technical guide technical guide - UPGNet
5006185-BTG-G-0117
TECHNICAL GUIDE SINGLE PIECE STANDARD ECM AIR HANDLERS FOR USE WITH SPLIT-SYSTEM COOLING & HEAT PUMPS MODELS: AE SERIES
DESCRIPTION This fan coil line offers the ultimate in application flexibility. This unit may be used for upflow, downflow, horizontal right, or horizontal left applications. All JCI Unitary Products air handlers and coils can use a TXV to provide our customers with the optimum performance and refrigerant control. Single piece air handlers are available with “Flex-coils” (without a factory installed metering device). For added flexibility, an R-22 or R-410A TXV or piston must be field installed to meet the requirement of the desired refrigerant. Some models available with factory installed TXV.
FEATURES RC2 - Rigid Case Construction interior endoskeleton for structural support, smooth side, and locks in insulation. Powder-painted - G30 galvanized steel case provide a coated edge that resists corrosion and rust creep. MaxAlloyTM Coil - Long life aluminum coils built to deliver lasting performance, efficiency and reliability. Quality Construction - Structural components are made of Aluminum or G90 galvanized steel to prevent corrosion. Improved Insulation Design - Single piece with no external screws to reduce thermal transmission paths to prevent sweating. Foil faced insulation for ease of cleaning. Thermostatic Expansion Valve - The accessory chatleff style TXV provides easy installation to convert the indoor coil to the required refrigerant that does not require brazing to replace or install. Some models are available with factory installed TXV. Case Depth - These models have 20.5” casing which provide ease of attic access and tight applications. Thermoset Drain Pan - Positive slope for drainage to reduce cause for potential mold or contaminants. Factory Sealed - Achieves 2% or less total airflow leakage rate at duct leakage test conditions in positive and negative pressure for system airflow verification. Enhanced Filter Rack - All models have integrated internal filter racks provided for use with 1” thick standard size filters. Electric Heat Kits - 6HK series of field installed electric heat kits are available for installation-friendly and easy service applications.
®
Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at:
Cabinet Air Leakage - Less than 2.0% at 1.0 inch esp. when tested in accordance with ASHRAE standard 193. Blowers - All models use direct-drive, standard ECM motors.
www.upgnet.com Additional rating information can be found at:
www.ahridirectory.org WARRANTY SUMMARY Standard 5-year limited parts warranty. Extended 10-year limited parts warranty when product is registered online within 90 days of purchase for replacement or closing for new home construction.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
5006185-BTG-G-0117
LIST OF SECTIONS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DIMENSIONS & DUCT CONNECTION DIMENSIONS . . . . . . . . . . . 3 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 COIL TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 COOLING CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PHYSICAL & ELECTRICAL DATA - COOLING ONLY . . . . . . . . . . 5 kW & MBH CONVERSIONS - FOR TOTAL POWER INPUT REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM . . . . . 5 ELECTRICAL DATA - COOLING ONLY . . . . . . . . . . . . . . . . . . . . . . 5 ELECTRICAL HEAT - MINIMUM FAN SPEED . . . . . . . . . . . . . . . . . 6 ELECTRIC HEAT PERFORMANCE DATA: 208/230-1-60 & 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 POWER WIRING - LINE CONNECTIONS . . . . . . . . . . . . . . . . . . . 11 BLOWER SPEED CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 11 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 COMBUSTIBLE FLOOR BASE ACCESSORY . . . . . . . . . . . . . . . . 12 LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TYPICAL THERMOSTAT CONNECTION . . . . . . . . . . . . . . . . . . . . 13 AIR FLOW DATA (CFM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2
NOMENCLATURE PRODUCT TYPE
A
POSITION MOTOR TYPE
E
OPTIONS
-
NOMINAL UNIT CAPACITY
36
A = Single Piece Air Handler P = Multi PSC E = Multi Std ECM V = Multi VS ECM Z = Compact Up Std ECM C = Communications Ready - = Standard (No Options) 18 = 1.5 Ton
42 = 3.5 Ton
24 = 2 Ton
48 = 4-Ton
30 = 2.5 Ton
60 = 5-Ton
36 = 3 Ton
CABINET WIDTH
B
TXV INDICATOR
X
VOLTAGE (Voltage-Phase-Hertz)
2
GENERATION (MAJOR REVISION)
1
STYLE LETTER (MINOR REVISION) NOT USED FOR ORDERING
A
A = 14.5" B = 17.5" C = 21.0" D = 24.5" BA-BF = Valve Size X = no valve 1 = 115-1-60
3 = 208/230-3-60
2 = 208/230-1-60
4 = 460-3-60
1 = 1st Gen 2 = 2nd Gen etc. A = Style A B = Style B etc.
Johnson Controls Unitary Products
5006185-BTG-G-0117
DIMENSIONS & DUCT CONNECTION DIMENSIONS 5()5,*(5$17&211(&7,216 '5$,1&211(&7,216 )2583)/2:$33/,&$7,216
) %/2:(5 &203$570(17
723287/(7 ',0(16,216
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*
$ 6(59,&( ',6&211(&7 3$1(/
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´ ),/7(5$&&(66
%27720,1/(7 ',0(16,216
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DIMENSIONS Dimensions1 Models
A
AE18B*21 AE24B*21 AE30B*21 AE36B*21 AE36C*21 AE42C*21 AE48C*21 AE48D*21 AE60C*21 AE60D*21
B
Height
Width
41 41 47-1/2 47-1/2 51-1/2 51-1/2 51-1/2 55-1/2 55-3/4 55-1/2
17-1/2 17-1/2 17-1/2 17-1/2 21 21 21 24-1/2 21 24-1/2
Wiring Knockouts2
C
D
E
12-7/8 12-7/8 19-1/2 19-1/2 22-5/8 22-5/8 22-5/8 26-5/8 26-7/8 26-5/8
14-1/4 14-1/4 14-1/4 14-1/4 17-3/4 17-3/4 17-3/4 21-1/4 17-3/4 21-1/4
16-1/2 16-1/2 16-1/2 16-1/2 20 20 20 23-1/2 20 23-1/2
F
G
Power
Control
Refrigerant Connections Line Size Liquid
Vapor
3/4” 7/8” (1/2”) 1-3/8”(1") 1-23/32” (1-1/4”)
7/8” (1/2”)
3/8”
7/8”
1. All dimensions are in inches. 2. Actual size (Conduit size in parenthesis.).
COIL TECHNICAL DATA Models1
Application
AE18BX21 AE18BBA21* AE24BX21 AE24BBA21* AE30BX21 AE30BBB21* AE36BX21 AE36BBE21* AE36CX21 AE36CBE21* AE42CX21 AE42CBF21* AE48CX21 AE48CBC21* AE48DX21 AE48DBC21* AE60CX21 AE60CBD21* AE60DX21 AE60DBG21*
Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump
Refrig. Face Area Conn. Types (Sq. Ft.) Sweat 4.3 Sweat 4.3 Sweat 5.0 Sweat 5.0 Sweat 6.4 Sweat 6.4 Sweat 7.1 Sweat 7.1 Sweat 7.1 Sweat 7.1 Sweat 8.6 Sweat 8.6 Sweat 8.6 Sweat 8.6 Sweat 8.6 Sweat 8.6 Sweat 10.0 Sweat 10.0 Sweat 10.0 Sweat 10.0
Rows Deep 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3
Fins Per In. 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12
Coil Size (3) 12 x 17.1 (3) 12 x 17.1 (3) 14 x 17.1 (3) 14 x 17.1 (3) 18 x 17.1 (3) 18 x 17.1 (3) 20 x 17.1 (3) 20 x 17.1 (3) 20 x 17.1 (3) 20 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 28 x 17.1 (3) 28 x 17.1 (3) 28 x 17.1 (3) 28 x 17.1
Tube Tube Fin Geometry Diameter Type 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave
1. * Factory-Installed TXV option.
Johnson Controls Unitary Products
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5006185-BTG-G-0117
COOLING CAPACITY1 Models
Rated CFM2
18B
600
24B
800
30B
1000
36B
1200
36C
1200
42C
1400
48C
1600
48D
1600
60C
1800
60D
1800
Entering Air Dry/Wet Bulb (°F)
MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG)
85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57
35/107.9 45.7 38.5 31.5 24.4 52.2 43.6 35.2 27.1 75.3 62.6 50.2 37.8 91.6 76.5 61.3 47.5 91.6 76.5 61.3 47.5 108.0 93.3 75.9 60.7 115.2 88.3 72.7 57.7 115.2 88.3 72.7 57.7 115.1 96.8 80.7 58.7 133.6 111.4 90.7 70.6
40/118.9 41.6 33.9 26.5 19.5 47.5 38.3 29.5 20.7 67.8 54.6 41.3 30.1 82.4 65.4 51.2 38.1 82.4 65.4 51.2 38.1 98.4 82.1 64.4 49.9 105.0 78.2 60.8 46.9 105.0 78.2 60.8 46.9 103.0 85.9 69.4 48.9 118.5 96.2 75.1 56.9
45/130.7 36.8 28.5 20.5 15.2 41.8 31.9 22.7 15.5 56.8 44.2 32.0 21.5 71.3 54.6 40.0 28.7 71.3 54.6 40.0 28.7 88.1 69.7 53.1 39.4 93.9 65.5 50.1 36.6 93.9 65.5 50.1 36.6 91.7 73.7 57.5 37.7 103.2 80.3 60.0 42.5
50/143.3 30.5 22.3 15.9 11.5 35.0 24.5 16.2 11.4 47.1 34.5 22.9 16.2 59.4 42.8 30.5 22.3 59.4 42.8 30.5 22.3 73.8 57.0 41.9 32.4 79.0 52.6 37.6 29.7 79.0 52.6 37.6 29.7 78.6 60.5 43.5 32.7 86.6 62.8 43.5 32.8
1. Actual capacity varies with the outdoor A/C or H/P that is used with the system. 2. Airflow is calculated for each system tonnage.
4
Johnson Controls Unitary Products
5006185-BTG-G-0117
PHYSICAL & ELECTRICAL DATA - COOLING ONLY Models Blower - Diameter x Width HP Motor Nominal RPM Voltage Full Load Amps @230V Type Filter1 Size Permanent Type Kit Shipping Operating Weight (lbs.) Models Blower - Diameter x Width HP Motor Nominal RPM Voltage Full Load Amps @230V Type Filter1 Size Permanent Type Kit Shipping Operating Weight (lbs.)
18B 10 x 8 1/3 HP 1050 208/230 2.6
24B 10 x 8 1/3 HP 1050 208/230 2.6
30B 36B 10 x 8 10 x 8 1/3 HP 1/2 HP 1050 1050 208/230 208/230 2.6 3.8 DISPOSABLE OR PERMANENT 16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 1PF0601 1PF0601 1PF0601 93/87 119/113 119/113
16 x 20 x 1 1PF0601 91/85 42C 11 x 10 1/2 HP 1050 208/230 3.8
36C 11 x 10 1/2 HP 1050 208/230 3.8 20 x 20 x 1 1PF0602 120/114
48C 11 x 10 3/4 HP 1050 208/230 5.4
48D 60C 11 x 10 11 x 10 3/4 HP 3/4 HP 1050 1050 208/230 208/230 5.4 5.4 DISPOSABLE OR PERMANENT 20 x 20 x 1 22 x 20 x 1 20 x 20 x 1 1PF0602 1PF0603 1PF0602 158/150 163/153 156/146
20 x 20 x 1 1PF0602 144/136
60D 11 x 10 3/4 HP 1050 208/230 5.4 22 x 20 x 1 1PF0603 180/170
1. Field supplied.
kW & MBH CONVERSIONS - FOR TOTAL POWER INPUT REQUIREMENT For a power distribution voltage that is different than the provided nominal voltage, multiply the kW and MBH data from the table by the conversion factor in the following table. DISTRIBUTION POWER 208V 220V 230V
NOMINAL VOLTAGE 240V 240V 240V
CONVERSION FACTOR 0.75 0.84 0.92
APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM % Of Rated Airflow (CFM)
80%
90%
100%
110%
120%
Capacity Factor
0.96
0.98
1.00
1.02
1.03
ELECTRICAL DATA - COOLING ONLY Models
Motor FLA1
Minimum Circuit Ampacity
MOP2
18B/24B/30B
2.6
3.3
15
36B/36C/42C
3.8
4.8
15
48C/48D/60C/60D
5.4
6.8
15
1. FLA = Full Load Amps 2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
Johnson Controls Unitary Products
5
5006185-BTG-G-0117
ELECTRICAL HEAT - MINIMUM FAN SPEED Heater Kit Models1,2,3 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK36501025 6HK(1,2)6501306 6HK(1,2)6501506 6HK36501525 6HK(1,2)6501806 6HK36501825 6HK(1,2)6502006 6HK46502025 6HK(1,2)6502506 6HK46502525
Nom. kW @240V
Air Handler Models
2.4kW 4.8kW 7.7kW
18B 24B 30B 36B 36C 42C 48C 48D 60C 60D Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2) Med Lo (#2) Med (#3) Med (#3) Med Lo (#2) Med (#3) Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2) Med (#3) Med Hi (#4) Med Hi (#4) Med Lo (#2) Med Hi (#4) Med (#3) Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)
9.6kW
Med (#3) Med Hi (#4) Med Hi (#4) Med Lo (#2) Med Hi (#4) Med (#3) Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)
12.5kW
–
Med Hi (#4) Med Hi (#4) Med (#3) Med Hi (#4) Med (#3) Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)
14.4kW
–
–
17.3kW
–
–
–
19.2kW
–
–
24kW
–
–
Med Hi (#4) Med Hi (#4) Med Hi (#4)
Hi (#5)
Med (#3)
Med (#3) Med Lo (#2)Med Lo (#2)
Med Hi (#4) Med Hi (#4)
Hi (#5)
Med (#3) Med Hi (#4) Med (#3)
–
Med Hi (#4)
Hi (#5)
Hi (#5)
Med Hi (#4)
Hi (#5)
–
–
–
–
–
Hi (#5)
Med (#3)
Med Hi (#4) Med Hi (#4) –
Med Hi (#4)
1. (0,1) - 0 = no service disconnect OR 1 = with service disconnect. 2. (1,2) - 1 = with service disconnect, no breaker jumper bar OR 2 = with service disconnect & breaker jumper bar. 3. 6HK3 = 3-Phase with terminal block connectors only, 6HK4 = 3-Phase with service disconnect.
ELECTRIC HEAT PERFORMANCE DATA: 208/230-1-60 & 208/230-3-60 Heater Models1,2,3
1PH
3PH
1. 2. 3. 4.
6
6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(1,2)6502506 6HK36501025 6HK36501525 6HK36501825 6HK46502025 6HK46502525
Total Heat 4 Nominal kW @240V 2.4 4.8 7.7 9.6 12.5 14.4 17.3 19.2 24 9.6 14.4 17.3 19.2 24
kW
kW Staging MBH
W1 Only
W1 + W2
208V
230V
208V
230V
208V
230V
208V
230V
1.8 3.6 5.8 7.2 9.4 10.8 13 14.4 18 7.2 10.8 13 14.4 18
2.2 4.4 7.1 8.8 11.5 13.2 15.9 17.6 22 8.8 13.2 15.9 17.6 22
6.2 12.3 19.7 24.6 32 36.9 44.3 49.2 61.5 24.6 36.9 44.3 49.2 61.5
7.5 15 24.1 30.1 39.2 45.1 54.2 60.2 75.2 30.1 45.1 54.2 60.2 75.2
1.8 3.6 5.8 7.2 3.1 3.6 6.5 7.2 7.2 7.2 10.8 13 7.2 9
2.2 4.4 7.1 8.8 3.8 4.4 7.9 8.8 8.8 8.8 13.2 15.9 8.8 11
1.8 3.6 5.8 7.2 9.4 10.8 13 14.4 18 7.2 10.8 13 14.4 18
2.2 4.4 7.1 8.8 11.5 13.2 15.9 17.6 22 8.8 13.2 15.9 17.6 22
(0,1) - 0 = no service disconnect OR 1 = with service disconnect. (1,2) - 1 = with service disconnect, no breaker jumper bar OR 2 = with service disconnect & breaker jumper bar. 6HK3 = 3-Phase with terminal block connectors only, 6HK4 = 3-Phase with service disconnect. For different power distributions, see conversion table on Page 5.
Johnson Controls Unitary Products
5006185-BTG-G-0117
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-1-60 Air Handler Models
18B
24B
30B
36B
36C
42C
48C
Heater Models
1,2
6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006
Heater Amps @240V 10 20 32 40 10 20 32 40 52 10 20 32 40 52 60 10 20 32 40 52 60 72 80 10 20 32 40 52 60 72 80 10 20 32 40 52 60 72 80 10 20 32 40 52 60 72 80
Field Wiring MOP.3
Min. Circuit Ampacity 208V
230V
208V
230V
14.9 25.8 39.0 47.4 14.9 25.8 39.0 47.4 60.6 14.9 25.8 39.0 47.4 60.6 69.0 16.8 27.6 40.9 49.3 62.5 70.9 84.1 92.5 16.8 27.6 40.9 49.3 62.5 70.9 84.1 92.5 16.8 27.6 40.9 49.3 62.5 70.9 84.1 92.5 19.3 30.1 43.4 51.8 65.0 73.4 86.6 95.0
16.1 28.0 42.7 52.0 16.1 28.0 42.7 52.0 66.6 16.1 28.0 42.7 52.0 66.6 75.9 18.0 29.9 44.6 53.8 68.5 77.7 92.4 101.7 18.0 29.9 44.6 53.8 68.5 77.7 92.4 101.7 18.0 29.9 44.6 53.8 68.5 77.7 92.4 101.7 20.5 32.4 47.1 56.3 71.0 80.2 94.9 104.2
15 30 40 50 15 30 40 50 70 15 30 40 50 70 70 20 30 45 50 70 80 90 100 20 30 45 50 70 80 90 100 20 30 45 50 70 80 90 100 20 35 45 60 70 80 90 100
20 30 45 60 20 30 45 60 70 20 30 45 60 70 80 20 30 45 60 70 80 100 110 20 30 45 60 70 80 100 110 20 30 45 60 70 80 100 110 25 35 50 60 80 90 100 110
For notes, see Page 8.
Johnson Controls Unitary Products
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5006185-BTG-G-0117
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-1-60 (Continued) Air Handler Models
48D
60C
60D
Heater Models1,2
Heater Amps @240V
6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(1,2)6502506 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(1,2)6502506
10 20 32 40 52 60 72 80 100 10 20 32 40 52 60 72 80 10 20 32 40 52 60 72 80 100
Field Wiring MOP.3
Min. Circuit Ampacity 208V
230V
208V
230V
19.3 30.1 43.4 51.8 65.0 73.4 86.6 95.0 116.7 19.3 30.1 43.4 51.8 65.0 73.4 86.6 95.0 19.3 30.1 43.4 51.8 65.0 73.4 86.6 95.0 116.7
20.5 32.4 47.1 56.3 71.0 80.2 94.9 104.2 128.1 20.5 32.4 47.1 56.3 71.0 80.2 94.9 104.2 20.5 32.4 47.1 56.3 71.0 80.2 94.9 104.2 128.1
20 35 45 60 70 80 90 100 125 20 35 45 60 70 80 90 100 20 35 45 60 70 80 90 100 125
25 35 50 60 80 90 100 110 150 25 35 50 60 80 90 100 110 25 35 50 60 80 90 100 110 150
1. (0,1) - maybe 0 (no service disconnect) or 1 (with service disconnect). 2. (1,2) maybe 1 (with service disconnect, no breaker jumper bar) or 2 (with service disconnect & breaker jumper bar). 3. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
8
Johnson Controls Unitary Products
5006185-BTG-G-0117
ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60 MOP1
Min. Circuit Ampacity Air Handlers Models 24B 30B
36B
36C
42C
48C
48D
60C
60D
Heater Models
Heater Amps @240V
208V
230V
208V
230V
Circuit
Circuit
1st3
2nd
3rd
3
1st
2nd
3rd
1st
3
2nd
3rd
1st3
2nd
3rd
6HK16501306 6HK16501306 6HK16501506 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16501306 6HK16501506
52 52 60 52 60 72 80 52 60 72 80 52 60
22.9 22.9 25.8 24.8 27.7 45.0 49.3 24.8 27.7 45.0 49.3 24.8 27.7
37.6 37.6 43.3 37.6 43.3 39.0 43.3 37.6 43.3 39.0 43.3 37.6 43.3
– – – – – – – – – – – – –
24.9 24.9 28.1 26.8 30.0 49.1 53.9 26.8 30.0 49.1 53.9 26.8 30.0
41.5 41.5 47.9 41.5 47.9 43.1 47.9 41.5 47.9 43.1 47.9 41.5 47.9
– – – – – – – – – – – – –
25 25 25 25 30 45 50 25 30 45 50 25 30
40 40 45 40 45 40 45 40 45 40 45 40 45
– – – – – – – – – – – – –
25 25 30 30 30 50 60 30 30 50 60 30 30
45 45 50 45 50 45 50 45 50 45 50 45 50
– – – – – – – – – – – – –
6HK16501806 6HK16502006 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16502506 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16502506
72 80 52 60 72 80 52 60 72 80 100 52 60 72 80 52 60 72 80 100
45.0 49.3 27.3 30.2 47.5 51.8 27.3 30.1 47.6 51.8 51.8 27.3 30.2 47.5 51.8 27.3 30.2 47.5 51.8 51.8
39.0 43.3 37.6 43.3 39.0 43.3 37.7 43.3 39.1 43.3 43.3 37.6 43.3 39.0 43.3 37.6 43.3 39.0 43.3 43.3
– – – – – – – – – – 21.6 – – – – – – – – 21.7
49.1 53.9 29.3 32.5 51.6 56.4 29.3 32.5 51.6 56.4 56.4 29.3 32.5 51.6 56.4 29.3 32.5 51.6 56.4 56.4
43.1 47.9 41.5 47.9 43.1 47.9 41.5 47.9 43.1 47.9 47.9 41.5 47.9 43.1 47.9 41.5 47.9 43.1 47.9 47.9
– – – – – – – – – – 24.0 – – – – – – – – 24.0
45 50 30 35 50 50 30 35 50 50 60 30 35 50 60 30 35 50 60 60
40 45 40 45 40 45 40 45 40 45 45 40 45 40 45 40 45 40 45 45
– – – – – – – – – – 25 – – – – – – – – 25
50 60 30 35 60 60 30 35 60 60 60 30 35 60 60 30 35 60 60 60
45 50 45 50 45 50 45 50 45 50 50 45 50 45 50 45 50 45 50 50
– – – – – – – – – – 25 – – – – – – – – 25
1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
Johnson Controls Unitary Products
9
5006185-BTG-G-0117
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-3-60 Air Handler Models 18B 24B 30B
36B
36C
42C
48C
48D
60C
60D
1
Heater Models
Heater Amps @240V
Field Wiring MOP.2
Min. Circuit Ampacity 208V
230V
208V
230V
6HK36501025 6HK36501025 6HK36501025 6HK36501525 6HK36501025 6HK36501525 6HK36501825
23.1 23.1 23.1 34.6 23.1 34.6 41.6
28.3 28.3 28.3 40.7 29.8 42.2 49.8
30.9 30.9 30.9 44.7 32.4 46.2 54.6
30 30 30 45 30 45 50
35 35 35 45 35 50 55
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
54.8
60.1
55
70
23.1 34.6 41.6
29.8 42.2 49.8
32.4 46.2 54.6
30 45 50
35 50 55
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
54.8
60.1
55
70
23.1 34.6 41.6
29.8 42.2 49.8
32.4 46.2 54.6
30 45 50
35 50 55
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
54.8
60.1
55
70
23.1 34.6 41.6
31.8 44.2 51.8
34.4 48.2 56.6
35 45 55
35 50 60
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
56.8
62.1
60
70
23.1 34.6 41.6
31.8 44.2 51.8
34.4 48.2 56.6
35 45 55
35 50 60
6HK46502025*
46.2
56.8
62.1
60
70
6HK46502525*
57.7
69.3
75.9
70
80
6HK36501025 6HK36501525 6HK36501825
23.1 34.6 41.6
31.8 44.2 51.8
34.4 48.2 56.6
35 45 55
35 50 60
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
56.8
62.1
60
70
23.1 34.6 41.6
31.8 44.3 51.9
34.4 48.2 56.7
35 45 55
35 50 60
6HK46502025*
46.2
56.8
62.0
60
70
6HK46502525*
57.7
69.3
75.9
70
80
1. Asterisk (*) denotes the 20kW and 25kW heater models (6HK46502025 and 6HK46502525) come with service disconnects standard. Single source power MCA and MOP requirements are given here only for reference if used with field installed single point power modification (S1-32436041000). 2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
10
Johnson Controls Unitary Products
5006185-BTG-G-0117
ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-3-60 MOP3
Min. Circuit Ampacity Heater
Air Handlers Models
36B 36C 42C 48C
6HK46502025 6HK46502025 6HK46502025 6HK46502025 6HK46502025 6HK46502525 6HK46502025 6HK46502025 6HK46502525
48D 60C 60D
208V
Heater Amps @240V
Models1,2
230V
208V
230V
Circuit
46.2 46.2 46.2 46.2 46.2 57.7 46.2 46.2 57.7
Circuit
1st3
2nd
1st
3
2nd
3
1st
29.8 29.8 29.8 31.8 31.8 38.0 31.8 31.8 38.0
25.0 25.0 25.0 25.0 25.0 31.3 25.0 25.0 31.3
32.4 32.4 32.4 34.4 34.4 41.3 34.4 34.4 41.3
27.6 27.6 27.6 27.6 27.6 34.6 27.6 27.6 34.6
30 30 30 35 35 40 35 35 40
2nd
1st3
2nd
25 25 25 25 25 35 25 25 35
35 35 35 35 35 45 35 35 45
30 30 30 30 30 35 30 30 35
1. (0,1) - 0 = no service disconnect OR 1 = with service disconnect. 2. (1,2) - 1 = with service disconnect, no breaker jumper bar OR 2 = with service disconnect & breaker jumper bar. 3. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
POWER WIRING - LINE CONNECTIONS 3+$6((/(&75,&+($7237,216 08/7,6285&(32:(5 :,7+-803(5%$5
6,1*/(6285&(32:(5
*1'
08/7,6285&(32:(5 *1'
*1' 32:(5 6833/< 12(/(&75,&+($7 *1' 32:(5 6833/
TECHNICAL GUIDE SINGLE PIECE STANDARD ECM AIR HANDLERS FOR USE WITH SPLIT-SYSTEM COOLING & HEAT PUMPS MODELS: AE SERIES
DESCRIPTION This fan coil line offers the ultimate in application flexibility. This unit may be used for upflow, downflow, horizontal right, or horizontal left applications. All JCI Unitary Products air handlers and coils can use a TXV to provide our customers with the optimum performance and refrigerant control. Single piece air handlers are available with “Flex-coils” (without a factory installed metering device). For added flexibility, an R-22 or R-410A TXV or piston must be field installed to meet the requirement of the desired refrigerant. Some models available with factory installed TXV.
FEATURES RC2 - Rigid Case Construction interior endoskeleton for structural support, smooth side, and locks in insulation. Powder-painted - G30 galvanized steel case provide a coated edge that resists corrosion and rust creep. MaxAlloyTM Coil - Long life aluminum coils built to deliver lasting performance, efficiency and reliability. Quality Construction - Structural components are made of Aluminum or G90 galvanized steel to prevent corrosion. Improved Insulation Design - Single piece with no external screws to reduce thermal transmission paths to prevent sweating. Foil faced insulation for ease of cleaning. Thermostatic Expansion Valve - The accessory chatleff style TXV provides easy installation to convert the indoor coil to the required refrigerant that does not require brazing to replace or install. Some models are available with factory installed TXV. Case Depth - These models have 20.5” casing which provide ease of attic access and tight applications. Thermoset Drain Pan - Positive slope for drainage to reduce cause for potential mold or contaminants. Factory Sealed - Achieves 2% or less total airflow leakage rate at duct leakage test conditions in positive and negative pressure for system airflow verification. Enhanced Filter Rack - All models have integrated internal filter racks provided for use with 1” thick standard size filters. Electric Heat Kits - 6HK series of field installed electric heat kits are available for installation-friendly and easy service applications.
®
Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at:
Cabinet Air Leakage - Less than 2.0% at 1.0 inch esp. when tested in accordance with ASHRAE standard 193. Blowers - All models use direct-drive, standard ECM motors.
www.upgnet.com Additional rating information can be found at:
www.ahridirectory.org WARRANTY SUMMARY Standard 5-year limited parts warranty. Extended 10-year limited parts warranty when product is registered online within 90 days of purchase for replacement or closing for new home construction.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
5006185-BTG-G-0117
LIST OF SECTIONS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DIMENSIONS & DUCT CONNECTION DIMENSIONS . . . . . . . . . . . 3 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 COIL TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 COOLING CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PHYSICAL & ELECTRICAL DATA - COOLING ONLY . . . . . . . . . . 5 kW & MBH CONVERSIONS - FOR TOTAL POWER INPUT REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM . . . . . 5 ELECTRICAL DATA - COOLING ONLY . . . . . . . . . . . . . . . . . . . . . . 5 ELECTRICAL HEAT - MINIMUM FAN SPEED . . . . . . . . . . . . . . . . . 6 ELECTRIC HEAT PERFORMANCE DATA: 208/230-1-60 & 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 POWER WIRING - LINE CONNECTIONS . . . . . . . . . . . . . . . . . . . 11 BLOWER SPEED CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 11 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 COMBUSTIBLE FLOOR BASE ACCESSORY . . . . . . . . . . . . . . . . 12 LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TYPICAL THERMOSTAT CONNECTION . . . . . . . . . . . . . . . . . . . . 13 AIR FLOW DATA (CFM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2
NOMENCLATURE PRODUCT TYPE
A
POSITION MOTOR TYPE
E
OPTIONS
-
NOMINAL UNIT CAPACITY
36
A = Single Piece Air Handler P = Multi PSC E = Multi Std ECM V = Multi VS ECM Z = Compact Up Std ECM C = Communications Ready - = Standard (No Options) 18 = 1.5 Ton
42 = 3.5 Ton
24 = 2 Ton
48 = 4-Ton
30 = 2.5 Ton
60 = 5-Ton
36 = 3 Ton
CABINET WIDTH
B
TXV INDICATOR
X
VOLTAGE (Voltage-Phase-Hertz)
2
GENERATION (MAJOR REVISION)
1
STYLE LETTER (MINOR REVISION) NOT USED FOR ORDERING
A
A = 14.5" B = 17.5" C = 21.0" D = 24.5" BA-BF = Valve Size X = no valve 1 = 115-1-60
3 = 208/230-3-60
2 = 208/230-1-60
4 = 460-3-60
1 = 1st Gen 2 = 2nd Gen etc. A = Style A B = Style B etc.
Johnson Controls Unitary Products
5006185-BTG-G-0117
DIMENSIONS & DUCT CONNECTION DIMENSIONS 5()5,*(5$17&211(&7,216 '5$,1&211(&7,216 )2583)/2:$33/,&$7,216
) %/2:(5 &203$570(17
723287/(7 ',0(16,216
´
&2,/ &203$570(17
(
*
$ 6(59,&( ',6&211(&7 3$1(/
&
´
´
'
´ ),/7(5$&&(66
%27720,1/(7 ',0(16,216
´
%
´
$
DIMENSIONS Dimensions1 Models
A
AE18B*21 AE24B*21 AE30B*21 AE36B*21 AE36C*21 AE42C*21 AE48C*21 AE48D*21 AE60C*21 AE60D*21
B
Height
Width
41 41 47-1/2 47-1/2 51-1/2 51-1/2 51-1/2 55-1/2 55-3/4 55-1/2
17-1/2 17-1/2 17-1/2 17-1/2 21 21 21 24-1/2 21 24-1/2
Wiring Knockouts2
C
D
E
12-7/8 12-7/8 19-1/2 19-1/2 22-5/8 22-5/8 22-5/8 26-5/8 26-7/8 26-5/8
14-1/4 14-1/4 14-1/4 14-1/4 17-3/4 17-3/4 17-3/4 21-1/4 17-3/4 21-1/4
16-1/2 16-1/2 16-1/2 16-1/2 20 20 20 23-1/2 20 23-1/2
F
G
Power
Control
Refrigerant Connections Line Size Liquid
Vapor
3/4” 7/8” (1/2”) 1-3/8”(1") 1-23/32” (1-1/4”)
7/8” (1/2”)
3/8”
7/8”
1. All dimensions are in inches. 2. Actual size (Conduit size in parenthesis.).
COIL TECHNICAL DATA Models1
Application
AE18BX21 AE18BBA21* AE24BX21 AE24BBA21* AE30BX21 AE30BBB21* AE36BX21 AE36BBE21* AE36CX21 AE36CBE21* AE42CX21 AE42CBF21* AE48CX21 AE48CBC21* AE48DX21 AE48DBC21* AE60CX21 AE60CBD21* AE60DX21 AE60DBG21*
Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump Cooling /Heat Pump
Refrig. Face Area Conn. Types (Sq. Ft.) Sweat 4.3 Sweat 4.3 Sweat 5.0 Sweat 5.0 Sweat 6.4 Sweat 6.4 Sweat 7.1 Sweat 7.1 Sweat 7.1 Sweat 7.1 Sweat 8.6 Sweat 8.6 Sweat 8.6 Sweat 8.6 Sweat 8.6 Sweat 8.6 Sweat 10.0 Sweat 10.0 Sweat 10.0 Sweat 10.0
Rows Deep 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3
Fins Per In. 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12
Coil Size (3) 12 x 17.1 (3) 12 x 17.1 (3) 14 x 17.1 (3) 14 x 17.1 (3) 18 x 17.1 (3) 18 x 17.1 (3) 20 x 17.1 (3) 20 x 17.1 (3) 20 x 17.1 (3) 20 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 24 x 17.1 (3) 28 x 17.1 (3) 28 x 17.1 (3) 28 x 17.1 (3) 28 x 17.1
Tube Tube Fin Geometry Diameter Type 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave 1 x 0.866 3/8 Sine Wave
1. * Factory-Installed TXV option.
Johnson Controls Unitary Products
3
5006185-BTG-G-0117
COOLING CAPACITY1 Models
Rated CFM2
18B
600
24B
800
30B
1000
36B
1200
36C
1200
42C
1400
48C
1600
48D
1600
60C
1800
60D
1800
Entering Air Dry/Wet Bulb (°F)
MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG)
85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57 85/72 80/67 75/62 70/57
35/107.9 45.7 38.5 31.5 24.4 52.2 43.6 35.2 27.1 75.3 62.6 50.2 37.8 91.6 76.5 61.3 47.5 91.6 76.5 61.3 47.5 108.0 93.3 75.9 60.7 115.2 88.3 72.7 57.7 115.2 88.3 72.7 57.7 115.1 96.8 80.7 58.7 133.6 111.4 90.7 70.6
40/118.9 41.6 33.9 26.5 19.5 47.5 38.3 29.5 20.7 67.8 54.6 41.3 30.1 82.4 65.4 51.2 38.1 82.4 65.4 51.2 38.1 98.4 82.1 64.4 49.9 105.0 78.2 60.8 46.9 105.0 78.2 60.8 46.9 103.0 85.9 69.4 48.9 118.5 96.2 75.1 56.9
45/130.7 36.8 28.5 20.5 15.2 41.8 31.9 22.7 15.5 56.8 44.2 32.0 21.5 71.3 54.6 40.0 28.7 71.3 54.6 40.0 28.7 88.1 69.7 53.1 39.4 93.9 65.5 50.1 36.6 93.9 65.5 50.1 36.6 91.7 73.7 57.5 37.7 103.2 80.3 60.0 42.5
50/143.3 30.5 22.3 15.9 11.5 35.0 24.5 16.2 11.4 47.1 34.5 22.9 16.2 59.4 42.8 30.5 22.3 59.4 42.8 30.5 22.3 73.8 57.0 41.9 32.4 79.0 52.6 37.6 29.7 79.0 52.6 37.6 29.7 78.6 60.5 43.5 32.7 86.6 62.8 43.5 32.8
1. Actual capacity varies with the outdoor A/C or H/P that is used with the system. 2. Airflow is calculated for each system tonnage.
4
Johnson Controls Unitary Products
5006185-BTG-G-0117
PHYSICAL & ELECTRICAL DATA - COOLING ONLY Models Blower - Diameter x Width HP Motor Nominal RPM Voltage Full Load Amps @230V Type Filter1 Size Permanent Type Kit Shipping Operating Weight (lbs.) Models Blower - Diameter x Width HP Motor Nominal RPM Voltage Full Load Amps @230V Type Filter1 Size Permanent Type Kit Shipping Operating Weight (lbs.)
18B 10 x 8 1/3 HP 1050 208/230 2.6
24B 10 x 8 1/3 HP 1050 208/230 2.6
30B 36B 10 x 8 10 x 8 1/3 HP 1/2 HP 1050 1050 208/230 208/230 2.6 3.8 DISPOSABLE OR PERMANENT 16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 1PF0601 1PF0601 1PF0601 93/87 119/113 119/113
16 x 20 x 1 1PF0601 91/85 42C 11 x 10 1/2 HP 1050 208/230 3.8
36C 11 x 10 1/2 HP 1050 208/230 3.8 20 x 20 x 1 1PF0602 120/114
48C 11 x 10 3/4 HP 1050 208/230 5.4
48D 60C 11 x 10 11 x 10 3/4 HP 3/4 HP 1050 1050 208/230 208/230 5.4 5.4 DISPOSABLE OR PERMANENT 20 x 20 x 1 22 x 20 x 1 20 x 20 x 1 1PF0602 1PF0603 1PF0602 158/150 163/153 156/146
20 x 20 x 1 1PF0602 144/136
60D 11 x 10 3/4 HP 1050 208/230 5.4 22 x 20 x 1 1PF0603 180/170
1. Field supplied.
kW & MBH CONVERSIONS - FOR TOTAL POWER INPUT REQUIREMENT For a power distribution voltage that is different than the provided nominal voltage, multiply the kW and MBH data from the table by the conversion factor in the following table. DISTRIBUTION POWER 208V 220V 230V
NOMINAL VOLTAGE 240V 240V 240V
CONVERSION FACTOR 0.75 0.84 0.92
APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM % Of Rated Airflow (CFM)
80%
90%
100%
110%
120%
Capacity Factor
0.96
0.98
1.00
1.02
1.03
ELECTRICAL DATA - COOLING ONLY Models
Motor FLA1
Minimum Circuit Ampacity
MOP2
18B/24B/30B
2.6
3.3
15
36B/36C/42C
3.8
4.8
15
48C/48D/60C/60D
5.4
6.8
15
1. FLA = Full Load Amps 2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
Johnson Controls Unitary Products
5
5006185-BTG-G-0117
ELECTRICAL HEAT - MINIMUM FAN SPEED Heater Kit Models1,2,3 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK36501025 6HK(1,2)6501306 6HK(1,2)6501506 6HK36501525 6HK(1,2)6501806 6HK36501825 6HK(1,2)6502006 6HK46502025 6HK(1,2)6502506 6HK46502525
Nom. kW @240V
Air Handler Models
2.4kW 4.8kW 7.7kW
18B 24B 30B 36B 36C 42C 48C 48D 60C 60D Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2) Med Lo (#2) Med (#3) Med (#3) Med Lo (#2) Med (#3) Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2) Med (#3) Med Hi (#4) Med Hi (#4) Med Lo (#2) Med Hi (#4) Med (#3) Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)
9.6kW
Med (#3) Med Hi (#4) Med Hi (#4) Med Lo (#2) Med Hi (#4) Med (#3) Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)
12.5kW
–
Med Hi (#4) Med Hi (#4) Med (#3) Med Hi (#4) Med (#3) Med Lo (#2)Med Lo (#2)Med Lo (#2)Med Lo (#2)
14.4kW
–
–
17.3kW
–
–
–
19.2kW
–
–
24kW
–
–
Med Hi (#4) Med Hi (#4) Med Hi (#4)
Hi (#5)
Med (#3)
Med (#3) Med Lo (#2)Med Lo (#2)
Med Hi (#4) Med Hi (#4)
Hi (#5)
Med (#3) Med Hi (#4) Med (#3)
–
Med Hi (#4)
Hi (#5)
Hi (#5)
Med Hi (#4)
Hi (#5)
–
–
–
–
–
Hi (#5)
Med (#3)
Med Hi (#4) Med Hi (#4) –
Med Hi (#4)
1. (0,1) - 0 = no service disconnect OR 1 = with service disconnect. 2. (1,2) - 1 = with service disconnect, no breaker jumper bar OR 2 = with service disconnect & breaker jumper bar. 3. 6HK3 = 3-Phase with terminal block connectors only, 6HK4 = 3-Phase with service disconnect.
ELECTRIC HEAT PERFORMANCE DATA: 208/230-1-60 & 208/230-3-60 Heater Models1,2,3
1PH
3PH
1. 2. 3. 4.
6
6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(1,2)6502506 6HK36501025 6HK36501525 6HK36501825 6HK46502025 6HK46502525
Total Heat 4 Nominal kW @240V 2.4 4.8 7.7 9.6 12.5 14.4 17.3 19.2 24 9.6 14.4 17.3 19.2 24
kW
kW Staging MBH
W1 Only
W1 + W2
208V
230V
208V
230V
208V
230V
208V
230V
1.8 3.6 5.8 7.2 9.4 10.8 13 14.4 18 7.2 10.8 13 14.4 18
2.2 4.4 7.1 8.8 11.5 13.2 15.9 17.6 22 8.8 13.2 15.9 17.6 22
6.2 12.3 19.7 24.6 32 36.9 44.3 49.2 61.5 24.6 36.9 44.3 49.2 61.5
7.5 15 24.1 30.1 39.2 45.1 54.2 60.2 75.2 30.1 45.1 54.2 60.2 75.2
1.8 3.6 5.8 7.2 3.1 3.6 6.5 7.2 7.2 7.2 10.8 13 7.2 9
2.2 4.4 7.1 8.8 3.8 4.4 7.9 8.8 8.8 8.8 13.2 15.9 8.8 11
1.8 3.6 5.8 7.2 9.4 10.8 13 14.4 18 7.2 10.8 13 14.4 18
2.2 4.4 7.1 8.8 11.5 13.2 15.9 17.6 22 8.8 13.2 15.9 17.6 22
(0,1) - 0 = no service disconnect OR 1 = with service disconnect. (1,2) - 1 = with service disconnect, no breaker jumper bar OR 2 = with service disconnect & breaker jumper bar. 6HK3 = 3-Phase with terminal block connectors only, 6HK4 = 3-Phase with service disconnect. For different power distributions, see conversion table on Page 5.
Johnson Controls Unitary Products
5006185-BTG-G-0117
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-1-60 Air Handler Models
18B
24B
30B
36B
36C
42C
48C
Heater Models
1,2
6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006
Heater Amps @240V 10 20 32 40 10 20 32 40 52 10 20 32 40 52 60 10 20 32 40 52 60 72 80 10 20 32 40 52 60 72 80 10 20 32 40 52 60 72 80 10 20 32 40 52 60 72 80
Field Wiring MOP.3
Min. Circuit Ampacity 208V
230V
208V
230V
14.9 25.8 39.0 47.4 14.9 25.8 39.0 47.4 60.6 14.9 25.8 39.0 47.4 60.6 69.0 16.8 27.6 40.9 49.3 62.5 70.9 84.1 92.5 16.8 27.6 40.9 49.3 62.5 70.9 84.1 92.5 16.8 27.6 40.9 49.3 62.5 70.9 84.1 92.5 19.3 30.1 43.4 51.8 65.0 73.4 86.6 95.0
16.1 28.0 42.7 52.0 16.1 28.0 42.7 52.0 66.6 16.1 28.0 42.7 52.0 66.6 75.9 18.0 29.9 44.6 53.8 68.5 77.7 92.4 101.7 18.0 29.9 44.6 53.8 68.5 77.7 92.4 101.7 18.0 29.9 44.6 53.8 68.5 77.7 92.4 101.7 20.5 32.4 47.1 56.3 71.0 80.2 94.9 104.2
15 30 40 50 15 30 40 50 70 15 30 40 50 70 70 20 30 45 50 70 80 90 100 20 30 45 50 70 80 90 100 20 30 45 50 70 80 90 100 20 35 45 60 70 80 90 100
20 30 45 60 20 30 45 60 70 20 30 45 60 70 80 20 30 45 60 70 80 100 110 20 30 45 60 70 80 100 110 20 30 45 60 70 80 100 110 25 35 50 60 80 90 100 110
For notes, see Page 8.
Johnson Controls Unitary Products
7
5006185-BTG-G-0117
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-1-60 (Continued) Air Handler Models
48D
60C
60D
Heater Models1,2
Heater Amps @240V
6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(1,2)6502506 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(0,1)6500206 6HK(0,1)6500506 6HK(0,1)6500806 6HK(0,1)6501006 6HK(1,2)6501306 6HK(1,2)6501506 6HK(1,2)6501806 6HK(1,2)6502006 6HK(1,2)6502506
10 20 32 40 52 60 72 80 100 10 20 32 40 52 60 72 80 10 20 32 40 52 60 72 80 100
Field Wiring MOP.3
Min. Circuit Ampacity 208V
230V
208V
230V
19.3 30.1 43.4 51.8 65.0 73.4 86.6 95.0 116.7 19.3 30.1 43.4 51.8 65.0 73.4 86.6 95.0 19.3 30.1 43.4 51.8 65.0 73.4 86.6 95.0 116.7
20.5 32.4 47.1 56.3 71.0 80.2 94.9 104.2 128.1 20.5 32.4 47.1 56.3 71.0 80.2 94.9 104.2 20.5 32.4 47.1 56.3 71.0 80.2 94.9 104.2 128.1
20 35 45 60 70 80 90 100 125 20 35 45 60 70 80 90 100 20 35 45 60 70 80 90 100 125
25 35 50 60 80 90 100 110 150 25 35 50 60 80 90 100 110 25 35 50 60 80 90 100 110 150
1. (0,1) - maybe 0 (no service disconnect) or 1 (with service disconnect). 2. (1,2) maybe 1 (with service disconnect, no breaker jumper bar) or 2 (with service disconnect & breaker jumper bar). 3. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
8
Johnson Controls Unitary Products
5006185-BTG-G-0117
ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60 MOP1
Min. Circuit Ampacity Air Handlers Models 24B 30B
36B
36C
42C
48C
48D
60C
60D
Heater Models
Heater Amps @240V
208V
230V
208V
230V
Circuit
Circuit
1st3
2nd
3rd
3
1st
2nd
3rd
1st
3
2nd
3rd
1st3
2nd
3rd
6HK16501306 6HK16501306 6HK16501506 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16501306 6HK16501506
52 52 60 52 60 72 80 52 60 72 80 52 60
22.9 22.9 25.8 24.8 27.7 45.0 49.3 24.8 27.7 45.0 49.3 24.8 27.7
37.6 37.6 43.3 37.6 43.3 39.0 43.3 37.6 43.3 39.0 43.3 37.6 43.3
– – – – – – – – – – – – –
24.9 24.9 28.1 26.8 30.0 49.1 53.9 26.8 30.0 49.1 53.9 26.8 30.0
41.5 41.5 47.9 41.5 47.9 43.1 47.9 41.5 47.9 43.1 47.9 41.5 47.9
– – – – – – – – – – – – –
25 25 25 25 30 45 50 25 30 45 50 25 30
40 40 45 40 45 40 45 40 45 40 45 40 45
– – – – – – – – – – – – –
25 25 30 30 30 50 60 30 30 50 60 30 30
45 45 50 45 50 45 50 45 50 45 50 45 50
– – – – – – – – – – – – –
6HK16501806 6HK16502006 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16502506 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16501306 6HK16501506 6HK16501806 6HK16502006 6HK16502506
72 80 52 60 72 80 52 60 72 80 100 52 60 72 80 52 60 72 80 100
45.0 49.3 27.3 30.2 47.5 51.8 27.3 30.1 47.6 51.8 51.8 27.3 30.2 47.5 51.8 27.3 30.2 47.5 51.8 51.8
39.0 43.3 37.6 43.3 39.0 43.3 37.7 43.3 39.1 43.3 43.3 37.6 43.3 39.0 43.3 37.6 43.3 39.0 43.3 43.3
– – – – – – – – – – 21.6 – – – – – – – – 21.7
49.1 53.9 29.3 32.5 51.6 56.4 29.3 32.5 51.6 56.4 56.4 29.3 32.5 51.6 56.4 29.3 32.5 51.6 56.4 56.4
43.1 47.9 41.5 47.9 43.1 47.9 41.5 47.9 43.1 47.9 47.9 41.5 47.9 43.1 47.9 41.5 47.9 43.1 47.9 47.9
– – – – – – – – – – 24.0 – – – – – – – – 24.0
45 50 30 35 50 50 30 35 50 50 60 30 35 50 60 30 35 50 60 60
40 45 40 45 40 45 40 45 40 45 45 40 45 40 45 40 45 40 45 45
– – – – – – – – – – 25 – – – – – – – – 25
50 60 30 35 60 60 30 35 60 60 60 30 35 60 60 30 35 60 60 60
45 50 45 50 45 50 45 50 45 50 50 45 50 45 50 45 50 45 50 50
– – – – – – – – – – 25 – – – – – – – – 25
1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
Johnson Controls Unitary Products
9
5006185-BTG-G-0117
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY: 208/230-3-60 Air Handler Models 18B 24B 30B
36B
36C
42C
48C
48D
60C
60D
1
Heater Models
Heater Amps @240V
Field Wiring MOP.2
Min. Circuit Ampacity 208V
230V
208V
230V
6HK36501025 6HK36501025 6HK36501025 6HK36501525 6HK36501025 6HK36501525 6HK36501825
23.1 23.1 23.1 34.6 23.1 34.6 41.6
28.3 28.3 28.3 40.7 29.8 42.2 49.8
30.9 30.9 30.9 44.7 32.4 46.2 54.6
30 30 30 45 30 45 50
35 35 35 45 35 50 55
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
54.8
60.1
55
70
23.1 34.6 41.6
29.8 42.2 49.8
32.4 46.2 54.6
30 45 50
35 50 55
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
54.8
60.1
55
70
23.1 34.6 41.6
29.8 42.2 49.8
32.4 46.2 54.6
30 45 50
35 50 55
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
54.8
60.1
55
70
23.1 34.6 41.6
31.8 44.2 51.8
34.4 48.2 56.6
35 45 55
35 50 60
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
56.8
62.1
60
70
23.1 34.6 41.6
31.8 44.2 51.8
34.4 48.2 56.6
35 45 55
35 50 60
6HK46502025*
46.2
56.8
62.1
60
70
6HK46502525*
57.7
69.3
75.9
70
80
6HK36501025 6HK36501525 6HK36501825
23.1 34.6 41.6
31.8 44.2 51.8
34.4 48.2 56.6
35 45 55
35 50 60
6HK46502025* 6HK36501025 6HK36501525 6HK36501825
46.2
56.8
62.1
60
70
23.1 34.6 41.6
31.8 44.3 51.9
34.4 48.2 56.7
35 45 55
35 50 60
6HK46502025*
46.2
56.8
62.0
60
70
6HK46502525*
57.7
69.3
75.9
70
80
1. Asterisk (*) denotes the 20kW and 25kW heater models (6HK46502025 and 6HK46502525) come with service disconnects standard. Single source power MCA and MOP requirements are given here only for reference if used with field installed single point power modification (S1-32436041000). 2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
10
Johnson Controls Unitary Products
5006185-BTG-G-0117
ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-3-60 MOP3
Min. Circuit Ampacity Heater
Air Handlers Models
36B 36C 42C 48C
6HK46502025 6HK46502025 6HK46502025 6HK46502025 6HK46502025 6HK46502525 6HK46502025 6HK46502025 6HK46502525
48D 60C 60D
208V
Heater Amps @240V
Models1,2
230V
208V
230V
Circuit
46.2 46.2 46.2 46.2 46.2 57.7 46.2 46.2 57.7
Circuit
1st3
2nd
1st
3
2nd
3
1st
29.8 29.8 29.8 31.8 31.8 38.0 31.8 31.8 38.0
25.0 25.0 25.0 25.0 25.0 31.3 25.0 25.0 31.3
32.4 32.4 32.4 34.4 34.4 41.3 34.4 34.4 41.3
27.6 27.6 27.6 27.6 27.6 34.6 27.6 27.6 34.6
30 30 30 35 35 40 35 35 40
2nd
1st3
2nd
25 25 25 25 25 35 25 25 35
35 35 35 35 35 45 35 35 45
30 30 30 30 30 35 30 30 35
1. (0,1) - 0 = no service disconnect OR 1 = with service disconnect. 2. (1,2) - 1 = with service disconnect, no breaker jumper bar OR 2 = with service disconnect & breaker jumper bar. 3. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. The 1st circuit includes blower motor amps. Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing.
POWER WIRING - LINE CONNECTIONS 3+$6((/(&75,&+($7237,216 08/7,6285&(32:(5 :,7+-803(5%$5
6,1*/(6285&(32:(5
*1'
08/7,6285&(32:(5 *1'
*1' 32:(5 6833/< 12(/(&75,&+($7 *1' 32:(5 6833/
