UFO-6W
INSTALLATION INSTRUCTIONS ! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING:
READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. To prevent high voltage from being present on red & yellow output leads prior to installation, inverter connector must be open. Do not join inverter connector until installation is complete and AC power is supplied to the emergency ballast. 2. This product is for use with one 17 W through 215 W (2’ - 8’) or two 17 W through 40 W (2’- 4’) single pin or bipin fluorescent lamps, including standard, energy saving, HO, VHO, circline, U-shaped and rapid-start (4-pin) long compact fluorescent lamps. 3. Make sure all connections are in accordance with the National Electrical Code and any local regulations. 4. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and inverter connector of the emergency ballast before servicing. 5. This emergency ballast is for factory or field installation in either the ballast channel or on top of the fixture. 6. This product is suitable for damp locations where the ambient temperature is 0°C minimum, +50°C maximum. Product is also suitable for installation in sealed and gasketed fixtures. Product is not suitable for heated air outlets and wet or hazardous locations. 7. An unswitched AC power source is required (120 or 277 VAC, 60 Hz). 8. Do not install near gas or electric heaters. 9. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not field replaceable. Contact the manufacturer for information on service. 10. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. 11. Do not use this product for other than intended use. 12. Servicing should be performed by qualified service personnel.
SAVE THESE INSTRUCTIONS CONTAINS NICKEL-CADMIUM RECHARGEABLE BATTERY. MUST BE RECYCLED OR DISPOSED OF PROPERLY. Ni - Cd
WARNING – This product contains chemicals known to the State of California to cause cancer, birth defects and/or other reproductive harm. Thoroughly wash hands after installing, handling, cleaning, or otherwise touching this product.
11/21/08 © Hubbell Lighting, Inc. • 701 Millennium Blvd • Greenville, SC 29607 • (864) 678-1000 • FAX (864) 678-1415 • www.dual-lite.com 75000041
INSTALLATION WARNING: TO PREVENT HIGH VOLTAGE from being present on red and yellow output leads prior to installation, inverter connector must be open. do not join inverter connector until installation is complete and ac power is supplied to the emergency ballast. NOTE: Make sure the necessary branch circuit wiring is available. An unswitched source of power is required. The emergency ballast must be fed from the same branch circuit as the AC ballast. 1. Disconnect AC power from the fixture. Remove the ballast channel cover and install the emergency ballast either in the ballast channel (see Illustrations 1 & 2) or on top of the fixture* (see Illustration 3). 2. Select the appropriate wiring diagram to connect the emergency ballast to the AC ballast and lamp. Make sure all connections are in accordance with the National Electrical Code and any local regulations.
ILLUSTRATION 3
ILLUSTRATION 2
ILLUSTRATION 1
*For installation on top of the fixture, wire bundle covers may be required by state or local codes. These covers are available from the manufacturer as an accessory kit and must be ordered separately. Call your local distributor or the factory for complete infomation.
3. Install the test switch through the ballast channel cover of a troffer or through the side of a strip fixture. Drill a 1/2" hole and install the switch as shown (see Illustration 1 & 2). Wire the test switch so that it removes AC power from both the emergency ballast and the AC ballast at the same time (see Illustration 4). 4. Refer to Illustration 5 and install the charging indicator light so that it will be visible after the fixture is installed. NOTE: After installing the charging indicator light and test switch, mark each with the appropriate label. If a detached charging indicator light is used, connect by matching wire colors and install as shown in Illustration 5. 5. In a readily visible location, attach the label “CAUTION–This Unit Has More Than One Power Connection Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing.”
ILLUSTRATION 4 double pole option switched fixture
unswitched fixture DOUBLE POLE TEST SWITCH
DOUBLE POLE TEST SWITCH
HOT
BLK
BLK
WALL SWITCH
WHITE
RED
COM
BLACK
RED
HOT
AC BALLAST
BLK
BLK
BLACK
WHITE
WHT/BLK WHT/RED BLACK 120V EMERGENCY OR BALLAST ORANGE 277V WHITE
2
RED
COM
RED
AC BALLAST
WHT/BLK WHT/RED BLACK 120V EMERGENCY BALLAST OR ORANGE 277V WHITE
ILLUSTRATION 5 troffer style fixture
strip style fixture Fixture
Fixture Charging Indicator Light
Charging Indicator Light Violet (+)
Violet (+)
Brown (–)
Brown (–)
5/8" Black Bushing
1/2" White Bushing
1/2" White Bushing
5/8" Black Bushing
1/2" Punch
NOTE: After installing the charging indicator light and test switch, mark each with the appropriate label. 6. After installation is complete, supply AC power to the emergency ballast and join the inverter connector. 7. A short-term discharge test may be conducted after the emergency ballast has been charging for one hour. Charge for 24 hours before conducting a long-term discharge test. Refer to OPERATION.
OPERATION When AC power is applied, the charging indicator light is illuminated, indicating the battery is being charged. When power fails, the emergency ballast automatically switches to emergency power, operating one or two lamps at reduced illumination. When AC power is restored, the emergency ballast returns to the charging mode and delays AC ballast operation for approximately three seconds to prevent false-tripping of AC ballast (end-of-lamp-life) shutdown circuits. This emergency ballast will operate the rated lamp load for a minimum of 90 minutes.
MAINTENANCE Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended: 1. Visually inspect the charging indicator light monthly. It should be illuminated. 2. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. Either one or two lamps should operate at reduced illumination. 3. Conduct a 90-minute discharge test once a year. Either one or two lamps should operate at reduced illumination for at least 90 minutes.
Refer any servicing indicated by these checks to qualified personnel.
WIRING DIAGRAMS The following diagrams are typical schematics only. May be used with other ballasts. Consult the factory for other wiring diagrams. Emergency Ballast and AC Ballast must be fed from the SAME BRANCH CIRCUIT.
Table 1 LAMP
BASE TYPE
T8,T9,T10,T12 (1”, 1¼”, 1½”)
Single or Bipin
LONG COMPACT
4-PIN (2G11)
(DIAMETER)
WATTAGE (Length)
17 - 40 W (2'-4') 40 - 215 W (5' -8') 18 - 39 W 40 - 55 W
3
NO. of LAMPS (EMERGENCYMODE)
BROWN CONNECTOR
1
CLOSED
2
OPEN
1
OPEN
1
CLOSED
2
OPEN
1
CLOSED
EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT. TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS.
WIRING DIAGRAMS for 1-LAMP emergency operation FIG 104 TWO (2) LAMP INSTANT START BALLAST
FIG 133 TWO (2) LAMP RAPID START BALLAST
WALL SWITCH
WALL SWITCH WHT/RED
HOT B L K
RED
INVERTER CONNECTOR
TEST SWITCH
WHITE VIOLET (+)
CHARGING INDICATOR
B L K
(CAP UNUSED LEAD)
COMMON
E M E R G E N C Y
BROWN (-) BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
B A L L A S T
WHT/RED
HOT
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
WARNING: Refer to Table 1
B L K
LAMP 1 (EMERGENCY)
BLUE
BLACK WHITE
BLUE
2 LAMP INSTANT START BALLAST
TEST SWITCH
LAMP 2
RED
INVERTER CONNECTOR
(CAP UNUSED LEAD)
E M E R G E N C Y
WHITE VIOLET (+)
CHARGING INDICATOR
COMMON
BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
B A L L A S T
WARNING: Refer to Table 1
LAMP 1 (EMERGENCY)
BLUE BLUE
BLACK
BROWN (-) BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
B A L L A S T
WHITE
WHT/RED
WARNING: Refer to Table 1
B L K
LAMP 1 (EMERGENCY)
BLUE
3 LAMP INSTANT START BALLAST
TEST SWITCH B L K
LAMP 2
RED
INVERTER CONNECTOR
BLUE
E M E R G E N C Y
WHITE VIOLET (+)
CHARGING INDICATOR
BROWN (-) BLACK 120V OR ORANGE 277V
(CAP UNUSED LEAD)
COMMON
WHITE WHT/BLK
LAMP 3
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
B A L L A S T
WARNING: Refer to Table 1
LAMP 1 (EMERGENCY) BLUE BLUE
BLU/WHT YELLOW YELLOW
LAMP 2
BLU/WHT
3 LAMP RAPID START BALLAST
BLACK
LAMP 3 RED RED
WHITE
FIG 120 FOUR (4) LAMP RAPID START BALLAST
FIG 121 FOUR (4) LAMP INSTANT START BALLAST
WALL SWITCH
WALL SWITCH
WHT/RED
HOT
B L K
LAMP 2
YELLOW YELLOW
FIG 105 THREE (3) LAMP RAPID START BALLAST
RED
TEST SWITCH
2 LAMP RAPID START BALLAST
WHITE
HOT
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE BLUE
BLACK
B L K
RED RED
WALL SWITCH
WHT/RED
B L K
BROWN (-)
COMMON
WALL SWITCH
HOT
TEST SWITCH
VIOLET (+)
(CAP UNUSED LEAD)
RED
FIG 106 THREE (3) LAMP INSTANT START BALLAST B L K
WHITE
CHARGING INDICATOR
B L K
E M E R G E N C Y
RED
INVERTER CONNECTOR
RED
INVERTER CONNECTOR
E M E R G E N C Y
WHITE VIOLET (+)
CHARGING INDICATOR
BROWN (-) BLACK 120V OR ORANGE 277V
(CAP UNUSED LEAD)
COMMON
WHITE WHT/BLK
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
B A L L A S T
B L K LAMP 1 (EMERGENCY)
BLUE
BLACK
BLUE
4 LAMP INSTANT START BALLAST
WHITE
WHT/RED
HOT
WARNING: Refer to Table 1
TEST SWITCH B L K
LAMP 2
YELLOW RED
RED
INVERTER CONNECTOR
VIOLET (+)
CHARGING INDICATOR
BROWN (-)
(CAP UNUSED LEAD)
COMMON
LAMP 3
E M E R G E N C Y
WHITE
BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
B A L L A S T
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
LAMP 1 (EMERGENCY) YELLOW
RED RED
BLACK
YELLOW RED
WARNING: Refer to Table 1
4 LAMP RAPID START BALLAST
WHITE
LAMP 4
YELLOW BLU/WHT BLU/WHT
LAMP 2 LAMP 3
BRN BRN BLUE BLUE
LAMP 4
WIRING DIAGRAMS for 2-LAMP emergency operation (2'-4', 17-40 W lamps only) FIG 125 TWO (2) LAMP INSTANT START BALLAST
FIG 140 TWO (2) LAMP RAPID START BALLAST
WALL SWITCH
WALL SWITCH
WHT/RED
HOT B L K
RED
INVERTER CONNECTOR
TEST SWITCH
WHITE VIOLET (+)
CHARGING INDICATOR
B L K
BROWN (-)
(CAP UNUSED LEAD)
COMMON
BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
E M E R G E N C Y
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
B A L L A S T
B L K
LAMP 1
BLUE
BLACK
BLUE
2 LAMP INSTANT START BALLAST
WHT/RED
HOT
WARNING: Do NOT connect brown connector
TEST SWITCH
WHITE VIOLET (+)
CHARGING INDICATOR
B L K
LAMP 2
RED
INVERTER CONNECTOR
BROWN (-)
(CAP UNUSED LEAD)
COMMON
RED
BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
E M E R G E N C Y
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
B A L L A S T
2 LAMP RAPID START BALLAST
LAMP 2
YELLOW YELLOW
FIG 129 FOUR (4) LAMP INSTANT START BALLAST WALL SWITCH
WALL SWITCH
WHT/RED
HOT
RED
INVERTER CONNECTOR
WHITE VIOLET (+)
CHARGING INDICATOR
B L K
RED RED
WHITE
FIG 127 THREE (3) LAMP INSTANT START BALLAST
TEST SWITCH
LAMP 1
BLUE BLUE
BLACK
WHITE
B L K
WARNING: Do NOT connect brown connector
BROWN (-)
(CAP UNUSED LEAD)
COMMON
BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
E M E R G E N C Y
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
B A L L A S T
B L K
LAMP 1 (EMERGENCY)
BLUE
BLACK
BLUE
3 LAMP INSTANT START BALLAST
WHITE
BLUE
WHT/RED
HOT
WARNING: Do NOT connect brown connector
TEST SWITCH B L K
LAMP 2 (EMERGENCY)
RED
INVERTER CONNECTOR
WHITE VIOLET (+)
CHARGING INDICATOR
BROWN (-)
(CAP UNUSED LEAD)
COMMON
BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
LAMP 3
E M E R G E N C Y
B A L L A S T
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
WARNING: Do NOT connect brown connector
LAMP 1 (EMERGENCY)
BLUE
BLACK
BLUE
4 LAMP INSTANT START BALLAST
WHITE
RED
LAMP 2 (EMERGENCY)
YELLOW RED
LAMP 3
YELLOW RED
LAMP 4
WIRING DIAGRAMS for Emergency-Only fixtures FIG 109 ONE (1) 17-215 W LAMP WITHOUT AC BALLAST
FIG 110 TWO (2) 17-40 W LAMPS WITHOUT AC BALLAST HOT
(CAP)
HOT B L K
TEST SWITCH B L K
WHT/RED
INVERTER CONNECTOR
WHITE VIOLET (+)
CHARGING INDICATOR
BROWN (-)
(CAP UNUSED LEAD)
COMMON
RED
(CAP)
BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
E M E R G E N C Y
B A L L A S T
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
(CAP)
B L K
WARNING: Refer to Table 1 TEST SWITCH
LAMP
B L K
(CAP) (CAP)
RED WHITE VIOLET (+)
CHARGING INDICATOR
BROWN (-)
(CAP UNUSED LEAD)
COMMON
4
WHT/RED
INVERTER CONNECTOR
(CAP)
BLACK 120V OR ORANGE 277V
WHITE WHT/BLK
E M E R G E N C Y
B A L L A S T
BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE
WARNING: Do NOT connect brown connector
LAMP 1 (CAP) (CAP)
LAMP 2