spindle transmission system AWS

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Design

04

All casting is analyzed by Finite Element Analysis, to ensure structural rigidity.

composition & casting quality.

Meehanite casting is used on all major casting components, for its stable material

RIGID & COMPACT MACHINE CASTING

Wide base, and robust structure, ensure steady machining against heavy loads.

SPECIAL RIB CONSTRUCTION

05

Rigidity

06

High Speed

10.4inch Screen (Standard)

※15inch Screen (Optional)

and ultimately increase high production efficiency.

changing time, are all the key elements in reducing the non-machining time

Spindle's acceleration/deceleration time, all axes' rapid movement, and ATC

SIGNIFICANT REDUCTION OF THE NON-MACHINING TIME

07

Efficiency

08

Chip Removal

Highly efficient chip removal system increases the production capability.

INCREASE HIGH YIELD RATE

Lower heat displacement, and higher spindle precision & lifetime. Low noise, backlashes, vibration. High machining performance.

The optimal heat isolation design IDD (Isolated Direct Drive System)

HIGH SPEED BUILT-IN SPINDLE MOTOR SYSTEM OP

UNIQUE IDD SPINDLE TRANSMISSION

SPINDLE TRANSMISSION SYSTEM

09

10

Spindle Oil Cooling Control (Standard Function)

Spindle Air Seal (Standard Function)

High performance spindle motor w/ high torque output during low RPM characteristics.

SPINDLE MOTOR SYSTEM

High speed spindle with spindle oil cooling system keeps a stable temperature range in the spindle, which ensures a high speed/precision spindle. The spindle air curtain system prevents dusts getting into the spindle.

SPINDLE AIR CURTAIN SYSTEM

7/24 Taper

Full Contact

Tool

Full Contact

Full contact at the taper and spindle face makes the spindle vibration-less during machining.

Spindle

7/24 taper is used

TWO-FACE CONSTRAINT BBT TOOL HOLDER

0.6 second is needed for 0~6000RPM spindle acceleration 1.2 second is needed for 6000~0RPM spindle decceleration

High pull force spindle on the tool holder for rigid cutting.

250kgf (LH-300) 1000kgf (LH-350A)

Spindle Tool Pull Force

RAPID REACTION & HIGH PULL FORCE SPINDLE

11

12

Cylinder Type Linear Guideway

Telescopic cover: X/Y axes are fin-type, type, and Z axis is 2 pieces for reduced vibration and noise.

48m/min (LH-300/LH-350A)

X/Y/Z rapid speed

Large diameter ball-type ballscrews are used for transmission rigidity, to ensure positioning and repeatability.

3 Axes Ball-Type Ballscrews System

Zero backlashe backlashes es for the linear guideways. Great cutting surface for the contour cutting and etc. Suitable for high speed operation, to reduce the power required. Linear guideway has low friction during movement, which increases the lifespan of the guideway.

High Speed Speed, d, High Precision LInear Guideways s

3 Axes Transmission System

Hollow coolant design is used for the 3 axes ballscrews. Coolant oil are constantly recycling through the ballscrews to reduce the heat.

Hollow Ballscrew Efficiency Chart

5

10

15

20

25

30

20

40

60

Ø32xP12

(mm)

Ballscrew Diameter

1000

(RPM)

Revolution

Testing Conditions

0

100

20

( °C )

Oil Temperature

80

(with CTB)

120

6.35

(mm)

Ball Diameter

(without CTB)

3 Axes Coolant Through Ballscrew (CTB)

13

14

After separation, the coolant is recycled to the coolant tank for re-use. Lubricant are recycled for further treatment.

Collision proof equipment are employed to reduce the impact.

Collision proof

3 Axes motor and high precision/speed ballscrew direct transmission. Pre-tensioned ballscrews for high ballscrew rigidity and lower heat displacement. axes hollow coolant system, to significantly lower the heat displacement during machining. C3 grade ballscrews are used.

3 Axes Direct Drive Transmission

Disc oil-coolant separator is used, to avoid deteriorating cutting coolant, which may affect the machining quality.

Disc Oil Separation Unit

0.001°degree

Pallet (Work Table)

0°→90°degrees.

The pre-loading pallet can be rotated randomly

Minimum pallet indexing (standard)

APC is high speed, with high repeatability

Rotary 2 Sided Type APC

APC Pallet System

Hydraulic Source for APC

OP

15

16

Rapid, simple, reliable, and long lifespan tool changing unit, for most reliable tool changing operation. Unique tool changing design w/ cam type transmission mechanism is used. Tools are selected by random tool selection method with PLC control software. ATC is tested up to million operating test.

Automatic Tool Changing (ATC) & Magazine

Track Type Conveyor

Conveyor

Chain Type

Alum. (Light)



×

×

Type

○ Cast Iron Scrape (Heavy)

Steel

Screw Type

Chip Shape

Material

Chip Conveyor Selection



×



○ (Dry Cutting)

Cast Iron

×



×



Alum.

●:Excellent









Mixed Chips

○:Average ×:Poor

Chip auger is equipped on both sides of the worktable. Chip conveyor and chip cart are also equipped at the rear of the machine for chip removal solutions.

Chain Type Chip Conveyor and Chip Cart

Chip Removal System

17

18

Coolant gun is equipped for cleaning the chips in the working area.

Operating Door Visibility

Large safety poly carbonate glass is used for the front door and operating door windows.

Front Door Visibility

19

t 210 no - 2 r is 00 veyo ) 5 3 223 is LH con ded. ip clu A - eyor ) h 0 5 n C v i ( d. -3 n LH ip co clude h n i C ( not

※15inch screen controller as shown in the picture is optional.

3465mm LH-300 / LH-350 A

Min. Floor Occupancy

Compact Floor Space

2270mm

Coolant Gun

Wash down system can be equipped to avoid accumulation of the chips inside the machine.

Wash Down System

Oil-coolant separator can be easily installed with small floor occupancy. Higher cutting quality can be achieved from stable coolant quality provided by constant separation of oil and coolant.

Disc Type Oil-Coolant Separator & Coolant Device

Wash Down System

LH-300 / LH-350A

20

Ease of inspection, loading/unloading through ATC door. Safety device is equipped for the ATC door. ATC operation is halted once door is opened. Wide ATC window for inspection of the ATC operation.

ATC Door

All main motor's related tubes/wires are centralized. Ease of maintenance after maintenance door is opened. All tubes are labeled.

Centralization of the Tubes at Rear of Main Motor

Hydraulic unit and oil-coolant unit are both installed on the machine, for easy daily check.

Hydraulic Tubes Centralization

All important component, wires, tubes are centralized for easy daily maintenance.

Maintainability

OP

Pneumatic system with alarm to alert low pneumatic pressure.

Low Pneumatic Pressure Alarm

When machine is abnormal, alarm message will be generated, and buzzer will beep to alert the operator for further trouble shooting.

Buzzer

Yellow flashing light signals the completion of the cutting program. Red flashing light signals that trouble shooting is required.

Alarm Light

When safety door is not closed, cutting program will not be allowed to initialize. When door is opened during operation, all movement will be stopped for safety.

Safety Door

Safety System

21

23 22

High Precision

24

OP

4 nozzles are equipped for the spindle splash ring system. The 4 nozzles are equipped around the spindle to lower the cutting temperature, and increase the machining quality.

Spindle Splash Ring

CTS is available for option. CTS allows high pressure coolant to travel through the spindle and tool, to imminently take away the heat.

Coolant Through Spindle (CTS) Unit

X/Y/Z axes can be equipped with linear scales. Air purge is equipped to protect the linear scale, to avoid dust or oil mist contamination. This helps the precision and lifespan of the linear scales.

Linear Scales

OP

High Performance Equipment

OP Renishaw NC4S Automatic tool measurement. Automatic measurement's application as shown on the right.

Tool Length Measurement

Measurement Measuring the workpiece size.

Centering Setup Automatic setup of the workpiece 0 position.

Automatic Measurement Application

Renishaw RMP60 Automatic center measurement Automatic measurement system and its application, please see below diagrams.

Workpiece Measurement System

Measurement System OP

Tool Measurement Automatic tool length measurement

Automatic Measurement Application

25

28

15kW

1000

3000

0

2000

3000

Motor speed [min-1]

1000

0

6

12

18

24

30

0

3000

6000

9000

7.5kW

11kW

12000 15000

Motor speed [min-1]

4000

Continuous operating zone

30 min operating zone

10 min operating zone

25kW (Maximum output during acceleration)

0

10

20

30

40

0

3000

9000

4000

SPM-26i

12000 15000

Motor speed [min-1]

6000

4000 operating zone

Continuous

30 min operating zone

10 min operating zone

High-speed winding output connection)

15kW

4000

1500

Continuous operating zone

[N m]

Motor speed [min-1]

2000

0

30

60

High-speed winding output connection)

0

1500

Continuous operating zone

7.5kW

11kW

30 min operating zone

[kW]

0

5

30 min operating zone

90

15

10

120

10 min operating zone

[N m]

20 10 min operating zone

Low-speed winding torque (Y connection)

Low-speed winding output (Y connection)

Applicable amplifier

[kW]

LH-300/LH-350A



Spindle Motor Power and Torque Chart

BBT-40 (LH-350A)

BBT-30 (LH-300)

L

L

Tool Specification

W

W Max. Tool Length 210

LH-300最大刀徑 Ø60相鄰刀(100無鄰刀) Max. Tool Length 320

LH-350A最大刀徑 Ø80相鄰刀(160無鄰刀)

Max. Tool Weight 8Kgf(LH-350A)

Max. Leverage WxL≦300Kgf-Cm

Max. Tool Weight 5Kgf(LH-300)

Max. Leverage WxL≦300Kgf-Cm

29

30

LH-350A

LH-300

Face Milling

Spindle Speed

1500 rpm Feedrate

1000 mm/min

Spindle Speed

1500 rpm

Feedrate

1000 mm/min

Material Removal

   Spindle Speed

1500 rpm Feedrate

1000 mm/min

Material Removal

  

Spindle Speed

1450 rpm

Feedrate

1200 mm/min

Ø16mm

  



 

Ø80mm

Material Removal

Ø14mm

End Milling

Material Removal

Ø50mm

Test Cut Information 800-34

LH-350A

LH-300

Drilling

Feedrate

456 mm/min

500 mm/min

Spindle Speed

100 rpm Feedrate

300 mm/min

Spindle Speed

230 rpm Feedrate

35 mm/min

M24xP3.0

Tool Specification

228 rpm Feedrate

Ø35mm

Spindle Speed

1200 rpm

M16xP2.0

Tool Specification

Tapping

Spindle Speed

Ø20mm

Test Cut Information

800-35

31

32

Ballbar test to ensure the roundness and geometrical precision.

Every machine is inspected carefully before shipment. International standard dynamic cutting specimen is also required to pass the inspection. The specimen is tested through CMM to ensure the result of the actual cutting standard.

Standard Specimen

Full travel dynamic precision through laser compensation calibration

2100 2100

LH-300  

LH-300 / LH-350A

Floor Space & Foundation

A

Dimension Model

B

A

E

2270 2270

3056 3056

736

35

C

B

488

3465

694

723

284

3465

3465

D

2090

4275

429

2090

F

2235

D

2210

E

Dimension

Laser Inspection

2100

Ballbar Inspection

Machine Exterior Dimension

C

616

G

1080 232

98 1310 35

H

High Precision

1380 150

Unit:mm

1100 1100

1000 1000

Unit:mm

H

G

F

3056

33

34

LH-350A

LH-300

2-Ø11xØ17.5

20-M12x1.75x20L

63

2-Ø11xØ17.5

76

50

100

76

50

63

50

76

350

50

76

63

8-M12x1.75x20L

100

Ø

32

320

7

55 H

36

63

Ø5 5H 7

18

15

320

15

Ø11x Ø17.5

18

Ø11x Ø17.5

350

Worktable Size

50

50

100 100

63

25 25

25 25

63 63 63

18

15

15

Machine Dimension

32

36

32 36

32 36

Unit:mm

Unit:mm

Dimension

460

A

Dimension

 

LH-300

Model

1030

1030

A

Cutting Range

 

LH-300

Model

430

430

B

460

B

460

460

D

350

C

D

430

460

460

E

3 Axes Travel Diagram

E

475

230

230

F

Machine Dimension

160

110

G

Max. Workpiece Height

18

350

350

H

60

60

I

Max. Workpiece Diameter

260

300

J

90

50

K

60

60

L

30

30

M

430

430

N

Unit:mm

Unit:mm

35

60-520

60-410

mm

mm

Spindle Center to Worktable Surface

Spindle Nose to Worktable Center

0.001°

250

475

8-M12 Pitch 100

0.001°

kg

mm

mm

Max. Table Loading

Max. Workpiece Height

Worktable Setup

1260

mm/min

Manual Feedrate

210

5

mm

kg

Max. Tool Length

Max. Tool Weight

36

Random

60(100)

mm

Max. Tool Diameter (No Adjacent Tool)

Tool Selection

30

Pcs

Tool Capacity

Tool Taper

BBT-30

1-12000

mm/min

Cutting Feedrate

Auto Tool Changing Unit

48000

mm/min

Random

8

320

80(160)

30

BBT-40

1260

1-12000

48000

Lubrication System Capacity

Direct Drive

Direct Drive

kg

mm

mm

L

L

L

KVA

KW

KW

KW

N.m

KW

Sec

Pcs

6000

3540x2710

2270

350

2

50

25

1.5

1.5

2.7 / 4.5 / 2.7 / 1.6

70

7.5 / 11

0i-MD

10

Swing Type

2

LH-300

6300

3540x3060

2270

350

2

50

25

1.5

1.5

2.7 / 4.5 / 2.7 / 1.6

70

7.5 / 11

0i-MD

10

Swing Type

2

LH-3 

Litz company reserves the rights to modify, or to stop adopting the specification of this catalog.

The catalog is only for reference purpose. Actual machine may differ to this specification.

Machine Weight

Floor Space

Machine Height

Machine Dimension

Cutting Fluid System Capacity

Hydraulic System Capacity

70

3 Axes Rapid Speed

Feedrate

Spindle Transmission

Spindle Bearing Diameter

Oil/Coolant Tank

Power Consumption

Power

Cutting Fluid Motor

Hydraulic Motor

X/Y/Z/B Axes Motor Power

Spindle Motor Torque

Spindle Motor Power

Motor

Fanuc

Control

Tool Changing Time

Pallet Changing Type

Number of Pallets

Auto Pallet Changer

Description

Technical Specification

45

7/24Taper,No.30

mm

7/24Taper,No.40

70

N-m

Max. Spindle Cutting Torque

Spindle Taper

70

15000

RPM

12000

475

250

Max. Spindle Speed

Spindle

Min. Worktable Indexing

20-M12

Ø430

mm

Max. Workpiece Size Ø430

320x320

mm 350x350

60-410

60-520

460/460/350

LH-3 

Worktble Size

Worktable

460/460/350

mm

LH-300

X/Y/Z Axis Travel

Travel

Description

Technical Specification

37