The EMCO Group.
E[M]CONOMY moves!
www.emco-world.com
Create and use synergies! The EMCO Group. The EMCO Group is an association of top suppliers from the machine tool industry. The companies associated work together in a network of European manufacturers on intelligent and innovative production solutions for the metal-cutting industry. There are always new possibilities for the whole group due to the various competences of the individual entrepreneurs, their resources, and the transfer of know-how amongst the companies within the group.
The EMCO Group headquarters and central production facilities are located in Salzburg. There are also further production facilities in Germany and Italy, as well as corporate sales offices in Germany, Italy, the Czech Republic, the USA and Taiwan. EMCO is represented internationally in all major markets with over 144 sales and services offices. At the present time, the EMCO Group employs around 800 committed and well skilled employees.
EMCO EMCO is Austria‘s largest machine tool manufacturer. EMCO has earned an international reputation with innovative solutions for turning, milling, and complete machining together with a leading training program worldwide.
Famup Famup is the Italian market leader for CNC machining centers. Product range: vertical CNC milling centers with and without pallet changer for effective industrial production.
Magdeburg
magdeburg
Magdeburg is the competence center for precision component production within the EMCO Group. Magdeburg is also a specialist in the design and development of highly individual production cells and special solutions for the automotive industry.
With regard to productivity: the divisions of the EMCO Group. The EMCO Group has two essential divisions that pursue a common goal worldwide: more productivity for the metal-cutting industry.
Perfect engineering for all requirements: EMCO Innovative Machine Tools The EMCO Group develops and produces innovative high-tech machine tools for the metal-cutting industry. The product range is unique in Europe. From conventional turning and milling machines, through cycle-controlled machines, universal CNC turning machines, CNC milling centers, to CNC turning centers for economic complete machining: The EMCO Group provides the industry with custom-made, highly efficient solutions for all requirements.
From the industry, for the industry: EMCO Industrial Training For more than 25 years, EMCO Industrial Training has trained both company employees and future specialists from around the world in the use of state-of-the-art CNC machines. As one of the leading European manufacturers of high-tech machines for the metal-cutting industry the EMCO Group has first-hand experience of the success factors for professional training. With its comprehensive training concept including Concept machines, software for the simulation of industrial requirements, and perfectly coordinated training documents - the courseware - EMCO Industrial Training represents the world market leader of CNC training.
When everything fits together: That’s E[M]CONOMY! The whole is more than the sum of its parts: The EMCO Group offers economic efficiency that is unique in its industry worldwide. Maximum efficiency and maximum customer benefits are the decisive building blocks of a corporate philosophy that not only envisions top-quality machines. The aim of the EMCO Group is solutions that are custom-made to customers’ quality and productivity requirements and budget.
[ Efficient engineering ] The EMCO Group is always striving towards the most economic solution. The principle of „standardized components – individual machines" means that machines are created that are not only more cost effective but also more productive at the same time.
[ Modular automation ] Every EMCO machine can be extended to a fully automatic manufacturing cell using a large variety of automation components. The modular structure of the automation concept of the EMCO Group enables particularly cost effective and individually optimized solutions.
[ Consulting for all areas ] Whether it is a matter of machine configuration, manufacturing logistics, automation, budget planning, or financial advice, the EMCO Group works with a worldwide network of specialists for all relevant areas.
[ Optimum quality ] EMCO is certified to the latest quality standard ISO 9001:2000. All quality-relevant corporate procedures are closely inspected during this certification process. The orientation of the company towards the realization of maximum customer benefit is also the objective in this instance. EMCO achieved an above-average result during the latest evaluation in accordance with quality standard ISO 9001:2000.
[ Organization, imple-
mentation, and training
]
The specialists in the EMCO Group guarantee optimum implementation of the machines and automation solutions in accordance with the individual, configured concept. Furthermore, EMCO application engineers teach customers the best way to operate the machines in custom-made training sessions.
[ Made in the Heart of Europe ] [ Network of service offices ] The companies in the EMCO Group provide a dense network of service offices. Highly qualified engineers soon arrive on site with spare parts and guarantee minimum machine downtimes.
All EMCO Group machines are developed and produced in Central Europe with the exclusive use of European branded components. This guarantees best European processing quality, top quality standards, and maximum productivity.
Product Range [Turning] EMCO HYPERTURN CNC turn-mill centers For complete machining of complex workpieces up to Ø 710 mm (28.0") Bar capacity: Ø 45, 65, 76, 95 mm (1.77, 2.56, 2.99, 3.74")
HYPERTURN 45
HYPERTURN 645
HYPERTURN 665
HYPERTURN 95/110
[Industry ]
EMCO MAXXTURN High performance CNC turning centers For the versatile machining of chuck, shaft and rod parts Part size up to Ø 610 mm (24"); bar capacity Ø 25 (1") to 95 mm (3.7")
MAXXTURN 25
MAXXTURN 45
MAXXTURN 65
[Conventional]
MAXXTURN 110
EMCO VERTICAL
EMCOTURN
Vertical pick-up turning machine For chuck parts up to ø 200 mm (7.87")
CNC turning centers CNC turning centers for the most economical machining of chuck, shaft and rod parts Part size up to Ø 1050 (41.3"); bar capacity: Ø 25 (1") to 200 mm (7.8")
EMCOTURN 900
EMCO VERTICAL VT 250
EMCOTURN E25
EMCOTURN E45
EMCOTURN E65
EMCOMAT Precision cycle controlled lathes Center height: 200 to 510 mm (6.30 to 20.08") Center distance: 1000 to 6000 mm (39.37 to 236.22")
Universal manual lathes Center height: 140 to 200 mm (5.51 to 7.87") Center distance: 650 to 1000 mm (25.59 to 39.37")
EMCOMAT-14 S/14 D
[Industrial Training]
MAXXTURN 95
EMCOMAT-17 S/17 D
EMCOMAT-20 D
EMCOMAT E-200 Siemens or Easy Cycle
EMCOMAT E-300 - 480 cycle controlled
EMCO CONCEPT TURN CNC turning centers With interchangeable control units Part size up to 220 mm (8.66") diameter; bar stock capacity up to 45 mm (1.77")
CONCEPT TURN 55
CONCEPT TURN 105
CONCEPT TURN 250
CONCEPT TURN 450
[Milling] EMCO LINEARMILL
EMCO MAXXMILL
EMCO MMV
5 axes machining center With linear drives in all 3 axes and tilting table Travel in X: 600 mm (23.62")
5 axes machining center For 5-side operation of workpieces with an edge length of 500 x 500 x 500 mm (19.68")
Moving column machining center With linear drives for X and Y axis Travel in X from 1600 (63") to 2000 mm (78.7")
LINEARMILL 600 HD
MMV 160/65 LINEAR
MAXXMILL 500
MMV 200/80 LINEAR
EMCO MC
Vertical CNC machining centers with cross-table construction With pallet changer Travel in X from 700 (27.6") to 1100 mm (43.3")
Vertical CNC machining centers with cross-table construction Without pallet changer Travel in X from 750 (29.5") to 1200 mm (47.2")
MCP 70-50
MCP 100-50
MC 75-50
[Industry ]
EMCO MCP
MC 1200
EMCOMILL Standard 3 axes milling centers Vertical machining for small to medium number of pieces Travel in X from 350 (13.77") to 1200 mm (47.2")
EMCOMILL E350
EMCOMILL E600
EMCOMILL E900
EMCOMILL E1200
Precision cycle controlled milling machines Travel in X from 450 (17.71") to 600 mm (23.62")
Universal manual milling machines Travel in X from 300 (11.81") to 600 mm (23.62")
EMCOMAT FB-3
EMCOMAT FB-450 L
EMCOMAT FB-600 L
EMCOMAT FB-450 L Heidenhain or Easy Cycle
EMCOMAT FB-600 L Heidenhain or Easy Cycle
[Industrial Training]
EMCO CONCEPT MILL CNC milling centers With interchangeable control units Travel in X from 190 (7.5") to 600 mm (23.62")
CONCEPT MILL 55
CONCEPT MILL 105
CONCEPT MILL 250
[Conventional]
EMCOMAT
CONCEPT MILL 450
www.emco-world.com
[Turning] EMCO HYPERTURN HYPERTURN 95 / 110
Machine concept
Highlights
[3] [1] [1]
HT 665 / HT 645
Q Powerful main and counter spindles [1] Q 2 x 12-station tool turrets [2] Q 2 x 12 driven tool positions Q Milling spindle with direct drive [3] Q 24/48/80-station tool magazine Q Y axis with large travel Q Linear guides in all axes Q EMCO Automation
[2]
Technical data
HT 95 / 110
HT 665
HT 645
HT 45
Bar capacity
mm (inch)
95 (3.7") / 110 (4.3")
65 (76) (2.5 (3.0''))
45 (1.7")
45 (1.7") / 51 (2")
Swing ø over bed
mm (inch)
720 (28.3")
600 (23.6")
600 (23.6")
430 (16.9")
Chuck size
mm (inch)
315 (630) (12.4" (24.8")) 200 (250) (7.8 (9.8"))
160 (6.3")
160 (6.3")
540/240/1900 (21.3/9.5/74.8") 30/15/30 (1181/590.6/1181)
280/100/900 (11.0/3.9/35.4") 24/10/30 (944.9/394/1181)
280/100/900 (11.0/3.9/35.4") 24/10/30 (944.9/394/1181)
160/70/510 (6.3/2.7/20.1") 30/15/45 (1181.1/590.5/1771.6)
Travel in X/Y/Z
mm (inch)
Rapid motion speed in X/Y/Z
m/min (ipm)
Speed range
rpm
0 – 3500 (2500)
0 – 5000
0 – 7000
0 – 7000
Drive power
kW (hp)
54 (52) (72.4 (73.4))
29 (38.9)
22 (29.5)
15 (20.1)
2 x 12
2 x 12
2 x 12
2 x 12
Driven tools
EMCO MAXXTURN MAXXTURN 110
Machine concept
Highlights
[3] [1] [ 2] [4]
Technical data
MT 110
MT 65 / MT 25
Q Powerful main spindle [1] Q Fully functioning counter spindle Q Automatic tailstock [2] Q 12-station tool turret [3] Q VDI rapid-change system Q Driven tools Q Stable Y axis Q NC-controlled steady [4] Q Linear guides in all axes Q EMCO Automation
MT 95
MT 65
MT 45
MT 25
Bar capacity
mm (inch)
110 (4.3")
95 (3.7")
65 (76) (2.5 (3.0"))
45 (51) (1.7 (2.0"))
25 (1.0")
Swing ø over bed
mm (inch)
840 (33.0")
700 (27.6")
610 (24.0")
430 (16.9")
325 (12.8")
Chuck Ø
mm (inch)
400 (15.7")
315 (12.4")
200 (250) (7.9 (9.8"))
160 (200) (6.3 (7.9"))
95 (3.7")
Travel in X/Y/Z
mm (inch)
Rapid motion speed in X/Y/Z
m/min (ipm)
410/180/2560 (16.1/7.0/100.8") 24/12/30 (944.9/472.5/1181)
303/140/1160 (11.9/5.5/45.6") 24/12/30 (944.9/472.5/1181)
260/80/610 (10.2/3.1/24.0") 30/15/40 (1180/590/1575)
160/70/510 (6.3/2.8/20.0") 24/12/30 (944.9/472.5/1181)
100/35/320 (3.9/1.4/12.6") 20/10/30 (787.4/393.7/1181)
Speed range
rpm
0 – 2500
0 – 3500
0 – 5000
0 – 6300
0 – 8000
Drive power
kW (hp)
42 (56.3)
33 (44.3)
29 (38.9)
13 (17.4)
6.5 (8.7)
12
12
12
12
6
Driven tools
EMCOTURN EMCOTURN 900
EMCO VERTICAL VT Highlights
EMCO VERTICAL VT 250 Highlights
Q Main spindle with 2-step reduction gear Q 4 bed lengths (2/3/4/5m) Q 12-station tool turret Q VDI rapid-change system Q Driven tools Q Tailstock Q Steady rest Q Flat guides in all axes
Technical data
Q Ready for heavy machining Q Small footprint Q Self-loading automation included Q New Siemens control Q Free chip fall Q Milling tools and Y axis optionally Q Made in the Heart of Europe
ET 900
Technical data
VT 250
Bar capacity
mm (inch)
205 (8.0")
Bar capacity
mm (inch)
150 (5.9")
Swing ø over bed
mm (inch)
1050 (41.3")
Swing ø over bed
mm (inch)
200 (7.9")
Chuck size
mm (inch)
800 (31.5")
Chuck size
mm (inch)
250 (9.8")
Travel in X/Z
mm (inch)
600/2000 – 5000 (23.6/78.7 – 196.8")
Travel in X/Z
mm (inch)
520/310 (20.5/12.2")
Rapid motion speed in X/Z
m/min (ipm) 10/10 (393.7/393,7)
Rapid motion speed in X/Z
m/min (ipm) 60/30 (2362/1181)
Speed range
rpm
97 – 800
Speed range
rpm
0 – 4000/5000
Drive power
kW (hp)
80 (107.3)
Drive power
kW (hp)
25/29 (33.5/38.9)
6
Driven tools
Driven tools
12
EMCOTURN E-Series EMCOTURN E65
Machine concept
Highlights
E25 / E45
Q Powerful main spindle [1] Q 12-station tool turret [2] Q VDI rapid-change system Q Driven tools Q Tailstock [3] Q Linear guides in all axes
[2] [1]
[3]
Technical data
E65
E65 Big Bore E45
Bar capacity
mm (inch)
65 (2.5")
95 (3.7")
Swing ø over bed
mm (inch)
540 (21.2")
600 (23.6")
Chuck size
mm (inch)
Travel in X/Z
mm (inch)
Rapid motion speed in X/Z
m/min (ipm)
Speed range
rpm
0 – 4200
Drive power
kW (hp)
18 (24.1)
Tools / driven
E25
45 (1.7")
25 (1.0")
430 (16.9")
250 (9.8")
200/250 (7.8/9.8")
160/200 (6.3/7.8")
95 (3.7")
210/610 (8.3/24.0")
160/310 (6.3/12.2")
100/300 (3.9/11.8")
20/24 (945/945)
15/24 (590.5/944.9)
0 – 3200
0 – 6300
60 – 6300
24 (32,2)
13 (17.4)
5.5 (73.7)
12/6
12/6
24/24 (945/945)
12/12
[Milling] EMCO LINEARMILL
EMCO MAXXMILL
LINEARMILL 600 HD
MAXXMILL 500
Highlights
Highlights
Q Stable machine construction Q Linear drive in the three linear axes Q Integrated direct measuring systems in all axes (also swivel table) Q Rotary swivel table controlled by torque motors Q Water-cooled motor spindle
Technical data
Q 5-side machining in just one operation Q Top thermostability Q Top cutting precision Q Mechanical or motor spindle Q Compact machine design Q Cutting-edge control technology from Siemens and Heidenhain Q Very attractive price
LINEARMILL 600 HD
MAXXMILL 500
Travel X/Y/Z
mm (inch)
600/500/500 (23.6/19.7/19.7")
650/550/500 (25.6/21.6/19.7")
Rapid motion speed X/Y/Z
m/min (ipm)
60/60/60 (2362/2362/2362)
30/30/30 (1181/1181/1181)
Tool magazine
spaces
40/60
30
Clamping area
mm (inch)
600 x 600 (23.6 x 23.6")
600 x 600 (23.6 x 23.6")
Table load
kg (lb)
600 (1322)
250 (551.1)
Speed range
rpm
50 – 15000
50 – 15000
Drive power
kW (hp)
35 (46.9)
11/20 (14.75/26.8)
HSK-A63
ISO 40 (BT40)
Tool holders
EMCO MMV MMV 200/80 LINEAR
Highlights
MMV 160/65
Q Extremely solid machine design for machining large and heavy workpieces Q High rapid motion speed up to 60 m/min Q Stationary parts table Q Movable tool magazine on X axis Q High cutting power Q Top surface finish quality Q Pendulum operation possible
Technical data
MMV 200/80
MMV 160/65
Travel X/Y/Z
mm (inch)
2000/800/700 (78.7/31.5/27.6")
1600/650/600 (63.0/25.6/23.6")
Rapid motion speed X/Y/Z
m/min (ipm)
60/60/30 (2362/2362/1181)
60/60/30 (2362/2362/1181)
Clamping area
mm (inch)
2400 x 800 (94.5 x 31.5")
2000 x 650 (78.7 x 25.6")
Table load
kg (lb)
4000 (8818)
2000 (4409)
Speed range
rpm
50 – 12000/15000
50 – 12000/15000
Drive power
kW (hp)
35 (46.9)
35 (46.9)
Tool magazine
spaces
30
30
ISO40 (BT40) / HSK-A63
ISO40 (BT40) / HSK-A63
Tool holder
EMCO MC / MCP MCP 100-50
Highlights
MC 1200 / MC 75-50
Q Powerful motor spindle 12000 rpm - 35 kW Q Circulating-ball guide with patented circulating system Q Feed spindles with steel-ceramic hybrid nuts to increase thermostability and minimize heat progression Q Long-life lubrication system for spindles and guides
Technical data
MC 1200
MC 75-50
MCP 100-50
MCP 70-50
1200/600/600 (47.2/23.6/23.6") 40/40/40 m/min (ipm) (1574/1574/1574)
750/500/640 (29.5/19.7/25.2") 40/40/40 (1574/1574/1574)
1100/500/640 (43.3/19.7/25,2") 40/40/40 (1574/1574/1574)
700/500/640 (27.5/19.7/25.2") 40/40/40 (1574/1574/1574)
Tool magazine
spaces
30
30
30
30
Clamping area
mm (inch)
1300 x 620 (51.2 x 24.4")
900 x 520 (35.4 x 20.5")
1000 x 450 (39.4 x 17.7")
600 x 450 (23.6 x 17.7")
Table load
kg (lb)
800 (1764)
400 (882)
600 (1323)
300 (661)
Speed range
rpm
50 – 12000/15000
50 – 12000/15000
50 – 12000/15000
50 – 12000/15000
Drive power
kW (hp)
15/35 (20.1/46.9)
35 (46.9)
35 (46.9)
35 (46.9)
ISO40 (BT40/HSK-A63)
ISO40 (BT40/HSK-A63)
ISO40 (BT40/HSK-A63)
ISO40 (BT40/HSK-A63)
Travel X/Y/Z Rapid motion speed X/Y/Z
mm (inch)
Tool holders
EMCOMILL E-Series EMCOMILL E1200 - E900 - E600 - E350
Highlights
E350
Q High thermostability Q Optimum machining accuracy Q Mechanical or motor spindle Q Cutting-edge control technology from Siemens or Fanuc (E350: Siemens) Q JobShop programming software
Technical data
E1200
E900
E600
E350
1200 x 550 x 500 (47.2 x 21.6 x 21.6") 24/24/24 m/min (ipm) (944.9/944.9/944.9)
900 x 500 x 500 (35.4 x 21.6 x 21.6") 24/24/24 (944.9/944.9/944.9)
600 x 500 x 500 (23.6 x 21.6 x 21.6") 24/24/24 (944.9/944.9/944.9)
350 x 250 x 300 (13.8 x 9.8 x 11.8") 24/24/24 (944.9/944.9/944.9)
Clamping area
mm (inch)
1300 x 570 (51.2 x 22.4")
1000 x 520 (39.4 x 20.5")
700 x 520 (27.5 x 20.5")
500 x 300 (19.6 x 11.8'')
Table load
kg (lb)
1000 (2205)
800 (1764)
500 (1102)
100 (220.4)
Speed range
rpm
0 – 12000
0 – 12000
0 – 12000
0 – 10000
Drive power
kW (hp)
11 (14.7)
11 (14.7)
11 (14.7)
7 (9.39)
Tool magazine
spaces
20 (30)
20 (30)
20 (30)
20
ISO40 (BT40)
ISO40 (BT40)
ISO40 (BT40)
SK 30 nach DIN 69871
Travel X/Y/Z Rapid motion speed X/Y/Z
Tool holders
mm (inch)
[Turning & Milling] conventional EMCOMAT EMCOMAT E-300-480
Highlights
E-200 / EM-20D
Q Stable machine construction Q Easy to operate Q Maximum flexibility Q Easy to maintain Q Ergonomic operation Q Cycle control with teach-in functionality Q High operating safety
Technical data
E-360/400/480
Center height
mm (inch)
Distance between centers
mm (inch)
380/430/510 (15.0/16.9/20.1") 1500 – 6000 (59.0 – 236.2")
E-300
E-200
EM-20D
EM-17S / -17D
EM-14S / -14D
275 (10.8")
200 (7.9")
200 (7.9")
170 (6.7")
140 (5.5")
1500 – 3000 (59.0 – 118.1")
1000 (39.4")
1000 (39.4")
700 (27.6")
650 (25.6")
Spindle bore
mm (inch)
153 (6.0")
108 (4.2")
53/50 (2.1/2.0")
50 (1.9")
50 (1.9")
40 (1.5")
Chuck Ø
mm (inch)
500 (19.7")
315 (12.4")
200 (7.9")
200 (7.9")
200 (7.8")
140 (5.5")
2
1
1
4
4/8
2
0 – 1200
0 – 2500
50 – 4000
40 – 3000
40 – 3000
60 – 4000
5.3 (7.1)
3.2/5.3 (4.3/7.1)
7.5 (10.0)
EMCO
EMCO
EMCO
Gear steps Speed range Drive power
rpm kW (hp)
33 (44.2)
25 (33.5)
7.5 (10.0)
Digital Readout Control
Fagor 8055
Siemens, Easy Cycle
Fagor 8055
EMCOMAT EMCOMAT FB-600 L
Highlights
FB-450 L / FB-3
Q High precision and universal application for machining large workpieces Q Lateral swivel vertical head with clampable quill Q Can be changed from vertical to horizontal milling Q High cutting power Q Milling spindle supported radially and axially in four bearings Q Safety handwheels
Technical data
FB-600 L
FB-450 L
FB-3
Travel X
mm (inch)
600 (23.6")
450 (17.7")
300 (11.8")
Travel Y
mm (inch)
400 (15.7")
350 (13.7")
200 (7.9")
Travel Z
mm (inch)
400 (15.7")
400 (15.7")
350 (13.7")
Clamping area
mm (inch)
800 x 400 (31.5 x 15.7")
800 x 400 (31.5 x 15.7")
600 x 200 (23.6 x 7.9")
1
1
8/mechanical
Gear steps/control Speed range
rpm
10 – 5000
10 – 5000
80 – 2200
Drive power
kW (hp)
13 (17.4)
10 (13.4)
1.4 (1.8)
Position display
EMCO
EMCO
Heidenhain (option)
Control
Heidenhain, Easy Cycle
Heidenhain, Easy Cycle
[Industrial Training] EMCO CONCEPT TURN CONCEPT TURN 450 / 250
Highlights CT 450 / CT 250
Highlights CT 105 / CT 55
Q CNC training at industrial level Q Interchangeable WinNC control Q High machining accuracy Q 12-station tool turret Q Driven tools Q Linear guides Q Digital drive technology Q Industrial-level performance Q Extremely high thermostability Q Wide range of automation options Q Speed range max. 6300 rpm
Q Compact CNC machine Q Essential functions of an industrial machine Q 8-station tool changing system Q Slant-bed design Q Fully enclosed work area Q Wide range of automation options
Technical data
CT 450
CT 250
CT 105 / CT 55
CT 105
CT 55
Swing ø over bed
mm (inch)
430 (16.9")
250 (9.8")
180 (7.1")
130 (5.1")
Max. turning diameter
mm (inch)
220 (8.7")
85 (3.3")
75 (2.9")
52 (2.0")
Distance between centers
mm (inch)
687 (27.0")
405 (15.9")
236 (9.3")
335 (13.2")
Travel X/Z or X/Y/Z
mm (inch)
160/310 (6.3/12.2")
100/300 (3.9/11.8")
55/172 (2.2/6.7")
48/236 (1.9/9.3")
Rapid motion speed in X/Z
m/min (ipm)
20/24 (787.4/944.9)
15 (590.5)
5 (196,85)
2 (78.7)
Main drive
kW (hp)
13 (17.4)
5.5 (7.4)
1.9 (2.55)
0.75 (1.0)
Speed range
rpm
0 – 6300
60 – 6300
150 – 4000
120 – 4000
12/6
12/6
8/0
8/0
Tools/driven
EMCO CONCEPT MILL CONCEPT MILL 450 / 250
Highlights CM 450 / CM 250
Highlights CM 105 / CM 55
Q CNC training at industrial level Q Interchangeable WinNC control Q 20-station tool changing system Q Wide range of automation options Q Optimal view despite fully enclosed work area Q Dividing attachment as fourth axis
Q Compact CNC machine Q Essential functions of an industrial machine Q 8-station tool changing system Q CM 105 with 10-station tool turret Q Optimal view despite fully enclosed working area Q CM 55 with 8-station tool changing system Q CM 105 with 10-station tool turret Q Engraving spindle attachment Q Dividing attachment as 4th axis
CM 105 / CM 55
Abb. CM 155 Technical data
CM 450
CM 250
CM 105
CM 55
Travel X/Y/Z
mm (inch)
600/500/500 (23.6/19.7/19.7")
350/250/300 (13.8/9.8/11.8")
200/150/250 (7.9/5.9/9.8")
190/140/260
Rapid motion speed X/Y/Z
m/min (ipm)
24 (944.9)
15 (590.5)
5 (196.8)
2 (78.7)
Main drive
kW (hp)
13 (17.4)
7 (9.39)
1.1 (1.47)
0.75 (1.0)
Speed range (option)*
rpm
50 – 10000
max. 10000
150 – 5000 (20000)*
150 – 3500 (14000)*
20
10
8
Number of tools
20
(7.5/5.5/10.2")
[Automation] ROBOT EMCO ROBO LOAD 10
Gripper heads
Profile
HYPERTURN 665 mit ROBO LOAD 10
With EMCO ROBO LOAD, we can offer our customers a turnkey solution for loading and unloading workpieces. The robot cell can be fitted both to the simple EMCO E series turning and milling machines and the complete machining centers.
Technical data 6-axis articulated-arm robot:
Pallet handling:
Max. load capacity
10 kg (22.05 lb)
Max. working range
1066 mm (41.9")
2 automatically extending drawers
Footprint:
Pallet size:
Width:
1310 mm (51.5")
With 4 pallets
600 x 400 mm (23.6 x 15.7")
Depth:
1405 mm (55.3")
With 8 pallets
400 x 300 mm (15.7 x 11.8")
Height:
2100 mm (82.6")
Gripper systems for each specific application
GANTRY LOADER EMCO GANTRY LOADER
Gripper heads
Profile Manufacturing processes can be significantly shortened with the EMCO gantry loader - a decisive contribution to increasing economic viability. They are well coordinated to the respective machines, thereby producing a harmonious, highly productive system.
2x3 double gripper jaw head
4x3Gripper jaw head
Shaft gripper head
Pallet attachments
4-station pallet attachment for valve caps 6-station pallet attachment for joint yokes
20-station pallet magazine with customer-specific removable pallets
20-station pallet magazine with customer-specific removable pallets
Technical data Traverse speed
Workpiece dimensions 4 x 3 gripper jaws
Horizontal
120 m/min (4724 ipm)
Diameter max.
120 mm (4.7")
Vertical
60 m/min (2362 ipm)
Length max.
100 mm (3.9")
Weight max.
5 kg (11.0 lb)
Workpiece dimensions 2 x 3 Gripper jaws
Workpiece dimensions 2 x 2 Gripper jaws
Diameter max.
220 mm (8.7")
Diameter max.
100 mm (3.9")
Length max.
100 mm (3.9")
Length max.
300 mm (11,8")
Weight max.
10 kg (22.0 lb)
Weight max.
10 kg (22.0 lb)
SWING LOADER EMCO SWING LOADER
Grippers
Profile Parallel grippers with rotary module for loading flange parts (1st and 2nd chucking)
2-finger toggle lever grippers for loading shaft parts
Blank feed systems
The swing loader is a universal loading device for all types of pre-formed parts. A large variety of gripper and handling systems enables highly individual coordination of the system to the respective operating requirements.
Multiple infeed chutes for loading rotationally-symmetrical blanks
2-finger grippers with rotary module for loading vertically fed blanks Chain feeding system for loading blanks with the correct orientation
Chain feeding system with V-supports for preformed shaft parts of various shapes
Technical data Motion speed
2-finger toggle lever grippers
Horizontal
60 m/min (2362 ipm)
Diameter max.
ca. 30 mm (1.1")
Swing movement
180°/sec
Length max.
ca. 200 mm (7.8")
Weight max.
2 kg (4.4 lb)
Parallel grippers with rotary module
2-finger grippers with rotary module
Diameter max.
ca. 60 mm (2.3")
Diameter max.
ca. 60 mm (2.3")
Length max.
ca. 100 mm (3.9")
Length max.
ca. 100 mm (3.9")
Weight max.
2 kg (4.4 lb)
Weight max.
2 kg (4.4 lb)
BAR LOADER EMCO TOP LOAD 10-65/3300
EMCO LM1200
Profile Depending on the space available on site, EMCO can offer either the TOP LOAD for 3 meter bar material or the LM for short bar material. Connection to the respective machine is free-ofcharge. A „Plug & Play" solution ex works.
Technical data
TOP LOAD TOP LOAD TOP LOAD 4-25 8-45 10-65
LM800
LM1200
LM1500
Bar diameter Ø
mm (inch)
4 – 25 (0.1 – 0.9")
8 – 45 (50) (0.3 – 1.7")
10 – 65 (75) (0.3 – 2.5 (2.9"))
6 – 45 (52) (0.2 – 1.8"(2.1))
8 – 65 (95) 16 – 95 (0.31 – 2.5"(3.7)) (0.6 – 3.7")
Max. bar length
mm (inch)
3300 (129.9")
3300 (129.9")
3300 (129.9")
800 (31.5")
1200 (47.2")
1500 (59.0")
Min. bar length
mm (inch)
1500 (59.0")
1500 (59.0")
1500 (59.0")
100 (3.9")
150 (5.9")
150 (5.9")
Material support
mm (inch)
350 (13.7")
350 (13.7")
350 (13.7")
550 (21.6")
550 (21.6")
550 (21.6")
Feed speed
0 – 100 m/min (ipm) (0 – 3937)
0 – 30 (0 – 1181)
0 – 30 (0 – 1181)
0 – 60 (0 – 2362)
0 – 60 (0 – 2362)
0 – 60 (0 – 2362)
Bar changing time
sec.
30
70
75
10
12
14
Dimensions (L x B)
mm (inch)
4390 x 867 (172.8 x 34.1")
4310 x 790 (169.6 x 31.1")
4410 x 1090 (173.6 x 42.9")
1200 x 1100 (47.2 x 43.3")
1700 x 1100 (66.9 x 43.3")
2000 x 1100 (78.7 x 43.3")
Weight
kg (lb)
1100 (2425)
1200 (2645)
2200 (4850)
330 (727.5)
535 (1179)
550 (1212)
EN2801 . 09/10 . Subject to change due technical progress. Errors and omissions excepted.
EMCO MAIER Ges.m.b.H. Salzburger Str. 80 · 5400 Hallein-Taxach · Austria Phone +43 6245 891-0 · Fax +43 6245 869 65 · [email protected]
www.emco-world.com
www.emco-world.com
Create and use synergies! The EMCO Group. The EMCO Group is an association of top suppliers from the machine tool industry. The companies associated work together in a network of European manufacturers on intelligent and innovative production solutions for the metal-cutting industry. There are always new possibilities for the whole group due to the various competences of the individual entrepreneurs, their resources, and the transfer of know-how amongst the companies within the group.
The EMCO Group headquarters and central production facilities are located in Salzburg. There are also further production facilities in Germany and Italy, as well as corporate sales offices in Germany, Italy, the Czech Republic, the USA and Taiwan. EMCO is represented internationally in all major markets with over 144 sales and services offices. At the present time, the EMCO Group employs around 800 committed and well skilled employees.
EMCO EMCO is Austria‘s largest machine tool manufacturer. EMCO has earned an international reputation with innovative solutions for turning, milling, and complete machining together with a leading training program worldwide.
Famup Famup is the Italian market leader for CNC machining centers. Product range: vertical CNC milling centers with and without pallet changer for effective industrial production.
Magdeburg
magdeburg
Magdeburg is the competence center for precision component production within the EMCO Group. Magdeburg is also a specialist in the design and development of highly individual production cells and special solutions for the automotive industry.
With regard to productivity: the divisions of the EMCO Group. The EMCO Group has two essential divisions that pursue a common goal worldwide: more productivity for the metal-cutting industry.
Perfect engineering for all requirements: EMCO Innovative Machine Tools The EMCO Group develops and produces innovative high-tech machine tools for the metal-cutting industry. The product range is unique in Europe. From conventional turning and milling machines, through cycle-controlled machines, universal CNC turning machines, CNC milling centers, to CNC turning centers for economic complete machining: The EMCO Group provides the industry with custom-made, highly efficient solutions for all requirements.
From the industry, for the industry: EMCO Industrial Training For more than 25 years, EMCO Industrial Training has trained both company employees and future specialists from around the world in the use of state-of-the-art CNC machines. As one of the leading European manufacturers of high-tech machines for the metal-cutting industry the EMCO Group has first-hand experience of the success factors for professional training. With its comprehensive training concept including Concept machines, software for the simulation of industrial requirements, and perfectly coordinated training documents - the courseware - EMCO Industrial Training represents the world market leader of CNC training.
When everything fits together: That’s E[M]CONOMY! The whole is more than the sum of its parts: The EMCO Group offers economic efficiency that is unique in its industry worldwide. Maximum efficiency and maximum customer benefits are the decisive building blocks of a corporate philosophy that not only envisions top-quality machines. The aim of the EMCO Group is solutions that are custom-made to customers’ quality and productivity requirements and budget.
[ Efficient engineering ] The EMCO Group is always striving towards the most economic solution. The principle of „standardized components – individual machines" means that machines are created that are not only more cost effective but also more productive at the same time.
[ Modular automation ] Every EMCO machine can be extended to a fully automatic manufacturing cell using a large variety of automation components. The modular structure of the automation concept of the EMCO Group enables particularly cost effective and individually optimized solutions.
[ Consulting for all areas ] Whether it is a matter of machine configuration, manufacturing logistics, automation, budget planning, or financial advice, the EMCO Group works with a worldwide network of specialists for all relevant areas.
[ Optimum quality ] EMCO is certified to the latest quality standard ISO 9001:2000. All quality-relevant corporate procedures are closely inspected during this certification process. The orientation of the company towards the realization of maximum customer benefit is also the objective in this instance. EMCO achieved an above-average result during the latest evaluation in accordance with quality standard ISO 9001:2000.
[ Organization, imple-
mentation, and training
]
The specialists in the EMCO Group guarantee optimum implementation of the machines and automation solutions in accordance with the individual, configured concept. Furthermore, EMCO application engineers teach customers the best way to operate the machines in custom-made training sessions.
[ Made in the Heart of Europe ] [ Network of service offices ] The companies in the EMCO Group provide a dense network of service offices. Highly qualified engineers soon arrive on site with spare parts and guarantee minimum machine downtimes.
All EMCO Group machines are developed and produced in Central Europe with the exclusive use of European branded components. This guarantees best European processing quality, top quality standards, and maximum productivity.
Product Range [Turning] EMCO HYPERTURN CNC turn-mill centers For complete machining of complex workpieces up to Ø 710 mm (28.0") Bar capacity: Ø 45, 65, 76, 95 mm (1.77, 2.56, 2.99, 3.74")
HYPERTURN 45
HYPERTURN 645
HYPERTURN 665
HYPERTURN 95/110
[Industry ]
EMCO MAXXTURN High performance CNC turning centers For the versatile machining of chuck, shaft and rod parts Part size up to Ø 610 mm (24"); bar capacity Ø 25 (1") to 95 mm (3.7")
MAXXTURN 25
MAXXTURN 45
MAXXTURN 65
[Conventional]
MAXXTURN 110
EMCO VERTICAL
EMCOTURN
Vertical pick-up turning machine For chuck parts up to ø 200 mm (7.87")
CNC turning centers CNC turning centers for the most economical machining of chuck, shaft and rod parts Part size up to Ø 1050 (41.3"); bar capacity: Ø 25 (1") to 200 mm (7.8")
EMCOTURN 900
EMCO VERTICAL VT 250
EMCOTURN E25
EMCOTURN E45
EMCOTURN E65
EMCOMAT Precision cycle controlled lathes Center height: 200 to 510 mm (6.30 to 20.08") Center distance: 1000 to 6000 mm (39.37 to 236.22")
Universal manual lathes Center height: 140 to 200 mm (5.51 to 7.87") Center distance: 650 to 1000 mm (25.59 to 39.37")
EMCOMAT-14 S/14 D
[Industrial Training]
MAXXTURN 95
EMCOMAT-17 S/17 D
EMCOMAT-20 D
EMCOMAT E-200 Siemens or Easy Cycle
EMCOMAT E-300 - 480 cycle controlled
EMCO CONCEPT TURN CNC turning centers With interchangeable control units Part size up to 220 mm (8.66") diameter; bar stock capacity up to 45 mm (1.77")
CONCEPT TURN 55
CONCEPT TURN 105
CONCEPT TURN 250
CONCEPT TURN 450
[Milling] EMCO LINEARMILL
EMCO MAXXMILL
EMCO MMV
5 axes machining center With linear drives in all 3 axes and tilting table Travel in X: 600 mm (23.62")
5 axes machining center For 5-side operation of workpieces with an edge length of 500 x 500 x 500 mm (19.68")
Moving column machining center With linear drives for X and Y axis Travel in X from 1600 (63") to 2000 mm (78.7")
LINEARMILL 600 HD
MMV 160/65 LINEAR
MAXXMILL 500
MMV 200/80 LINEAR
EMCO MC
Vertical CNC machining centers with cross-table construction With pallet changer Travel in X from 700 (27.6") to 1100 mm (43.3")
Vertical CNC machining centers with cross-table construction Without pallet changer Travel in X from 750 (29.5") to 1200 mm (47.2")
MCP 70-50
MCP 100-50
MC 75-50
[Industry ]
EMCO MCP
MC 1200
EMCOMILL Standard 3 axes milling centers Vertical machining for small to medium number of pieces Travel in X from 350 (13.77") to 1200 mm (47.2")
EMCOMILL E350
EMCOMILL E600
EMCOMILL E900
EMCOMILL E1200
Precision cycle controlled milling machines Travel in X from 450 (17.71") to 600 mm (23.62")
Universal manual milling machines Travel in X from 300 (11.81") to 600 mm (23.62")
EMCOMAT FB-3
EMCOMAT FB-450 L
EMCOMAT FB-600 L
EMCOMAT FB-450 L Heidenhain or Easy Cycle
EMCOMAT FB-600 L Heidenhain or Easy Cycle
[Industrial Training]
EMCO CONCEPT MILL CNC milling centers With interchangeable control units Travel in X from 190 (7.5") to 600 mm (23.62")
CONCEPT MILL 55
CONCEPT MILL 105
CONCEPT MILL 250
[Conventional]
EMCOMAT
CONCEPT MILL 450
www.emco-world.com
[Turning] EMCO HYPERTURN HYPERTURN 95 / 110
Machine concept
Highlights
[3] [1] [1]
HT 665 / HT 645
Q Powerful main and counter spindles [1] Q 2 x 12-station tool turrets [2] Q 2 x 12 driven tool positions Q Milling spindle with direct drive [3] Q 24/48/80-station tool magazine Q Y axis with large travel Q Linear guides in all axes Q EMCO Automation
[2]
Technical data
HT 95 / 110
HT 665
HT 645
HT 45
Bar capacity
mm (inch)
95 (3.7") / 110 (4.3")
65 (76) (2.5 (3.0''))
45 (1.7")
45 (1.7") / 51 (2")
Swing ø over bed
mm (inch)
720 (28.3")
600 (23.6")
600 (23.6")
430 (16.9")
Chuck size
mm (inch)
315 (630) (12.4" (24.8")) 200 (250) (7.8 (9.8"))
160 (6.3")
160 (6.3")
540/240/1900 (21.3/9.5/74.8") 30/15/30 (1181/590.6/1181)
280/100/900 (11.0/3.9/35.4") 24/10/30 (944.9/394/1181)
280/100/900 (11.0/3.9/35.4") 24/10/30 (944.9/394/1181)
160/70/510 (6.3/2.7/20.1") 30/15/45 (1181.1/590.5/1771.6)
Travel in X/Y/Z
mm (inch)
Rapid motion speed in X/Y/Z
m/min (ipm)
Speed range
rpm
0 – 3500 (2500)
0 – 5000
0 – 7000
0 – 7000
Drive power
kW (hp)
54 (52) (72.4 (73.4))
29 (38.9)
22 (29.5)
15 (20.1)
2 x 12
2 x 12
2 x 12
2 x 12
Driven tools
EMCO MAXXTURN MAXXTURN 110
Machine concept
Highlights
[3] [1] [ 2] [4]
Technical data
MT 110
MT 65 / MT 25
Q Powerful main spindle [1] Q Fully functioning counter spindle Q Automatic tailstock [2] Q 12-station tool turret [3] Q VDI rapid-change system Q Driven tools Q Stable Y axis Q NC-controlled steady [4] Q Linear guides in all axes Q EMCO Automation
MT 95
MT 65
MT 45
MT 25
Bar capacity
mm (inch)
110 (4.3")
95 (3.7")
65 (76) (2.5 (3.0"))
45 (51) (1.7 (2.0"))
25 (1.0")
Swing ø over bed
mm (inch)
840 (33.0")
700 (27.6")
610 (24.0")
430 (16.9")
325 (12.8")
Chuck Ø
mm (inch)
400 (15.7")
315 (12.4")
200 (250) (7.9 (9.8"))
160 (200) (6.3 (7.9"))
95 (3.7")
Travel in X/Y/Z
mm (inch)
Rapid motion speed in X/Y/Z
m/min (ipm)
410/180/2560 (16.1/7.0/100.8") 24/12/30 (944.9/472.5/1181)
303/140/1160 (11.9/5.5/45.6") 24/12/30 (944.9/472.5/1181)
260/80/610 (10.2/3.1/24.0") 30/15/40 (1180/590/1575)
160/70/510 (6.3/2.8/20.0") 24/12/30 (944.9/472.5/1181)
100/35/320 (3.9/1.4/12.6") 20/10/30 (787.4/393.7/1181)
Speed range
rpm
0 – 2500
0 – 3500
0 – 5000
0 – 6300
0 – 8000
Drive power
kW (hp)
42 (56.3)
33 (44.3)
29 (38.9)
13 (17.4)
6.5 (8.7)
12
12
12
12
6
Driven tools
EMCOTURN EMCOTURN 900
EMCO VERTICAL VT Highlights
EMCO VERTICAL VT 250 Highlights
Q Main spindle with 2-step reduction gear Q 4 bed lengths (2/3/4/5m) Q 12-station tool turret Q VDI rapid-change system Q Driven tools Q Tailstock Q Steady rest Q Flat guides in all axes
Technical data
Q Ready for heavy machining Q Small footprint Q Self-loading automation included Q New Siemens control Q Free chip fall Q Milling tools and Y axis optionally Q Made in the Heart of Europe
ET 900
Technical data
VT 250
Bar capacity
mm (inch)
205 (8.0")
Bar capacity
mm (inch)
150 (5.9")
Swing ø over bed
mm (inch)
1050 (41.3")
Swing ø over bed
mm (inch)
200 (7.9")
Chuck size
mm (inch)
800 (31.5")
Chuck size
mm (inch)
250 (9.8")
Travel in X/Z
mm (inch)
600/2000 – 5000 (23.6/78.7 – 196.8")
Travel in X/Z
mm (inch)
520/310 (20.5/12.2")
Rapid motion speed in X/Z
m/min (ipm) 10/10 (393.7/393,7)
Rapid motion speed in X/Z
m/min (ipm) 60/30 (2362/1181)
Speed range
rpm
97 – 800
Speed range
rpm
0 – 4000/5000
Drive power
kW (hp)
80 (107.3)
Drive power
kW (hp)
25/29 (33.5/38.9)
6
Driven tools
Driven tools
12
EMCOTURN E-Series EMCOTURN E65
Machine concept
Highlights
E25 / E45
Q Powerful main spindle [1] Q 12-station tool turret [2] Q VDI rapid-change system Q Driven tools Q Tailstock [3] Q Linear guides in all axes
[2] [1]
[3]
Technical data
E65
E65 Big Bore E45
Bar capacity
mm (inch)
65 (2.5")
95 (3.7")
Swing ø over bed
mm (inch)
540 (21.2")
600 (23.6")
Chuck size
mm (inch)
Travel in X/Z
mm (inch)
Rapid motion speed in X/Z
m/min (ipm)
Speed range
rpm
0 – 4200
Drive power
kW (hp)
18 (24.1)
Tools / driven
E25
45 (1.7")
25 (1.0")
430 (16.9")
250 (9.8")
200/250 (7.8/9.8")
160/200 (6.3/7.8")
95 (3.7")
210/610 (8.3/24.0")
160/310 (6.3/12.2")
100/300 (3.9/11.8")
20/24 (945/945)
15/24 (590.5/944.9)
0 – 3200
0 – 6300
60 – 6300
24 (32,2)
13 (17.4)
5.5 (73.7)
12/6
12/6
24/24 (945/945)
12/12
[Milling] EMCO LINEARMILL
EMCO MAXXMILL
LINEARMILL 600 HD
MAXXMILL 500
Highlights
Highlights
Q Stable machine construction Q Linear drive in the three linear axes Q Integrated direct measuring systems in all axes (also swivel table) Q Rotary swivel table controlled by torque motors Q Water-cooled motor spindle
Technical data
Q 5-side machining in just one operation Q Top thermostability Q Top cutting precision Q Mechanical or motor spindle Q Compact machine design Q Cutting-edge control technology from Siemens and Heidenhain Q Very attractive price
LINEARMILL 600 HD
MAXXMILL 500
Travel X/Y/Z
mm (inch)
600/500/500 (23.6/19.7/19.7")
650/550/500 (25.6/21.6/19.7")
Rapid motion speed X/Y/Z
m/min (ipm)
60/60/60 (2362/2362/2362)
30/30/30 (1181/1181/1181)
Tool magazine
spaces
40/60
30
Clamping area
mm (inch)
600 x 600 (23.6 x 23.6")
600 x 600 (23.6 x 23.6")
Table load
kg (lb)
600 (1322)
250 (551.1)
Speed range
rpm
50 – 15000
50 – 15000
Drive power
kW (hp)
35 (46.9)
11/20 (14.75/26.8)
HSK-A63
ISO 40 (BT40)
Tool holders
EMCO MMV MMV 200/80 LINEAR
Highlights
MMV 160/65
Q Extremely solid machine design for machining large and heavy workpieces Q High rapid motion speed up to 60 m/min Q Stationary parts table Q Movable tool magazine on X axis Q High cutting power Q Top surface finish quality Q Pendulum operation possible
Technical data
MMV 200/80
MMV 160/65
Travel X/Y/Z
mm (inch)
2000/800/700 (78.7/31.5/27.6")
1600/650/600 (63.0/25.6/23.6")
Rapid motion speed X/Y/Z
m/min (ipm)
60/60/30 (2362/2362/1181)
60/60/30 (2362/2362/1181)
Clamping area
mm (inch)
2400 x 800 (94.5 x 31.5")
2000 x 650 (78.7 x 25.6")
Table load
kg (lb)
4000 (8818)
2000 (4409)
Speed range
rpm
50 – 12000/15000
50 – 12000/15000
Drive power
kW (hp)
35 (46.9)
35 (46.9)
Tool magazine
spaces
30
30
ISO40 (BT40) / HSK-A63
ISO40 (BT40) / HSK-A63
Tool holder
EMCO MC / MCP MCP 100-50
Highlights
MC 1200 / MC 75-50
Q Powerful motor spindle 12000 rpm - 35 kW Q Circulating-ball guide with patented circulating system Q Feed spindles with steel-ceramic hybrid nuts to increase thermostability and minimize heat progression Q Long-life lubrication system for spindles and guides
Technical data
MC 1200
MC 75-50
MCP 100-50
MCP 70-50
1200/600/600 (47.2/23.6/23.6") 40/40/40 m/min (ipm) (1574/1574/1574)
750/500/640 (29.5/19.7/25.2") 40/40/40 (1574/1574/1574)
1100/500/640 (43.3/19.7/25,2") 40/40/40 (1574/1574/1574)
700/500/640 (27.5/19.7/25.2") 40/40/40 (1574/1574/1574)
Tool magazine
spaces
30
30
30
30
Clamping area
mm (inch)
1300 x 620 (51.2 x 24.4")
900 x 520 (35.4 x 20.5")
1000 x 450 (39.4 x 17.7")
600 x 450 (23.6 x 17.7")
Table load
kg (lb)
800 (1764)
400 (882)
600 (1323)
300 (661)
Speed range
rpm
50 – 12000/15000
50 – 12000/15000
50 – 12000/15000
50 – 12000/15000
Drive power
kW (hp)
15/35 (20.1/46.9)
35 (46.9)
35 (46.9)
35 (46.9)
ISO40 (BT40/HSK-A63)
ISO40 (BT40/HSK-A63)
ISO40 (BT40/HSK-A63)
ISO40 (BT40/HSK-A63)
Travel X/Y/Z Rapid motion speed X/Y/Z
mm (inch)
Tool holders
EMCOMILL E-Series EMCOMILL E1200 - E900 - E600 - E350
Highlights
E350
Q High thermostability Q Optimum machining accuracy Q Mechanical or motor spindle Q Cutting-edge control technology from Siemens or Fanuc (E350: Siemens) Q JobShop programming software
Technical data
E1200
E900
E600
E350
1200 x 550 x 500 (47.2 x 21.6 x 21.6") 24/24/24 m/min (ipm) (944.9/944.9/944.9)
900 x 500 x 500 (35.4 x 21.6 x 21.6") 24/24/24 (944.9/944.9/944.9)
600 x 500 x 500 (23.6 x 21.6 x 21.6") 24/24/24 (944.9/944.9/944.9)
350 x 250 x 300 (13.8 x 9.8 x 11.8") 24/24/24 (944.9/944.9/944.9)
Clamping area
mm (inch)
1300 x 570 (51.2 x 22.4")
1000 x 520 (39.4 x 20.5")
700 x 520 (27.5 x 20.5")
500 x 300 (19.6 x 11.8'')
Table load
kg (lb)
1000 (2205)
800 (1764)
500 (1102)
100 (220.4)
Speed range
rpm
0 – 12000
0 – 12000
0 – 12000
0 – 10000
Drive power
kW (hp)
11 (14.7)
11 (14.7)
11 (14.7)
7 (9.39)
Tool magazine
spaces
20 (30)
20 (30)
20 (30)
20
ISO40 (BT40)
ISO40 (BT40)
ISO40 (BT40)
SK 30 nach DIN 69871
Travel X/Y/Z Rapid motion speed X/Y/Z
Tool holders
mm (inch)
[Turning & Milling] conventional EMCOMAT EMCOMAT E-300-480
Highlights
E-200 / EM-20D
Q Stable machine construction Q Easy to operate Q Maximum flexibility Q Easy to maintain Q Ergonomic operation Q Cycle control with teach-in functionality Q High operating safety
Technical data
E-360/400/480
Center height
mm (inch)
Distance between centers
mm (inch)
380/430/510 (15.0/16.9/20.1") 1500 – 6000 (59.0 – 236.2")
E-300
E-200
EM-20D
EM-17S / -17D
EM-14S / -14D
275 (10.8")
200 (7.9")
200 (7.9")
170 (6.7")
140 (5.5")
1500 – 3000 (59.0 – 118.1")
1000 (39.4")
1000 (39.4")
700 (27.6")
650 (25.6")
Spindle bore
mm (inch)
153 (6.0")
108 (4.2")
53/50 (2.1/2.0")
50 (1.9")
50 (1.9")
40 (1.5")
Chuck Ø
mm (inch)
500 (19.7")
315 (12.4")
200 (7.9")
200 (7.9")
200 (7.8")
140 (5.5")
2
1
1
4
4/8
2
0 – 1200
0 – 2500
50 – 4000
40 – 3000
40 – 3000
60 – 4000
5.3 (7.1)
3.2/5.3 (4.3/7.1)
7.5 (10.0)
EMCO
EMCO
EMCO
Gear steps Speed range Drive power
rpm kW (hp)
33 (44.2)
25 (33.5)
7.5 (10.0)
Digital Readout Control
Fagor 8055
Siemens, Easy Cycle
Fagor 8055
EMCOMAT EMCOMAT FB-600 L
Highlights
FB-450 L / FB-3
Q High precision and universal application for machining large workpieces Q Lateral swivel vertical head with clampable quill Q Can be changed from vertical to horizontal milling Q High cutting power Q Milling spindle supported radially and axially in four bearings Q Safety handwheels
Technical data
FB-600 L
FB-450 L
FB-3
Travel X
mm (inch)
600 (23.6")
450 (17.7")
300 (11.8")
Travel Y
mm (inch)
400 (15.7")
350 (13.7")
200 (7.9")
Travel Z
mm (inch)
400 (15.7")
400 (15.7")
350 (13.7")
Clamping area
mm (inch)
800 x 400 (31.5 x 15.7")
800 x 400 (31.5 x 15.7")
600 x 200 (23.6 x 7.9")
1
1
8/mechanical
Gear steps/control Speed range
rpm
10 – 5000
10 – 5000
80 – 2200
Drive power
kW (hp)
13 (17.4)
10 (13.4)
1.4 (1.8)
Position display
EMCO
EMCO
Heidenhain (option)
Control
Heidenhain, Easy Cycle
Heidenhain, Easy Cycle
[Industrial Training] EMCO CONCEPT TURN CONCEPT TURN 450 / 250
Highlights CT 450 / CT 250
Highlights CT 105 / CT 55
Q CNC training at industrial level Q Interchangeable WinNC control Q High machining accuracy Q 12-station tool turret Q Driven tools Q Linear guides Q Digital drive technology Q Industrial-level performance Q Extremely high thermostability Q Wide range of automation options Q Speed range max. 6300 rpm
Q Compact CNC machine Q Essential functions of an industrial machine Q 8-station tool changing system Q Slant-bed design Q Fully enclosed work area Q Wide range of automation options
Technical data
CT 450
CT 250
CT 105 / CT 55
CT 105
CT 55
Swing ø over bed
mm (inch)
430 (16.9")
250 (9.8")
180 (7.1")
130 (5.1")
Max. turning diameter
mm (inch)
220 (8.7")
85 (3.3")
75 (2.9")
52 (2.0")
Distance between centers
mm (inch)
687 (27.0")
405 (15.9")
236 (9.3")
335 (13.2")
Travel X/Z or X/Y/Z
mm (inch)
160/310 (6.3/12.2")
100/300 (3.9/11.8")
55/172 (2.2/6.7")
48/236 (1.9/9.3")
Rapid motion speed in X/Z
m/min (ipm)
20/24 (787.4/944.9)
15 (590.5)
5 (196,85)
2 (78.7)
Main drive
kW (hp)
13 (17.4)
5.5 (7.4)
1.9 (2.55)
0.75 (1.0)
Speed range
rpm
0 – 6300
60 – 6300
150 – 4000
120 – 4000
12/6
12/6
8/0
8/0
Tools/driven
EMCO CONCEPT MILL CONCEPT MILL 450 / 250
Highlights CM 450 / CM 250
Highlights CM 105 / CM 55
Q CNC training at industrial level Q Interchangeable WinNC control Q 20-station tool changing system Q Wide range of automation options Q Optimal view despite fully enclosed work area Q Dividing attachment as fourth axis
Q Compact CNC machine Q Essential functions of an industrial machine Q 8-station tool changing system Q CM 105 with 10-station tool turret Q Optimal view despite fully enclosed working area Q CM 55 with 8-station tool changing system Q CM 105 with 10-station tool turret Q Engraving spindle attachment Q Dividing attachment as 4th axis
CM 105 / CM 55
Abb. CM 155 Technical data
CM 450
CM 250
CM 105
CM 55
Travel X/Y/Z
mm (inch)
600/500/500 (23.6/19.7/19.7")
350/250/300 (13.8/9.8/11.8")
200/150/250 (7.9/5.9/9.8")
190/140/260
Rapid motion speed X/Y/Z
m/min (ipm)
24 (944.9)
15 (590.5)
5 (196.8)
2 (78.7)
Main drive
kW (hp)
13 (17.4)
7 (9.39)
1.1 (1.47)
0.75 (1.0)
Speed range (option)*
rpm
50 – 10000
max. 10000
150 – 5000 (20000)*
150 – 3500 (14000)*
20
10
8
Number of tools
20
(7.5/5.5/10.2")
[Automation] ROBOT EMCO ROBO LOAD 10
Gripper heads
Profile
HYPERTURN 665 mit ROBO LOAD 10
With EMCO ROBO LOAD, we can offer our customers a turnkey solution for loading and unloading workpieces. The robot cell can be fitted both to the simple EMCO E series turning and milling machines and the complete machining centers.
Technical data 6-axis articulated-arm robot:
Pallet handling:
Max. load capacity
10 kg (22.05 lb)
Max. working range
1066 mm (41.9")
2 automatically extending drawers
Footprint:
Pallet size:
Width:
1310 mm (51.5")
With 4 pallets
600 x 400 mm (23.6 x 15.7")
Depth:
1405 mm (55.3")
With 8 pallets
400 x 300 mm (15.7 x 11.8")
Height:
2100 mm (82.6")
Gripper systems for each specific application
GANTRY LOADER EMCO GANTRY LOADER
Gripper heads
Profile Manufacturing processes can be significantly shortened with the EMCO gantry loader - a decisive contribution to increasing economic viability. They are well coordinated to the respective machines, thereby producing a harmonious, highly productive system.
2x3 double gripper jaw head
4x3Gripper jaw head
Shaft gripper head
Pallet attachments
4-station pallet attachment for valve caps 6-station pallet attachment for joint yokes
20-station pallet magazine with customer-specific removable pallets
20-station pallet magazine with customer-specific removable pallets
Technical data Traverse speed
Workpiece dimensions 4 x 3 gripper jaws
Horizontal
120 m/min (4724 ipm)
Diameter max.
120 mm (4.7")
Vertical
60 m/min (2362 ipm)
Length max.
100 mm (3.9")
Weight max.
5 kg (11.0 lb)
Workpiece dimensions 2 x 3 Gripper jaws
Workpiece dimensions 2 x 2 Gripper jaws
Diameter max.
220 mm (8.7")
Diameter max.
100 mm (3.9")
Length max.
100 mm (3.9")
Length max.
300 mm (11,8")
Weight max.
10 kg (22.0 lb)
Weight max.
10 kg (22.0 lb)
SWING LOADER EMCO SWING LOADER
Grippers
Profile Parallel grippers with rotary module for loading flange parts (1st and 2nd chucking)
2-finger toggle lever grippers for loading shaft parts
Blank feed systems
The swing loader is a universal loading device for all types of pre-formed parts. A large variety of gripper and handling systems enables highly individual coordination of the system to the respective operating requirements.
Multiple infeed chutes for loading rotationally-symmetrical blanks
2-finger grippers with rotary module for loading vertically fed blanks Chain feeding system for loading blanks with the correct orientation
Chain feeding system with V-supports for preformed shaft parts of various shapes
Technical data Motion speed
2-finger toggle lever grippers
Horizontal
60 m/min (2362 ipm)
Diameter max.
ca. 30 mm (1.1")
Swing movement
180°/sec
Length max.
ca. 200 mm (7.8")
Weight max.
2 kg (4.4 lb)
Parallel grippers with rotary module
2-finger grippers with rotary module
Diameter max.
ca. 60 mm (2.3")
Diameter max.
ca. 60 mm (2.3")
Length max.
ca. 100 mm (3.9")
Length max.
ca. 100 mm (3.9")
Weight max.
2 kg (4.4 lb)
Weight max.
2 kg (4.4 lb)
BAR LOADER EMCO TOP LOAD 10-65/3300
EMCO LM1200
Profile Depending on the space available on site, EMCO can offer either the TOP LOAD for 3 meter bar material or the LM for short bar material. Connection to the respective machine is free-ofcharge. A „Plug & Play" solution ex works.
Technical data
TOP LOAD TOP LOAD TOP LOAD 4-25 8-45 10-65
LM800
LM1200
LM1500
Bar diameter Ø
mm (inch)
4 – 25 (0.1 – 0.9")
8 – 45 (50) (0.3 – 1.7")
10 – 65 (75) (0.3 – 2.5 (2.9"))
6 – 45 (52) (0.2 – 1.8"(2.1))
8 – 65 (95) 16 – 95 (0.31 – 2.5"(3.7)) (0.6 – 3.7")
Max. bar length
mm (inch)
3300 (129.9")
3300 (129.9")
3300 (129.9")
800 (31.5")
1200 (47.2")
1500 (59.0")
Min. bar length
mm (inch)
1500 (59.0")
1500 (59.0")
1500 (59.0")
100 (3.9")
150 (5.9")
150 (5.9")
Material support
mm (inch)
350 (13.7")
350 (13.7")
350 (13.7")
550 (21.6")
550 (21.6")
550 (21.6")
Feed speed
0 – 100 m/min (ipm) (0 – 3937)
0 – 30 (0 – 1181)
0 – 30 (0 – 1181)
0 – 60 (0 – 2362)
0 – 60 (0 – 2362)
0 – 60 (0 – 2362)
Bar changing time
sec.
30
70
75
10
12
14
Dimensions (L x B)
mm (inch)
4390 x 867 (172.8 x 34.1")
4310 x 790 (169.6 x 31.1")
4410 x 1090 (173.6 x 42.9")
1200 x 1100 (47.2 x 43.3")
1700 x 1100 (66.9 x 43.3")
2000 x 1100 (78.7 x 43.3")
Weight
kg (lb)
1100 (2425)
1200 (2645)
2200 (4850)
330 (727.5)
535 (1179)
550 (1212)
EN2801 . 09/10 . Subject to change due technical progress. Errors and omissions excepted.
EMCO MAIER Ges.m.b.H. Salzburger Str. 80 · 5400 Hallein-Taxach · Austria Phone +43 6245 891-0 · Fax +43 6245 869 65 · [email protected]
www.emco-world.com
