A new generation of CNC press-brakes. Highprecision, European design, efficient and reliable. Probably the bestprice / quality ratioin the world.
JULY. 2016
ULTIMA TECHNICA MINI BEND
DERATECH Company Introduc�on
01
PROBABLY THE BEST PRICE/ QUALITY RATIO IN THE WORLD !
DERATECH GROUP Deratech is specialized in designing and manufacturing sheet metal working machines. The Deratech headquarters for research, design and assembly are based in Belgium. Subsidiaries all over the world (Australia, China, Germany, Netherlands, Thailand,…) and carefully selected partners provide a world class advice, sales installa�on and service. Shanghai Deratech CNC Machine Tool Co. Ltd, is the new produc�on & technology center of Deratech bvba – Belgium in China. The advanced European design, quality and technology of our R&D center in Belgium together the experienced engineering team of Shanghai Deratech will result in high quality produc�on of sheet metal working machinery. All processing is designed in 3D by our technical department to obtain a high precision on all the manufactured machine parts. Deratech is your partner in sheet metal working machinery.
02
NEXT GENE RATION ULTIMA HYBRID CNC PRESS BRAKE
The Ul�ma hybrid is a new genera�on of press brake, powered by AC servo motors and variable speed pumps. The Ul�ma Hybrid is a fast, precise, energy saving and environmentally friendly state of the art press brake. De Ul�ma Hybrid can save up to 60% energy in contrast to a standard Ul�ma in same execu�on, this without losing any speed or produc�on capacity. There will be only a li�le energy consump�on when the machine is idle, only from the operator pushes the foot pedal �ll the upper beam is back in the up posi�on the motors will be powered on and will use energy. So no flows of oil to the tank when the machine is idle, resul�ng in not hea�ng the oil. The fl ow rate of the hydraulic pump operates propor�onally to the drive speed of the electric motor. The CNC controller transfers the pressure/volume flow target values to the control during the running opera�on, system pressure is measured by a pressure transducer and is also sent to the servo controller. Based on the control devia�on, the built-in PID controller calculates the required motor speed and adapts it accordingly to the exis�ng system requirements of fl ow rate and pressure. Deratech Ul�ma Hybrid in std. execu�on: Y1-Y2,X,R,V with Touch Screen controller. As op�on the Hybrid can be equipped with Z1-Z2, X3, X1-X2/R1-R2/Z1-Z2, Cnc bending aid, automa�c sheet thickness measuring, angle measuring.... . invest in the future now. Due to increasing energy costs, variable speed pump machines solu�ons are on the rise... with energy savings between 30% and 60%... Reliability of powerful hydraulics, as well as energy efficiency and dynamics of compact electronics play hand in hand with the variable speed pumps.
UBB
HYBRID CNC PRESS BRAKE
Energysaving
Green technology
High efficiency
Low noise
07
08
PRODUCT FEATURES 1
The ESA 550 is a 2D/3D graphical Windows-based controller with a 17 or op�onal 19 inch Touch Screen. Programming the machine is made fast and easy, within seconds the operator is able to bend a high quality part.
2 A heavily built, rigid, precision back gauge on ball screws with linear guiding insures fast and precise posi�oning. Adjustment in width is on a precision linear guide way.
3 Front support arms on a linear guide ensure op�mum product support during bending.
09
ULTIMA HYDRAULIC PRESS BRAKES
4 Precision digital encoders at both ends of the machine ensure highly accurate posi�oning of the upper beam. The independently mounted encoder moun�ng frames automa�cally compensate for the minimal deflec�on of the press brake side frames, ensuring perfect bending results. The ram accuracy is guaranteed to +/-0.01mm. Bending is a physical process subject to significant elas�c deflec�on(springback) and can be influenced by many factors. Due to the elas�c deforma�on from both the upper and lower beams of the press brake during the bending process, the bending angle is not constant over the en�re bending(plate)length. The CNC-controlled hydraulic crowning device compensates for is defor ma�on so an equal bending angle is obtained over the full bending length.
5
Ergonomic rota�ng arm for CNC controller Reasonable radius of rota�on, more flexible easier opera�on.
10
PRODUCT FEATURES
11
ULTIMA HYDRAULIC PRESS BRAKES
6
High quality German hydraulic system with high frequency posi�oning valves. Smooth running of the machine is achieved with high speed machine opera�on.
7 Hydraulic tank made of special oil corrosion resistant materials, insuring a perfect clean hydraulic system.
DERATECH patented clean hydraulic system According to our experience in a�er sales service, 85% of the problems with the hydraulic system are caused by contamina�on of hydraulic circuit. Deratech has commi�ed to reduce such failures and resolve this from the source by implementa�on of our patented clean hydraulic system.
12
BENDING AID
The CNC-controlled bending aid from Deratech is preven�ng angle devia�ons during the bending of thin sheets with large dimensions. The HEAVY-DUTY version is capable to handle heavy sheet weights. Handling large plates is o�en not an easy job for one operator, especially with the return movement of the upper beam. In the return movement, the plate is completely loose and the operator has to handle the full weight of the sheet, it’s resul�ng that some�mes two people are working on one machine. The Deratech bending aid is a much more efficient and both ergonomic solu�on.
13
ULTIMA HYDRAULIC PRESS BRAKES
14
CONTROLLER
The ESA550 is graphical controllers, available both in 2D or 3D. The 17 or 19 inch touch screencontrol guides you through clear, easy to understand, programming phases. A bending program is drawn with in seconds with simula�ons of the bending process in 2 and/ or 3 D. The operator only needs to put the right tools to be ready to bend. Experience tells us, average �me from program to produc�on takes less than 1 minute ! The controller is fi�ed with an ETHERNET UTP network connec�on as standard.
DNC15 CNC system is the update version of famous system DNC880S, powerful and easy-to-use 15 inches touch screen. According to the so�ware, DNC15 can control CNC hydraulic press brake and torsion bar press brake. Modern and ergonomic design, user friendly HMI with a powerful performance.
Delem 66T CNC controllers, available in 2D and 3D. A bending program is drawn with in seconds with simula�ons of the bending process in 2 and/ or 3 D. The operator only needs to put the right tools to be ready to bend. Experience tells us, average �me from program to produc�on takes less than 1 minute ! The controller is fi�ed with an ETHERNET UTP network connec�on as standard.
15
ULTIMA HYDRAULIC PRESS BRAKES
D-Remote Assistance is a feature of the ESA550 , that allows a Deratech technician to temporarily log-on to the controller of the machine over a network or internet. This to provide help or resolve issues without directly touching the machine. This feature is simple to set-up, secure and only taking a few moments for our engineer to connect and begin the support session, resul�ng in �me and cost saving solu�on for the end-user.
REMOTE ASSISTANCE
16
BACKGAUGE
1 2 3 Back-gauges 1. 5-axis back-gauge X-R-Z1-Z2-X' 2. 6- axis back-gauge X1-X2-R1-R2-Z1-Z2 3. Backgauge with pneuma�c brush support for thin sheet
17
ULTIMA HYDRAULIC PRESS BRAKES
Front Support 1. Front support ram on linear guide with parking places and fast height-adjustment. 2. Heavy duty front arms on linear rail. 3. Custom made front support arms with CNC height control
1 2 3
FRONT SUPPORT
18
SHEET THICKNESS MEASURING DEVICE
Automa�c Sheet MeasuringThe “D-STM” sheet thickness measuring system is integrated in the backgauge finger. The D-ASM measures the sheet thickness to an accuracy of +-0,01mm, applicable up to 20mm of material thickness. The measuring cycle takes only tenths of a second, the measured data will be send in real �me to the CNC and the bending program will be adjusted.
19
ULTIMA HYDRAULIC PRESS BRAKES
D-Alpha D-Alpha angle measurement system a fully automa�c, laser-assisted bend angle measurement system. Irrespec�ve of the proper�es such as spring back or lamina�on direc�on from the material as well as tolerances from the thickness of the material, the D-Alpha enables an exact determina�on of the bend angle with an accuracy of be�er than 0,1°. The posi�on of the sensors along the bending line need to be adjusted manually.
1
2
3
4
Tooling 1. Manual fast clamping with eccentric handle 2. Pneuma�c fast clamping 3. Hydraulic fast clamping 4. Manual or pneuma�c quick release clamps with ver�cal tool change
TOOLING
Possibilities Bigger daylight-opening Bigger stroke Bigger throat depth
20
A NEW GENERATION OF CNC PRESS-BRAKES. HIGH PRECISION, EUROPEAN DESIGN, EFFICIENT AND RELIABLE.
Technica is a precision CNC-controlled press brake with crowning in a basic but very complete configura�on, equipped with 4 CNC-controlled axes (Y1-Y2, X, V). Technica offers the user a heavily built, reliable, precision CNC press brake at an economical price. The high precision digital encoders at both sides of the machine con�nuously measure the movement and posi�on of the upper beam (axes Y1-Y2). The data is processed and monitored by the CNC controller which controls the hydraulic valves. An extremely high level of accuracy is obtained during the movement and final posi�oning of the upper beam due to the con�nuous monitoring and feedback of the encoder measuring data. Using this technology, a repeatability of approximately 100% (+/- 0.01 mm) can be guaranteed. The synchro system permits two or more machines to be connected together in tandem to provide working lengths of 20 meters or longer.
23
TECHNICA HYDRAULIC PRESS BRAKES
24
PRODUCT FEATURES 1 High precision and fast clamping system: Fast and easy to change the tooling, decreasing labour strength and enhance produc�vity.
2 High precision and stable back gauge system: New and unique double linear guide construc�on, to ensure the excellent posi�oning accuracy. Design of mul�stage stops, to increase the Posi�oning Range.
3 Precision digital encoders at both ends of the machine ensure highly accurate posi�oning of the upper beam. The independently mounted encoder moun�ng frames automa�cally compensate for the minimal deflec�on of the press brake side frames, ensuring perfect bending results. The ram accuracy is guaranteed to +/-0.01mm. Bending is a physical process subject to significant elas�c deflec�on(springback) and can be influenced by many factors.
25
TECHNICA HYDRAULIC PRESS BRAKES
4 Due to the elas�c deforma�on from both the upper and lower beams of the press brake during the bending process, the bending angle is not constant over the en�re bending(plate)length. The CNC-controlled crowning device compensates for is deforma�on so an equal bending angle is obtained over the full bending length.
5 Front support arms on a linear guide ensure op�mum product support during bending.
26
PRODUCT FEATURES 6 High quality press brake tooling: Durable, fully hardened high precision CNC Press Brake Tooling.
27
TECHNICA HYDRAULIC PRESS BRAKES
Unique technical characteristics
7 High quality German Hydraulic System: High frequency hydraulic system, low failure rate, fast stable and reliable.
8 High quality Stainless Steel Hydraulic Tank aids in the elimina�ng contamina�on
28
MINIBEND CNC PRESS BRAKE
The Ultima Minibend is a good example of efficient interaction between operator and machine. By proving the best working conditions to the operator and creating a user friendly environment, will result in outstanding productivity at every stage of the job. The Ultima Minibend is ergonomical designed: movable footpedal, pivoting control panel, seated or semi-seated operation... The machine frame can be designed to the ergonomic needs of the operator, this to achieve the best possible working conditions in any application possible. The Ultima Minibend is engineered to produce parts common found in the production of electrical equipment, medical instruments, vending machines,... this is a fast and cost effectively way.
31
ULTIMA
MINIBEND CNC PRESS BRAKES
32
Deratech bvba Mantas 6 9250 Waasmunster Belgium
Deratech industries bvba. Kerkstraat 46 2870 puurs belgium
Pro mech 38 Pyramids St., Haram P.O. Box 91 pyramids Giza 12561, Egypt
Tel: +32.(0)52.33.98.98 Fax: +32.(0)52.21.94.01
Tel: +32.(0)3.808.19.56 Fax:+32.(0)3.808.19.57
[email protected] www.deratech.be
[email protected] www.deratechgroup.com
Tel: +202 338 539 20 Fax: +202 377 163 55 Mb: +20 106 55 23 23 7 www.ultimatesolutions-sa.com
Deratech China No.398,Shuangzhu Rd Jiading District,Shanghai City P.R.China
Deratech gmbh In der Grafschaft 34 D-46414 Rhede Deutschland
Deratech BV-Nederland Prinsenhil 29 4825 AX Breda Nederland
Tel: +86.(21)3107 4898 Fax: +86.(21)3107 4897
Tel: +49.(0)2872.9231891 Fax: +49.(0)2872.9231891
Tel: +31.(0)76.30.30.556
[email protected] www.deratech.cn
[email protected] www.deratech.de
[email protected] www.deratech.nl
Deratech Australia 5/ 35-41 Westpool Drive Hallam, Victoria 3803 Australia
Deratech Thailand 101/82 Moo 12 Puttamonthon5 Road Raiking Sampran, Nakhonpathom 73210 Thailand
Deratech Malaysia 4, Jalan BP 4/1, Bandar Bukit Puchong 47100 Puchong Selangor Darul Ehsan Malaysia
Tel: +613 9796 5260 Fax: +613 9796 5360
Tel: +6624088637-8 Fax: +6624088639
Tel: +60.603.8062.2000 Fax: +60.603.8061.2000
[email protected] www.deratech.com.au
[email protected] www.deratech.be
[email protected] www.deratech.be