Understanding HVAC Efficiency Opportunities with Inverter Technology

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Understanding HVAC Efficiency Opportunities with Inverter Technology March 18th, 2010 ACEEE MT Symposium, Washington, DC

© 2007 Daikin AC

Brief Introduction - Contents ƒ Energy Issue Related to HVAC ƒ Energy Usage ƒ AC Uses most Energy among Household Appliances ƒ AC Demand Continues to Increase, so Does Energy Need ƒ Technical Solution – Inverter ƒ Energy Saving by Inverter Technology, Especially in Partial ƒ ƒ ƒ ƒ ƒ ƒ

Load Condition Current State of Inverter Technology in the World ƒ Percentage of Inverter Shipment still Small ƒ Acceptance Accelerated Promoted by Policy Change How Does Inverter Technology Work? ƒ Performance Examples Is Inverter Cost Prohibited? ƒ Cost-SEER Curve ƒ System Cost Analysis Inverter Technology Widens Design Options – Heat Pump Example Inverter Technology and Electricity Network Conclusion

Presentation Title : Presenter Name : Date

Slide 2

Energy Issue Related to HVAC – Largest Energy Consumption Group Total Energy Consumption HVAC/R ≈ 63%

HVAC ≈ 40%

•Buildings Consume 40% of US Primary Energy •HVAC consumes the most among all uses

Source: www.highperformance www.highperformance buildings.gov buildings.gov

Presentation Title : Presenter Name : Date

Slide 3

A/C Demand Continues to Increase Global A/C market continue to expand, RAPIDLY 21 mill. units 8.3 mill. units

8 mill. unit s

NA

Europe China Japan 7.4 mill. units Middle East 6.5 mill. units Asia Africa

SA+MA Oceania 3.8 mill. units

Source: Trend of Global A/C Market (2007, by JRAIA and Daikin)

Presentation Title : Presenter Name : Date

Slide 4

Possible Technical Solution - General ƒ Finding a suitable Energy Efficient Technology can be difficult ƒ Summary of Profiled Emerging Energy-Efficient Industrial Technologies* Technology

Sector

Total Energy Savings

Sector Savings

Simple Payback

Environ. Benefits

Inverter Driven technologies have reflected such items plus more *: Excerpted from EMERGING ENERGY-EFFICIENT INDUSTRIAL TECHNOLOGIES by LBNL & ACEEE (2000)

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Slide 5

Inverter Provides Energy Saving Possibility ■Inverter can conserve energy by 30%

Equivalent SEER

20

Improvement of efficiency of residential A/Cs in Japan Dissemination period of INV

15

At Present

1.5 times more efficient Conserve energy by 33 10

DC Inverter

5

AC Inverter 1980

Conserve Energy by 30%!! 30%

Improvement period of INV 1990

2000

year

Presentation Title : Presenter Name : Date

Non Inverter Equip.

Less

Inverter Equip.

Slide 6

Partial Load Saving is Significant with Inverter Technology ■Higher energy conservation ratio in terms of SEER Inverter & DC Motor Improve partial load efficiency →Higher energy conservation ratio in terms of SEER DC motor: High efficiency while operating at slow speed

100

Current DC Motor

80

AC Motor

60 40

60

80

100

Rotating Speed% (rpm%) Presentation Title : Presenter Name : Date

Slide 7

Percentage of Inverter-equipped System is Still Small ■Penetration ratio of Residential A/C with inverter is still small Residential A/C in 2007, Daikin’s survey

Europe

INV ratio 25%

Demand 7.5 mill. units

NA

China

INV ratio 7% 14% in 2009 30% in 2010

Demand 21mill. units

Asia

INV ratio 12%

Japan

Demand 8.3 mill. units

INV ratio 100% Demand 7.4 mill. units

still growing rapidly

MA, SA

Demand 5.5 mill. units

Oceania

INV ratio 0% exceptforductless

INV ratio 0% exc ep tforduc tless

INV ratio 45%

Demand 3.8 mill. units

Demand 0.75 mill. units

Presentation Title : Presenter Name : Date

Slide 8

Adoption of Inverter System is Accelerated w/Policy Changes ■World regulations and standards adopting SEER to evaluate efficiency of A/C, increasing demand for A/C with inverter Europe In 2011 COP→SEER Equivalent SEER: SEER18

China In 2010 COP→SEER Only for INV) Equivalent SEER: SEER17

Asia, Oceania In 2009 COP→COP SEER partially

NA Japan

In 2006 EER→SEER SEER13 minimum New minimum energy level standard is being set

In 2010 COP→APF Equivalent Average SEER: SEER18.5

MA, SA Notimesche dule COP→COP Energy efficiency regulation will be introduced

Energy Efficien cyEvalua tionCrit eria COP: Energyefficien cya t themaximumc apa city Criteria for non-inverter products APF/SEER/IPLV: Energy efficien cythroughoutayear und ertherealisticcondit ion of A/Cuse (Criteria for inverter products)

Presentation Title : Presenter Name : Date

Slide 9

Inverter Technology – How it Works Inverter System

Constant Speed System

+V

+V

T(sec)

• 60 Hz AC input

T(sec)

power drives the compressor -V

Frequency (60 Hz)

-V

• The inverter control adjusts the supply frequency • Thus the rotational speed of the compressor is controlled • Exactly the right amount of refrigerant gas is pumped to meet the cooling/heating requirements

Frequency (Hz) +V

Multi-Step Multi-Step Principle Principle

Inverter Box

T(sec)

Load

Load

Standard Compressor Options Single Speed Un-loader Two Speed Two Compressors

-V 50% 100%

Compressor capacity Presentation Title : Presenter Name : Date

Frequency 30 to 130 (Hz) Example

many capacity steps Applied frequency

Slide 10

Inverter Technology – Typical Control Process 4 Detection 5

of Operating Pressure (Suction pressure Every 20 Seconds)

Calculates the Deflection from target Pressure 6

Adjusts the Frequency

Up Down 1 Detects Reference temp. (Return air temp & setpoint)

and Outdoor temp. 2 Calculates 3

the Corresponding Capacity

Controls the Compressor and Fan

Inverter Control Large

Load

Small

many control steps on single compressor + up to thousands Steps on Each Indoor Unit Presentation Title : Presenter Name : Date

Slide 11

Inverter Technology – Typical Operation Condition Air

More than 75% operation time in a year is less than 70%-load of compressor. Partial Load Incidence ( Cooling in 1 year, in Tokyo)

Operation time

680 595 510 425

75% 340

340 255

10%

20%

30%

40%

50%

60%

70%

80%

Operation Hours of Main Machine

170

85

90%

100%

Load Presentation Title : Presenter Name : Date

Slide 12

Inverter Technology – System Efficiency Comparison Comparison of inverter vs. two-speed and single speed compressors (typical performance) Rated EER Continuous Operation

On/Off On/Off

Load Inverter

Two-speed

Single-speed

Using EER as a guide, all of the systems meet the efficiency rating. But not all systems save the same amount of energy! Presentation Title : Presenter Name : Date

Slide 13

Inverter Cost Analysis – Cost vs. SEER Curve System cost ratio when SEER 13 product with standard compressor is regarded as 100.

190 180

Estimation base: 3-ton condensing unit 200

Conventional Twostage compressor + ECM

System cost ratio

170 160 150

INV DC compressor + DC fan

Conventional 1 speed compressor

150 150

140 100

130 120

INV DC compressor

50

110 100

12

50

● Condensing Unit Size Volume (13 SEER Condensing Unit counted as 100 base)

100

13

14

15

16

Presentation Title : Presenter Name : Date

17

18

19

20

21 SEER Slide 14

Inverter Cost Analysis – “Half Size, Same cost” ‹SEER13 performance was achieved with SEER10 unit size volume Size Comparison

Current Inverter SEER16 Size:100 Weight:132 lb

SEER16 Size:335 Weight:284 lb

SEER13 Size:200 Weight:176 lb

Inverter SEER16-19 Size: 200

Presentation Title : Presenter Name : Date

SEER10 Size:100 Weight:123 lb

Inverter SEER13-16 Size: 100 Slide 15

Inverter Technology – Extend the Application Possibility Inverter Technology has changed/widened design applications/options – Example of Heat Pump With inverter, heat pump becomes very promising Solution •Energy issue – provide a higher energy efficiency •Environment issue – reduce CO2 emission significantly • Heat pump can be a primary heating system in cold climate region, gas heating as backup system because inverter-equipped heat pump can be operated at a temperature as low as 15F (usual single speed Heat Pump, 40-50F) and still maintain a relative high COP. • Therefore, burning less fossil fuel Æ CO2 emission reduction • Intelligence control system Presentation Title : Presenter Name : Date

Slide 16

Inverter Technology – Heat Pump Application (Energy) Unit of heat from water and air 3 - 5

Renewable Energy Source Why Heat Pump? Primary energy 2.5

e.g. Heat Pump COP=4 - 6 Electricity 1

Space heating

4-6

Comparison of annual CO2 emissions from heaters in Europe (IEA report 2008) Oil boilers: 5138Kg Gas boilers: 3189Kg Heat Pumps: 1770Kg

EU parliament acknowledged Heat Pump as a “Renewable Energy Technology” Dec. 17, 2008, EU parliament acknowledged “aerothermal energy” and “hydrothermal energy” as renewable energy sources in addition to geothermal energy Presentation Title : Presenter Name : Date

Slide 17

Inverter Technology – Heat Pump Application (Environment) “Heat Pump” can reduce global CO2 emissions by nearly 8% (IEA) *IEA: International Energy Agency World CO2 emissions 27 bill. tons

Transportation Others

30% Building Space heating 35% Industry

Most heaters burn fossil fuel

If replace with heat pumps to some extent

8% of total global CO2 emissions

Twice as much as total CO2 emissions of Japan

Equivalent CO2 emissions from 250 mill cars

Presentation Title : Presenter Name : Date

Slide 18

Inverter Technology – Heat Pump Application (Environment) Fossil fuel is still dominant in global space heating market Inverter heat pump can help substantially reduce CO2 emission

European Market

USD 25.4B Current A/C Market

Chinese Market USD 11.1 B

USD 33.2 B Space Heating Market

USD 38.7 B

Japanese Market USD 12.2 B

Shifting to Heat Pump

Shifting to Heat Pump

District Heating

Except District Heating Source: BSRIA2006

North American Market USD 23.2 B

USD/JPY = 0.01107, as of 3/17/10

Global water/space heating market

Presentation Title : Presenter Name : Date

Slide 19

Inverter Application – Wider Operation Temp Range with More Reliability Inverter being used in air-source Heat Pump (combined DHW, space heating and cooling) •Wide Temperature Range -> Conventional system could not achieve •System is more reliable Altherma in Norway

45 40

150 m²/1615 ft² house

defrost

35

Recovery after defrost

30 25

4’ 22’

(F) (C)

Water temperature

(122) 50 (104) 40 (86) 30

Room temp is constant

(68) 20 35C 95F Out door temp

(50) 10 (32) 0

0 AM

6 AM

12AM

6PM

12PM

(14) -10

-20C -4F

(-4) -20 25C 55C 77F 131F Hot water temp

(-22) -30

Operating area: •It works even at -20C/ -4F Presentation Title : Presenter Name : Date

Ambient temperature down to -18°C/-0.4°F Room temperature: never drops below 21,5°C / 70,7°F

A Typical Day in Norway Slide 20

Inverter Technology – Other Typical Advantages

ƒ No in-rush current & grid-friendly ƒ Smaller circuit breaker ƒ No locked rotor amps ƒ No “light flicker” ƒ More comfort ƒ Stable room temperature ƒ Quiet compressor startup

Presentation Title : Presenter Name : Date

Slide 21

Electricity Peak Demand – Inverter can Help Typical Electricity Demand Curve

Shift peak load or reduce peak load are preferred

Conventional System Power Consumption Data

ƒ Prefer to have demand peak lower an/or shift ƒ Conventional AC cannot achieve the goal w/o being shut down -> consumer dissatisfied ƒ Inverter can lower peak

Inverter System Power Consumption Data

* Courtesy of EPRI

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Slide 22

Inverter Technology possible to Interface with Smart Grid

Enterprise Applications

•SmartAirGrid is in early development stage ÆInverter technology can be integrated to a smart grid quickly because of built-in “smart control”

Regional Transmission Operator

Distribution Control Center

External corporations

PP integration

Transmission Ops WAMAC

Substation automation

Distribution automation

Customer Integration DER integration

Resources

Power System

Real Time Applications

Communication Infrastructure

Data Management

Power procurement Market operations

DER integration

* Source: Courtesy of EPRI

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Slide 23

Conclusions Air

ƒ Inverter technology offers significant benefits in energy

savings, especially in part load conditions ƒ Most of the time, application is in part load conditions ƒ Inverter technology can help to protect environment ƒ Increase SEER level without large increase of equipment cost ƒ Reduce CO2 emission can be achieved by heat pump ƒ More comfortable solution comparing to conventional system ƒ Inverter technology is mature, non-proprietary technology ƒ Popular in overseas markets, but not yet in U.S. ƒ Adoption rate worldwide is increasing rapidly ƒ Inverter extends design applications/options ƒ Easy demand control by Smart-Grid Presentation Title : Presenter Name : Date

Slide 24

Air

Thank you for your time. Any Questions?

Presentation Title : Presenter Name : Date

Slide 25