User manual for pneumatic systems 1200152
00 Rev./ Status
27.02.2012 Issued for Project Acceptance Date
Description
Made Checked by by
Appr. by
Project reference
OSEBERG A Purchase order
Sales order
241156
128563
Order date
31.01.2012 Document title
User manual for pneumatic systems MVM Sales order
233689
MVM project reference
1200152 Page
1 of 18
Project reference
OSEBERG A RB P.O.
RB S.O.
241156
128563
MVM ref.
1200152
Page
2 of 18
CONTENTS 1
INTRODUCTION
3
2
DOOR SCHEDULE
4
3
CROSS REFERENCE LIST
5
4
PERFORMANCE TEST PROCEDURE Door drive system H3500
6
OPERATING INSTRUCTIONS Door drive system H3500
7
MAINTENANCE INSTRUCTIONS Door drive system
8
FAULT FINDING PROCEDURE Door drive system
9
5
6
7
8
9
SYSTEM PARTS – CERTIFICATES CONTROL UNIT - Control box - Stock No. 104223 - Control box - Stock No. 102835 SAFETY VALVE - Data sheet - Stock No. 102602 - CERTIFICATE AIR RESERVOIR - Data sheet - Stock No. 102800 - CERTIFICATE SPARE PARTS DOOR DRIVE CYLINDER H3500A - SPARE PARTS LIST – 1030710110
ANNEX 1
FLOW SHEETS SINGLE HINGED DOOR - 1200029F01, fire rated
2
GENERAL HOOK-UP DRAWINGS SINGLE HINGED DOOR - 1200152HU01, H3500 fire rated
3
GENERAL ARRANGEMENT DRAWINGS SINGLE hinged DOOR - 1200152A01, opposite side - 1200152A02, opposite side
10 13 14 15 16 17
18
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
Page
1200152
3 of 18
INTRODUCTION This manual should give the reader sufficient knowledge to use and operate any pneumatic system in this deliverance. The manual is divided into main sections as follows: - Door schedule - Cross reference list - Adjustment and installation description - Performance test procedure - Operating instructions - Maintenance instructions - Fault finding procedure - Control unit - Spare part lists - Datasheet - Flow sheet - General hook-up drawing
The cross reference list shows the reader which part of main sections is needed for every door in this project. If you have any questions please do not hesitate to contact us:
Rapp Bomek A/S Burøya Postbox 369 N-8037 Bodø telephone telefax e-mail
+47 75 59 16 00 +47 75 59 16 10 [email protected]
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
4 of 18
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
5 of 18
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
6 of 18
PERFORMANCE TEST PROCEDURE - P000050FO01
Caution: Before pressurize the system ensure the door is closed! Working pressure If necessary adjust the working pressure to the value according to the door schedule by pressure reducer. Operating via actuator on door leaf Start the door by operating the door handle. If necessary adjust the opening speed respectively closing speed by throttle non-return valve. The opening time is to be adjustable by time control valves. By this the door drive system releases the door leaf by releasing cylinder, opens and closes the door in a convenient way. Operating via actuator surround the door Start the door by operating one of the actuators. The open time for the door is adjustable on time control valve. By this the door drive system releases the door leaf by releasing cylinder, opens and closes the door in a convenient way. Air spring function For testing the air spring function close the shut-off valve for air spring. By this the air spring function is initiated. This means that the door can be slowly opened by hand and closes automatically by means of the air spring function. The motion of opening as well as the closing motion can be influenced by throttle non-return valve. Caution: The safety strip on door leaf is out of function! Fire safety function For testing the fire safety function open the door and the test valve. By this the fire safety valve is shutting off the supply line. At the same time the door closes automatically by air spring function after the system pressure decreases to shut down pressure. Caution: The safety strip on door leaf is out of function! Manual mode For testing the manual usability close the shut-off valve for manual operation and operate the door leaf by door handle. After testing ensure all the valves are set to normal mode.
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
7 of 18
OPERATING INSTRUCTIONS - P000050HB01 The normal position of the door drive cylinder is extended, i.e. the door is closed. On operating the door handle, the safety strip or one of the actuators the door is released by means of the releasing cylinder and opens via door drive cylinder. After the opening time has elapsed the door closes automatically. If the safety strip, mounted at the door leaf, is touched, the door opens again and avoids a jamming-in of persons. In case of air spring function this safety strip is out of function! For the air spring function close the shut-off valve for air spring. By this the door can be opened by door handle only, but closes automatically. For the manual usability close the shut-off valve for manual operation and operate the door by door handle. Fire safety: Fire safety valve FSV-120 and the temperature feelers FSV-1 guarantee that the pneumatic door drive system is secured in case of fire under influence of heat in order to avoid the danger of an eventual self reversing. Before exceeding the permissible operation temperature for pneumatic door drive systems the temperature feelers FSV-1 react. The response of the temperature feelers causes, via fire safety valve FSV-120 and special pressure valve, the air supply to the drive cylinders is shutting off and at the same time the air reservoir is exhausted in a controlled way. The still existing rest pressure of the air reservoir closes via pressure reducer, non-return valve and shut-off valve for air spring an open door, because the special pressure valve switched over to air spring mode.
Caution: After operating in manual mode ensure the door is closed before reset it to normal function!
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
8 of 18
MAINTENANCE INSTRUCTIONS – 314146HD01 Monthly should: - piston rods and greasing nipples be greased, using RB recommended grease. - the air reservoir be drained. Three-monthly or max. 10,000 cycles should: - the filter/non-return valve be cleaned. - the safety strip be checked for function. - the function of the fire safety valve FSV-120 be checked. - the open function via hold open actuator be checked. - the emergency valves be function tested. - the remaining actuators be checked for function.
Note: Some of the listed points are not part of every system. See the door related FLOW SHEET for availability.
Caution: after maintenance ensure that the door is closed and the normal functions are re-established!
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
9 of 18
FAULT FINDING PROCEDURE – 314146K01 On malfunction of the door drive system first look for any obstacles in the door opening range and check the system for any damages especially the temperature feelers. The door does not open - Check if the supply line is not separated. - Check if the system is supplied with compressed air. - Check the working pressure. - Check if test valve is closed. - Check temperature feelers incl. connection til fire safety valve for leakages and eliminate them, if necessary. - Check if manual operation is not activated. - Check if the throttle non-return valve for opening speed is not total closed. - Check if the inset door is closed. The door does not open completely - Check if time control for opening time at active cylinder and open time are adjusted long enough. (see PERFORMANCE TEST PROCEDURE) The door does not close - Check if the door opening valve is switched into function. - Check if the hold open actuator is released. - Check if the time control for opening time at active cylinder is closed. The system faults are not to be eliminated - Ask your RB-trained personnel for assistance.
Note: Some of the listed points are not part of every system. See the door related FLOW SHEET for availability.
Project reference
OSEBERG A RB P.O.
RB S.O.
241156
128563
MVM ref.
Page
1200152
10 of 18
CONTROL BOX - 1042230010 ITEM
NO.OF
1 2 3 4 8 12 13 14 15 17 18 19 20 21 26 27 29 30 31
1 3 2 1 1 1 1 2 2 1 1 2 4 2 1 1 1 2 2
DESCRIPTION/DIM FILTER/NON-RETURN VALVE SHUT-OFF VALVE GAUGE NON-RETURN VALVE CONTROL BOX/600X600X210 SHUT-OFF VALVE SPECIAL PRESSURE VALVE PRESSURE REDUCER TIME CONTROL VALVE BASE PLATE 3/2-WAY VALVE 5/2-WAY VALVE THROTTLE NON-RETURN VALVE 5/2-WAY CONTROL VALVE 3/2-WAY VALVE FIRE SAFETY VALVE/FSV-120 SPEED REGULATOR VALVE GAUGE SHUTTLE VALVE
Stock No. 104223 MATR. AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316 AISI316TI AISI316 AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI
STOCK NO. MVM 103075 102781 103074 103294 102835 103169 103046 103031 103024 100502 103005 103006 102950 103094 102493 103022 102987 103032 102846
STOCK NO. RAPP-BOMEK PVVDS2191 PVVDS071 PVVDS136 PVVDS120 PSCDS010 PVVDS132 PVVDS226 PVVDS1941 PVVDS0531 PCPDS017 PVVDS031 PVVDS032 PVVDS0291 PVVDS0331 PVVDS0302 PVVDS050 PVVDS068 PVVDS0288
Stock No.: 104223 - Commission No.: 233689-07/12 - Door No.: ST76039 B 31.1;2 20.1
20.2
21.2
2.3
21.1
2.1 4
20.3
30.2
30.1 3.1
20.4 14.1
1
17
14.2 27
19.1
3.2
18
19.2
12
13
26 29
15.2 2.2 15.1 MVM Maschinen- und Vorrichtungsbau Meier GmbH & Co. KG, Am Gewerbegebiet 6, 27243 Groß Ippener, Germany Tel.: +49 4224 141516, Fax.:+49 4224 141518, E-Mail: [email protected], www.mvm-meier.com
Stock No.: 104223 - Commission No.: 233689-07/12 - Door No.: ST76040 B 31.1;2 20.1
20.2
21.2
2.3
21.1
2.1 4
20.3
30.2
30.1 3.1
20.4 14.1
1
17
14.2 27
19.1
3.2
18
19.2
12
13
26 29
15.2 2.2 15.1 MVM Maschinen- und Vorrichtungsbau Meier GmbH & Co. KG, Am Gewerbegebiet 6, 27243 Groß Ippener, Germany Tel.: +49 4224 141516, Fax.:+49 4224 141518, E-Mail: [email protected], www.mvm-meier.com
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
14 of 18
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
16 of 18
Project reference
OSEBERG A RB P.O.
RB S.O.
241156
128563
MVM ref.
Page
1200152
18 of 18
SPARE PARTS LIST – 1030710110 of door drive cylinder H3500A 103071
cylinder bottom bracket
100004151
cylinder head
100004155
piston kit
100000107
piston rod
100004156
cylinder tube
100004152
clevis
100004157
cylinder bottom
100004154
sealing kit
100004158
9
10
22.2
20.1 20.2
31 30 29 28 27 22.2 22.1 20.4 20.3 20.2 20.1 18 17 15.2 15.1 14.2 14.1 13 12 10 9 3 2.3 2.2 2.1
13 15.1
20.3
20.4
B2 Z2
31
15.2
A2 Y2
P12
31
Z1
Y1 A1 Z3 A3
22.1 30.1
B1 Y3 P3
14.1 30.2 14.2
2.3
17 29
2.2 3.2
18 3.1 2.1
28.2
27
12
3/2-WAY VALVE, NC GAUGE SPEED REGULATOR VALVE TEMPERATURE FEELER/FSV-1 FIRE SAFETY VALVE/FSV-120 TAPPET VALVE TAPPET VALVE THROTTLE NON-RETURN VALVE THROTTLE NON-RETURN VALVE THROTTLE NON-RETURN VALVE THROTTLE NON-RETURN VALVE SAFETY VALVE AIR RESERVOIR TIME CONTROL VALVE TIME CONTROL VALVE PRESSURE REDUCER PRESSURE REDUCER SPECIAL PRESSURE VALVE SHUT-OFF VALVE DOOR DRIVE CYLINDER H3500A RELEASING CYLINDER GAUGE SHUT-OFF VALVE SHUT-OFF VALVE SHUT-OFF VALVE
ITEM
28.1
ACTUATOR DISPLAY EXHAUST CONTROL FIRE SENSOR FIRE PROTECTOR ACTUATOR/RELEASED DOOR-OPENING VALVE CLOSING SPEED OPENING SPEED CLOSING MOTION OPENING MOTION OVERLOAD PROTECTOR EMERGENCY CYCLES OPEN TIME OPEN CYCLE PRESSURE FOR AIR SPRING WORKING PRESSURE LOW PRESSURE PROTECTOR TEST VALVE ACTIVE DOOR LEAF ACTUATOR DISPLAY MANUAL OPERATION AIR SPRING SUPPLY LINE SEPERATOR FUNCTION
DESCRIPTION Project
SINGLE HINGED DOOR Title
door drive system fire rated
Drawn / date: Hesselmann /05.03.2010 Contr.:
Rev.
Issue
Description
Made by
Chk'd by
Appr. by
Scale:
FLOW SHEET
Page
MVM Drawing No.:
1200029F01
1 of 1
Rev.
0
BULKHEAD
TAG/DOOR NO.
HINGED SIDE
ST76039 B ST76040 B
28
28
OPENING DIRECTION
OPENING DIRECTION
TAG/DOOR NO.
OPENING DIRECTION
TAG/DOOR NO.
LH RH
12
12 4 5
10
active
NOTES
7
REF. TO OPERATING INSTRUCTIONS P000050HB01 REF. TO PERFORMANCE TEST PROCEDURE P000050FO01 REF. TO FLOW SHEET 1200029F01
7 10
3
FITTINGS: NPT GYROLOK TUBING OD: SIGNAL PIPE 6mm, MAIN PIPE 10mm HOOK-UP FITTING: 10mm
9
22.1
3
22.2 3
7
11
8
SIGNAL PIPE
9
HOOK-UP FITTING RODDING FOR DOOR HANDLE
33
6
MAIN PIPE
36 33 28 22 10 9 8 7 5 4 3 2
ACTIVE DOOR LEAF 1 11 3 10
9
5 4 12 7 8 6 2
36
ACTIVE DOOR LEAF
8
1 1 2 2 1 1 1 2 1 1 1 1
SAFETY STRIP SHOCK ABSORBER TEMPERATURE FEELER/FSV-1 TAPPET VALVE DOOR DRIVE CYLINDER H3500A RELEASING CYLINDER CONTROL BOX PUSH BUTTON VALVE HEXAGON SOCKET SCREW PLUG SAFETY VALVE DRAIN VALVE AIR RESERVOIR
POS NO.OF
DESCRIPTION/DIM
AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI STAINLESS AISI316 AISI316TI AISI316TI AISI316TI AISI316TI
PSPDS029 PCCDS029 PVVDS047 PVVDS004 PCCDS010 PCCDS003 N/A PVVVE092 PCPDS005 PVVDS070 PVVDS112 PSPDS040
103003 102513 102802 103062 103071 102852 104223 N/A 102644 102602 102804 102800
MATR.
STOCK NO. MVM
STOCK NO. RAPP-BOMEK
Type of Door
5
SINGLE HINGED DOOR 3
Title
2 Drawn / date: Hesselmann /26.1.2012 Contr.:
4
Rev.
Issue
Description
Made by
Chk'd by
Appr. by
Scale:
1:10
GENERAL HOOK-UP DRAWING
door drive system H3500 fire rated Page
MVM Drawing No.:
1200152HU01
1 of 1
Rev.
0
TAG/DOOR NO.
TAG/DOOR NO.
TAG/DOOR NO.
ST76039 B
110
NOTES
150 540 970
1 2.3 2.1 2.2 3
10
3°
3 2.3 2.2 2.1 2 1
1 1 1 1 1 1
ROLLER BRACKET UPPER LEVER ARM LOWER LEVER ARM BEARING FOR LEVER ARMS DOOR DRIVE LEVER (complete) DOOR DRIVE CYLINDER DESCRIPTION/DIM
POS NO.OF
AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI
103113 101511 101717 101582 103112 103071
MATR.
STOCK NO. MVM
N/A N/A N/A N/A N/A PCCDS010 STOCK NO. RAPP-BOMEK
Type of Door
SINGLE HINGED DOOR
left hand operation Title Drawn / date: Hesselmann /23.2.2012 Contr.:
Rev.
Issue
Description
Made by
Chk'd by
Appr. by
Scale:
1:10
GENERAL ARRANGEMENT DRAWING
door drive system opposite side Page
MVM Drawing No.:
1200152A01
1 of 1
Rev.
0
TAG/DOOR NO.
TAG/DOOR NO.
TAG/DOOR NO.
120
ST76040 B
NOTES
150 540 970
1 2.3 2.1 2.2 3
1 05
3 2.3 2.2 2.1 2 1
°
1 1 1 1 1 1
ROLLER BRACKET UPPER LEVER ARM LOWER LEVER ARM BEARING FOR LEVER ARMS DOOR DRIVE LEVER (complete) DOOR DRIVE CYLINDER
POS NO.OF
DESCRIPTION/DIM
AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI
103113 101511 101717 101582 103735 103071
MATR.
STOCK NO. MVM
N/A N/A N/A N/A N/A PCCDS010 STOCK NO. RAPP-BOMEK
Type of Door
SINGLE HINGED DOOR
right hand operation Title Drawn / date: Hesselmann /26.2.2012 Contr.:
Rev.
Issue
Description
Made by
Chk'd by
Appr. by
Scale:
1:10
GENERAL ARRANGEMENT DRAWING
door drive system opposite side Page
MVM Drawing No.:
1200152A02
1 of 1
Rev.
0
27.02.2012 Issued for Project Acceptance Date
Description
Made Checked by by
Appr. by
Project reference
OSEBERG A Purchase order
Sales order
241156
128563
Order date
31.01.2012 Document title
User manual for pneumatic systems MVM Sales order
233689
MVM project reference
1200152 Page
1 of 18
Project reference
OSEBERG A RB P.O.
RB S.O.
241156
128563
MVM ref.
1200152
Page
2 of 18
CONTENTS 1
INTRODUCTION
3
2
DOOR SCHEDULE
4
3
CROSS REFERENCE LIST
5
4
PERFORMANCE TEST PROCEDURE Door drive system H3500
6
OPERATING INSTRUCTIONS Door drive system H3500
7
MAINTENANCE INSTRUCTIONS Door drive system
8
FAULT FINDING PROCEDURE Door drive system
9
5
6
7
8
9
SYSTEM PARTS – CERTIFICATES CONTROL UNIT - Control box - Stock No. 104223 - Control box - Stock No. 102835 SAFETY VALVE - Data sheet - Stock No. 102602 - CERTIFICATE AIR RESERVOIR - Data sheet - Stock No. 102800 - CERTIFICATE SPARE PARTS DOOR DRIVE CYLINDER H3500A - SPARE PARTS LIST – 1030710110
ANNEX 1
FLOW SHEETS SINGLE HINGED DOOR - 1200029F01, fire rated
2
GENERAL HOOK-UP DRAWINGS SINGLE HINGED DOOR - 1200152HU01, H3500 fire rated
3
GENERAL ARRANGEMENT DRAWINGS SINGLE hinged DOOR - 1200152A01, opposite side - 1200152A02, opposite side
10 13 14 15 16 17
18
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
Page
1200152
3 of 18
INTRODUCTION This manual should give the reader sufficient knowledge to use and operate any pneumatic system in this deliverance. The manual is divided into main sections as follows: - Door schedule - Cross reference list - Adjustment and installation description - Performance test procedure - Operating instructions - Maintenance instructions - Fault finding procedure - Control unit - Spare part lists - Datasheet - Flow sheet - General hook-up drawing
The cross reference list shows the reader which part of main sections is needed for every door in this project. If you have any questions please do not hesitate to contact us:
Rapp Bomek A/S Burøya Postbox 369 N-8037 Bodø telephone telefax e-mail
+47 75 59 16 00 +47 75 59 16 10 [email protected]
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
4 of 18
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
5 of 18
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
6 of 18
PERFORMANCE TEST PROCEDURE - P000050FO01
Caution: Before pressurize the system ensure the door is closed! Working pressure If necessary adjust the working pressure to the value according to the door schedule by pressure reducer. Operating via actuator on door leaf Start the door by operating the door handle. If necessary adjust the opening speed respectively closing speed by throttle non-return valve. The opening time is to be adjustable by time control valves. By this the door drive system releases the door leaf by releasing cylinder, opens and closes the door in a convenient way. Operating via actuator surround the door Start the door by operating one of the actuators. The open time for the door is adjustable on time control valve. By this the door drive system releases the door leaf by releasing cylinder, opens and closes the door in a convenient way. Air spring function For testing the air spring function close the shut-off valve for air spring. By this the air spring function is initiated. This means that the door can be slowly opened by hand and closes automatically by means of the air spring function. The motion of opening as well as the closing motion can be influenced by throttle non-return valve. Caution: The safety strip on door leaf is out of function! Fire safety function For testing the fire safety function open the door and the test valve. By this the fire safety valve is shutting off the supply line. At the same time the door closes automatically by air spring function after the system pressure decreases to shut down pressure. Caution: The safety strip on door leaf is out of function! Manual mode For testing the manual usability close the shut-off valve for manual operation and operate the door leaf by door handle. After testing ensure all the valves are set to normal mode.
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
7 of 18
OPERATING INSTRUCTIONS - P000050HB01 The normal position of the door drive cylinder is extended, i.e. the door is closed. On operating the door handle, the safety strip or one of the actuators the door is released by means of the releasing cylinder and opens via door drive cylinder. After the opening time has elapsed the door closes automatically. If the safety strip, mounted at the door leaf, is touched, the door opens again and avoids a jamming-in of persons. In case of air spring function this safety strip is out of function! For the air spring function close the shut-off valve for air spring. By this the door can be opened by door handle only, but closes automatically. For the manual usability close the shut-off valve for manual operation and operate the door by door handle. Fire safety: Fire safety valve FSV-120 and the temperature feelers FSV-1 guarantee that the pneumatic door drive system is secured in case of fire under influence of heat in order to avoid the danger of an eventual self reversing. Before exceeding the permissible operation temperature for pneumatic door drive systems the temperature feelers FSV-1 react. The response of the temperature feelers causes, via fire safety valve FSV-120 and special pressure valve, the air supply to the drive cylinders is shutting off and at the same time the air reservoir is exhausted in a controlled way. The still existing rest pressure of the air reservoir closes via pressure reducer, non-return valve and shut-off valve for air spring an open door, because the special pressure valve switched over to air spring mode.
Caution: After operating in manual mode ensure the door is closed before reset it to normal function!
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
8 of 18
MAINTENANCE INSTRUCTIONS – 314146HD01 Monthly should: - piston rods and greasing nipples be greased, using RB recommended grease. - the air reservoir be drained. Three-monthly or max. 10,000 cycles should: - the filter/non-return valve be cleaned. - the safety strip be checked for function. - the function of the fire safety valve FSV-120 be checked. - the open function via hold open actuator be checked. - the emergency valves be function tested. - the remaining actuators be checked for function.
Note: Some of the listed points are not part of every system. See the door related FLOW SHEET for availability.
Caution: after maintenance ensure that the door is closed and the normal functions are re-established!
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
9 of 18
FAULT FINDING PROCEDURE – 314146K01 On malfunction of the door drive system first look for any obstacles in the door opening range and check the system for any damages especially the temperature feelers. The door does not open - Check if the supply line is not separated. - Check if the system is supplied with compressed air. - Check the working pressure. - Check if test valve is closed. - Check temperature feelers incl. connection til fire safety valve for leakages and eliminate them, if necessary. - Check if manual operation is not activated. - Check if the throttle non-return valve for opening speed is not total closed. - Check if the inset door is closed. The door does not open completely - Check if time control for opening time at active cylinder and open time are adjusted long enough. (see PERFORMANCE TEST PROCEDURE) The door does not close - Check if the door opening valve is switched into function. - Check if the hold open actuator is released. - Check if the time control for opening time at active cylinder is closed. The system faults are not to be eliminated - Ask your RB-trained personnel for assistance.
Note: Some of the listed points are not part of every system. See the door related FLOW SHEET for availability.
Project reference
OSEBERG A RB P.O.
RB S.O.
241156
128563
MVM ref.
Page
1200152
10 of 18
CONTROL BOX - 1042230010 ITEM
NO.OF
1 2 3 4 8 12 13 14 15 17 18 19 20 21 26 27 29 30 31
1 3 2 1 1 1 1 2 2 1 1 2 4 2 1 1 1 2 2
DESCRIPTION/DIM FILTER/NON-RETURN VALVE SHUT-OFF VALVE GAUGE NON-RETURN VALVE CONTROL BOX/600X600X210 SHUT-OFF VALVE SPECIAL PRESSURE VALVE PRESSURE REDUCER TIME CONTROL VALVE BASE PLATE 3/2-WAY VALVE 5/2-WAY VALVE THROTTLE NON-RETURN VALVE 5/2-WAY CONTROL VALVE 3/2-WAY VALVE FIRE SAFETY VALVE/FSV-120 SPEED REGULATOR VALVE GAUGE SHUTTLE VALVE
Stock No. 104223 MATR. AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316 AISI316TI AISI316 AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI
STOCK NO. MVM 103075 102781 103074 103294 102835 103169 103046 103031 103024 100502 103005 103006 102950 103094 102493 103022 102987 103032 102846
STOCK NO. RAPP-BOMEK PVVDS2191 PVVDS071 PVVDS136 PVVDS120 PSCDS010 PVVDS132 PVVDS226 PVVDS1941 PVVDS0531 PCPDS017 PVVDS031 PVVDS032 PVVDS0291 PVVDS0331 PVVDS0302 PVVDS050 PVVDS068 PVVDS0288
Stock No.: 104223 - Commission No.: 233689-07/12 - Door No.: ST76039 B 31.1;2 20.1
20.2
21.2
2.3
21.1
2.1 4
20.3
30.2
30.1 3.1
20.4 14.1
1
17
14.2 27
19.1
3.2
18
19.2
12
13
26 29
15.2 2.2 15.1 MVM Maschinen- und Vorrichtungsbau Meier GmbH & Co. KG, Am Gewerbegebiet 6, 27243 Groß Ippener, Germany Tel.: +49 4224 141516, Fax.:+49 4224 141518, E-Mail: [email protected], www.mvm-meier.com
Stock No.: 104223 - Commission No.: 233689-07/12 - Door No.: ST76040 B 31.1;2 20.1
20.2
21.2
2.3
21.1
2.1 4
20.3
30.2
30.1 3.1
20.4 14.1
1
17
14.2 27
19.1
3.2
18
19.2
12
13
26 29
15.2 2.2 15.1 MVM Maschinen- und Vorrichtungsbau Meier GmbH & Co. KG, Am Gewerbegebiet 6, 27243 Groß Ippener, Germany Tel.: +49 4224 141516, Fax.:+49 4224 141518, E-Mail: [email protected], www.mvm-meier.com
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
14 of 18
Project reference
OSEBERG A RB P.O.
241156
RB S.O.
128563
MVM ref.
1200152
Page
16 of 18
Project reference
OSEBERG A RB P.O.
RB S.O.
241156
128563
MVM ref.
Page
1200152
18 of 18
SPARE PARTS LIST – 1030710110 of door drive cylinder H3500A 103071
cylinder bottom bracket
100004151
cylinder head
100004155
piston kit
100000107
piston rod
100004156
cylinder tube
100004152
clevis
100004157
cylinder bottom
100004154
sealing kit
100004158
9
10
22.2
20.1 20.2
31 30 29 28 27 22.2 22.1 20.4 20.3 20.2 20.1 18 17 15.2 15.1 14.2 14.1 13 12 10 9 3 2.3 2.2 2.1
13 15.1
20.3
20.4
B2 Z2
31
15.2
A2 Y2
P12
31
Z1
Y1 A1 Z3 A3
22.1 30.1
B1 Y3 P3
14.1 30.2 14.2
2.3
17 29
2.2 3.2
18 3.1 2.1
28.2
27
12
3/2-WAY VALVE, NC GAUGE SPEED REGULATOR VALVE TEMPERATURE FEELER/FSV-1 FIRE SAFETY VALVE/FSV-120 TAPPET VALVE TAPPET VALVE THROTTLE NON-RETURN VALVE THROTTLE NON-RETURN VALVE THROTTLE NON-RETURN VALVE THROTTLE NON-RETURN VALVE SAFETY VALVE AIR RESERVOIR TIME CONTROL VALVE TIME CONTROL VALVE PRESSURE REDUCER PRESSURE REDUCER SPECIAL PRESSURE VALVE SHUT-OFF VALVE DOOR DRIVE CYLINDER H3500A RELEASING CYLINDER GAUGE SHUT-OFF VALVE SHUT-OFF VALVE SHUT-OFF VALVE
ITEM
28.1
ACTUATOR DISPLAY EXHAUST CONTROL FIRE SENSOR FIRE PROTECTOR ACTUATOR/RELEASED DOOR-OPENING VALVE CLOSING SPEED OPENING SPEED CLOSING MOTION OPENING MOTION OVERLOAD PROTECTOR EMERGENCY CYCLES OPEN TIME OPEN CYCLE PRESSURE FOR AIR SPRING WORKING PRESSURE LOW PRESSURE PROTECTOR TEST VALVE ACTIVE DOOR LEAF ACTUATOR DISPLAY MANUAL OPERATION AIR SPRING SUPPLY LINE SEPERATOR FUNCTION
DESCRIPTION Project
SINGLE HINGED DOOR Title
door drive system fire rated
Drawn / date: Hesselmann /05.03.2010 Contr.:
Rev.
Issue
Description
Made by
Chk'd by
Appr. by
Scale:
FLOW SHEET
Page
MVM Drawing No.:
1200029F01
1 of 1
Rev.
0
BULKHEAD
TAG/DOOR NO.
HINGED SIDE
ST76039 B ST76040 B
28
28
OPENING DIRECTION
OPENING DIRECTION
TAG/DOOR NO.
OPENING DIRECTION
TAG/DOOR NO.
LH RH
12
12 4 5
10
active
NOTES
7
REF. TO OPERATING INSTRUCTIONS P000050HB01 REF. TO PERFORMANCE TEST PROCEDURE P000050FO01 REF. TO FLOW SHEET 1200029F01
7 10
3
FITTINGS: NPT GYROLOK TUBING OD: SIGNAL PIPE 6mm, MAIN PIPE 10mm HOOK-UP FITTING: 10mm
9
22.1
3
22.2 3
7
11
8
SIGNAL PIPE
9
HOOK-UP FITTING RODDING FOR DOOR HANDLE
33
6
MAIN PIPE
36 33 28 22 10 9 8 7 5 4 3 2
ACTIVE DOOR LEAF 1 11 3 10
9
5 4 12 7 8 6 2
36
ACTIVE DOOR LEAF
8
1 1 2 2 1 1 1 2 1 1 1 1
SAFETY STRIP SHOCK ABSORBER TEMPERATURE FEELER/FSV-1 TAPPET VALVE DOOR DRIVE CYLINDER H3500A RELEASING CYLINDER CONTROL BOX PUSH BUTTON VALVE HEXAGON SOCKET SCREW PLUG SAFETY VALVE DRAIN VALVE AIR RESERVOIR
POS NO.OF
DESCRIPTION/DIM
AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI STAINLESS AISI316 AISI316TI AISI316TI AISI316TI AISI316TI
PSPDS029 PCCDS029 PVVDS047 PVVDS004 PCCDS010 PCCDS003 N/A PVVVE092 PCPDS005 PVVDS070 PVVDS112 PSPDS040
103003 102513 102802 103062 103071 102852 104223 N/A 102644 102602 102804 102800
MATR.
STOCK NO. MVM
STOCK NO. RAPP-BOMEK
Type of Door
5
SINGLE HINGED DOOR 3
Title
2 Drawn / date: Hesselmann /26.1.2012 Contr.:
4
Rev.
Issue
Description
Made by
Chk'd by
Appr. by
Scale:
1:10
GENERAL HOOK-UP DRAWING
door drive system H3500 fire rated Page
MVM Drawing No.:
1200152HU01
1 of 1
Rev.
0
TAG/DOOR NO.
TAG/DOOR NO.
TAG/DOOR NO.
ST76039 B
110
NOTES
150 540 970
1 2.3 2.1 2.2 3
10
3°
3 2.3 2.2 2.1 2 1
1 1 1 1 1 1
ROLLER BRACKET UPPER LEVER ARM LOWER LEVER ARM BEARING FOR LEVER ARMS DOOR DRIVE LEVER (complete) DOOR DRIVE CYLINDER DESCRIPTION/DIM
POS NO.OF
AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI
103113 101511 101717 101582 103112 103071
MATR.
STOCK NO. MVM
N/A N/A N/A N/A N/A PCCDS010 STOCK NO. RAPP-BOMEK
Type of Door
SINGLE HINGED DOOR
left hand operation Title Drawn / date: Hesselmann /23.2.2012 Contr.:
Rev.
Issue
Description
Made by
Chk'd by
Appr. by
Scale:
1:10
GENERAL ARRANGEMENT DRAWING
door drive system opposite side Page
MVM Drawing No.:
1200152A01
1 of 1
Rev.
0
TAG/DOOR NO.
TAG/DOOR NO.
TAG/DOOR NO.
120
ST76040 B
NOTES
150 540 970
1 2.3 2.1 2.2 3
1 05
3 2.3 2.2 2.1 2 1
°
1 1 1 1 1 1
ROLLER BRACKET UPPER LEVER ARM LOWER LEVER ARM BEARING FOR LEVER ARMS DOOR DRIVE LEVER (complete) DOOR DRIVE CYLINDER
POS NO.OF
DESCRIPTION/DIM
AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI AISI316TI
103113 101511 101717 101582 103735 103071
MATR.
STOCK NO. MVM
N/A N/A N/A N/A N/A PCCDS010 STOCK NO. RAPP-BOMEK
Type of Door
SINGLE HINGED DOOR
right hand operation Title Drawn / date: Hesselmann /26.2.2012 Contr.:
Rev.
Issue
Description
Made by
Chk'd by
Appr. by
Scale:
1:10
GENERAL ARRANGEMENT DRAWING
door drive system opposite side Page
MVM Drawing No.:
1200152A02
1 of 1
Rev.
0
