spare parts catalog
SPARE PARTS CATALOG 603R/63R
REV: 01/2013-A Merrychef USA 1111 North Hadley Road Fort Wayne, Indiana 46804 Telephone: 260.459.8200 Fax: 888.790.8193 Technical Support: 800.678.9511 Merrychef.com
Table of Contents 603R/63R SPARE PARTS EXPLODED VIEW .................................................................................................. 3 603R/63R SPARE PARTS LIST ........................................................................................................................... 4 RECOMMENDED PLANNED MAINTENANCE SCHEDULE .......................................................................... 6
2
603R/63R SPARE PARTS CATALOG
603R/63R SPARE PARTS EXPLODED VIEW Note: Unique part numbers specified in Spare Parts List on page 2 Example: 6
333013
Resistan Gasket (63R)
333101
Resistan Gasket (603R)
2 2
51
57 48 1 11
40 30
59
49
61
47
62
68
25
14
60 10
29 46
22
39 28
5
34
12 3
62
17 22 86
20 92
28
24
74 17
52
81
12 88
34 42
19
61 47
35 4
33
23
73
83
54
90 6
44*
9
91
6
7
54
87
16
19
31
67
15
27
73
39
40
68
2 2
11
29
32
16
58 15
27
69
89 75
46
30
21
70 41
1
28 22
42
71
26
65
49 13
60
63
72
43
53
18
8
50
59
64
55
*603R Elements (44a & 44b)
85 56
44a
603R/63R SPARE PARTS CATALOG
44b
3
603R/63R Spare Parts List (S/N 1107XXXXXXXXX and below 603R S/N 1108XXXXXXXXX and above 63R) Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44a 44b 4
Spare Part # 333000 333002 333006 333008 333009 333013 333101 333014 333025 333026 333027 333034 333036 333044 333045 333046 333047 333055 333056 333058 333060 333071 333072 333073 333075 333076 333092 333096 333097 333098 333099 333100 333107 333109 333110 333111 333116 333121 333138 333166 333167 333185 333206 333095 333215 333216 333108 333106
Qty Per Oven Magnetron 2 Transformer, High Voltage 2 Fuse Holder Small 3 Fuse Holder Large 2 Fuse .5A Fastblow 1 Resistan Gasket (63R) 2 Resistan Gasket (603R) 2 Thermocouple, Cabinet 1 Control Overlay 1 VFD / Control Board Assembly 1 Relay Board, Main 1 High Limit Magnetron 2 Fan Guard 4 Speed Control 1 Relay Board, Aux 1 Diode, High Voltage 2 Capacitor, High Voltage 2 Catalyst 2 Cook Plate 1 Grease Filter Weldment (63R) 2 Tube Weldment 1 Secondary Switch Assembly 1 Microswitch 3 Primary Switch Assembly 1 RFI Filter 1 Fuse 30 amp Main 2 Menu Card Cover 1 Capacitor Clamp 2 Door Switch Spacer 3 Gear, Stirrer 2 Gear, Stirrer Motor 2 Door Gasket 1 Heating Element, Radiant 1 Cavity High Limit 1 Cabinet Fan 4 Fuse 20 amp Slowblow 2 Gasket, Base (NOT SHOWN) 1 Cut Off Bulb Mount 1 Sealant RTV 106 Tube (NOT SHOWN) x Stirrer Antenna 2 Stirrer Motor Assembly 2 Door Handle 1 Partition Plate (63R) 2 Partition Plate Assy (603R) – (includes #54) 2 Scroll Housing - CW 1 Top Heater, (63R) 1 Heating Element, Top (603R) (Picture inset) 1 Heating Element, Back (603R) (Picture inset) 1 603R/63R SPARE PARTS CATALOG Description
Item # 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
70 71 72 73 74 75 76
Spare Part # 333217 333219 333067 333220 333221 333222 333223 333296 333224 333297 333225 333126 333226 333136 333227 333095 333228 333298 333229 333120 333230 333299 333231 333300 333232 369083 333233 333171 333237 333238 333240 333123 333241 333069 333250 N/A 333257 333118 333262 333012 333263 333301 333264 333265 333302 333303 333275 333276 333277 370749 333280 333285
603R/63R SPARE PARTS CATALOG
Description Locktite 2620 High Temp (NOT SHOWN) Stirrer Extension (63R) Stirrer Extension (603R) Air Filter Mag Exhaust Shroud Mag Inlet Shroud Fuse Box Cover (63R) Fuse Box Cover (603R) Top Panel (63R) Top Panel (603R) Left Hinge Shim (63R) Left Hinge Shim (603R) Right Hinge Shim (63R) Right Hinge Shim (603R) Partition Plate Bracket (63R) Partition Plate Assy (603R) –(includes #42) Under Door Cover (63R) Under Door Cover (603R) Grease Drawer Weldment (63R) Grease Drawer Weldment (603R) Side Panel Assy, LH (63R) Side Panel Assy, LH (603R) Side Panel Assy, RH (63R) Side Panel Assy, RH (603R) Bushing, Snap (63R) Bushing, Snap (603R) Wave Guide Assembly (63R) Wave Guide Assembly (603R) Right Air Filter Mount Left Air Filter Mount Jet Plate Weldment (63R) Jet Plate Weldment (603R) Door Assembly (63R) Door Assembly (603R) Secondary Switch Bracket N/A Control Panel Assembly (63R) Control Panel Assembly (603R) Thermocouple, Cavity Double (63R) Cavity Thermocouple (603R) Door Inner Weldment (63R) Door Inner Assy (603R) Door Choke Assembly (63R) Choke Shim (NOT SHOWN) (63R) Door Choke Assembly(603R) Choke Shim (NOT SHOWN) (603R) Display, VFD Control Board Horn Quartz Strain Relief Merrychef Logo Badge Foil Tape Alum 3326 Roll (NOT SHOWN)
Qty Per Oven x 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 5 5 2 2 2 2 1 1 1 1 1 x 1 1 1 x 1 1 1 x 1 1 1 1 4 1 1 1 5
Item # 77 78 79 80 81
Spare Part # 333281 333172 333286 N/A N/A 333278 333279
82
83 84 85 86 87 88 89 90 91 92
333094 333004 333289 N/A 333284 333304 333282 333291 333305 333295 333292 333306 333290 333293 333112 333294 333113
Description Wire Harness, 63R (NOT SHOWN) Wire Harness, 603R (NOT SHOWN) Insulation, Radiant Heater (NOT SHOWN) N/A N/A Connector, USB Circular Cordset, 30A L6-30P Twist Lock 63R &603RCF (NOT SHOWN) Cordset, 30A L6-30P Plug (603R-WD) (NOT SHOWN) Cordset, 20A (603) (NOT SHOWN) Steam Tube ½” NPT Flexible N/A Steam Shield (63R) Steam Shield (603R) Primary Switch Bracket Control Panel Weldment (63R) Control Panel Weldment (603R) USB Dongle Assembly Door Skin Weldment (63R) Door Skin Weldment (603R) Blower Assembly Hinge Assembly, Right (63R) Hinge Assembly, Right (603R) Hinge Assembly, Left (63R) Hinge Assembly, Left (603R)
Qty Per Oven 1 1 4 x x 1 1 1 1 1 x 1 1 1 1 1 1 1 1 1 1 1 1 1
Recommended Planned Maintenance Schedule Daily Clean Oven As Per User Manual Clean Air Filter
Clean Grease Filter Weekly Check Door Operation Check Door Interlock Operation Check Door Seal Check Door Springs Check Oven Accessories Check Cooling Fan Operation Monthly Check Oven For Damage Check Control Panel Operation Check Power Supply and Cord Check and Clean Steam Vent Pipe Check Oven Operation
6
603R/63R SPARE PARTS CATALOG
NOTES:
603R/63R SPARE PARTS CATALOG
7
8
603R/63R SPARE PARTS CATALOG
REV: 01/2013-A Merrychef USA 1111 North Hadley Road Fort Wayne, Indiana 46804 Telephone: 260.459.8200 Fax: 888.790.8193 Technical Support: 800.678.9511 Merrychef.com
Table of Contents 603R/63R SPARE PARTS EXPLODED VIEW .................................................................................................. 3 603R/63R SPARE PARTS LIST ........................................................................................................................... 4 RECOMMENDED PLANNED MAINTENANCE SCHEDULE .......................................................................... 6
2
603R/63R SPARE PARTS CATALOG
603R/63R SPARE PARTS EXPLODED VIEW Note: Unique part numbers specified in Spare Parts List on page 2 Example: 6
333013
Resistan Gasket (63R)
333101
Resistan Gasket (603R)
2 2
51
57 48 1 11
40 30
59
49
61
47
62
68
25
14
60 10
29 46
22
39 28
5
34
12 3
62
17 22 86
20 92
28
24
74 17
52
81
12 88
34 42
19
61 47
35 4
33
23
73
83
54
90 6
44*
9
91
6
7
54
87
16
19
31
67
15
27
73
39
40
68
2 2
11
29
32
16
58 15
27
69
89 75
46
30
21
70 41
1
28 22
42
71
26
65
49 13
60
63
72
43
53
18
8
50
59
64
55
*603R Elements (44a & 44b)
85 56
44a
603R/63R SPARE PARTS CATALOG
44b
3
603R/63R Spare Parts List (S/N 1107XXXXXXXXX and below 603R S/N 1108XXXXXXXXX and above 63R) Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44a 44b 4
Spare Part # 333000 333002 333006 333008 333009 333013 333101 333014 333025 333026 333027 333034 333036 333044 333045 333046 333047 333055 333056 333058 333060 333071 333072 333073 333075 333076 333092 333096 333097 333098 333099 333100 333107 333109 333110 333111 333116 333121 333138 333166 333167 333185 333206 333095 333215 333216 333108 333106
Qty Per Oven Magnetron 2 Transformer, High Voltage 2 Fuse Holder Small 3 Fuse Holder Large 2 Fuse .5A Fastblow 1 Resistan Gasket (63R) 2 Resistan Gasket (603R) 2 Thermocouple, Cabinet 1 Control Overlay 1 VFD / Control Board Assembly 1 Relay Board, Main 1 High Limit Magnetron 2 Fan Guard 4 Speed Control 1 Relay Board, Aux 1 Diode, High Voltage 2 Capacitor, High Voltage 2 Catalyst 2 Cook Plate 1 Grease Filter Weldment (63R) 2 Tube Weldment 1 Secondary Switch Assembly 1 Microswitch 3 Primary Switch Assembly 1 RFI Filter 1 Fuse 30 amp Main 2 Menu Card Cover 1 Capacitor Clamp 2 Door Switch Spacer 3 Gear, Stirrer 2 Gear, Stirrer Motor 2 Door Gasket 1 Heating Element, Radiant 1 Cavity High Limit 1 Cabinet Fan 4 Fuse 20 amp Slowblow 2 Gasket, Base (NOT SHOWN) 1 Cut Off Bulb Mount 1 Sealant RTV 106 Tube (NOT SHOWN) x Stirrer Antenna 2 Stirrer Motor Assembly 2 Door Handle 1 Partition Plate (63R) 2 Partition Plate Assy (603R) – (includes #54) 2 Scroll Housing - CW 1 Top Heater, (63R) 1 Heating Element, Top (603R) (Picture inset) 1 Heating Element, Back (603R) (Picture inset) 1 603R/63R SPARE PARTS CATALOG Description
Item # 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
70 71 72 73 74 75 76
Spare Part # 333217 333219 333067 333220 333221 333222 333223 333296 333224 333297 333225 333126 333226 333136 333227 333095 333228 333298 333229 333120 333230 333299 333231 333300 333232 369083 333233 333171 333237 333238 333240 333123 333241 333069 333250 N/A 333257 333118 333262 333012 333263 333301 333264 333265 333302 333303 333275 333276 333277 370749 333280 333285
603R/63R SPARE PARTS CATALOG
Description Locktite 2620 High Temp (NOT SHOWN) Stirrer Extension (63R) Stirrer Extension (603R) Air Filter Mag Exhaust Shroud Mag Inlet Shroud Fuse Box Cover (63R) Fuse Box Cover (603R) Top Panel (63R) Top Panel (603R) Left Hinge Shim (63R) Left Hinge Shim (603R) Right Hinge Shim (63R) Right Hinge Shim (603R) Partition Plate Bracket (63R) Partition Plate Assy (603R) –(includes #42) Under Door Cover (63R) Under Door Cover (603R) Grease Drawer Weldment (63R) Grease Drawer Weldment (603R) Side Panel Assy, LH (63R) Side Panel Assy, LH (603R) Side Panel Assy, RH (63R) Side Panel Assy, RH (603R) Bushing, Snap (63R) Bushing, Snap (603R) Wave Guide Assembly (63R) Wave Guide Assembly (603R) Right Air Filter Mount Left Air Filter Mount Jet Plate Weldment (63R) Jet Plate Weldment (603R) Door Assembly (63R) Door Assembly (603R) Secondary Switch Bracket N/A Control Panel Assembly (63R) Control Panel Assembly (603R) Thermocouple, Cavity Double (63R) Cavity Thermocouple (603R) Door Inner Weldment (63R) Door Inner Assy (603R) Door Choke Assembly (63R) Choke Shim (NOT SHOWN) (63R) Door Choke Assembly(603R) Choke Shim (NOT SHOWN) (603R) Display, VFD Control Board Horn Quartz Strain Relief Merrychef Logo Badge Foil Tape Alum 3326 Roll (NOT SHOWN)
Qty Per Oven x 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 5 5 2 2 2 2 1 1 1 1 1 x 1 1 1 x 1 1 1 x 1 1 1 1 4 1 1 1 5
Item # 77 78 79 80 81
Spare Part # 333281 333172 333286 N/A N/A 333278 333279
82
83 84 85 86 87 88 89 90 91 92
333094 333004 333289 N/A 333284 333304 333282 333291 333305 333295 333292 333306 333290 333293 333112 333294 333113
Description Wire Harness, 63R (NOT SHOWN) Wire Harness, 603R (NOT SHOWN) Insulation, Radiant Heater (NOT SHOWN) N/A N/A Connector, USB Circular Cordset, 30A L6-30P Twist Lock 63R &603RCF (NOT SHOWN) Cordset, 30A L6-30P Plug (603R-WD) (NOT SHOWN) Cordset, 20A (603) (NOT SHOWN) Steam Tube ½” NPT Flexible N/A Steam Shield (63R) Steam Shield (603R) Primary Switch Bracket Control Panel Weldment (63R) Control Panel Weldment (603R) USB Dongle Assembly Door Skin Weldment (63R) Door Skin Weldment (603R) Blower Assembly Hinge Assembly, Right (63R) Hinge Assembly, Right (603R) Hinge Assembly, Left (63R) Hinge Assembly, Left (603R)
Qty Per Oven 1 1 4 x x 1 1 1 1 1 x 1 1 1 1 1 1 1 1 1 1 1 1 1
Recommended Planned Maintenance Schedule Daily Clean Oven As Per User Manual Clean Air Filter
Clean Grease Filter Weekly Check Door Operation Check Door Interlock Operation Check Door Seal Check Door Springs Check Oven Accessories Check Cooling Fan Operation Monthly Check Oven For Damage Check Control Panel Operation Check Power Supply and Cord Check and Clean Steam Vent Pipe Check Oven Operation
6
603R/63R SPARE PARTS CATALOG
NOTES:
603R/63R SPARE PARTS CATALOG
7
8
603R/63R SPARE PARTS CATALOG
