SUBMERSIBLE 2 HP GRINDER PUMPS
SECTION: 2.40.070
Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.
COMPARE THESE FEATURES
FM2600 1111 Supersedes 0511 MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
• cFMus and CSA rated Class I, Division 1, Group C & D Not for use in acidic, methanol or ethyl acetate atmospheres. • • • • • • • • • • • • • • • •
NEW!
visit our web site: www.zoeller.com
SUBMERSIBLE 2 HP GRINDER PUMPS
HAZARDOUS ENVIRONMENT SERIES
Finned Class 30 Cast Iron Construction Corrosion Resistant Powder Coated Epoxy Finish CLASS I, DIVISION 1, GROUP C & D Discharge Size - 1¼” NPT X840 X841 X842 2 HP, 60 Hz, 3450 RPM 2.0 HP 2.0 HP 2.0 HP 20 ft. Cord Length (optional length available) REVERSIBLE HIGH FLOW HIGH HEAD Oil-Filled - Hermetically Sealed Motor with SINGLE DIRECTIONAL SINGLE DIRECTIONAL Class F Insulation Hardened Stainless Steel Cutter and Disc, Rockwell C55-60 Bronze Vortex Impeller Upper and Lower Ball Bearing Construction Stainless Steel Screws, Bolts, and Lifting Bail Certified to CSA Standard C22.2 No. 145 Dual Mechanical Seals with Leak Detection Automatic Thermal Overload Protection (Single Phase) Thermal Sensor Protection (Three Phase) Legs Provide for Free Standing Installation Standard 3600 & 3615 Preassembled Systems Available Threaded Conduit Connection on Pump Cap to Provide Protection to Power Cord and Sensor Wires. R
MODELS AVAILABLE
• Nonautomatic (for intrinsically safe variable level control systems) • 200 or 230V 1 Phase • 200 or 230 or 460 or 575V 3 Phase
Product may not be exactly as pictured. © Copyright 2011 Zoeller Co. All rights reserved.
GRINDER SYSTEMS GRINDER MODEL - 840 2 HP, 1¼" N.P.T. VERTICAL DISCHARGE - 20 FT. CORDS P/N 840-0064 840-0065 840-0066 840-0067 840-0068 840-0069 841-0017 841-0018 841-0019 841-0020 841-0011 841-0012 842-0011 842-0012 842-0013 842-0014 842-0015 842-0016
WGT. MODEL VOLTS PH AMP 155 EX840 230 1¤ 17.2 155 IX840 200 1¤ 20.0 151 JX840 200 3 12.3 151 FX840 230 3 10.8 151 GX840 460 3 5.5 151 BAX840 575 3 4.5 155 EX841 230 1¤ 17.2 155 IX841 200 1¤ 20.0 151 JX841 200 3 12.3 151 FX841 230 3 10.8 151 GX841 460 3 5.5 151 BAX841 575 3 4.5 155 EX842 230 1¤ 17.2 155 IX842 200 1¤ 20.0 151 JX842 200 3 12.3 151 FX842 230 3 10.8 151 GX842 460 3 5.5 151 BAX842 575 3 4.5
¤ Single phase units require a set of capacitors and relay starting components.
STANDARD FEATURES: • Reversible Cutter Action Manual/Auto** • 1¼" NPT Vertical Discharge • Carbon/Ceramic Tandem Seals • Thermal Sensors** (O.L. on 1Ph) • Moisture Probes** • Balanced Bronze Impeller • Stainless Steel Cutter and Plate (R-C 55-60) • Stainless Steel Shaft • Stainless Steel Lifting Bail • Corrosion-resistant powder coated epoxy paint • 20 ft. Power Cord - 20 ft. Sensor Cord • UL Listed OPTIONS: Extended Cord Lengths Anti-Siphon Device
CONTROL PANELS
SIMPLEX DUPLEX NEMA 4X NEMA 4X P/N WGT. P/N WGT. 10-2709 26 10-2713 34 10-2710 25 10-2714 31 10-2711 25 10-2715 31 10-2712 25 10-2716 31
EX or IX841, 842 FX or JX841, 842 GX841, 842 BAX841, 842
10-2717 24 10-1568 24 10-1560 24 10-2720 24
MODEL EX or IX840 FX or JX840 GX840 BAX840
CONTROL PANEL
STANDARD FEATURES:
10-2721 10-1596 10-1588 10-2724
30 27 27 26
OPTIONS:
Flasher for High Water Alarm Light NEMA 4X Outdoor Rating Manual Reset of High Water Alarm Intrinsically Safe Relays Elapsed Time Meters Audible and Visible High Water Alarm For other options, consult factory Starting, Control, and Alarm Circuits Circuit Breaker and Rated Motor Contactor (Single Phase) • Capacitors and Motor Starting Relay on (Single Phase) • Motor Protective Switch (circuit breaker/adj overloads) and Rated Motor Contactor (Three Phase) • Alternating Circuit (Duplex) • Automatic Reversing Circuit (Model X840 Only) • High Water Alarm Light • Internal Seal Leak Light • HOA Switches and Pilot Light(s) • Terminal Strips • Thermal Cut-Out Circuit (Three Phase Only) Maximum Temperature • Padlock Hasp for Sewage • UL Listed 104°F (40°C) • Dry Auxiliary Contacts • • • • •
**Requires Circuit in Control Panel to Function Reversible Feature Only Available on X840 Models
VARIABLE LEVEL FLOAT SWITCHES
3 Switches with Weights and Brackets P/N 10-3237 WGT. 10.0 4 Switches with Weights and Brackets P/N 10-3238 WGT. 14.0
CORD WEIGHT BRACKET
VARIABLE LEVEL FLOAT SWITCH
Note: All variable level float switches in this section are mechanically activated and do not contain mercury.
SIMPLEX REVERSING CONTROL BOXES* AUTOMATIC MANUAL MODEL P/N WGT. P/N WGT. EX840 10-0352 8 10-0360 7 IX840 10-0352 8 10-0360 7 FX840 10-0353 6 10-0361 5 JX840 10-0353 6 10-0361 5 GX840 10-0354 12 10-0362 5 BAX840 10-0355 12 10-0362 5
FOR GRINDER PUMP ONLY Single Phase Pump Requires Two Capacitors and a Motor Starting Relay Factory Mounted in a NEMA 4X starter pack.
P/N 10-0379 WGT. 7
Two Capacitors and Motor Starting Relay shipped loose to be mounted in existing panel.
P/N 10-0380 WGT. 2
* These control boxes consist of the reversing mechanisms and capacitors (1Ph units) only. They will not control pumps. Refer to Section B for complete system controls. For duplex applications use two simplex reversing control boxes. (For pump prefix identification see News & Views 0052) Specify when ordering.
SK1328
© Copyright 2011 Zoeller Co. All rights reserved.
OUTDOOR BASIN, COVER, AND RAIL SYSTEM ASSEMBLIES - STANDARD EQUIPMENT • • • • • • • • • •
Fiberglass Basin with Anti-flotation Ring (2) Steel Electrical Couplings 2" PVC Discharge Pipe from Disconnect 2" Adaptaflex Discharge Pipe Seal Non-sparking EZ Out 39-0101 8' SS Lifting Cable for basin depths to 84" (12’ SS Lifting Cable for basin depths of 96") 2" PVC Ball Valve(s) 2" C.I. Check Valve(s) 1-4" Rubber Inlet Pipe Seal (Field Installed) Fiberglass Cover
SIMPLEX 24" x 60" 24" x 72" 24" x 84" 24" x 96"
24
BLANK FIBERGLASS COVER LIFTING CABLE
3/4" SS GUIDE RAILS
P/N 33-0998 WGT. 219 P/N 33-0999 WGT. 233 P/N 33-1000 WGT. 264 P/N 33-1001 WGT. 277
DUPLEX 36" x 60" P/N 33-1002 WGT. 389 36" x 72" P/N 33-1003 WGT. 472 36" x 84" P/N 33-1004 WGT. 499 36" x 96" P/N 33-1005 WGT. 525 • All SS Fitted • Larger Diameter or Deeper Basins (Allow for Overhead Clearance) PUMP NOT INCLUDED
–– PREPACKAGED CHECKLIST –– SIMPLEX (1) Grinder (1) Simplex Control Panel (1) Variable Level Float Assembly (1) Prepackaged Basin Assembly (24" Diameter)
P/N P/N P/N P/N
60" 72" 84" 96"
2" FLEX BOOT FOR DISCHARGE
___________ ___________ ___________ ___________
SHUT-OFF VALVE 4" PIPE SEAL (SHIPPED LOOSE)
2" DISCHARGE PIPE CHECK VALVE
WEEP HOLE
NON-SPARKING RAIL SYSTEM 1 1/4" X 2"
SK2866
NOTE: PUMP CORDS AND LIFTING CABLE NOT SHOWN FOR CLARITY.
BLANK FIBERGLASS COVER
DUPLEX (2) Grinder (1) Duplex Control Panel (1) Variable Level Float Assembly (1) Prepackaged Basin Assembly Duplex (36" Diameter)
P/N ___________ P/N ___________ P/N ___________ P/N ___________
LIFTING CABLE
3/4" SS GUIDE RAILS
4" PIPE SEAL (SHIPPED LOOSE)
2" FLEX BOOT FOR DISCHARGE PIPE
2" DISCHARGE PIPE
CHECK VALVE
SK2867
WEEP HOLE
NON-SPARKING RAIL SYSTEM 1 1/4" X 2"
36"
© Copyright 2011 Zoeller Co. All rights reserved.
60" 72" 84" 96"
FEET
METERS
PERFORMANCE DATA TOTAL DYNAMIC HEAD/FLOW PER MINUTE - SEWAGE
PUMP PERFORMANCE CURVE MODEL X840/X841/X842
MODEL
130
36
Feet Meters 5 1.5 10 3.0 20 6.1 30 9.1 40 12.2 50 15.2 60 18.3 70 21.3 80 24.4 90 27.4 100 30.5 110 33.5 120 36.6 Shut-off Head:
120 110
32 100
TOTAL DYNAMIC HEAD
28
24
90 80 70
20
X840
X841
X842
REVERSING
HIGH FLOW
HIGH HEAD
Gal. Liters 45 170 45 170 45 170 44 167 42 159 36 136 30 114 23 87 16 61 10 38 3 11 ----104 ft (31.7 m)
Gal. Liters 61 231 61 231 61 231 61 231 61 231 61 231 60 227 55 208 47 178 38 144 28 106 18 68 7 26 125 ft (38.1 m)
Gal. Liters 34 129 34 129 34 129 34 129 34 129 34 129 34 129 32 121 29 110 25 95 20 76 13 49 4 15 125 ft (38.1 m)
016532
60 16
12
DIMENSIONAL DATA
50 40 30
8 20 4
10 X842
X840
30
40
X841
0 10
20
50
60
70
GALLONS LITERS
0
40
80
120
160
200
240
FLOW PER MINUTE
ELECTRICAL DATA Standard all models - 20 ft. cord - 2.0 HP Models
Volts
Phase
Mode
Amps
Start-Pak
IX840/841/842
200
1
Nonauto
20.0
10-0380
EX840/841/842
230
1
Nonauto
17.2
10-0380
JX840/841/842
200
3
Nonauto
12.3
Not Required
FX840/841/842
230
3
Nonauto
10.8
Not Required
GX840/841/842
460
3
Nonauto
5.5
Not Required
BAX840/841/842
575
3
Nonauto
4.5
Not Required
SK2837
© Copyright 2011 Zoeller Co. All rights reserved.
Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.
COMPARE THESE FEATURES
FM2600 1111 Supersedes 0511 MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
• cFMus and CSA rated Class I, Division 1, Group C & D Not for use in acidic, methanol or ethyl acetate atmospheres. • • • • • • • • • • • • • • • •
NEW!
visit our web site: www.zoeller.com
SUBMERSIBLE 2 HP GRINDER PUMPS
HAZARDOUS ENVIRONMENT SERIES
Finned Class 30 Cast Iron Construction Corrosion Resistant Powder Coated Epoxy Finish CLASS I, DIVISION 1, GROUP C & D Discharge Size - 1¼” NPT X840 X841 X842 2 HP, 60 Hz, 3450 RPM 2.0 HP 2.0 HP 2.0 HP 20 ft. Cord Length (optional length available) REVERSIBLE HIGH FLOW HIGH HEAD Oil-Filled - Hermetically Sealed Motor with SINGLE DIRECTIONAL SINGLE DIRECTIONAL Class F Insulation Hardened Stainless Steel Cutter and Disc, Rockwell C55-60 Bronze Vortex Impeller Upper and Lower Ball Bearing Construction Stainless Steel Screws, Bolts, and Lifting Bail Certified to CSA Standard C22.2 No. 145 Dual Mechanical Seals with Leak Detection Automatic Thermal Overload Protection (Single Phase) Thermal Sensor Protection (Three Phase) Legs Provide for Free Standing Installation Standard 3600 & 3615 Preassembled Systems Available Threaded Conduit Connection on Pump Cap to Provide Protection to Power Cord and Sensor Wires. R
MODELS AVAILABLE
• Nonautomatic (for intrinsically safe variable level control systems) • 200 or 230V 1 Phase • 200 or 230 or 460 or 575V 3 Phase
Product may not be exactly as pictured. © Copyright 2011 Zoeller Co. All rights reserved.
GRINDER SYSTEMS GRINDER MODEL - 840 2 HP, 1¼" N.P.T. VERTICAL DISCHARGE - 20 FT. CORDS P/N 840-0064 840-0065 840-0066 840-0067 840-0068 840-0069 841-0017 841-0018 841-0019 841-0020 841-0011 841-0012 842-0011 842-0012 842-0013 842-0014 842-0015 842-0016
WGT. MODEL VOLTS PH AMP 155 EX840 230 1¤ 17.2 155 IX840 200 1¤ 20.0 151 JX840 200 3 12.3 151 FX840 230 3 10.8 151 GX840 460 3 5.5 151 BAX840 575 3 4.5 155 EX841 230 1¤ 17.2 155 IX841 200 1¤ 20.0 151 JX841 200 3 12.3 151 FX841 230 3 10.8 151 GX841 460 3 5.5 151 BAX841 575 3 4.5 155 EX842 230 1¤ 17.2 155 IX842 200 1¤ 20.0 151 JX842 200 3 12.3 151 FX842 230 3 10.8 151 GX842 460 3 5.5 151 BAX842 575 3 4.5
¤ Single phase units require a set of capacitors and relay starting components.
STANDARD FEATURES: • Reversible Cutter Action Manual/Auto** • 1¼" NPT Vertical Discharge • Carbon/Ceramic Tandem Seals • Thermal Sensors** (O.L. on 1Ph) • Moisture Probes** • Balanced Bronze Impeller • Stainless Steel Cutter and Plate (R-C 55-60) • Stainless Steel Shaft • Stainless Steel Lifting Bail • Corrosion-resistant powder coated epoxy paint • 20 ft. Power Cord - 20 ft. Sensor Cord • UL Listed OPTIONS: Extended Cord Lengths Anti-Siphon Device
CONTROL PANELS
SIMPLEX DUPLEX NEMA 4X NEMA 4X P/N WGT. P/N WGT. 10-2709 26 10-2713 34 10-2710 25 10-2714 31 10-2711 25 10-2715 31 10-2712 25 10-2716 31
EX or IX841, 842 FX or JX841, 842 GX841, 842 BAX841, 842
10-2717 24 10-1568 24 10-1560 24 10-2720 24
MODEL EX or IX840 FX or JX840 GX840 BAX840
CONTROL PANEL
STANDARD FEATURES:
10-2721 10-1596 10-1588 10-2724
30 27 27 26
OPTIONS:
Flasher for High Water Alarm Light NEMA 4X Outdoor Rating Manual Reset of High Water Alarm Intrinsically Safe Relays Elapsed Time Meters Audible and Visible High Water Alarm For other options, consult factory Starting, Control, and Alarm Circuits Circuit Breaker and Rated Motor Contactor (Single Phase) • Capacitors and Motor Starting Relay on (Single Phase) • Motor Protective Switch (circuit breaker/adj overloads) and Rated Motor Contactor (Three Phase) • Alternating Circuit (Duplex) • Automatic Reversing Circuit (Model X840 Only) • High Water Alarm Light • Internal Seal Leak Light • HOA Switches and Pilot Light(s) • Terminal Strips • Thermal Cut-Out Circuit (Three Phase Only) Maximum Temperature • Padlock Hasp for Sewage • UL Listed 104°F (40°C) • Dry Auxiliary Contacts • • • • •
**Requires Circuit in Control Panel to Function Reversible Feature Only Available on X840 Models
VARIABLE LEVEL FLOAT SWITCHES
3 Switches with Weights and Brackets P/N 10-3237 WGT. 10.0 4 Switches with Weights and Brackets P/N 10-3238 WGT. 14.0
CORD WEIGHT BRACKET
VARIABLE LEVEL FLOAT SWITCH
Note: All variable level float switches in this section are mechanically activated and do not contain mercury.
SIMPLEX REVERSING CONTROL BOXES* AUTOMATIC MANUAL MODEL P/N WGT. P/N WGT. EX840 10-0352 8 10-0360 7 IX840 10-0352 8 10-0360 7 FX840 10-0353 6 10-0361 5 JX840 10-0353 6 10-0361 5 GX840 10-0354 12 10-0362 5 BAX840 10-0355 12 10-0362 5
FOR GRINDER PUMP ONLY Single Phase Pump Requires Two Capacitors and a Motor Starting Relay Factory Mounted in a NEMA 4X starter pack.
P/N 10-0379 WGT. 7
Two Capacitors and Motor Starting Relay shipped loose to be mounted in existing panel.
P/N 10-0380 WGT. 2
* These control boxes consist of the reversing mechanisms and capacitors (1Ph units) only. They will not control pumps. Refer to Section B for complete system controls. For duplex applications use two simplex reversing control boxes. (For pump prefix identification see News & Views 0052) Specify when ordering.
SK1328
© Copyright 2011 Zoeller Co. All rights reserved.
OUTDOOR BASIN, COVER, AND RAIL SYSTEM ASSEMBLIES - STANDARD EQUIPMENT • • • • • • • • • •
Fiberglass Basin with Anti-flotation Ring (2) Steel Electrical Couplings 2" PVC Discharge Pipe from Disconnect 2" Adaptaflex Discharge Pipe Seal Non-sparking EZ Out 39-0101 8' SS Lifting Cable for basin depths to 84" (12’ SS Lifting Cable for basin depths of 96") 2" PVC Ball Valve(s) 2" C.I. Check Valve(s) 1-4" Rubber Inlet Pipe Seal (Field Installed) Fiberglass Cover
SIMPLEX 24" x 60" 24" x 72" 24" x 84" 24" x 96"
24
BLANK FIBERGLASS COVER LIFTING CABLE
3/4" SS GUIDE RAILS
P/N 33-0998 WGT. 219 P/N 33-0999 WGT. 233 P/N 33-1000 WGT. 264 P/N 33-1001 WGT. 277
DUPLEX 36" x 60" P/N 33-1002 WGT. 389 36" x 72" P/N 33-1003 WGT. 472 36" x 84" P/N 33-1004 WGT. 499 36" x 96" P/N 33-1005 WGT. 525 • All SS Fitted • Larger Diameter or Deeper Basins (Allow for Overhead Clearance) PUMP NOT INCLUDED
–– PREPACKAGED CHECKLIST –– SIMPLEX (1) Grinder (1) Simplex Control Panel (1) Variable Level Float Assembly (1) Prepackaged Basin Assembly (24" Diameter)
P/N P/N P/N P/N
60" 72" 84" 96"
2" FLEX BOOT FOR DISCHARGE
___________ ___________ ___________ ___________
SHUT-OFF VALVE 4" PIPE SEAL (SHIPPED LOOSE)
2" DISCHARGE PIPE CHECK VALVE
WEEP HOLE
NON-SPARKING RAIL SYSTEM 1 1/4" X 2"
SK2866
NOTE: PUMP CORDS AND LIFTING CABLE NOT SHOWN FOR CLARITY.
BLANK FIBERGLASS COVER
DUPLEX (2) Grinder (1) Duplex Control Panel (1) Variable Level Float Assembly (1) Prepackaged Basin Assembly Duplex (36" Diameter)
P/N ___________ P/N ___________ P/N ___________ P/N ___________
LIFTING CABLE
3/4" SS GUIDE RAILS
4" PIPE SEAL (SHIPPED LOOSE)
2" FLEX BOOT FOR DISCHARGE PIPE
2" DISCHARGE PIPE
CHECK VALVE
SK2867
WEEP HOLE
NON-SPARKING RAIL SYSTEM 1 1/4" X 2"
36"
© Copyright 2011 Zoeller Co. All rights reserved.
60" 72" 84" 96"
FEET
METERS
PERFORMANCE DATA TOTAL DYNAMIC HEAD/FLOW PER MINUTE - SEWAGE
PUMP PERFORMANCE CURVE MODEL X840/X841/X842
MODEL
130
36
Feet Meters 5 1.5 10 3.0 20 6.1 30 9.1 40 12.2 50 15.2 60 18.3 70 21.3 80 24.4 90 27.4 100 30.5 110 33.5 120 36.6 Shut-off Head:
120 110
32 100
TOTAL DYNAMIC HEAD
28
24
90 80 70
20
X840
X841
X842
REVERSING
HIGH FLOW
HIGH HEAD
Gal. Liters 45 170 45 170 45 170 44 167 42 159 36 136 30 114 23 87 16 61 10 38 3 11 ----104 ft (31.7 m)
Gal. Liters 61 231 61 231 61 231 61 231 61 231 61 231 60 227 55 208 47 178 38 144 28 106 18 68 7 26 125 ft (38.1 m)
Gal. Liters 34 129 34 129 34 129 34 129 34 129 34 129 34 129 32 121 29 110 25 95 20 76 13 49 4 15 125 ft (38.1 m)
016532
60 16
12
DIMENSIONAL DATA
50 40 30
8 20 4
10 X842
X840
30
40
X841
0 10
20
50
60
70
GALLONS LITERS
0
40
80
120
160
200
240
FLOW PER MINUTE
ELECTRICAL DATA Standard all models - 20 ft. cord - 2.0 HP Models
Volts
Phase
Mode
Amps
Start-Pak
IX840/841/842
200
1
Nonauto
20.0
10-0380
EX840/841/842
230
1
Nonauto
17.2
10-0380
JX840/841/842
200
3
Nonauto
12.3
Not Required
FX840/841/842
230
3
Nonauto
10.8
Not Required
GX840/841/842
460
3
Nonauto
5.5
Not Required
BAX840/841/842
575
3
Nonauto
4.5
Not Required
SK2837
© Copyright 2011 Zoeller Co. All rights reserved.
