q1
23,214
-70,4%
Q2
22,301
-45,7%
Q3
18,405
-39,7%
Q4
26,080
10,2%
Source: Sernapesca, MulAexport
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
8 Restaurants Strictly private and confiden1al for Darden
Environment
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
9
Improved Sustainability Practices – The Key Elements: • Import restrictions on egg • Screening of Broodstock and smolt • Establishment and upgrades of land based broodstock facilities and fresh water facilities • Water treatment at processing plants • Ensilage Systems • Vaccination, sea lice treatment, disinfection procedures • Regular audits • Lower density • Coordination of fallowing periods • Strict and improved Sanitation Controls • Neighborhoods
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
10
Feeding the world through Sustainable Aquaculture
Environmental Controls (ISO 14001) Sediment and Water Quality
Fishmeal and Fish Oil Conserva1on
• Efficient use of water in Hatchery • Deposi1on model for par1cles under cages • (DEPOMOD) • Environmental repor1ng • Con1nuous monitoring of farming sites • Laboratory for environment control ISO 17.025 • Proper sea site fallowing and crop rota1on • Improved Feeding Technologies and FCR’s deck and housing (control center) Document control number
Cer1fied Suppliers
• Working with SFP to rank the source fisheries of fishmeal and fish oil used in the produc1on of feed
2012 © Sustainable Fisheries Partnership
sustainablefish.org
11 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Environment Control of Escapes & Predator Interac1ons • Efficient Control predators • Cages & Net maintenance Program • New designs of barriers for predators
Storage and Disposal of Farm Supplies
• Proper waste management • Management of mortality based on silage system. • Focus on 3R (reduce, reuse, recycling)
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
12 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Animal Welfare Health
• High Quality Smolt (only from hatchery and strict check before sowing). • • • •
Beger use of vitamins and minerals in fish feed Smaller sites and reduced # of fish per cage Minimum stress Use of Well-‐boat for Harvest / UV scrubbing
Disease Management and Biosecurity • • • • •
Decreased use of an1bio1cs and pes1cides 100% vaccina1on of fish stock Smaller sites and reduced # of fish per cage Coordinated fallowing in neighborhoods (21 zonal management for MEF) Strict weekly monitoring of sealice
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
13 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Food Safety
•
Control of residues and contaminants by SERNAPESCA.
•
Cer1fica1ons: ISO 9001, HACCP, BRC & IFS
•
Recall procedures for finished product
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
14 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Traceability
•
Central Sokware System in Farming (AKVA Superior)
•
Central Sokware System in Processing (Oracle based)
•
Record-‐Keeping Requirement
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
15 Restaurants Strictly private and confiden1al for Darden
Feeding the world through Sustainable Aquaculture
Sustainability Cer1fica1on
Standards are being finalized and are a great tool setting benchmarks for Industry Standards There will always be a need for continual improvement
Document control number
2012 © Sustainable Fisheries Partnership
sustainablefish.org
16 Restaurants Strictly private and confiden1al for Darden
