Topical Problems of Fluid Mechanics 2014 Computationally

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Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Topical Problems of Fluid Mechanics 2014 Computationally inexpensive method to determine size of g-l interfacial area of rivulet spreading on inclined wetted plate

Martin Isoz ICT Prague

19.– 21. 2. 2014

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Outline 1 Introduction – Why to study rivulet interface – Basic principle

– Coordinate system

2 Simplifications 3 Proposed method 4 Comparison with experiment 5 Conclusions 6 Discussion Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Why to study rivulets Numerous applications in mass transfer and reaction engineering

Hydrodynamics • Fuel cells – water management inside PEMFC fuel cells

• Aerospace engineering – in flight formation of rivulets on plane wings

Gas-liquid interface • Packed columns – wetting performance – mass transfer coefficients

• Catalytic reactors – wetting of the catalyst [Sulzer ChemTech] Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Used coordinate system Cartesian coordinate system and basic notations

Notations a . . . . half-width of the rivulet, [m] h . . . . . . . . . . . . . . . . . . . . . height, [m] l . . . . . . intermediate region length scale, [m]

x, y, z . . . . coordinate system, [m] α . . . . . . plate inclination angle, [◦ ] β . . . . . dynamic contact angle, [◦ ]

Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Proposed method principle Parallel between spreading of trickle in time and along the plate

Duffy and Moffat[4] Description of an uniform rivulet flowing down an inclined plate Cox-Voinov Law[3] Description of spreading of the 2D symmetric object in time Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Outline 1 Introduction 2 Simplifications – Assumptions – Equations 3 Proposed method 4 Comparison with experiment 5 Conclusions 6 Discussion Martin Isoz – ICT Prague

Conclusions

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Symplifying assumptions Reduce problem to one spatial and one time coordinate

• Newtonian liquid, ρ, µ and γ are constant • ht (t, x, y) = 0, Q is constant • u = (u, v, w), u  v ∼ w • z = h : ux = vy = 0 • Gravity is the only acting body force. • Gravity effects on (g) − (l) interface shape can be neglected and β = β(x)  1 • There is a thin precursor film of height l on the whole studied surface. Thus there is no contact angle hysteresis and βm = 0. The height of the precursor film, l, can also be taken as the intermediate region length scale well separating the inner and outer solution for the profile shape[3]. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Symplifying assumptions Reduce problem to one spatial and one time coordinate

• Newtonian liquid, ρ, µ and γ are constant • ht (t, x, y) = 0, Q is constant • u = (u, v, w), u  v ∼ w • z = h : ux = vy = 0 • Gravity is the only acting body force. • Gravity effects on (g) − (l) interface shape can be neglected and β = β(x)  1 • There is a thin precursor film of height l on the whole studied surface. Thus there is no contact angle hysteresis and βm = 0. The height of the precursor film, l, can also be taken as the intermediate region length scale well separating the inner and outer solution for the profile shape[3]. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Symplifying assumptions Reduce problem to one spatial and one time coordinate

• Newtonian liquid, ρ, µ and γ are constant • ht (t, x, y) = 0, Q is constant • u = (u, v, w), u  v ∼ w • z = h : ux = vy = 0 • Gravity is the only acting body force. • Gravity effects on (g) − (l) interface shape can be neglected and β = β(x)  1 • There is a thin precursor film of height l on the whole studied surface. Thus there is no contact angle hysteresis and βm = 0. The height of the precursor film, l, can also be taken as the intermediate region length scale well separating the inner and outer solution for the profile shape[3]. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Symplifying assumptions Reduce problem to one spatial and one time coordinate

• Newtonian liquid, ρ, µ and γ are constant • ht (t, x, y) = 0, Q is constant • u = (u, v, w), u  v ∼ w • z = h : ux = vy = 0 • Gravity is the only acting body force. • Gravity effects on (g) − (l) interface shape can be neglected and β = β(x)  1 • There is a thin precursor film of height l on the whole studied surface. Thus there is no contact angle hysteresis and βm = 0. The height of the precursor film, l, can also be taken as the intermediate region length scale well separating the inner and outer solution for the profile shape[3]. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Symplifying assumptions Reduce problem to one spatial and one time coordinate

• Newtonian liquid, ρ, µ and γ are constant • ht (t, x, y) = 0, Q is constant • u = (u, v, w), u  v ∼ w • z = h : ux = vy = 0 • Gravity is the only acting body force. • Gravity effects on (g) − (l) interface shape can be neglected and β = β(x)  1 • There is a thin precursor film of height l on the whole studied surface. Thus there is no contact angle hysteresis and βm = 0. The height of the precursor film, l, can also be taken as the intermediate region length scale well separating the inner and outer solution for the profile shape[3]. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Symplifying assumptions Reduce problem to one spatial and one time coordinate

• Newtonian liquid, ρ, µ and γ are constant • ht (t, x, y) = 0, Q is constant • u = (u, v, w), u  v ∼ w • z = h : ux = vy = 0 • Gravity is the only acting body force. • Gravity effects on (g) − (l) interface shape can be neglected and β = β(x)  1 • There is a thin precursor film of height l on the whole studied surface. Thus there is no contact angle hysteresis and βm = 0. The height of the precursor film, l, can also be taken as the intermediate region length scale well separating the inner and outer solution for the profile shape[3]. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Symplifying assumptions Reduce problem to one spatial and one time coordinate

• Newtonian liquid, ρ, µ and γ are constant • ht (t, x, y) = 0, Q is constant • u = (u, v, w), u  v ∼ w • z = h : ux = vy = 0 • Gravity is the only acting body force. • Gravity effects on (g) − (l) interface shape can be neglected and β = β(x)  1 • There is a thin precursor film of height l on the whole studied surface. Thus there is no contact angle hysteresis and βm = 0. The height of the precursor film, l, can also be taken as the intermediate region length scale well separating the inner and outer solution for the profile shape[3]. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Cox-Voinov law Solution of thin film governing equation for spreading of symmetric object[3]

Thin film governing equation - outer and inner   γ ∂ 3 1 ∂  3 ht + (h haaa ) = 0, ht + h + 3λh2 γhaaa = 0 3µ ∂a 3µ ∂a

Cox-Voinov law[3] da(t) µ β(t) = 9 ln dt γ 3



Martin Isoz – ICT Prague

a(t) 2e2 l



Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Navier-Stokes equations for shallow uniform rivulet Published by Duffy and Moffat in [4]

Simplified NS 0 = −px + ρg sin α + µuzz 0 = −py ,

0 = −pz − ρg cos α

Used boundary conditions z= 0: z= h: y = ±a :

u = u(x, y) = 0 p − pA = −γh00 h=0

and and

uz = 0 h0 = ± tan β

Solution p(z) = pA + a =

γ tan β, a

η tan3/4 β

,

tan β 2 h(y) = (a − y 2 ) 2a  1 105µQ 4 η= 4ρg sin α

Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Outline 1 Introduction 2 Simplifications 3 Proposed method – Derivation – Calculation algorithm 4 Comparison with experiment 5 Conclusions 6 Discussion Martin Isoz – ICT Prague

Conclusions

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Basic principle remainder Combination of Cox-Voinov law with research of Duffy and Moffat

Spreading of a trickle in time   a(t) da(t) µ 3 β(t) = 9 ln dt γ 2e2 l Uniform rivulet (g) − (l) interface h(y) =

Martin Isoz – ICT Prague

tan β 2 (a − y 2 ), 2a

a≈η

1 β 3/4

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Spreading of flowing rivulet in time Substituting for a(t) = η/β(t)3/4 into Cox-Voinov law and solving arising ODE

First order ODE with separable variables   dβ B 27 ηµ 19/4 β = −A ln , β = β(t), A = , 3/4 dt 4 γ β

B=

η 2e2 l

Implicit dependence of rivulet (g) − (l) interface shape on time     B 1 4 A ln − t− +C =0 (1) 15 β 15/4 5 β 3/4 Introduction of initial condition, β(0) = β0 " ! # 4 A B 1 C= ln − 3/4 15 β 15/4 5 β 0

0

Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Transformation from t to x Presence of falling thin liquid film, l, on all the plate

From t to x using uτ uτ =

ρg sin α 2 2µ l =⇒ t = x = $x 2 2µ ρgl sin α

Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Spreading of flowing rivulet along the plate Substituting for t into the equation (1)

Implicit dependence of rivulet (g) − (l) interface shape on x     A¯ B 1 x − 15/4 ln + C¯ = 0 (2) − 5 β β 3/4 4 A A¯ = 15 $

4 C C¯ = 15 $

Notes on the equation (2)

Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Spreading of flowing rivulet along the plate Substituting for t into the equation (1)

Implicit dependence of rivulet (g) − (l) interface shape on x     A¯ B 1 x − 15/4 ln + C¯ = 0 (2) − 5 β β 3/4 4 A A¯ = 15 $

4 C C¯ = 15 $

Notes on the equation (2) • The obtained profiles will be all of the shape of circle segments.

Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Spreading of flowing rivulet along the plate Substituting for t into the equation (1)

Implicit dependence of rivulet (g) − (l) interface shape on x     A¯ B 1 x − 15/4 ln + C¯ = 0 (2) − 5 β β 3/4 4 A A¯ = 15 $

4 C C¯ = 15 $

Notes on the equation (2) • The obtained profiles will be all of the shape of circle segments. • The problem of finding the shape of the rivulet’s interface was reduced to specifying the right intermediate region length scale, l. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Derived method for Sg−l calculation Equation (2) defines the shape of rivulet interface in implicit dependence of x

Proposed algorithm: • Discretize domain in x to N subdomains • For all subdomains solve (2) with x = xi and obtain βi , i = 1, 2, . . . , N • From βi calculate shape of each (g) − (l) interface, hi (x, y) • Evaluate integral Z

L Z a(x)

s



1+

Sg−l = 0

−a(x)

∂h(x, y) ∂y

2

and obtain Sg−l

Martin Isoz – ICT Prague

dy dx

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Outline 1 Introduction 2 Simplifications 3 Proposed method 4 Comparison with experiment – Measurements principle – Data 5 Conclusions 6 Discussion Martin Isoz – ICT Prague

Conclusions

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Measurements principle and data origin Light Induced Fluorescence

Measurements principle – LIF[5, 6]

Camera

• Illumination of marked liquid by monochromatic light • Measurements of emitted light intensities • Conversion of measured light intensities in local film thicknesses

Emitted light Calibration cell

Light source Rivulet

Plate

Output of measurements Image of (g) − (l) interface in a form of grayscale photography Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Comparison of calculated and measured Sg−l Silicon oil spreading on steel, α = 60 ◦

0.016 0.015

Sg−l , [m2 ]

0.014 0.013 0.012 0.011 0.01 0.009

fit.: l = 2.81 · 10−5 m exp.: l = 3.00 · 10−5 m experimental data

0.008 0.007 0

1

2

3 −1

Q, [ml s

Martin Isoz – ICT Prague

4 ]

5

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Conclusions Simple yet accurate enough method to determine size of (g) − (l) interface of rivulet

Practical advantages of proposed algorithm • Suitable for parallelization • Usable for qualitative study of dependence of Sg−l on process parameters Accuracy • Deviation < 5 % in comparison with experimental data. Outlook • Study of spreading on dry plate • Study of transition states between dry and wetted plate

Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

References In order of appearance [1] Cooke, J. J. Gu, S. Armstrong, L. M., Luo K. H.: Gas-liqud flow on smooth and textured inclined planes, World Ac. of Sc., Eng. and Technol., vol. 68: (2012) pp. 1712–1719. [2] Ataki, A. Kolb, P. Buhlman, U. Bart, H. J.: Wetting performance and ¨ pressure drop of structured packing: CFD and experiment, I. Chem. E. – symp. series, vol. 152: (2009) pp. 534–543. [3] Bonn, D. Eggers, J. Indekeu, J. Meunier, J. Rolley, E.: Wetting and Spreading. Rev. Mod. Phys., vol. 81: (2009) pp. 739–805. [4] Duffy, B. R. Moffat, H. K.: Flow of a viscous trickle on a slowly varying incline, Chem. Eng. J., vol. 60: (1995) pp. 141–146. [5] S. V. Alekseenko, V. A. Antipin, A. V. Bobylev, D. M. Markovich: Application of PIV to velocity measurements in a liquid film flowing down an inclined cylinder, In: Exp. Fluids, 2008, 43 pp. 197 – 207. ´ ¨ [6] T. Hagemeier, M. Hartmann, M. Kuhle, D. Thevenin, K. Zahringer: ¨ Experimental characterization of thin films, droplets and rivulets using LED fluorescence, In: Exp. Fluids, 2011, 52, pp. 361–374. Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Thank you for your attention

Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Rivulet distinction Find rivulet edges on the plate

Rivulet edges identification aiL ⇐⇒ first value of hi < Q25 (hi ) + ˜l left from max |hi | Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Experimental data Example of data output from measurements of (g)-(l) interface of rivulets

Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Experimental data Example of data output from measurements of (g)-(l) interface of rivulets

Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Experimental data Example of data output from measurements of (g)-(l) interface of rivulets

Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Experimental data Example of data output from measurements of (g)-(l) interface of rivulets

Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Experimental data Example of data output from measurements of (g)-(l) interface of rivulets

Sg−l (aL + aR ), hm , . . .

Martin Isoz – ICT Prague

Discussion

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Discussion

Measured system Rivulet spreading down a steel wetted plate

4 liquids • Silicon oils DC 5 a DC 10 • Water and water with surfactants

4 plate inclination angles • 45, 52, 60 a 75◦

Different liquid flow rates • 0.2 – 13 ml/s Martin Isoz – ICT Prague

Introduction

Simplifications

Proposed method

Comparison with experiment

Conclusions

Something is rotten in the state of Denmark Liquid spreading and no slip boundary condition

Derived equation – assumption of no slip at z = 0  1 ∂  3 h (ρghx − γκx ) = 0 ⇐⇒ u(0) = w(0) = 0 ht − 3µ ∂x

solid

Huh and Scriven paradox[?] Even Heracles could not sink a solid.

no slip u(0) = 0 ⇐⇒ F → ∞

liquid Martin Isoz – ICT Prague

Discussion