SY Series Actuators - MidwestBAS

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Features / Benefits Butterfly Valves

SY Series Actuators Belimo’s SY series electric actuators have been designed to mate with our HS(U) and SHP… series butterfly valves and other quarter turn valve applications. The patented gear drive mechanism provides for efficient, smooth operation while allowing easy manual override at any time. Drawing upon years of experience in the actuation industry, we have incorporated the most desirable features into the SY product range. All units have NEMA 4X ratings, easily visible position indicators, international standard ISO5211 mounting systems, internal thermal motor overload protection, heater, dual auxiliary Form C switches, and easily accessible wiring termination points. Wiring diagrams, included in all printed documentation, are also affixed to the outside of the housing on the permanently attached product label. The units are easily visible in mechanical rooms with their characteristic Belimo Orange color. Torque ranges are available from 310 to 31,150 in lbs.

Domed Position Indicator

Cast Aluminum Cover Powder Coated

NEMA 4X Rated Housing

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

Four Cover Screws for Easy Access

Easily Accessible Field Wiring Terminal Thermally Protected Drive Motor Positive Locking Switch Cams

Simple, Single Handed Override Wheel (SY2~12) ISO 5211Mounting System

Bearing Seals

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Hardened Steel Gear Sets

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29

SY…24 Series Non-Spring Return Actuator Technical Data - 24 VAC Application: The SY actuators are NEMA 4, 4x rated and designed to meet the needs of HVAC and Commercial applications. Offered on the HSU and HS butterfly valve series, these actuators are available for on/off and modulating applications. Depending on the application, they are available in 24 VAC, 120 VAC and 230 VAC.

½” conduit connector, screw terminals

Overload Protection

thermally protected 135°C cut-out

Motor Protection

H Class insulation (SY-1), F Class (SY-2…5)

Gear train

high alloy steel gear sets, self locking

Operating Range

(SY…-24) on/off, floating point (SY...24SR) 2-10 vdc (SY...24MFT) 2-10 vdc, 4-20mA, 0-10 VDC

Sensitivity

(SY…24SR/MFT) 0.4mA/200mV

Reversal Hysteresis

(SY…24SR/MFT)1.0mA/500mV

Feedback

(SY…24SR/MFT) 2-10 vdc

Angle of Rotation

90°

Direction of Rotation

reversible

Position Indication

top mounted domed indicator

Internal Humidity Control

resistive heating element

Auxiliary Switches

(2) SPDT, 10A 250 VAC factory set for 5° and 85° change of state

Ambient Temperature

-22°F to +150°F [-30°C to +65°C]

Humidity Range

up to 95%

Housing Type

IP67, NEMA 4, 4X

Housing Material

die cast aluminum alloy

Agency Listings

ISO, CE, cCSAus

Power Supply Model SY1-24(P)

24 VAC 50/60Hz, single phase Torque

Speed

Power Consumption

Override

Weight

35Nm/310 in-lbs

15s

1.8A

8mm Wrench

2.0kg/4.9 lb.

SY2-24(SR/MFT)

90Nm/801 in-lbs

15s

3.0A

Hand Wheel

11kg/24.5 lb.

SY3-24(SR/MFT)

150Nm/1335 in-lbs

22s

3.0A

Hand Wheel

11kg/24.5 lb.

SY4-24(SR/MFT)

400Nm/3560 in-lbs

16s

6.0A

Hand Wheel

22kg/48.5 lb.

SY5-24(SR/MFT)

500Nm/4450 in-lbs

22s

6.5A

Hand Wheel

22kg/48.5 lb.

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K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

Technical Data Electrical Connection

SY…120 Series Non-Spring Return Actuator Technical Data - 120 VAC Application: The SY actuators are NEMA 4, 4x rated and designed to meet the needs of HVAC and Commercial applications. Offered on the HSU and HS butterfly valve series, these actuators are available for on/off and modulating applications. Depending on the application, they are available in 24 VAC, 120 VAC and 230 VAC. The SY series actuators are fractional horsepower devices, and utilize half-wave power supplies. Observe wire sizing and transformer sizing requirements.

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

Technical Data Electrical Connection

½” conduit connector, screw terminals

Overload Protection

thermally protected 135°C cut-out

Motor Protection

H Class insulation (SY-1), F Class (SY-2…12)

Gear train

high alloy steel gear sets, self locking

Operating Range

(SY…-110) on/off, floating point (SY...120SR) 2-10 vdc (SY...120MFT) 2-10 vdc, 4-20mA, 0-10 VDC

Sensitivity

(SY…120SR/MFT) 0.4mA/200mV

Reversal Hysteresis

(SY…120SR/MFT) 1.0mA/500mV

Feedback

(SY…120SR/MFT) 2-10 vdc

Angle of Rotation

90°

Direction of Rotation

reversible

Position Indication

top mounted domed indicator

Internal Humidity Control

resistive heating element

Auxiliary Switches

(2) SPDT, 5A 250 VAC factory set for 5° and 85° change of state

Ambient Temperature

-22°F to +150°F [-30°C to +65°C]

Humidity Range

up to 95%

Housing Type

IP67, NEMA 4, 4X

Housing Material

die cast aluminum alloy

Agency Listings

ISO, CE, cCSAus

Power Supply

120 VAC 50/60Hz, single phase

Model SY1-110(P)

Torque

Speed 60Hz

Speed 50Hz

Power Consumption

Override

Weight

35Nm/310 in-lbs

12s

13s

0.5A

8mm Wrench

2.0kg/4.9 lb.

SY2-120(SR/MFT)

90Nm/801 in-lbs

15s

17s

1.0A

Hand Wheel

11kg/24.5 lb.

SY3-120(SR/MFT)

150Nm/1335 in-lbs

22s

26s

1.0A

Hand Wheel

11kg/24.5 lb.

SY4-120(SR/MFT)

400Nm/3560 in-lbs

16s

18s

1.3A

Hand Wheel

22kg/48.5 lb.

SY5-120(SR/MFT)

500Nm/4450 in-lbs

22s

25s

1.5A

Hand Wheel

22kg/48.5 lb.

SY6-120(SR/MFT)

650Nm/5785 in-lbs

28s

31s

1.8A

Hand Wheel

22kg/48.5 lb.

SY7-120(SR/MFT)

1000Nm/8900 in-lbs

46s

55s

3.2A

Hand Wheel

36kg/79.5 lb.

SY8-120(SR/MFT)

1500Nm/13350 in-lbs

46s

55s

4.0A

Hand Wheel

36kg/79.5 lb.

SY9-120(SR/MFT)

2000Nm/17800 in-lbs

58s

70s

3.2A

Hand Wheel

56kg/123.5 lb.

SY10-120(SR/MFT)

2500Nm/22250 in-lbs

58s

70s

4.0A

Hand Wheel

56kg/123.5 lb.

SY11-120(SR/MFT)

3000Nm/26700 in-lbs

58s

70s

3.0A

Hand Wheel

56kg/123.5 lb.

SY12-120(SR/MFT)

3500Nm/31150 in-lbs

58s

70s

4.0A

Hand Wheel

56kg/123.5 lb.

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31

SY…230 Series Non-Spring Return Actuator Technical Data - 230 VAC Application: The SY actuators are NEMA 4, 4x rated and designed to meet the needs of HVAC and Commercial applications. Offered on the HSU and HS butterfly valve series, these actuators are available for on/off and modulating applications. Depending on the application, they are available in 24 VAC, 120 VAC and 230 VAC.

Electrical Connection

½” conduit connector, screw terminals

Overload Protection

thermally protected 135°C cut-out

Motor Protection

H Class insulation (SY-1), F Class (SY-2…12)

Gear train

high alloy steel gear sets, self locking

Operating Range

(SY…-220) on/off, floating point (SY...230SR) 2-10 vdc (SY...230MFT) 2-10 vdc, 4-20mA, 0-10 vdc

Sensitivity

(SY…230SR/MFT) 0.4mA/200mV

Reversal Hysteresis

(SY…230SR/MFT) 1.0mA/500mV

Feedback

(SY…230SR/MFT) 2-10 vdc

Angle of Rotation

90°

Direction of Rotation

reversible

Position Indication

top mounted domed indicator

Internal Humidity Control

resistive heating element

Auxiliary Switches

(2) SPDT, 5A 250 VAC factory set for 5° and 85° change of state

Ambient Temperature

-22°F to +150°F [-30°C to +65°C]

Humidity Range

up to 95%

Housing Type

IP67, NEMA 4, 4X

Housing Material

die cast aluminum alloy

Agency Listings

ISO, CE, cCSAus

Power Supply

230 VAC 50/60Hz, single phase Torque

Speed 60Hz

Speed 50Hz

Power Consumption

Override

Weight

35Nm/310 in-lbs

12s

13s

0.3A

8mm Wrench

2.0kg/4.9 lb.

Model SY1-220(P) SY2-230(SR/MFT)

90Nm/801 in-lbs

15s

17s

0.5A

Hand Wheel

11kg/24.5 lb.

SY3-230(SR/MFT)

150Nm/1335 in-lbs

22s

26s

0.5A

Hand Wheel

11kg/24.5 lb.

SY4-230(SR/MFT)

400Nm/3560 in-lbs

16s

18s

0.6A

Hand Wheel

22kg/48.5 lb.

SY5-230(SR/MFT)

500Nm/4450 in-lbs

22s

25s

0.7A

Hand Wheel

22kg/48.5 lb.

SY6-230(SR/MFT)

650Nm/5785 in-lbs

28s

31s

0.8A

Hand Wheel

22kg/48.5 lb.

SY7-230(SR/MFT)

1000Nm/8900 in-lbs

46s

55s

1.6A

Hand Wheel

36kg/79.5 lb.

SY8-230(SR/MFT)

1500Nm/13350 in-lbs

46s

55s

2.0A

Hand Wheel

36kg/79.5 lb.

SY9-230(SR/MFT)

2000Nm/17800 in-lbs

58s

70s

1.6A

Hand Wheel

56kg/123.5 lb.

SY10-230(SR/MFT)

2500Nm/22250 in-lbs

58s

70s

2.0A

Hand Wheel

56kg/123.5 lb.

SY11-230(SR/MFT)

3000Nm/26700 in-lbs

58s

70s

1.6A

Hand Wheel

56kg/123.5 lb.

SY12-230(SR/MFT)

3500Nm/31150 in-lbs

58s

70s

2.2A

Hand Wheel

56kg/123.5 lb.

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K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

Technical Data

SY… Series Non-Spring Actuator Dimensions

D B

SY-1...

SY-2~6... B

A

C

C

A

C

D

D

B

SY-9~12...

SY-7~8...

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

B

C A

A

MODEL

DIM A (MAX)

Add to Dim A for cover removal

DIM B

DIM C (MAX)

DIM D

Inches [mm]

Inches [mm]

Inches [mm]

Inches [mm]

Inches [mm]

SY1

6.10 [155]

3.94 [100]

4.25 [108]

8mm

-

SY2~3

10.04 [255]

7.48 [190]

7.87 [200]

12.99 [330]

7.87 [200]

SY4~6

12.40 [315]

8.86 [225]

9.21 [234]

14.96 [380]

11.81 [300]

SY7~8

16.54 [420]

8.86 [225]

9.21 [234]

17.72 [450]

13.39 [340]

SY9~12

23.23 [590]

8.86 [225]

10.24 [260]

18.50 [470]

13.78 [350]

Note: ~ indicates range of actuator i.e., SY2~3 = SY-2 and SY-3

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24 VAC

110 VAC

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SY2 Amps

357

606

905

SY1

Amps

12

10

8

Amps

5882

10000

14925

SY1

Amps

12

10

8

5051

7937

12821

19608

33333

49751

18

16

14

12

10

8

0.3

SY2

3846

14

wire gauge

7463

2381

29851

20000

11765

7692

4762

3030

0.5

5000

2941

1923

1190

1515

16

758

1

364

214

140

18

0.5

543

233

14

87

144

16

55

92

wire gauge

3

Amps

SY3 6

Amps

SY4 6.5

Amps

SY5

29851

20000

11765

7692

4762

3030

0.5

Amps

SY3

7463

5000

2941

1923

1190

758

1

Amps

SY3

543

364

214

140

87

55

1.5

Amps

SY5

250

168

99

65

40

1.8

Amps

SY6 3.2

Amps

SY7 4

Amps

SY8 3.2

Amps

SY9

505

0.7

Amps

SY5

4975

3333

1961

1282

794

421

0.8

Amps

SY6

4146

2778

1634

1068

661

237

1.6

Amps

SY7

2332

1563

919

601

372

189

2

Amps

SY8

1866

1250

735

481

298

237

1.6

Amps

SY9

2332

1563

919

601

372

24876

16667

9804

6410

3968

2525

21322

14286

8403

5495

3401

2165

18657

12500

7353

4808

2976

1894

9328

6250

3676

2404

1488

947

7463

5000

2941

1923

1190

758

9328

6250

3676

2404

1488

947

MAX Distance between Actuator and Supply (feet)

0.6

Amps

SY4

5741

3846

2262

1479

916

583

MAX Distance between Actuator and Supply (feet)

1.3

Amps

SY4

271

182

107

70

43

MAX Distance between Actuator and Supply (feet)

3

Amps

1.8

Amps

18

wire gauge

SY2

7463

5000

2941

1923

1190

758

2

Amps

SY10

1866

1250

735

481

298

189

4

Amps

SY10

9328

6250

3676

2404

1488

947

1.6

Amps

SY11

2488

1667

980

641

397

253

3

Amps

SY11

6784

4545

2674

1748

1082

689

2.2

Amps

SY12

1866

1250

735

481

298

189

4

Amps

SY12

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

The NEC mandates that 24 VAC over 100 VA power requires CLASS 1 wiring conduit. Local codes may vary. Do NOT mix CLASS 1 & CLASS 2 circuits in the same conduit. Generally, 24 VAC actuators over 100 VA should be changed to 120 VAC models.

220 VAC

34

SY1

Wire Size vs. Length of Run for SY Series Actuators

Interface Wiring Detail SYx-SR/MFT, 24V, 120/230V

Actuators: SYx-SR/MFT

Notes: 1. Motor CAMS have been factory calibrated and should not be moved. 2. An adaption must be performed if any limit switch is adjusted. This will calibrate the beginning and end stopping points. Press the adaption button for 3 seconds and release.

INSTALLATION NOTES CAUTION

&

Control Signal FDBK + FDBK -

& & & &

Power Supply Com Power Supply Hot +

& &

Adaption

24V

Direction of Rotation

N - Power Supply Common H - Power Supply Hot

& &

Control Signal + Control Signal FDBK + FDBK -

& & & &

&

PC Tool Service Jack

Adaption

&

&

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

& &

Control Signal +

PC Tool Service Jack Connection

Direction of Rotation

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120/230V

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35

SYx-P Interface Wiring Detail

Open LED

Closed LED

N

Supply H - SIG + IN

Sensitivity

Sensitivity switchsetting is position #3 for factory default. To widen deadband, select a higher number (up to 9).

VR2 - FB + OUT

VR1 Dip Switch

INSTALLATION NOTES CAUTION

Dip Switch Settings

Notes: 1. Do not change sensitivity or dip switch settings with power applied! 2. VR1 and VR2 are factory calibrated and should not be moved. 3. Motor CAMS have been factory calibrated and should not be moved.

8 7 6 5 4 3 2 1 OFF

8 7 6 5 4 3 2 1 OFF

INPUT = 2-10 VDC

RESPONSE = DIRECT ON

ON 8 7 6 5 4 3 2 1 OFF

8 7 6 5 4 3 2 1 OFF

INPUT = 4-20mA

RESPONSE = REVERSE ON

ON 8 7 6 5 4 3 2 1 OFF

INPUT = 1-5 VDC 8 7 6 5 4 3 2 1 OFF

LOSS OF SIGNAL = CLOSED (Direct Acting)

LOSS OF SIGNAL = OPEN ON 8 7 6 5 4 3 2 1 OFF

8 7 6 5 4 3 2 1 OFF

ON

8 7 6 5 4 3 2 1 OFF

LOSS OF SIGNAL = OPEN (Direct Acting)

OUTPUT = 4-20mA ON

(Reverse Acting)

LOSS OF SIGNAL = CLOSED (Reverse Acting)

8 7 6 5 4 3 2 1 OFF

OUTPUT = 2-10 VDC ON

LOSS OF SIGNAL = STOP ON

WARNING

Potentiometer (Factory Pre-set)

*On modulating actuators DO NOT master/slave using optional potentiometer.

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For 2-position actuators with 1k feedback option Potentiometer points 1, 2, 3 are wired to terminal blocks 8, 9, 10. When a valve is closed: 8, 9 1k Ω 9, 10 0k Ω When a valve is opened: 8, 9 0k Ω 9, 10 1k Ω For modulating actuators with 1k feedback option* Potentiometer points 1, 2, 3 are wired to terminal blocks 8, 9, 10. When a valve is closed: 8, 9 1k Ω 9, 10 0k Ω When a valve is opened: 8, 9 0k Ω 9, 10 1k Ω

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K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

ON

SY… Series Non-Spring Actuators CAUTION

Electrical Travel Adjustment (Factory Pre-set) SY-1 Factory pre-set see chart below. Field adjustable if required LS4 Auxiliary Switch for Closed Indication LS3 Auxiliary Switch for Opened Indication LS4 LS3 LS2 LS1

Factory pre-set and calibrated. Do not adjust - warranty voided LS2 “CLOSE”

Clockwise Decrease Closed Angle Counter-clockwise Increase Closed Angle

LS1 “OPEN”

Clockwise Increase Opening Angle Counter-clockwise Decrease Opening Angle

CAUTION Factory pre-set see chart below. Field adjustable if required

Electrical Travel Adjustment

LS4 Auxiliary Switch for Closed Indication

SY-2-12

LS3 Auxiliary Switch for Opened Indication K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

LS4 LS3 LS2

Factory pre-set and calibrated. Do not adjust - warranty voided

LS1

LS2 “CLOSE”

Clockwise Decrease Closed Angle Counter-clockwise Increase Closed Angle

LS1 “OPEN”

WARNING

Clockwise Increase Opening Angle Counter-clockwise Decrease Opening Angle

F

Switches at left are shown with actuator fully open.

E D

0° LS4

C

LS3

LS4

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A-C

5° D-F

90°

85°

90°

D-E

LS3

INSTALLATION NOTES CAUTION

85° A-B



B A



Notes: 1. An adaption must be performed when the limit switches are adjusted. For the SYx-SR/MFT actuators. This will calibrate the beginning and end stopping points. Press the adaption button for 3 seconds and release. 866-805-7089 CANADA

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37

Wiring for Damper Actuators and Control Valves On/Off, 24V, 120/230V

SY1-110

SY2...12-110

SY2...12-220 W546

Actuators: SY1-24

Hazard Identification

INSTALLATION NOTES

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Observe class 1 and class 2 wiring restrictions.

CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Transformer sizing = SY actuator draw X 1.25 (safety margin) (Ex. SY2-24 requires 3.0A x 1.25 = 3.75A, 3.75A X 24 VAC = 90VA Transformer).

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment. Equipment damage! Power consumption and input impedance must be observed.

NOTES SY1…12-110 (220) sCaution: Power Supply Voltage s)SOLATIONRELAYSMUSTBEUSEDINPARALLELCONNECTIONOFMULTIPLEACTUATORS using a common control signal input. s(, CANNOTBECONNECTEDTOTERMINALANDSIMULTANEOUSLY sRequired: 4ERMINALNEEDSTOBEFIELDWIREDTOENABLEHEATERCIRCUIT

NOTES SY1…5-24 Each actuator should be powered by a single, isolated 33 control transformer. s)SOLATIONRELAYSMUSTBEUSEDINPARALLELCONNECTIONOFMULTIPLEACTUATORS using a common control signal input. s(CANNOTBECONNECTEDTOTERMINALANDSIMULTANEOUSLY

33 24 VAC Transformer Line Volts

G

Open

Close

G

G

Ground

1

Common

3

Open

4

Closed

5

Connect to #1 for fully open indication

5

Connect to #1 for fully open indication

6

Connect to #1 for fully closed indication

6

Connect to #1 for fully closed indication

7

HTR

7 A

120 and 230 VAC N L1 Open

H L2 Close

HTR

G

Ground

1

Common

3

Open

4

Closed

A

LS3

A-C (Open Indication)

A-C (Open Indication)

C

C

D

D

LS4

LS4

E

E F

D-F (Closed Indication) Contact Rating: 5A 250 VAC Max.

SY2…5-24

A

LS3

B C E F

A

LS3

B

B

F

D-F (Closed Indication) Contact Rating: 5A 250 VAC Max.

SY2…12-110 (220)

LS3

B A-B (Open Indication) Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max. LS4

A-E (Closed Indication)

SY1-24

C

A-B (Open Indication) Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

E F

LS4

A-E (Closed Indication)

SY1-110 (220)

SY1 Contact Arrangements

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sRequired: 4ERMINALNEEDSTOBEFIELDWIREDTOENABLEHEATERCIRCUIT

Wiring for Damper Actuators and Control Valves Proportional, 24V, 120/230V

SY1-110P

SY1-220P

W547

Actuators: SY1-24P

Hazard Identification

INSTALLATION NOTES

7ARNINGSAND#AUTIONSAPPEARATAPPROPRIATESECTIONSTHROUGHOUT this manual. Read these carefully.

/BSERVE#LASSAND#LASSWIRINGRESTRICTIONS

CAUTION

4RANSFORMERSIZING39ACTUATORDRAW8SAFETYMARGIN %X39 REQUIRES!X! !86!#6!4RANSFORMER

)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICH IFNOTAVOIDED may result in minor or moderate injury. It may also be used to alert against unsafe practices.

APPLICATION NOTES

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment. %QUIPMENTDAMAGE 0OWERCONSUMPTIONANDINPUTIMPEDANCEMUSTBEOBSERVED

34

Ground shielded wire at control panel chassis. Tape back ground at actuator.

36

Use of feedback is optional.

NOTES SY1…110P (220P)

NOTES SY1…24P

sCaution:0OWERSUPPLYVOLTAGE

Each actuator should be powered by a single, isolated 33 control transformer. s0OWERSUPPLY#OM.EUTRALAND#ONTROL3IGNAL "–" wiring to a common is prohibited. Terminals 4 and 6 need to be wired separately.

s0OWERSUPPLY#OM.EUTRALAND#ONTROL3IGNAL "–" wiring to a common is prohibited. Terminals 4 and 6 need to be wired separately. s$ONOTCHANGESENSITIVITYORDIPSWITCHSETTINGSWITHPOWERAPPLIED

s$ONOTCHANGESENSITIVITYORDIPSWITCHSETTINGSWITHPOWERAPPLIED

33 24 VAC Transformer

G

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

Line Volts

Control signal 34

G

Ground

4

Power Supply Com

5

Power Supply Hot

6

Control Signal (-)

7

Control Signal (+)

G

Ground

N L1

4

Power Supply Com

H L2

5

Power Supply Hot

6

Control Signal (-)

7

Control Signal (+)

8

Internal Use Only

9

Internal Use Only

G

120 and 230 VAC

8

Internal Use Only

9

Internal Use Only

Control signal 34

10 Internal Use Only

10 Internal Use Only Feedback

11 Feedback (-)

11 Feedback (-) 12 Feedback (+)

36

36

A

LS3

C E F

A

LS3

B

B ! "/PEN)NDICATION #ONTACT2ATING !6!#-AX !6!#-AX LS4

! %#LOSED)NDICATION

SY1-24P

800-543-9038 USA

Feedback

12 Feedback (+)

866-805-7089 CANADA

C

! "/PEN)NDICATION #ONTACT2ATING !6!#-AX !6!#-AX

E F

LS4

! %#LOSED)NDICATION

SY1 -110P (220P)

203-791-8396 LATIN AMERICA

39

Wiring for Damper Actuators and Control Valves Proportional, 24V, 120/230V

SY2...12-230SR SY2...12-230MFT

W549

SY2...12-120SR SY2...12-120MFT

W547

Actuators: SY2...5-24SR SY2...5-24MFT

Hazard Identification

INSTALLATION NOTES

7ARNINGSAND#AUTIONSAPPEARATAPPROPRIATESECTIONSTHROUGHOUT this manual. Read these carefully.

/BSERVE#LASSAND#LASSWIRINGRESTRICTIONS

CAUTION

4RANSFORMERSIZING39ACTUATORDRAW8SAFETYMARGIN %X39 REQUIRES!X! !86!#6!4RANSFORMER

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

APPLICATION NOTES

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment. %QUIPMENTDAMAGE 0OWERCONSUMPTIONANDINPUTIMPEDANCEMUSTBEOBSERVED

Ground shielded wire at control panel chassis. Tape back ground at actuator.

36

Use of feedback is optional.

NOTES SY2...12-120SR/MFT (230SR/MFT)

NOTES SY2...5-24SR/MFT 33

34

sCaution:0OWERSUPPLYVOLTAGE

Each actuator should be powered by a single, isolated control transformer.

PC Tool Service Jack

Control Signal (+)

Y

Control Signal (-)

┴1

Feedback Signal (+)

U5

Feedback Signal (-)

┴2

Not Used -

C1

Not Used -

C2

A

Internal Use Only

B

Internal Use Only

1

Internal Use Only

2

Internal Use Only

3

Internal Use Only

┴ /-

Power Supply Com 24VAC

Control Signal

~/+

Power Supply Hot

8

Internal Use Only

9

Internal Use Only

10

Internal Use Only

Address

33

Feedback

36

34

Adaption

Y2

SYx-24SR/MFT

Y1

PE

G

Power Supply Com – 120v (N) / 230v (L1) Power Supply Hot – 120v (H) / 230v (L2)

N

A

Internal Use Only

B

Internal Use Only

1

Internal Use Only

L

PC Tool Service Jack

Control Signal (+)

Y

Control Signal (-)

┴1

2

Internal Use Only

Feedback Signal (+)

U5

3

Internal Use Only

Feedback Signal (-)

┴2

Not Used -

C1

Not Used -

C2

8

Internal Use Only

9

Internal Use Only

10

Internal Use Only

Control Signal

Feedback

36 34

A

Adaption

LS3

Address

B C E F

! "/PEN)NDICATION #ONTACT2ATING !6!#-AX !6!#-AX

Y1

LS4

SYx-120SR/MFT SYx-230SR/MFT

! %#LOSED)NDICATION

SY2...5-24SR/MFT

G

Y2

PE

SY2...12-120SR/MFT (230SR/MFT)

800-543-9038 USA

40

866-805-7089 CANADA

203-791-8396 LATIN AMERICA

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

s0OWERSUPPLY#OM.EUTRALAND#ONTROL3IGNAL "–" wiring to a common is prohibited.

Wiring for Damper Actuators and Control Valves On/Off, 24V, 110/120/230V

Actuators: SY1...5-24

SY1...12-110

SY1...12-220

Hazard Identification

INSTALLATION NOTES

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Observe class 1 and class 2 wiring restrictions.

CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Line Volts

G

Open

NOTES • Caution: Power Supply Voltage. • Isolation relays must be used in parallel connection of multiple actuators using a common control signal input. • "H" (L2) cannot be connected to terminal #3 and #4 simultaneously. • Required: Terminal #7 needs to be field wired to enable heater circuit.

Equipment damage! Power consumption and input impedance must be observed.

24 VAC Transformer

Transformer sizing = SY actuator draw X 1.25 (safety margin) (Ex. SY2-24 requires 3.0A x 1.25 = 3.75A, 3.75A X 24 VAC = 90VA Transformer).

Actuator B

G

Ground

1

Common

3

Open

4 5 6

Closed

G

120 and 230 VAC N L1

K1

Open

Close

K1-B

7 A

K1-B

HTR

Common

3

Open

4

Closed

5 6 7

B

A-C (Open Indication)

C

D

LS4

E

F

Actuator A

Ground

1

Common Open

4

Closed

4

Closed

5 6 HTR

D

A-C (Open Indication)

E F

B A-B (Open Indication)

LS4

A-E (Closed Indication)

SY1 -24

C

LS3 A-C (Open Indication)

D

LS4

E D-F (Closed Indication) Contact Rating: 5A 250 VAC Max.

SY2…5-24

F

D-F (Closed Indication) Contact Rating: 5A 250 VAC Max.

SY2…12-110 (220)

A-B (Open Indication) Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

E F

B

HTR

C LS4

E F

7 A

LS3

C

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

Actuator A

K1-A

B

C

Ground

3

A

B

G

Common

7

LS3

G

Open

6

A

SY2…12-110 (220)

1

5

LS3

LS4 D-F (Closed Indication)

3 K1-A

A

LS3 A-C (Open Indication)

Contact Rating: 5A 250 VAC Max.

SY2…5-24

G

HTR

E D-F (Closed Indication) Contact Rating: 5A 250 VAC Max.

G

Actuator B

C

D

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

1

A

LS3

B

F

Ground

K1

H L2 Close

G

LS4

A-E (Closed Indication)

SY1-110 (220)

SY1 Contact Arrangements

800-543-9038 USA

866-805-7089 CANADA

203-791-8396 LATIN AMERICA

41

Wiring for Control Valves Proportional, 24V

W550

Actuators: SY1-24P

Hazard Identification

33

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

24 VAC Transformer

G

Line Volts

CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

35

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Actuator B

G

Ground

4

Power Supply Com

5

Power Supply Hot

6

Control Signal (-)

7

Control Signal (+)

8

Internal Use Only

9

Internal Use Only

10 Internal Use Only Feedback (B)

Equipment damage! Power consumption and input impedance must be observed.

11 Feedback (-) 12 Feedback (+)

36

A

LS3

B C

A-B (Open Indication) Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

E

INSTALLATION NOTES

F

Observe class 1 and class 2 wiring restrictions.

NOTES SY1-24P Each actuator should be powered by a single, isolated 33 control transformer.

A-E (Closed Indication)

SY1 -24P

33

24 VAC Transformer

G

Line Volts

sSY1-24P notes: Power supply Com/Neutral and Control Signal "–" wiring to a common is prohibited. Terminals 4 and 6 need to be wired separately otherwise irreversible damage will occur.

35

s$ONOTCHANGESENSITIVITYORDIPSWITCHSETTINGSWITH power applied.

Ground

4

Power Supply Com

5

Power Supply Hot

6

Control Signal (-)

7

Control Signal (+)

8

Internal Use Only

9

Internal Use Only

10 Internal Use Only Control Signal

APPLICATION NOTES

Feedback (A)

11 Feedback (-) 12 Feedback (+)

36

A 35

36

Actuator A

G

Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator.

LS3

B C

A-B (Open Indication) Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

E

Use of feedback is optional.

F

LS4

A-E (Closed Indication)

SY1 -24P

800-543-9038 USA

42

866-805-7089 CANADA

203-791-8396 LATIN AMERICA

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

Transformer sizing = SY actuator draw X 1.25 (safety margin) (Ex. SY2-24 requires 3.0A x 1.25 = 3.75A, 3.75A X 24 VAC = 90VA Transformer).

LS4

Wiring for Control Valves Proportional, Multiple Wiring, 24V

Actuators: SY2...5-24SR/MFT

Hazard Identification

INSTALLATION NOTES

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Observe class 1 and class 2 wiring restrictions.

CAUTION

Transformer sizing = SY actuator draw X 1.25 (safety margin) (Ex. SY2-24 requires 3.0A x 1.25 = 3.75A, 3.75A X 24 VAC = 90VA Transformer).

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTES SY2...5-24SR/MFT

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Each actuator should be powered by a single, isolated 33 control transformer.

Equipment damage! Power consumption and input impedance must be observed.

APPLICATION NOTES 35

Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator.

36

Use of feedback is optional.

Actuator A

PC Tool Service Jack

A

Internal Use Only

B

Internal Use Only

1

Internal Use Only

2

Internal Use Only

3

Internal Use Only

Control Signal (+)

Y

┴ /-

Power Supply Com

Control Signal (-)

┴1

~/+

Power Supply Hot

Feedback Signal (+)

U5

Feedback Signal (-)

┴2

8

Internal Use Only

Not Used -

C1

Not Used -

C2

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

24VAC

Feedback 36 35

Address

33

Adaption

Y1

SYx-24SR/MFT

Y2

9

Internal Use Only

10

Internal Use Only

A

Internal Use Only

B

Internal Use Only

PE

G

Actuator B

PC Tool Service Jack

Control Signal

Control Signal (+)

Y

Control Signal (-)

┴1

Feedback Signal (+)

U5

Feedback Signal (-)

┴2

Not Used -

C1

Not Used -

C2

1

Internal Use Only

2

Internal Use Only

3

Internal Use Only

┴ /-

Power Supply Com 24VAC

~/+

Power Supply Hot

8

Internal Use Only

9

Internal Use Only

10

Internal Use Only

Address

33

Feedback 36 35

A

Adaption

Y1

Y2

SYx-24SR/MFT

LS3

B A-C (Open Indication)

C D

G

PE

LS4

E D-F (Closed Indication)

F

Contact Rating: 5A 250 VAC Max.

SY2…5-24SR/MFT

800-543-9038 USA

866-805-7089 CANADA

203-791-8396 LATIN AMERICA

43

Wiring for Control Valves Proportional, 110/220V, 120/230V

SY1-220P W552-1

Actuators: SY1-110P

G

Actuator B

G

Ground

N L1

4

Power Supply Com

H L2

5

Power Supply Hot

CAUTION

6

Control Signal (-)

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

7

Control Signal (+)

8

Internal Use Only

9

Internal Use Only

Hazard Identification Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

120 and 230 VAC

35

10 Internal Use Only

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

11 Feedback (-)

Feedback (B)

12 Feedback (+)

36

Equipment damage! Power consumption and input impedance must be observed.

A

LS3

B C

A-B (Open Indication) Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

E F

INSTALLATION NOTES

LS4

A-E (Closed Indication)

SY1 -110P (220P)

Observe class 1 and class 2 wiring restrictions.

35

36

Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator. Use of feedback is optional.

Control Signal 35

NOTES SY1-110P (220P)

Actuator A

G

Ground

4

Power Supply Com

5

Power Supply Hot

6

Control Signal (-)

7

Control Signal (+)

8

Internal Use Only

9

Internal Use Only

10 Internal Use Only

sCaution: Power supply voltage.

Feedback (A)

s$ONOTCHANGESENSITIVITYORDIPSWITCHSETTINGSWITH power applied.

11 Feedback (-) 12 Feedback (+)

36

A

LS3

B C

A-B (Open Indication) Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

E F

LS4

A-E (Closed Indication)

SY1 -110P (220P)

800-543-9038 USA

44

866-805-7089 CANADA

203-791-8396 LATIN AMERICA

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

G

APPLICATION NOTES

Wiring for Control Valves Proportional, Multiple Wiring, 120/230V

SY2...12-230SR/MFT

W552-2

Actuators: SY2...12-120SR/MFT

Hazard Identification

INSTALLATION NOTES

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Observe class 1 and class 2 wiring restrictions.

CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

APPLICATION NOTES 35

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

36

Equipment damage! Power consumption and input impedance must be observed.

Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator. Use of feedback is optional.

NOTES SY2...12-120SR/MFT (230SR/MFT) sCaution: Power supply voltage.

Power Supply Com – 120V (N) / 230V (L1) Power Supply Hot – 120V (H) / 230V (L2)

N

A

Internal Use Only

B

Internal Use Only

1

Internal Use Only

L

PC Tool Service Jack

Control Signal (+)

Y

Control Signal (-)

┴1

2

Internal Use Only

Feedback Signal (+)

U5

3

Internal Use Only

Feedback Signal (-)

┴2

Not Used -

C1

Not Used -

C2

8

Internal Use Only

9

Internal Use Only

10

Internal Use Only

Feedback

K20928 - 09/22/08 - Subject to change. © Belimo Aircontrols (USA), Inc.

36 35

Adaption

Address

Y1 Y2

PE

G

SYx-120SR/MFT Actuator A

SYx-230SR/MFT

Power Supply Com – 120V (N) / 230V (L1) Power Supply Hot – 120V (H) / 230V (L2)

N

A

Internal Use Only

B

Internal Use Only

1

Internal Use Only

L

PC Tool Service Jack

Control Signal (+)

Y

Control Signal (-)

┴1

2

Internal Use Only

Feedback Signal (+)

U5

3

Internal Use Only

Feedback Signal (-)

┴2

Not Used -

C1

Not Used -

C2

8

Internal Use Only

9

Internal Use Only

10

Internal Use Only

Control Signal

Feedback 36 35

A

Adaption

LS3

Address

B A-C (Open Indication) Y1

C

SYx-120SR/MFT G

D

PE

Actuator B

SYx-230SR/MFT

Y2

LS4

E F

D-F (Closed Indication) Contact Rating: 5A 250 VAC Max.

SY2...12-120SR/MFT SY2...12-230SR/MFT

800-543-9038 USA

866-805-7089 CANADA

203-791-8396 LATIN AMERICA

45