Trash Compactor.indd
GE Consumer & Industrial
Technical Service Guide JULY 2006
15-in. Built-In Compactors GCG1500BB GCG1500WW GCG1580SS GCG1700II ZCGS150SS ZCGP150II
31-9143
GE Appliances General Electric Company Louisville, Kentucky 40225
IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
WARNING To avoid personal injury, disconnect power before servicing this product . If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
GE Consumer & Industrial Technical Service Guide Copyright © 2006 All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company.
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Table of Contents Built-In Compactor Components .............................................................................................................................. 13 Care and Cleaning of the Built-In Compactor .................................................................................................... 10 Chain....................................................................................................................................................................................... 22 Component Locator Views ........................................................................................................................................... 11 Control Panel ...................................................................................................................................................................... 13 Control Features............................................................................................................................................................... 7 Diagnostics and Service Information ...................................................................................................................... 23 Directional Switch ............................................................................................................................................................. 14 Features ................................................................................................................................................................................ 4 Installation Requirements ............................................................................................................................................. 5 Motor Assembly ................................................................................................................................................................ 17 Nomenclature .................................................................................................................................................................... 6 ON-OFF Switch ................................................................................................................................................................... 14 Power Screw Assembly.................................................................................................................................................. 21 Ram Assembly ................................................................................................................................................................... 19 Schematic ............................................................................................................................................................................ 25 Start Switch ......................................................................................................................................................................... 15 Switch Bracket ................................................................................................................................................................... 13 Tilt Switch ............................................................................................................................................................................. 15 Tilt Switch (Drawer) .......................................................................................................................................................... 16 Top Cover Panel ................................................................................................................................................................. 16 Top Limit Switch ................................................................................................................................................................ 14 Using the Built-In Compactor...................................................................................................................................... 8 Warranty .............................................................................................................................................................................. 26
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Yes Yes
Bag Caddy
Built-In
II
Color Appearance Code
–4– 35 33-3/4
Height w/Legs Extended (in.)
Height With Legs Retracted (In.)
Volts/Hertz/Amps
Parts and Labor Warranty
WARRANTY Limited 1-year entire appliance
120 V; 60 Hz; 7.0 A
34-1/4 x 15-1/8 x 24-3/4
Cutout Dimensions (H x W x D inches)
POWER / RATINGS
14 7/8 in
Overall Width
24 in
24 in 33 3/4 in
Overall Depth
128 lb
Net Weight (lbs.)
Overall Height
128 lb
15 1/8 in
Limited 1-year entire appliance
120 V; 60 Hz; 7.0 A
33-3/4
35
34-1/4 x 15-1/8 x 24-3/4
14 7/8 in
33 3/4 in
15 1/8 in
144 lb
Cabinet Width
144 lb
No
Black and Stainless Steel
SS
SS
Stainless Steel
Yes (w/ rear wheels)
Yes
Yes
Yes
Yes
Yes
Yes
2300 lbs.
1/3 hp
2-point
Less than 25 seconds
Hidden
75% Reduction or 4:1
1.4 cu. ft.
ZCGS150LSS
Approximate Shipping Weight
WEIGHTS & DIMENSIONS
Black and Stainless Steel Yes
Toe Kick
3/4" Panel Capability
Door/Control Panel Color
Custom Panels Required
Leveling Legs
Color Appearance
Yes (w/ rear wheels)
Yes
Slide-Out Drawer
APPEARANCE
Yes
Side Release Bin
2300 lbs.
Ram Force (lb.) Yes
1/3 hp
Motor Horsepower
Yes
2-point
Drive System
Lock/Start Control w/Removable Key
Less than 25 seconds
Cycle Time
Automatic Anti-Jam
75% Reduction or 4:1 Hidden
Compression Ratio (Avg.)
1,4 cu. ft.
ZCGP150LII
Control Location
FEATURES
Capacity
CAPACITY
Limited 1-year entire appliance
120 V; 60 Hz; 6.5 A
33-3/4
35
34-1/4 x 15-1/8 x 24-3/4
14 7/8 in
33 3/4 in
23 in
128 lb
15 in
144 lb
No
Black and Stainless Steel
BB/WW
Black/White
Yes (w/ rear wheels)
Yes
No
Yes
Yes
No Yes
2300 lbs.
1/3 hp
2-point
Less than 30 seconds
Hidden
75% Reduction or 4:1
1.4 cu. ft.
GCG1500LBB/WW
Limited 1-year entire appliance
120 V; 60 Hz; 6.5 A
33-3/4
35
34-1/4 x 15-1/8 x 24-3/4
14 7/8 in
33 3/4 in
24 in
128 lb
15 in
144 lb
No
Black and Stainless Steel
SS
Stainless Steel
Yes (w/ rear wheels)
Yes
No
Yes
Yes
No Yes
2300 lbs.
1/3 hp
2-point
Less than 30 seconds
Hidden
75% Reduction or 4:1
1.4 cu. ft.
GCG1580LSS
Limited 1-year entire appliance
120 V; 60 Hz; 6.5 A
33-3/4
35
34-1/4 x 15-1/8 x 24-3/4
14 7/8 in
33 3/4 in
23 in
128 lb
15 in
144 lb
Yes
Black and Stainless Steel
II
Custom Panels Required
Yes (w/ rear wheels)
Yes
No
Yes
Yes
No Yes
2300 lbs.
1/3 hp
2-point
Less than 30 seconds
Hidden
75% Reduction or 4:1
1.4 cu. ft.
GCG1700LII
Features
The fully integrated design has hidden controls and a slide-out compactor drawer. A removable ONOFF knob prevents unwanted use. With 2300 lbs. maximum compacting force, the GE 15-in. built-In compactor reduces trash volume by 75%. The compactor installs flush to the surrounding cabinetry. A foot pedal provides hands-free operation. Pushing the foot pedal down opens the drawer and lifting the pedal up starts the 30-second maximum-cycle-time compacting operation. Heavy-duty trash bags (part # WC60X5017) are supplied with the compactor. 1/3 HP Motor
Clearance Requirements WARNING: DO NOT OPERATE FREE-STANDING. This compactor is designed as a built-in appliance only. Weight on the compactor drawer could cause the compactor to tip and result in injury. The compactor must be securely installed in a cabinet that is firmly attached to the house structure. The compactor drawer should be able to be fully opened to 23 inches (58.4 cm) for drawer removal. Six inches (15.2 cm) is required on the right side of the compactor for bag removal.
Automatic Anti-Jamming Slide-Out Compactor Drawer Foot Pedal Opening and Start
24″ min
Large 1.4 Cubic Foot Capacity
15-1/8″ min
5 Amps @ 120V
34″ to 35″
150 lbs. Approximate Shipping Weight
33-3/4″ min. to 35″ max.
Model ZCGP150LII accepts 3/4-in. custom panel and handle
Locate the outlet 18” min from the floor, 3” min from either side
Model ZCGS150LSS has a stainless steel drawer and tubular handle
23″ 14-7/8″
Installation Requirements Power Supply Requirements The power supply cord and plug should be brought to a separate 15 or 20 amp branch circuit single grounded receptacle. The outlet box should be located within reach of the 36-in. power cord. This appliance must be supplied with 120V, 60Hz and connected to an individual properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse.
Custom Panel Size Requirements Models with a custom door panel (ZCGP150II and GCG1700II) require a 3/4-in. thick custom panel 29 5/16 inches high and 14 7/8 inches wide.
3/4″ Thick Custom Panel
Note: Maximum panel weight is 12 lbs. Pub. No. 31-30597 includes complete panel installation instructions and a custom door panel template.
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14-7/8″
29-5/16″
Nomenclature Monogram
Z C G S 1 5 0 L S S
Brand Z = Monogram Exterior Color SS = Stainless Steel II = Requires Custom Cabinetry Panel
Product Type CG - Built-In Compactor Door S = Stainless P = Panel
Model Year Designator
Width 150 = 15 inch
GE Profile
G C G 1 5 0 0 L S S
Brand G = General Electric
Exterior Color BB = Black SS = Stainless Steel WW = White II = Requires Custom Cabinetry Panel
Product Type CG - Built-In Compactor Model Designator Designates features – the higher the number, the more features.
Model Year Designator Monogram Model Shown Mini-Manual
Nomenclature
The nomenclature plate is located on the interior front panel at the top, left corner of the compactor drawer. The mini-manual is located behind the control panel.
Serial Number The first two characters of the serial number identify the month and year of manufacture. Example: AL123456S = January, 2006 A - JAN D - FEB F - MAR G - APR H - MAY L - JUN M - JUL R - AUG S - SEP T - OCT V - NOV Z - DEC
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2006 - L 2005 - H 2004 - G 2003 - F 2002 - D 2001 - A 2000 - Z 1999 - V 1998 - T 1997 - S 1996 - R 1995 - M
The letter designating the year repeats every 12 years. Example: T - 1974 T - 1986 T - 1998
Control Features Throughout this manual, features and appearance may vary from your model. GE Profile Model Shown
Features 1. DRAWER HANDLE
5. ON-OFF KNOB
2. DOOR PANEL
6. DRAWER SAFETY SWITCH
3. FOOT PEDAL DRAWER OPENER AND COMPACTOR ACTIVATION
7. MODEL AND SERIAL NUMBER LABEL
4. TOE KICK
8. BAG RETAINER BUTTONS 9. MOVEABLE SIDE DOOR LATCH
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Using the Built-In Compactor What It Does and How It Works Your compactor reduces household trash to as little as one-fourth of its original volume. It compacts most refuse, including paper, cans, bottles, jars, plastic containers, wrappings, sweepings and some food wastes. Drop trash into the disposable bag (designed for compactor use) that lines the compactor trash drawer and close the drawer. When you start the compactor, an electrically-operated ram moves down into the drawer, compacts trash, moves back up again―and the compactor shuts off automatically. Note: The trash drawer must be at least 1/2 full before you will notice compaction because the ram does not travel all the way down into the drawer. By adding trash, compaction is transferred to earlier discarded items until all trash is compacted. ON-OFF Knob The removable knob is provided for your protection as a safety measure. When the knob switch is in the OFF position, the compactor will not operate. Child Lockout Instructions: Lock the compactor when it is not in use, by removing the knob. This will keep children from operating the compactor and prevent anyone from tampering with it. Drawer Safety Switch The compactor has two safety switches to ensure that the drawer is in its fully closed position before operation. The compactor will not cycle without the drawer being fully closed. Trash Bag Installation Before installing a new bag, be sure that: 1. The drawer side is securely locked. 2. The container is clean and free of sharp debris that may puncture the bag. Reinforced plastic bags came with your compactor and are ready to be installed. You must use the specially designed heavy-duty
trash bags included with your compactor. These bags are available from your dealer or Factory Service Center. Ask for catalog number WC60X5017. If you prefer, you can order by mail. A handy order form is provided with your compactor and is included in every replacement bag package. To install a new bag: 1. Place the bag in the drawer. Open the bag and pull the top edges over the drawer top. 2. Lock the bag in place by pulling the four prepunched holes over the bag retainer buttons. Holes will expand over the buttons without harming the bag. 3. Press inside of bag against the drawer bottom, sides and corners for a smooth fit. Loading Slightly lift and pull the compactor door handle or press the foot pedal and pull the drawer out. Remember: To help keep the ram clean when compacting messy food waste, place a couple of folded sheets of newspaper on top of the load to be compacted. An item that is too bulky to go into the drawer can be folded to fit. If an item cannot be folded to fit into the drawer, do not force it in. Folded newspaper is also helpful when compacting a large glass bottle, or several bottles or jars, or any other item that might shatter. Although it is not necessary to compact until the drawer is full or nearly full, we suggest that, for maximum compaction, start the compactor each time a significant amount of trash is added.
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(Continued next page)
Compacting
To stop the compactor:
To start the compactor:
The compactor may be stopped at any time.
1. Turn the knob to ON.
1. Attempting to open the drawer while the ram is moving will stop the ram. The safety switch will activate.
2. Make sure the drawer is fully closed. 3. Lift the foot pedal up to start cycle.
2. Close the drawer completely and the ram will travel back to the UP position.
The ram travels downward into the drawer, compacting the trash. At the bottom of the stroke, the ram automatically reverses direction, retracts from the drawer, returns to its starting position, and the compactor shuts off automatically.
3. Open the drawer fully and turn the knob to OFF. Removing a Full Trash Bag 1. Pull the drawer completely open.
The cycle takes less than 30 seconds. As the trash drawer fills with trash, cycle time gets progressively shorter.
2. Remove the top of the bag from the bag retainer buttons. Pull up all four bag cuffs.
WARNING: When bottles and cans are compacted, small tears in the bag may occur. This is normal and in no way affects the performance of the compactor. Keep the bag away from your body to prevent injury from sharp objects that may have pierced the bag. Caution: Do not apply too much force when turning the knob. The knob should always rotate easily. Forcing may break the knob and damage the switch.
3. Push the side-lock latch down and tilt the drawer side open.
When emptying waste baskets into the trash drawer, some items may spill into the compactor behind the drawer. Items behind the drawer could prevent it from closing completely and prevent the compactor from operating. To remove such items from behind the drawer, open the drawer and remove it to clean them out. See the Care and Cleaning section. Notes: You will not see compacting of trash the first few times you load. The compactor drawer should be about 1/2 full before the compactor can begin to compress the load.
4. Lift the bag out.
Glass bottles can make a loud noise when they break during compaction. This is normal. Also, bottles in the trash drawer will not always break during the first cycle. Breaking glass and associated noise may occur several cycles later, depending on the type and volume of the trash.
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Care and Cleaning of the Built-In Compactor
As is true of most appliances, proper care is needed to give you continued satisfaction. Before cleaning the compactor, turn the knob to the OFF position and remove it. If you will be away for more than a couple of days, remove the compactor bag. Lock the compactor by removing the knob and store it in a safe place.
To clean the cabinet interior: 1. Pull the drawer out until it stops. Note the tracks in which the drawer rollers move. Caution: The drawer can scratch a finished floor. Place the drawer on a protected surface.
Cleaning the Unit
2. Lift the front to clear the drawer stops. Grab the drawer on both sides. Pull it out the rest of the way and set it aside.
To clean the outside: Wipe with a clean damp cloth. Painted panels: Apply a coat of kitchen/appliance wax when the compactor is new, and then several times a year.
3. Vacuum inside of the cabinet. Liquid spills or wet trash should be cleaned up by hand, or use a vacuum designed to pick up liquid.
Stainless steel panels: Stainless steel panels can be cleaned with Cerama Bryte® or a similar product using a clean, soft cloth. Cerama Bryte is available from GE Parts by calling 800.626.2002 (U.S.) or 800.661.1616 (Canada).
4. Wash, rinse and dry the inside.
To clean the drawer interior: 1. Remove the bag. (See Removing a Full Trash Bag.) 2. Wear protective gloves. There may be bits of glass in the drawer. Press the side door latch down. 3. Hold the side door latch and tilt the side of the drawer until the latch clears the drawer front. The drawer side can be removed by tilting and sliding it out. 4. Wash with a damp cloth using warm, soapy water. Rinse and then dry with a soft cloth. 5. If the drawer side was removed, slide it back into the tilted position. 6. Press the side door latch down while pressing the side to the upright position. Lock the side door latch.
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Component Locator Views 15-in. Built-In Compactor
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(Continued next page)
Power Screw Assembly Ram Assembly Chain
Drive Gear Shaft Plate
Actuator Bracket
Top Limit-Directional Switch
Bottom View (bottom pan removed)
Top View (top cover removed)
Motor
Rear View (rear motor cover removed)
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Built-In Compactor Components
Control Panel
Switch Bracket
To remove the control panel:
To remove the switch bracket:
1. Open the compactor drawer. Turn the knob to the off position and remove it by pulling straight out.
1. Disconnect power.
2. Remove the 2 Phillips-head screws from the knob recess.
3. Remove the 3 Phillips-head screws that attach the switch bracket to the frame.
2. Remove the control panel. (See Control Panel.)
Switch Bracket
4. Raise the switch wiring harness parallel to the bottom of the switch bracket. 3. Insert a small-bladed screwdriver between the top of the control panel and the front cover. 4. Pry the control panel forward and release it from the 3 top tabs. Switch Wire Harness
5. Pull the bottom of the switch bracket out to clear the bottom of the front cover opening. Rotate it approximately 45° counterclockwise then remove the switch bracket from the front cover opening. 5. Lift the control panel from the 3 bottom tabs.
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(Continued next page)
Caution: Ensure the switch bracket is installed with the switch arms resting in front of the switch actuator bracket. Damage to the top limit and/or directional switch will occur if the switch arms are positioned below the switch actuator bracket.
Top Limit Switch Note: Disconnect power to the compactor before accessing the top limit switch. The top limit switch is located on the switch bracket. It is necessary to remove the switch bracket and the ON-OFF switch to access the top limit switch. (See Switch Bracket and ON-OFF Switch.) The top limit switch is positioned on the right side of the directional switch, furthest from the ON-OFF switch. It is connected with blue and brown wires. Both switches are attached to the inside of the switch bracket with 2 Phillips-head screws.
Actuator Bracket
Switch Arms
ON-OFF Switch Note: Disconnect power to the compactor before accessing the ON-OFF switch. The ON-OFF switch is attached to the front of the switch bracket with a knurl-nut. It is necessary to remove the switch bracket to access the ON-OFF switch. (See Switch Bracket.) Use a pair of pliers to remove the knurl-nut. The switch can then be pulled off the bracket and the 2 wire leads disconnected.
Directional Switch Note: Disconnect power to the compactor before accessing the directional switch.
Knurl-Nut
The directional switch is located on the switch bracket. It is necessary to remove the switch bracket and the ON-OFF switch to access the directional switch. (See Switch Bracket and ON-OFF Switch.) The directional switch is positioned on the left side of the top limit switch, closest to the ONOFF switch. It is connected with blue, yellow, and red wires. Both switches are attached to the inside of the switch bracket with 2 Phillips-head screws.
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Start Switch
Tilt Switch
Note: Disconnect power to the compactor before accessing the start switch.
Note: Disconnect power to the compactor before accessing the tilt switch.
The start switch is located in the front of the compactor on the lower right side. The start switch is secured in the front cover with locking tabs located on the top and bottom of the switch. It is necessary to use a small flat blade screwdriver to press and release the locking tabs.
The tilt switch is located in the front of the compactor above the drawer opening. The tilt switch is secured in the front cover with a locking tab located on the right side of the switch. It is necessary to use a small flat blade screwdriver to press and release the locking tab.
Start Switch
The switch can then be pulled out and the 2 wire leads disconnected.
Tilt Switch
The switch can then be pulled out and the 2 wire leads disconnected.
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Top Cover Panel
Tilt Switch (Drawer) Note: Disconnect power to the compactor before accessing the tilt switch (drawer).
Note: To access the top cover panel, the compactor must be removed from installation.
The tilt switch (drawer) is located inside the cabinet on the right side wall. The tilt switch (drawer) is secured in the wall with a locking tab located on the bottom of the switch. It is necessary to use a small flat blade screwdriver to press and release the locking tab.
The top cover panel is attached to the frame with 6 Phillips-head screws.
Tilt Switch (Drawer)
The switch can then be pulled out and the 2 wire leads disconnected.
After removal of the 6 screws, the top cover can be slid to the rear and removed.
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3. Remove the 2 Phillips-head screws and the side track shield from the motor cover.
Motor Assembly Note: To access the motor assembly, the compactor must be removed from installation.
4. Disconnect the motor wire harness and the black neutral wire from the motor (protector).
Motor
Motor Wire Harness
Neutral Wire
Gear Pin
Motor Gear Track Shield
Shaft Plate
Wave Washer Teflon Washer Sprocket Drive Gear Washer
5. Place the compactor on a protected surface and stand the compactor on its top.
Ring Clip
6. Remove the 3 Phillips-head screws and the bottom pan from the frame. Chain
To remove the motor assembly: 1. Disconnect power and remove the drawer. 2. Remove the 3 Phillips-head screws and the rear motor cover from the frame.
Bottom Pan
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(Continued next page)
7. Remove the four 3/8-in. bolts that attach the motor assembly to the frame. 8. Slide the motor assembly towards the front to loosen the chain.
To replace the motor: 1. Place the motor assembly on a protected surface. 2. Mark the position of the motor on the shaft plate. 3. Remove the four 7/16-in. nuts and the shaft plate from the motor.
9. Using a flat-blade screwdriver, pry off the clip ring and remove the metal washer and drive gear with sprocket from the shaft plate. Shaft Plate
4. Place the motor on it's side and support the motor gear with a piece of ¾-in. wood. Clip Ring
Metal Washer
5. Use a 3/16-in. punch to drive the slotted pin from the motor gear, then slide the gear off the motor shaft.
Drive Gear
10. Carefully lift the motor assembly from the frame. Motor Gear
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5. Disconnect power.
Ram Assembly
6. Remove the switch bracket. (See Switch Bracket.)
Note: To access the ram assembly, the compactor must be removed from installation.
7. Lift and remove the ram assembly from the top of the power screws.
To remove the ram assembly: 1. Remove the top cover. (See Top Cover.) 2. Plug in compactor, turn ON-OFF switch to the ON position, and close the drawer. Note: The ram is in the normal stop position, approximately ¾ inch recessed from top of frame.
¾-in. Recess
Frame Ram Assembly
To replace the ram assembly:
3. Lift the foot kick, then release to start down travel of the ram. 4. After the ram reverses and begins up travel, lift and maintain the foot kick in the lifted position until the ram runs off the top of the power screw assemblies. Note: The ram is now in an over stop position, approximately flush with top of frame. A repetitive thumping sound will be heard.
Note: Be sure to position the actuator bracket at the front of the compactor. 1. Lower the ram assembly to rest on top of the power screw assemblies. Caution: Insure the switch bracket is installed with the switch arms resting in front of the switch actuator bracket. Damage to the top limit and/or directional switch will occur if switch arms are positioned below the switch actuator bracket. 2. Replace the switch bracket. (See Switch Bracket.)
Flush
Frame Ram Assembly
Actuator Bracket
Switch Arms
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(Continued next page)
3. Connect power and check operation of ram before installing top cover.
Power Screw Nut
Ram Slides A ram slide is located on each vertical flange of the ram (2 on each side). Each vertical flange has 2 tabs that hold each ram slide. Each ram slide is inserted under the tabs.
Slide
A power screw nut is attached to the bottom of each side of the ram. It is necessary to use a small flat-blade screwdriver to remove the retaining clip and pin that hold each power screw nut to the ram. Caution: Discard the removed retaining clips and pins. Use the new retaining clips and pins included with the replacement power screw nut assembly.
Tab
Clip
Pin Power Screw Nut
Power Screw Nut
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Power Screw Assembly
4. Pull up the stopper and stopper cap and remove both from the power screw assembly.
Note: To access the power screw assembly, the compactor must be removed from installation. Note: The following describes the procedure to remove the left side power screw assembly. The procedure to remove the right side power screw assembly is identical. To remove the power screw assembly: 1. Remove the ram assembly. (See Ram Assembly.) Power Screw Assembly
2. Lower the left front leveling leg and remove the two 11/32-in. nuts and the Phillips-head screws that hold the frame slide to the frame. 3. Remove the left side screw shield.
Stopper
Stopper Cap Screw Shield
5. Place the compactor on a protected surface and stand the compactor on its top. 6. Remove 5 Phillips-head screws and the bottom pan.
Frame Slide
Bottom Pan
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(Continued next page)
7. Loosen the four 3/8-in. bolts that attach the motor assembly to the frame. (See Motor Assembly.) 8. Slide the motor assembly towards the front to loosen the chain.
Chain Note: To access the chain, the compactor must be removed from installation. To remove the chain:
9. Using a flat-blade screwdriver, pry off the clip ring and remove the metal washer and drive gear with sprocket from the shaft plate. (See Motor Assembly.)
1. Remove the ram assembly. (See Ram Assembly.)
10. Remove the two 3/8-in. bolts that attach the power screw assembly to the frame.
3. Remove the 5 Phillips-head screws and the bottom pan from the frame.
11. Partially raise the power screw assembly and remove the chain from the sprocket.
4. Loosen the four 3/8-in. bolts that attach the motor assembly to the frame. (See Motor Assembly.)
12. Lift the power screw assembly from the frame.
2. Place the compactor on a protected surface and stand the compactor on it's top.
5. Slide the motor assembly towards the front to loosen the chain. 6. Using a flat-blade screwdriver, pry off the clip ring and remove the metal washer and drive gear with sprocket from the shaft plate. (See Motor Assembly.)
Power Screw Assembly
7. Remove the two 3/8-in. bolts that attach each power screw assembly to the frame. 8. Partially raise each power screw assembly and remove the chain from each sprocket.
Sprocket
Frame
Power Screw Assembly
Sprocket
Frame
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Diagnostics and Service Information Tilt Switch (drawer)
Electrical Troubleshooting Guide PROBLEM
Remove the wires from the tilt switch (drawer) and connect an ohmmeter between the two terminals. Refer to the wire schematic for the position of the switch contacts.
CAUSE
Unit Dead
Unit won't keep running
Unit doesn't stop
Unit oscillates up and down Unit makes humming noise
Not plugged in No power to the outlet Tilt switch (drawer) contacts open Tilt switch contacts open Motor windings open ON-OFF switch contacts open
Move the drawer in, the switch is closed. Move the drawer out, the switch is open.
Top limit switch contacts open Centrifugal switch contacts open
Tilt Switch
Start switch contacts fused Top limit switch "on" Out of adjustment (Switch arm deformed) Contacts fused Motor centrifugal switch contacts fused
Press the switch, and the switch is closed. Release the switch, and the switch is open.
Mechanical jam Start winding not energized Winding open Motor centrifugal switch contacts open Run winding open
On-Off Switch, Top Limit-Directional Switch To test each switch, remove the wires from the switch and connect an ohmmeter between the two terminals. Refer to the wire schematic for position of the switch contacts.
Directional Switch Chart COMPACTOR CYCLE Start*
Downward Travel
Reverse (Stall)
Upward Travel
Motor Run Winding
End of Cycle**
1. Remove the blue wire from the start switch, and the blue wires from the top limit switch and the directional switch.
Red - Blue Yellow - Blue *First 3/4" (19 mm) of downward travel
Remove the black wire from the tilt switch. Remove the orange wire from ON-OFF switch. Connect an ohmmeter to the black wire and orange wire. Press and release switch several times.
= Closed
**Last 3/4" (19 mm) of upward travel
The following checks can be made by removing the control panel:
Motor Start Windings Remove the red and yellow wires from the directional switch and connect an ohmmeter to the wires. Ohmmeter should read 3.4 to 4.6 ohms. If the ohmmeter shows an open circuit, the start windings are open and the motor must be replaced, or the yellow or red wire is broken or disconnected at the motor.
2. Connect an ohmmeter to the blue wire and to the neutral side of the power cord. 3. An accurate ohmmeter should read about 1.2-1.6 ohms.
Motor Centrifugal Switch 1. Disconnect the wires from the motor centrifugal switch. 2. Connect an ohmmeter to terminals. 3. The ohmmeter should read 1 ohm or less. If the circuit is open, the motor switch is stuck or burned. Motor must be replaced.
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(Continued next page)
Jammed Ram
“Not Compacting” Complaints
1. Check for 120 Volts at the outlet.
Low Voltage - Check supply voltage with the ram compacting trash. At 120 volts ram force is approximately 2300 lbs. At voltage lower than 120 volts ram force is reduced.
2. If drawer is open, push in on the drawer. 3. If ram does not come up, unplug the unit.
Ram Travel - Ram stops 7-1/2” (190mm) above bottom of container. No noticeable compaction will occur until container is 1/2 full.
1) Open motor rear cover plate. 2) Rotate the motor shaft in the counterclockwise direction, using 1/4” hex socket screw key to make the ram go up.
Chain Adjustment There should be 3/8” (9.5mm) to 1/2” (12.7mm) deflection between any 2 sprockets.
Lubrication Power Screws - If needed, apply WC32X5004 grease to the Ram Screws.
Note: For best compacting results, do not overload the compactor container. Cycle the unit frequently. No compaction will occur if too much trash (bottles, cans, etc.) is added at one time. Overloading may exceed the crushing force of the ram. A spongy trash load may prevent bottles from breaking. Most, but not all, bottles in a trash load will be broken.
Drawer Slide Rollers - Apply WC01X10006 oil.
– 24 –
Schematic WARNING: Disconnect electrical power before servicing. Caution: Label all wires prior to disconnection. Wiring errors can cause improper and dangerous operation. Verify operation after servicing.
L1
N TILT SWITCH (DRA WER)
BLACK TILT SWITCH ORANGE ON-OFF SWITCH COM STAR T SWITCH NO
YELLOW
CW START
RED
BROWN NC 2
NO 2
COM 1
COM1
BLUE
BLUE
TOP L IMIT SWITCH
CC W STA RT
NC 2 MOTOR CENTRIFUGAL SWITCH
RUN
MOTOR PROTECTOR
DIRECTIONAL SWITCH
Schematic shown with drawer out, control panel switch in off position, and ram at up travel limit.
How it works: With the unit plugged in, consumer turns control panel (ON-OFF) switch to ON. Sliding the drawer fully in closes the tilt switch (drawer) and tilt switch. The directional switch is closed for down travel (Blue to Yellow), and the top limit switch is open. The consumer starts the cycle by closing the foot pedal start switch. The motor starts in down travel. The motor centrifugal switch opens immediately when the motor runs. After the first ¾ inch of down travel, the top limit switch closes and the directional
switch opens blue to yellow and closes blue to red. When the ram reaches a mechanical stall position, the motor centrifugal switch closes (run winding stays energized). The motor is now restarted for up travel thru the directional switch blue to red. The centrifugal switch opens. The ram travels up and, during the last ¾ inch of travel, resets the directional switch to down travel (Blue to Yellow). The top limit switch opens and the motor stops - completing the cycle.
– 25 –
Warranty
– 26 –
Technical Service Guide JULY 2006
15-in. Built-In Compactors GCG1500BB GCG1500WW GCG1580SS GCG1700II ZCGS150SS ZCGP150II
31-9143
GE Appliances General Electric Company Louisville, Kentucky 40225
IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
WARNING To avoid personal injury, disconnect power before servicing this product . If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
GE Consumer & Industrial Technical Service Guide Copyright © 2006 All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company.
–2–
Table of Contents Built-In Compactor Components .............................................................................................................................. 13 Care and Cleaning of the Built-In Compactor .................................................................................................... 10 Chain....................................................................................................................................................................................... 22 Component Locator Views ........................................................................................................................................... 11 Control Panel ...................................................................................................................................................................... 13 Control Features............................................................................................................................................................... 7 Diagnostics and Service Information ...................................................................................................................... 23 Directional Switch ............................................................................................................................................................. 14 Features ................................................................................................................................................................................ 4 Installation Requirements ............................................................................................................................................. 5 Motor Assembly ................................................................................................................................................................ 17 Nomenclature .................................................................................................................................................................... 6 ON-OFF Switch ................................................................................................................................................................... 14 Power Screw Assembly.................................................................................................................................................. 21 Ram Assembly ................................................................................................................................................................... 19 Schematic ............................................................................................................................................................................ 25 Start Switch ......................................................................................................................................................................... 15 Switch Bracket ................................................................................................................................................................... 13 Tilt Switch ............................................................................................................................................................................. 15 Tilt Switch (Drawer) .......................................................................................................................................................... 16 Top Cover Panel ................................................................................................................................................................. 16 Top Limit Switch ................................................................................................................................................................ 14 Using the Built-In Compactor...................................................................................................................................... 8 Warranty .............................................................................................................................................................................. 26
–3–
Yes Yes
Bag Caddy
Built-In
II
Color Appearance Code
–4– 35 33-3/4
Height w/Legs Extended (in.)
Height With Legs Retracted (In.)
Volts/Hertz/Amps
Parts and Labor Warranty
WARRANTY Limited 1-year entire appliance
120 V; 60 Hz; 7.0 A
34-1/4 x 15-1/8 x 24-3/4
Cutout Dimensions (H x W x D inches)
POWER / RATINGS
14 7/8 in
Overall Width
24 in
24 in 33 3/4 in
Overall Depth
128 lb
Net Weight (lbs.)
Overall Height
128 lb
15 1/8 in
Limited 1-year entire appliance
120 V; 60 Hz; 7.0 A
33-3/4
35
34-1/4 x 15-1/8 x 24-3/4
14 7/8 in
33 3/4 in
15 1/8 in
144 lb
Cabinet Width
144 lb
No
Black and Stainless Steel
SS
SS
Stainless Steel
Yes (w/ rear wheels)
Yes
Yes
Yes
Yes
Yes
Yes
2300 lbs.
1/3 hp
2-point
Less than 25 seconds
Hidden
75% Reduction or 4:1
1.4 cu. ft.
ZCGS150LSS
Approximate Shipping Weight
WEIGHTS & DIMENSIONS
Black and Stainless Steel Yes
Toe Kick
3/4" Panel Capability
Door/Control Panel Color
Custom Panels Required
Leveling Legs
Color Appearance
Yes (w/ rear wheels)
Yes
Slide-Out Drawer
APPEARANCE
Yes
Side Release Bin
2300 lbs.
Ram Force (lb.) Yes
1/3 hp
Motor Horsepower
Yes
2-point
Drive System
Lock/Start Control w/Removable Key
Less than 25 seconds
Cycle Time
Automatic Anti-Jam
75% Reduction or 4:1 Hidden
Compression Ratio (Avg.)
1,4 cu. ft.
ZCGP150LII
Control Location
FEATURES
Capacity
CAPACITY
Limited 1-year entire appliance
120 V; 60 Hz; 6.5 A
33-3/4
35
34-1/4 x 15-1/8 x 24-3/4
14 7/8 in
33 3/4 in
23 in
128 lb
15 in
144 lb
No
Black and Stainless Steel
BB/WW
Black/White
Yes (w/ rear wheels)
Yes
No
Yes
Yes
No Yes
2300 lbs.
1/3 hp
2-point
Less than 30 seconds
Hidden
75% Reduction or 4:1
1.4 cu. ft.
GCG1500LBB/WW
Limited 1-year entire appliance
120 V; 60 Hz; 6.5 A
33-3/4
35
34-1/4 x 15-1/8 x 24-3/4
14 7/8 in
33 3/4 in
24 in
128 lb
15 in
144 lb
No
Black and Stainless Steel
SS
Stainless Steel
Yes (w/ rear wheels)
Yes
No
Yes
Yes
No Yes
2300 lbs.
1/3 hp
2-point
Less than 30 seconds
Hidden
75% Reduction or 4:1
1.4 cu. ft.
GCG1580LSS
Limited 1-year entire appliance
120 V; 60 Hz; 6.5 A
33-3/4
35
34-1/4 x 15-1/8 x 24-3/4
14 7/8 in
33 3/4 in
23 in
128 lb
15 in
144 lb
Yes
Black and Stainless Steel
II
Custom Panels Required
Yes (w/ rear wheels)
Yes
No
Yes
Yes
No Yes
2300 lbs.
1/3 hp
2-point
Less than 30 seconds
Hidden
75% Reduction or 4:1
1.4 cu. ft.
GCG1700LII
Features
The fully integrated design has hidden controls and a slide-out compactor drawer. A removable ONOFF knob prevents unwanted use. With 2300 lbs. maximum compacting force, the GE 15-in. built-In compactor reduces trash volume by 75%. The compactor installs flush to the surrounding cabinetry. A foot pedal provides hands-free operation. Pushing the foot pedal down opens the drawer and lifting the pedal up starts the 30-second maximum-cycle-time compacting operation. Heavy-duty trash bags (part # WC60X5017) are supplied with the compactor. 1/3 HP Motor
Clearance Requirements WARNING: DO NOT OPERATE FREE-STANDING. This compactor is designed as a built-in appliance only. Weight on the compactor drawer could cause the compactor to tip and result in injury. The compactor must be securely installed in a cabinet that is firmly attached to the house structure. The compactor drawer should be able to be fully opened to 23 inches (58.4 cm) for drawer removal. Six inches (15.2 cm) is required on the right side of the compactor for bag removal.
Automatic Anti-Jamming Slide-Out Compactor Drawer Foot Pedal Opening and Start
24″ min
Large 1.4 Cubic Foot Capacity
15-1/8″ min
5 Amps @ 120V
34″ to 35″
150 lbs. Approximate Shipping Weight
33-3/4″ min. to 35″ max.
Model ZCGP150LII accepts 3/4-in. custom panel and handle
Locate the outlet 18” min from the floor, 3” min from either side
Model ZCGS150LSS has a stainless steel drawer and tubular handle
23″ 14-7/8″
Installation Requirements Power Supply Requirements The power supply cord and plug should be brought to a separate 15 or 20 amp branch circuit single grounded receptacle. The outlet box should be located within reach of the 36-in. power cord. This appliance must be supplied with 120V, 60Hz and connected to an individual properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse.
Custom Panel Size Requirements Models with a custom door panel (ZCGP150II and GCG1700II) require a 3/4-in. thick custom panel 29 5/16 inches high and 14 7/8 inches wide.
3/4″ Thick Custom Panel
Note: Maximum panel weight is 12 lbs. Pub. No. 31-30597 includes complete panel installation instructions and a custom door panel template.
–5–
14-7/8″
29-5/16″
Nomenclature Monogram
Z C G S 1 5 0 L S S
Brand Z = Monogram Exterior Color SS = Stainless Steel II = Requires Custom Cabinetry Panel
Product Type CG - Built-In Compactor Door S = Stainless P = Panel
Model Year Designator
Width 150 = 15 inch
GE Profile
G C G 1 5 0 0 L S S
Brand G = General Electric
Exterior Color BB = Black SS = Stainless Steel WW = White II = Requires Custom Cabinetry Panel
Product Type CG - Built-In Compactor Model Designator Designates features – the higher the number, the more features.
Model Year Designator Monogram Model Shown Mini-Manual
Nomenclature
The nomenclature plate is located on the interior front panel at the top, left corner of the compactor drawer. The mini-manual is located behind the control panel.
Serial Number The first two characters of the serial number identify the month and year of manufacture. Example: AL123456S = January, 2006 A - JAN D - FEB F - MAR G - APR H - MAY L - JUN M - JUL R - AUG S - SEP T - OCT V - NOV Z - DEC
–6–
2006 - L 2005 - H 2004 - G 2003 - F 2002 - D 2001 - A 2000 - Z 1999 - V 1998 - T 1997 - S 1996 - R 1995 - M
The letter designating the year repeats every 12 years. Example: T - 1974 T - 1986 T - 1998
Control Features Throughout this manual, features and appearance may vary from your model. GE Profile Model Shown
Features 1. DRAWER HANDLE
5. ON-OFF KNOB
2. DOOR PANEL
6. DRAWER SAFETY SWITCH
3. FOOT PEDAL DRAWER OPENER AND COMPACTOR ACTIVATION
7. MODEL AND SERIAL NUMBER LABEL
4. TOE KICK
8. BAG RETAINER BUTTONS 9. MOVEABLE SIDE DOOR LATCH
–7–
Using the Built-In Compactor What It Does and How It Works Your compactor reduces household trash to as little as one-fourth of its original volume. It compacts most refuse, including paper, cans, bottles, jars, plastic containers, wrappings, sweepings and some food wastes. Drop trash into the disposable bag (designed for compactor use) that lines the compactor trash drawer and close the drawer. When you start the compactor, an electrically-operated ram moves down into the drawer, compacts trash, moves back up again―and the compactor shuts off automatically. Note: The trash drawer must be at least 1/2 full before you will notice compaction because the ram does not travel all the way down into the drawer. By adding trash, compaction is transferred to earlier discarded items until all trash is compacted. ON-OFF Knob The removable knob is provided for your protection as a safety measure. When the knob switch is in the OFF position, the compactor will not operate. Child Lockout Instructions: Lock the compactor when it is not in use, by removing the knob. This will keep children from operating the compactor and prevent anyone from tampering with it. Drawer Safety Switch The compactor has two safety switches to ensure that the drawer is in its fully closed position before operation. The compactor will not cycle without the drawer being fully closed. Trash Bag Installation Before installing a new bag, be sure that: 1. The drawer side is securely locked. 2. The container is clean and free of sharp debris that may puncture the bag. Reinforced plastic bags came with your compactor and are ready to be installed. You must use the specially designed heavy-duty
trash bags included with your compactor. These bags are available from your dealer or Factory Service Center. Ask for catalog number WC60X5017. If you prefer, you can order by mail. A handy order form is provided with your compactor and is included in every replacement bag package. To install a new bag: 1. Place the bag in the drawer. Open the bag and pull the top edges over the drawer top. 2. Lock the bag in place by pulling the four prepunched holes over the bag retainer buttons. Holes will expand over the buttons without harming the bag. 3. Press inside of bag against the drawer bottom, sides and corners for a smooth fit. Loading Slightly lift and pull the compactor door handle or press the foot pedal and pull the drawer out. Remember: To help keep the ram clean when compacting messy food waste, place a couple of folded sheets of newspaper on top of the load to be compacted. An item that is too bulky to go into the drawer can be folded to fit. If an item cannot be folded to fit into the drawer, do not force it in. Folded newspaper is also helpful when compacting a large glass bottle, or several bottles or jars, or any other item that might shatter. Although it is not necessary to compact until the drawer is full or nearly full, we suggest that, for maximum compaction, start the compactor each time a significant amount of trash is added.
–8–
(Continued next page)
Compacting
To stop the compactor:
To start the compactor:
The compactor may be stopped at any time.
1. Turn the knob to ON.
1. Attempting to open the drawer while the ram is moving will stop the ram. The safety switch will activate.
2. Make sure the drawer is fully closed. 3. Lift the foot pedal up to start cycle.
2. Close the drawer completely and the ram will travel back to the UP position.
The ram travels downward into the drawer, compacting the trash. At the bottom of the stroke, the ram automatically reverses direction, retracts from the drawer, returns to its starting position, and the compactor shuts off automatically.
3. Open the drawer fully and turn the knob to OFF. Removing a Full Trash Bag 1. Pull the drawer completely open.
The cycle takes less than 30 seconds. As the trash drawer fills with trash, cycle time gets progressively shorter.
2. Remove the top of the bag from the bag retainer buttons. Pull up all four bag cuffs.
WARNING: When bottles and cans are compacted, small tears in the bag may occur. This is normal and in no way affects the performance of the compactor. Keep the bag away from your body to prevent injury from sharp objects that may have pierced the bag. Caution: Do not apply too much force when turning the knob. The knob should always rotate easily. Forcing may break the knob and damage the switch.
3. Push the side-lock latch down and tilt the drawer side open.
When emptying waste baskets into the trash drawer, some items may spill into the compactor behind the drawer. Items behind the drawer could prevent it from closing completely and prevent the compactor from operating. To remove such items from behind the drawer, open the drawer and remove it to clean them out. See the Care and Cleaning section. Notes: You will not see compacting of trash the first few times you load. The compactor drawer should be about 1/2 full before the compactor can begin to compress the load.
4. Lift the bag out.
Glass bottles can make a loud noise when they break during compaction. This is normal. Also, bottles in the trash drawer will not always break during the first cycle. Breaking glass and associated noise may occur several cycles later, depending on the type and volume of the trash.
–9–
Care and Cleaning of the Built-In Compactor
As is true of most appliances, proper care is needed to give you continued satisfaction. Before cleaning the compactor, turn the knob to the OFF position and remove it. If you will be away for more than a couple of days, remove the compactor bag. Lock the compactor by removing the knob and store it in a safe place.
To clean the cabinet interior: 1. Pull the drawer out until it stops. Note the tracks in which the drawer rollers move. Caution: The drawer can scratch a finished floor. Place the drawer on a protected surface.
Cleaning the Unit
2. Lift the front to clear the drawer stops. Grab the drawer on both sides. Pull it out the rest of the way and set it aside.
To clean the outside: Wipe with a clean damp cloth. Painted panels: Apply a coat of kitchen/appliance wax when the compactor is new, and then several times a year.
3. Vacuum inside of the cabinet. Liquid spills or wet trash should be cleaned up by hand, or use a vacuum designed to pick up liquid.
Stainless steel panels: Stainless steel panels can be cleaned with Cerama Bryte® or a similar product using a clean, soft cloth. Cerama Bryte is available from GE Parts by calling 800.626.2002 (U.S.) or 800.661.1616 (Canada).
4. Wash, rinse and dry the inside.
To clean the drawer interior: 1. Remove the bag. (See Removing a Full Trash Bag.) 2. Wear protective gloves. There may be bits of glass in the drawer. Press the side door latch down. 3. Hold the side door latch and tilt the side of the drawer until the latch clears the drawer front. The drawer side can be removed by tilting and sliding it out. 4. Wash with a damp cloth using warm, soapy water. Rinse and then dry with a soft cloth. 5. If the drawer side was removed, slide it back into the tilted position. 6. Press the side door latch down while pressing the side to the upright position. Lock the side door latch.
– 10 –
Component Locator Views 15-in. Built-In Compactor
– 11 –
(Continued next page)
Power Screw Assembly Ram Assembly Chain
Drive Gear Shaft Plate
Actuator Bracket
Top Limit-Directional Switch
Bottom View (bottom pan removed)
Top View (top cover removed)
Motor
Rear View (rear motor cover removed)
– 12 –
Built-In Compactor Components
Control Panel
Switch Bracket
To remove the control panel:
To remove the switch bracket:
1. Open the compactor drawer. Turn the knob to the off position and remove it by pulling straight out.
1. Disconnect power.
2. Remove the 2 Phillips-head screws from the knob recess.
3. Remove the 3 Phillips-head screws that attach the switch bracket to the frame.
2. Remove the control panel. (See Control Panel.)
Switch Bracket
4. Raise the switch wiring harness parallel to the bottom of the switch bracket. 3. Insert a small-bladed screwdriver between the top of the control panel and the front cover. 4. Pry the control panel forward and release it from the 3 top tabs. Switch Wire Harness
5. Pull the bottom of the switch bracket out to clear the bottom of the front cover opening. Rotate it approximately 45° counterclockwise then remove the switch bracket from the front cover opening. 5. Lift the control panel from the 3 bottom tabs.
– 13 –
(Continued next page)
Caution: Ensure the switch bracket is installed with the switch arms resting in front of the switch actuator bracket. Damage to the top limit and/or directional switch will occur if the switch arms are positioned below the switch actuator bracket.
Top Limit Switch Note: Disconnect power to the compactor before accessing the top limit switch. The top limit switch is located on the switch bracket. It is necessary to remove the switch bracket and the ON-OFF switch to access the top limit switch. (See Switch Bracket and ON-OFF Switch.) The top limit switch is positioned on the right side of the directional switch, furthest from the ON-OFF switch. It is connected with blue and brown wires. Both switches are attached to the inside of the switch bracket with 2 Phillips-head screws.
Actuator Bracket
Switch Arms
ON-OFF Switch Note: Disconnect power to the compactor before accessing the ON-OFF switch. The ON-OFF switch is attached to the front of the switch bracket with a knurl-nut. It is necessary to remove the switch bracket to access the ON-OFF switch. (See Switch Bracket.) Use a pair of pliers to remove the knurl-nut. The switch can then be pulled off the bracket and the 2 wire leads disconnected.
Directional Switch Note: Disconnect power to the compactor before accessing the directional switch.
Knurl-Nut
The directional switch is located on the switch bracket. It is necessary to remove the switch bracket and the ON-OFF switch to access the directional switch. (See Switch Bracket and ON-OFF Switch.) The directional switch is positioned on the left side of the top limit switch, closest to the ONOFF switch. It is connected with blue, yellow, and red wires. Both switches are attached to the inside of the switch bracket with 2 Phillips-head screws.
– 14 –
Start Switch
Tilt Switch
Note: Disconnect power to the compactor before accessing the start switch.
Note: Disconnect power to the compactor before accessing the tilt switch.
The start switch is located in the front of the compactor on the lower right side. The start switch is secured in the front cover with locking tabs located on the top and bottom of the switch. It is necessary to use a small flat blade screwdriver to press and release the locking tabs.
The tilt switch is located in the front of the compactor above the drawer opening. The tilt switch is secured in the front cover with a locking tab located on the right side of the switch. It is necessary to use a small flat blade screwdriver to press and release the locking tab.
Start Switch
The switch can then be pulled out and the 2 wire leads disconnected.
Tilt Switch
The switch can then be pulled out and the 2 wire leads disconnected.
– 15 –
Top Cover Panel
Tilt Switch (Drawer) Note: Disconnect power to the compactor before accessing the tilt switch (drawer).
Note: To access the top cover panel, the compactor must be removed from installation.
The tilt switch (drawer) is located inside the cabinet on the right side wall. The tilt switch (drawer) is secured in the wall with a locking tab located on the bottom of the switch. It is necessary to use a small flat blade screwdriver to press and release the locking tab.
The top cover panel is attached to the frame with 6 Phillips-head screws.
Tilt Switch (Drawer)
The switch can then be pulled out and the 2 wire leads disconnected.
After removal of the 6 screws, the top cover can be slid to the rear and removed.
– 16 –
3. Remove the 2 Phillips-head screws and the side track shield from the motor cover.
Motor Assembly Note: To access the motor assembly, the compactor must be removed from installation.
4. Disconnect the motor wire harness and the black neutral wire from the motor (protector).
Motor
Motor Wire Harness
Neutral Wire
Gear Pin
Motor Gear Track Shield
Shaft Plate
Wave Washer Teflon Washer Sprocket Drive Gear Washer
5. Place the compactor on a protected surface and stand the compactor on its top.
Ring Clip
6. Remove the 3 Phillips-head screws and the bottom pan from the frame. Chain
To remove the motor assembly: 1. Disconnect power and remove the drawer. 2. Remove the 3 Phillips-head screws and the rear motor cover from the frame.
Bottom Pan
– 17 –
(Continued next page)
7. Remove the four 3/8-in. bolts that attach the motor assembly to the frame. 8. Slide the motor assembly towards the front to loosen the chain.
To replace the motor: 1. Place the motor assembly on a protected surface. 2. Mark the position of the motor on the shaft plate. 3. Remove the four 7/16-in. nuts and the shaft plate from the motor.
9. Using a flat-blade screwdriver, pry off the clip ring and remove the metal washer and drive gear with sprocket from the shaft plate. Shaft Plate
4. Place the motor on it's side and support the motor gear with a piece of ¾-in. wood. Clip Ring
Metal Washer
5. Use a 3/16-in. punch to drive the slotted pin from the motor gear, then slide the gear off the motor shaft.
Drive Gear
10. Carefully lift the motor assembly from the frame. Motor Gear
– 18 –
5. Disconnect power.
Ram Assembly
6. Remove the switch bracket. (See Switch Bracket.)
Note: To access the ram assembly, the compactor must be removed from installation.
7. Lift and remove the ram assembly from the top of the power screws.
To remove the ram assembly: 1. Remove the top cover. (See Top Cover.) 2. Plug in compactor, turn ON-OFF switch to the ON position, and close the drawer. Note: The ram is in the normal stop position, approximately ¾ inch recessed from top of frame.
¾-in. Recess
Frame Ram Assembly
To replace the ram assembly:
3. Lift the foot kick, then release to start down travel of the ram. 4. After the ram reverses and begins up travel, lift and maintain the foot kick in the lifted position until the ram runs off the top of the power screw assemblies. Note: The ram is now in an over stop position, approximately flush with top of frame. A repetitive thumping sound will be heard.
Note: Be sure to position the actuator bracket at the front of the compactor. 1. Lower the ram assembly to rest on top of the power screw assemblies. Caution: Insure the switch bracket is installed with the switch arms resting in front of the switch actuator bracket. Damage to the top limit and/or directional switch will occur if switch arms are positioned below the switch actuator bracket. 2. Replace the switch bracket. (See Switch Bracket.)
Flush
Frame Ram Assembly
Actuator Bracket
Switch Arms
– 19 –
(Continued next page)
3. Connect power and check operation of ram before installing top cover.
Power Screw Nut
Ram Slides A ram slide is located on each vertical flange of the ram (2 on each side). Each vertical flange has 2 tabs that hold each ram slide. Each ram slide is inserted under the tabs.
Slide
A power screw nut is attached to the bottom of each side of the ram. It is necessary to use a small flat-blade screwdriver to remove the retaining clip and pin that hold each power screw nut to the ram. Caution: Discard the removed retaining clips and pins. Use the new retaining clips and pins included with the replacement power screw nut assembly.
Tab
Clip
Pin Power Screw Nut
Power Screw Nut
– 20 –
Power Screw Assembly
4. Pull up the stopper and stopper cap and remove both from the power screw assembly.
Note: To access the power screw assembly, the compactor must be removed from installation. Note: The following describes the procedure to remove the left side power screw assembly. The procedure to remove the right side power screw assembly is identical. To remove the power screw assembly: 1. Remove the ram assembly. (See Ram Assembly.) Power Screw Assembly
2. Lower the left front leveling leg and remove the two 11/32-in. nuts and the Phillips-head screws that hold the frame slide to the frame. 3. Remove the left side screw shield.
Stopper
Stopper Cap Screw Shield
5. Place the compactor on a protected surface and stand the compactor on its top. 6. Remove 5 Phillips-head screws and the bottom pan.
Frame Slide
Bottom Pan
– 21 –
(Continued next page)
7. Loosen the four 3/8-in. bolts that attach the motor assembly to the frame. (See Motor Assembly.) 8. Slide the motor assembly towards the front to loosen the chain.
Chain Note: To access the chain, the compactor must be removed from installation. To remove the chain:
9. Using a flat-blade screwdriver, pry off the clip ring and remove the metal washer and drive gear with sprocket from the shaft plate. (See Motor Assembly.)
1. Remove the ram assembly. (See Ram Assembly.)
10. Remove the two 3/8-in. bolts that attach the power screw assembly to the frame.
3. Remove the 5 Phillips-head screws and the bottom pan from the frame.
11. Partially raise the power screw assembly and remove the chain from the sprocket.
4. Loosen the four 3/8-in. bolts that attach the motor assembly to the frame. (See Motor Assembly.)
12. Lift the power screw assembly from the frame.
2. Place the compactor on a protected surface and stand the compactor on it's top.
5. Slide the motor assembly towards the front to loosen the chain. 6. Using a flat-blade screwdriver, pry off the clip ring and remove the metal washer and drive gear with sprocket from the shaft plate. (See Motor Assembly.)
Power Screw Assembly
7. Remove the two 3/8-in. bolts that attach each power screw assembly to the frame. 8. Partially raise each power screw assembly and remove the chain from each sprocket.
Sprocket
Frame
Power Screw Assembly
Sprocket
Frame
– 22 –
Diagnostics and Service Information Tilt Switch (drawer)
Electrical Troubleshooting Guide PROBLEM
Remove the wires from the tilt switch (drawer) and connect an ohmmeter between the two terminals. Refer to the wire schematic for the position of the switch contacts.
CAUSE
Unit Dead
Unit won't keep running
Unit doesn't stop
Unit oscillates up and down Unit makes humming noise
Not plugged in No power to the outlet Tilt switch (drawer) contacts open Tilt switch contacts open Motor windings open ON-OFF switch contacts open
Move the drawer in, the switch is closed. Move the drawer out, the switch is open.
Top limit switch contacts open Centrifugal switch contacts open
Tilt Switch
Start switch contacts fused Top limit switch "on" Out of adjustment (Switch arm deformed) Contacts fused Motor centrifugal switch contacts fused
Press the switch, and the switch is closed. Release the switch, and the switch is open.
Mechanical jam Start winding not energized Winding open Motor centrifugal switch contacts open Run winding open
On-Off Switch, Top Limit-Directional Switch To test each switch, remove the wires from the switch and connect an ohmmeter between the two terminals. Refer to the wire schematic for position of the switch contacts.
Directional Switch Chart COMPACTOR CYCLE Start*
Downward Travel
Reverse (Stall)
Upward Travel
Motor Run Winding
End of Cycle**
1. Remove the blue wire from the start switch, and the blue wires from the top limit switch and the directional switch.
Red - Blue Yellow - Blue *First 3/4" (19 mm) of downward travel
Remove the black wire from the tilt switch. Remove the orange wire from ON-OFF switch. Connect an ohmmeter to the black wire and orange wire. Press and release switch several times.
= Closed
**Last 3/4" (19 mm) of upward travel
The following checks can be made by removing the control panel:
Motor Start Windings Remove the red and yellow wires from the directional switch and connect an ohmmeter to the wires. Ohmmeter should read 3.4 to 4.6 ohms. If the ohmmeter shows an open circuit, the start windings are open and the motor must be replaced, or the yellow or red wire is broken or disconnected at the motor.
2. Connect an ohmmeter to the blue wire and to the neutral side of the power cord. 3. An accurate ohmmeter should read about 1.2-1.6 ohms.
Motor Centrifugal Switch 1. Disconnect the wires from the motor centrifugal switch. 2. Connect an ohmmeter to terminals. 3. The ohmmeter should read 1 ohm or less. If the circuit is open, the motor switch is stuck or burned. Motor must be replaced.
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(Continued next page)
Jammed Ram
“Not Compacting” Complaints
1. Check for 120 Volts at the outlet.
Low Voltage - Check supply voltage with the ram compacting trash. At 120 volts ram force is approximately 2300 lbs. At voltage lower than 120 volts ram force is reduced.
2. If drawer is open, push in on the drawer. 3. If ram does not come up, unplug the unit.
Ram Travel - Ram stops 7-1/2” (190mm) above bottom of container. No noticeable compaction will occur until container is 1/2 full.
1) Open motor rear cover plate. 2) Rotate the motor shaft in the counterclockwise direction, using 1/4” hex socket screw key to make the ram go up.
Chain Adjustment There should be 3/8” (9.5mm) to 1/2” (12.7mm) deflection between any 2 sprockets.
Lubrication Power Screws - If needed, apply WC32X5004 grease to the Ram Screws.
Note: For best compacting results, do not overload the compactor container. Cycle the unit frequently. No compaction will occur if too much trash (bottles, cans, etc.) is added at one time. Overloading may exceed the crushing force of the ram. A spongy trash load may prevent bottles from breaking. Most, but not all, bottles in a trash load will be broken.
Drawer Slide Rollers - Apply WC01X10006 oil.
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Schematic WARNING: Disconnect electrical power before servicing. Caution: Label all wires prior to disconnection. Wiring errors can cause improper and dangerous operation. Verify operation after servicing.
L1
N TILT SWITCH (DRA WER)
BLACK TILT SWITCH ORANGE ON-OFF SWITCH COM STAR T SWITCH NO
YELLOW
CW START
RED
BROWN NC 2
NO 2
COM 1
COM1
BLUE
BLUE
TOP L IMIT SWITCH
CC W STA RT
NC 2 MOTOR CENTRIFUGAL SWITCH
RUN
MOTOR PROTECTOR
DIRECTIONAL SWITCH
Schematic shown with drawer out, control panel switch in off position, and ram at up travel limit.
How it works: With the unit plugged in, consumer turns control panel (ON-OFF) switch to ON. Sliding the drawer fully in closes the tilt switch (drawer) and tilt switch. The directional switch is closed for down travel (Blue to Yellow), and the top limit switch is open. The consumer starts the cycle by closing the foot pedal start switch. The motor starts in down travel. The motor centrifugal switch opens immediately when the motor runs. After the first ¾ inch of down travel, the top limit switch closes and the directional
switch opens blue to yellow and closes blue to red. When the ram reaches a mechanical stall position, the motor centrifugal switch closes (run winding stays energized). The motor is now restarted for up travel thru the directional switch blue to red. The centrifugal switch opens. The ram travels up and, during the last ¾ inch of travel, resets the directional switch to down travel (Blue to Yellow). The top limit switch opens and the motor stops - completing the cycle.
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Warranty
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