Test 3 Check List
Mastercam 2018 Mill2D Test-3 Mark Sheet Name: September 27, 2017 Total Mark
Marks Draw the 2D part Geometry
100.00
Part Geometry must be completed correctly to pass
Pass/Fail
Job Setup Material Size: round up to closest 1/8” Material Type - Aluminium T6061 X0 Y0 center of 1.0175” hole Z0 bottom of part
10.00 2.00 2.00 3.00 3.00
Earned Mark
0.00
0.00
Machining Processes All operations must be completed. A mandatory failing grade will be assigned if not completed
Pass/Fail
1. Spot Drill Holes – not holes A Spot Drill Holes - not Holes A Correct cutter type and size All holes Spot Drilled on correct depth Correct clearance, retract, top of stock,coolant
10.00 2.00 2.00 2.00 2.00
Spot Drill 1.0175 diameter hole
2.00
2. Drill ¼” Holes – not holes A Correct cutter type and size All holes Drilled in correct position Peck drilling utilized Correct clearance, retract, top of stock, coolant Correct depth - breakthrough
10.00 2.00 2.00 2.00 2.00
3. Pre Drill 1.0175 diameter hole Correct cutter type and size Hole Drilled in correct position Peck drilling utilized Correct clearance, retract, top of stock, coolant Correct depth
10.00 2.00 2.00 2.00 2.00
4. Machine 1.0175 diameter hole with an end mill Correct cutter type and size Correct clearance, retract, top of stock, coolant Utilized Circle Mill toolpath Depth of Cuts correctly used Multi passes correctly used Correct depth - breakthrough
20.00
5. Machine 2” dia. Pocket .125” depth Correct cutter type and size Correct clearance, retract, top of stock, coolant Correct depth Pocket operation completed
10.00 2.00 2.00
6. Rough and Finish Contour Correct cutter type and size Rough and finish completed Correct clearance, retract, top of stock, coolant Depth of Cuts correctly used Multi passes correctly used Lead In Lead Out used
18.00 2.00 8.00 2.00
0.00
0.00
2.00 0.00
2.00 0.00
2.00 2.00 10.00 2.00 2.00 2.00 0.00
2.00 4.00
2.00 2.00 1.00
0.00
Comments
Stock to leave
1.00
7. Left hand Pocket through part Correct cutter type and size Correct clearance, retract, top of stock, coolant Depth of Cuts correctly used Lead In Lead Out used Pocket Operation completed
12.00 2.00 2.00 1.00 1.00 6.00
0.00
Marks Draw the 2D part Geometry
100.00
Part Geometry must be completed correctly to pass
Pass/Fail
Job Setup Material Size: round up to closest 1/8” Material Type - Aluminium T6061 X0 Y0 center of 1.0175” hole Z0 bottom of part
10.00 2.00 2.00 3.00 3.00
Earned Mark
0.00
0.00
Machining Processes All operations must be completed. A mandatory failing grade will be assigned if not completed
Pass/Fail
1. Spot Drill Holes – not holes A Spot Drill Holes - not Holes A Correct cutter type and size All holes Spot Drilled on correct depth Correct clearance, retract, top of stock,coolant
10.00 2.00 2.00 2.00 2.00
Spot Drill 1.0175 diameter hole
2.00
2. Drill ¼” Holes – not holes A Correct cutter type and size All holes Drilled in correct position Peck drilling utilized Correct clearance, retract, top of stock, coolant Correct depth - breakthrough
10.00 2.00 2.00 2.00 2.00
3. Pre Drill 1.0175 diameter hole Correct cutter type and size Hole Drilled in correct position Peck drilling utilized Correct clearance, retract, top of stock, coolant Correct depth
10.00 2.00 2.00 2.00 2.00
4. Machine 1.0175 diameter hole with an end mill Correct cutter type and size Correct clearance, retract, top of stock, coolant Utilized Circle Mill toolpath Depth of Cuts correctly used Multi passes correctly used Correct depth - breakthrough
20.00
5. Machine 2” dia. Pocket .125” depth Correct cutter type and size Correct clearance, retract, top of stock, coolant Correct depth Pocket operation completed
10.00 2.00 2.00
6. Rough and Finish Contour Correct cutter type and size Rough and finish completed Correct clearance, retract, top of stock, coolant Depth of Cuts correctly used Multi passes correctly used Lead In Lead Out used
18.00 2.00 8.00 2.00
0.00
0.00
2.00 0.00
2.00 0.00
2.00 2.00 10.00 2.00 2.00 2.00 0.00
2.00 4.00
2.00 2.00 1.00
0.00
Comments
Stock to leave
1.00
7. Left hand Pocket through part Correct cutter type and size Correct clearance, retract, top of stock, coolant Depth of Cuts correctly used Lead In Lead Out used Pocket Operation completed
12.00 2.00 2.00 1.00 1.00 6.00
0.00
