vertical machining center amazonaws com
2443VMC
VERTICAL MACHINING CENTER
C
E
L
D
K
K F
M
I
G H
J
ITEM A B C d e F G H N i J K L M N O O P Q
2443VMC-#40 2443VMC-#50 44”(1115mm) 52”(1332mm) 26”(663mm) 86”(2177mm) 54”(1367mm) 32”(810mm) 0.6”(15mm) 1.6”(40mm) 79”(2000mm) 122”(3100mm) 30”(769mm) 31”(800mm) 39”(995mm) 112”(2855mm) 6”(153.5mm) P 87”(2213mm) Q 101”(2575.5mm)
＼
B
©2003-2006
A
® All Rights Reserved, Arch-STUDIO 070301 Ver3.0 P4
DIMENSIONAL DRAWINGS
O
P Q ※ Note: The manufacturer reserves the right to modify the design, specifications,mechanisms... etc. of the machine without prior notice. All the specifications shown above are just for reference.
U.S.A. OFFICE
No. 34, Hsing Kong Road, Shang Kang, Chang Hua TAIWAN 509 TEL: 886-4-7991126 FAX: 886-4-7980011 http://www.chevalier.com.tw E-mail: [email protected] TA-YA Factory TEL:886-4-25673266
9925 Tabor Place Santa Fe Springs, CA 90670 U.S.A TEL:(562)903-1929 FAX:(562)903-3959
CAT: 2916-00036C00 / 20050831 / 1000 P1
N
V M C
AL MACHINING CENTER
CONTROL FEATURES
2
FANUC 18iM/0iM Control
SIEMENS 810D Control
Standard control FANUC 0iMC
Other available controls
FANUC 18iM Heidenhain iTNC530 15"TFT LCD color monitor Siemens 810D 10.4"TFT LCD color monitor, and "ShopMill" software
HEIDENHAIN iTNC530 Control
2 4 4 3 1
MACHINE FEATURES Spindle Speed
HIGH PERFORMANCE VERTICA
#40: 8000rpm Belt drive:10000rpm/12000rpm(option) Directly coupled:12000rpm/15000rpm(option) #50: 6000rpm Belt drive:8000rpm(option) Directly coupled:10000rpm(option) Tool Capacity
#40: 20 Carousal type 24 Arm type/32 Chain type(option) #50: 24 Arm type 32 Chain type(option)
Rapid on (X/Y/Z) Axes
#40: 787/787/709ipm (20/20/18m/min) #50: 787/787/591ipm (20/20/15m/min)
Positioning accuracy
VDI 3441 P ±0.008mm Repeatability accuracy
VDI 3441 PS ±0.005mm
2443VMC Note : Machine shown with optional accessories
MACHINE CONSTRUCTION
5
High Precision Double-Nut Ballscrews and Guide Ways 3 axes transmission adopt high precision 40mm (1 5/8") Class C3 direct-coupled and pre-tensioned ballscrews, which ensures maximum rigidity during heavy cuts. Both backlash and pitch errors are precisely compensated by using laser calibration equipment to obtain accuracy movement.
4
The slideways on the 3 axes are hardened and precision ground. Way surfaces are coated with Turcite-B and carefully hand-scraped for smooth and stable movement. Y-axis heavy-duty 4-track saddle guide way design bears the weight evenly to eliminate overhang and slide deformation.
Rigid Structure Cast iron construction with rib design resists flexing and vibration during heavy machining.
Workpiece measurement (Option) 3D Integrated Design and Finite Elements Analysis
The geometric model of the machine was created by using 3d computer software to avoid blind spot. The structure analysis were carried out with the help of the Pro / MeCHANiCA to ensure superior stability and rigidity.
Rear Chip Flushing Device
The powerful optional Rear Chip Flushing device efficiently removes hot chips from bottom enclosure and rear side Y-axis telescope cover. The maximum volume is 150L / min.
2 4 4 3 V M C HIGH PERFORMANCE VERTICAL MACHINING CENTER Optional ZF gearbox in box way machines (option) ZF gearbox (not available for 0iMB control) enables the machines to generate 250 ft-lbs (25.3 N-m) of torque at low gear range.
1
3 2
n) ly coupled spindle
hroug spindle(Opt.)
Tool measurement (Option)
r purge(Std.)
ystem(option)
re coolant, can from deep hole cutting performance acy.
4
3
MACHINE CONSTRUCTION 1 Floating Type Tool Discharge System Prolongs spindle life by eliminating the load pressure transferred to the spindle bearings during tool change.
2 High Accuracy Spindle Design The spindle is supported by ABEC Class 7 (P4) angular contact ball bearings which provide high axial thrust while eliminating vibration during heavy loads.
(option Directl
Coolant th
Spindle air
Belt driven spindle: 8000rpm(#40),6000rpm(#50) standard (opt: 8000rpm(#50) Directly coupled spindle: 10000rpm (opt)
300 psi(20 bar) Coolant-Through-Spindle Sy
Providing 20.4kg/cm2 high pressur efficiently take out chips and heat machining, greatly enhancing tool c and longevity as well as parts accur
3
A.T.C Mechanism
Carousel
Tool Shank Tool Capacity Tool Selection Tool Access
Arm
Chain
#40/#50 #40 #50
20(Opt.) Absolute
24(Opt.) 24 Random Bi-Directional
32(Opt.) 32(Opt.) Random
SPECIFICATION De s c r i ption
2443VMC-#40
2443VMC-#50
CNC Standard Features
Table
4.9"x 25.5" (1250 x 650 mm)
Table Size T-Solts(no. x W x dis.)
5 x 0.7"x 4.9" (5 x 18 mm x 125 mm) 2200Ibs(1000kg)
Table Load
1. Remote type manual pulse generator (MPG) 2. Rigid tapping
Standard Accessory
Travel
1. 20-station carousel type ATC (#40)
X Travel
43" (1100 mm)
2. 24-station arm type ATC (#50)
Y Travel
23.9" (610 mm)
Z Travel
24.9" (635 mm)
3. Spindle oil cooler device (#50) 4. Spindle air blast 5. 8000 rpm spindle (#40)
Spindle Spindle Nose to Table
4.9"~29.8" (125~760 mm)
Spindle Taper
Belt drive Directly coupled
7/24(#40) 80~8000 rpm (opt.10000/12000 rpm)
#50 60~6000 rpm (opt. 8000 rpm)
12000/15000 rpm
10000 rpm
Spindle Diameter
2.8”(70mm)
Cutting Feed Rate
8. Fully encolosed splash guard 9. Spindle air blow device 10.Rear chip flash system 11.Coolant system 12. Work light 13. Polit light
Feed Rates Rapid on(X/Y/Z)Axes
6. 6000 rpm spindle (#50) 7. Central lubrication system
26.9" (685 mm)
Spindle Center to Column
Spindle Speed
8
787/787/591 IPM (20/20/15 m/min.)
787/787/709 IPM (20/20/18 m/min.)
1~7500mm/min(0.04~300ipm)
Diameter & Pitch of Ballscrew
40mm,P10
14.Air purge curtain 15.Tools & tool box 16.Leveling bolts and pads 17.Operation manual & parts list
Accuracy
VDI3441
Positioning
P ±0.008mm
Optional Accessory
Repeatability
PS ±0.005mm
1. Belt drive10000/12000 rpm(#40) 2. Belt drive 8000 rpm(#50)
Tool Changer Tool Capacity Changer Time Tool Shank Pull Stud Max. Tool Diameter (With adjacen tool) Max. Tool Diameter (Without adjacent) Max. Tool Weight
Carousel:20/Opt. Arm:24
Arm:24
Opt. Chain: 32
Opt. Chain: 32
Arm:T-T 1.8 sec, C-C 3.45 sec BT40, CT40 or DIN40
BT50, CT50 or DIN50
P40T-1
P50T-1
3.9" (100 mm), 3" (76mm) (opt. arm)
4”(110 mm)
Drive Motor (X, Y, Z)
15 Ibs(7kg)
32 Ibs(15kg)
15 HP (30 min),α8/8000
20 HP (30 min),αP22/6000
2.5 kW
4.0 kW 1/2 HP(0.38kW)
Floor Space (WxDxH) Machine Net Weight, approx
6. 32-station chain type tool magazine 7. Oil skimmer 8. CNC rotary table. 9. 20-bar high pressure through spindle 10.Spindle oil cooler device
25 KVA
30 KVA 5.5kg/cm2, 200L/min
120" x 88.2" x 103" (3060 x 2250 x 2635 mm) 16500 lbs(7500kg)
12.Front & rear Screw type chip conveyor 13.Lift-up chip conveyor 14.Cutting air blast 15.Linear scales
General Air Required
5. 24-station arm type ATC (#40)
11.Heat exchanger for electric cabinet
Coolant Pump
Power Required
4. Directly coupled 10000 rpm(#50)
coolant device.
120mm
Motor Spindle Motor
3. Directly coupled 12000/15000 rpm(#40)
17380 lbs(7900kg)
※ Note: The manufacturer reserves the right to modify the design, specifications, mechanisms... etc. of the machine without prior notice. All the specifications shown above are just for reference.
EXAMPLE
Workpieces Material
Lantern Mold NAK-80
Steel Rim Mold NAK-80
Hardness Dimension
HRC-40 125x125x60mm
HRC-40 350x350x120mm
INSPECTION
Laser Calibration After assembling, all machines are measured and calibrated by state-ofthe-art laser calibration equipments. This ensures precise verification and compensation of the machines, resulting in increased accuracy and repeatability.
Ball Bar Testing The machine is put through a series of circular moves in the X/Y plane, and 1/2 circle moves in the X/Z and Y/Z planes. Encoder data from the bar is fed into a computer, which outputs a chart of machine accuracy. Any deviations in squareness or length show up as distorted circ les that are very easy for a technician to spot. This chart assures that the machine is accurate and properly aligned.
POWER(KW)
AC 15 KW (AC20 HP) 30min
140
AC 11 KW (AC15 HP) cont.
Spindle Speed(rpm)
Spindle Speed(rpm)
RQUE(N-m)
TORQUE(N-m) POWER(KW) 30 min rating(11KW) 30 min rating(11KW) 70.5N-m
Spindle Speed(rpm)
Spindle
Spindle Speed(rpm) Low Gear
Spindle Speed(rpm)
Spindle Speed(rpm)
45º
POWER(KW)
TORQUE(N-m)POWER(KW) TORQUE(N-m)
High Gear
Spindle Speed(rpm) Spindle Speed(rpm) ø15
ø15Spindle Speed(rpm)
30º
POWER(KW) POWER(KW)
Speed(rpm)
4.#40,8000rpm spindle with 3 ZF gear Box, FANUCα8
30º 2. SPINDLE MOTOR 45º (8000rpm) 3 35 TORQUE(N-m) POWER(KW) M16xP2 32.15
POWER(KW)
TORQUE(N-m) POWER(KW) 28
25.15
108.6N-m 53.9 TORQUE(N-m) POWER(KW) POWER(KW) S6-25%(17KW) rating(11KW) 30 min rating(11KW) 30 min
5.5 25 89.4N-m rating(11KW) 30 min rating(11KW) 30 min S6-40%(14KW) S6-40%(24kw) 22.95 21 30 min rating(11KW) 30 minrating(11KW) 43 79.8N-m 280N-m 280N-m 70.5N-m TAPER 7/24 S6-60%(12.5KW) S6-60%(21kw) 5/8"-11UMC 65.4 68.25 continuous(7.5KW) continuous(7.5KW) continuous(7.5KW) continuous(7.5KW) 63.9N-m 280N-m 280N-m 152.8N-m S1(18kw) 47.7N-m S1(10KW) 92.4 133.7N-m 30 min rating(11KW) continuous(7.5KW) continuous(7.5KW) 30 min rating(11KW) 191N-m 191N-m continuous(7.5KW) continuous(7.5KW) S6-25% S6-40% 47.7N-m TAPER 7/24 114.6N-m ø44.45 2 30 min rating(11KW) 30 min rating(11KW) S6-40% 30 min rating(11KW) 30 min rating(11KW) continuous(7.5KW) continuous(7.5KW) S6-60% ø44.45 191N-m 191N-m S6-60% 3.175 S1 30 continuous(7.5KW) min rating(11KW) 30 continuous(7.5KW) minrating(11KW) 16.6 S1 9.195 continuous(7.5KW) continuous(7.5KW) 25 15.875 60º continuous(7.5KW) continuous(7.5KW) 3.835 16.38 ø16.1 ø 56.36 ø 53 ø63.5 Low Gear High Gear Low Gear High Gear ø63 Spindle speed(rpm) Speed(rpm) Spindle Spindle Speed(rpm) Speed(rpm) Spindle Spindle Spindle Speed(rpm) Speed(rpm)
Spindle Speed(rpm)
TOOL SHANK & PULL STUD
ø15 30º 45º POWER(KW) TORQUE(N-m)
BT-40
RQUE(N-m)
CT-40
POWER(KW)
3
QUE(N-m)
TORQUE(N-m) POWER(KW)
S6-40%(24kw)
35 M16xP2
28
32.15 5/8"-11UMC TAPER 7/24 9.195
S6-40%(24kw)
53.9
1500rp 1500rp m m
1500rp 1500rp m m
S6-60%(21kw) S6-60%(21kw) S6-40%(24kw) 9 S6-40%(24kw) 152.8N-m 25 S1(18kw) S1(18kw) S6-60%(21kw) S6-60%(21kw) 133.7N-m 21 43 S6-40% S6-40% TAPER 7/24 152.8N-m S1(18kw) S1(18kw) 114.6N-m S6-60% 65.4 S6-60% 133.7N-m S6-40% S6-40% 114.6N-m 92.4 S1 S1 S6-60% S6-60% ø 44.45 2 S1 S1 16.6 25
152.8N-m 133.7N-m 152.8N-m 114.6N-m 133.7N-m 114.6N-m
POWER(KW)
Spindle Speed(rpm) ø ø53Spindle Speed(rpm) ø63
Spindle Speed(rpm)
16.1
Spindle Speed(rpm)
60º
Low Gear
1500rpm 1500rpm
375rpm 375rpm
1500rpm 1500rpm
375rpm 375rpm
1500rp m
Spindle Speed(rpm)
9
1500rpm 1500rpm
1500rpm 1500rpm
1. SPINDLE MOTOR (8000rpm)
TORQUE(N-m) POWER(KW)
TORQUE(N-m) POWER(KW)
3. #40,10000rpm spindle
Spindle Speed(rpm)
RQUE(N-m)
47.7N-m
1.HEDIENHAIN QAN-134C(#50) Spindle Speed(rpm) 2.HEDIENHAIN QAN-200U(#40)
2.#40,8000rpm Spindle FANUCα8(11kw)Spindle motor
47.7N-m
Spindle Speed(rpm)
70.5N-m
375rpm
continuous(7.5KW)
1500rpm 1500rp m
30 min rating(11KW)
TORQUE(N-m) POWER(KW) POWER(KW) TORQUE(N-m) Motor FANUCα8(11kw)Spindle POWER(KW) TORQUE(N-m) TORQUE(N-m) TORQUE(N-m) POWER(KW) POWER(KW) TORQUE(N-m) POWER(KW) POWER(KW) TORQUE(N-m) 30 min rating(11kw) 30 min rating(11kw) 52.5N-m 52.5N-m 30 min rating(11KW) 30 min rating(11KW) 30 min rating(11kw) 30 min rating(11kw) 191 70.5N-m AC 15 KW (AC20 HP) 30min AC 15 KW (AC20 52.5N-m 52.5N-m HP) 30min 191 280N-m (AC20 HP) 30min continuous(7.5kw) AC 15 KW (AC20 HP) 30min AC 15 KW continuous(7.5kw) S6-40%(24kw) 35.8N-m 35.8N-m 140 (AC15 HP) cont. AC 11 KW AC 11 KW (AC15 HP) cont. continuous(7.5KW) 30 min rating(11kw) continuous(7.5KW) 30 min rating(11kw) S6-60%(21kw) continuous(7.5kw) continuous(7.5kw) 47.7N-m 35.8N-m 35.8N-m continuous(7.5kw) continuous(7.5kw) 152.8N-m 30 min rating(11KW) (AC15 HP) cont. S1(18kw) 140 AC 11 KW (AC15 HP) cont. AC 11 KW 191N-m 30 min rating(11kw) 30 min rating(11kw) 133.7N-m 30min 30min 30 min rating(11KW) continuous(7.5kw) continuous(7.5kw) S6-40% continuous(7.5KW) 114.6N-m cont cont S6-60% 30min 30min continuous(7.5KW) S1 cont cont
70.5N-m
30 min rating(11kw) continuous(7.5KW) continuous(7.5kw)
750
750 750
140
continuous(7.5kw)
35.8N-m
30 min rating(11KW)
70.5N-m
47.7N-m
1500rpm
140
cont
1. #50,6000rpm SPINDLE TORQUE(N-m) POWER(KW) POWER(KW) Motor FANUCαp22(15kw)Spindle TORQUE(N-m)
750 750
191
1.FANUCαp22 Spindle Motor(#50) 2.FANUCα8 Spindle Motor(#40) Spindle Speed(rpm) 3.ANUCα8 Spindle Motor(#40) 4.FANUCα8 With ZF Gear Box(#40)
191
QUE(N-m)
POWER(KW)
30 min rating(11kw)
52.5N-m
SPINDLE OUTPUT CHARACTERISTIC 30min
6
POWER(KW)
TORQUE(N-m)
191
RQUE(N-m)
TORQUE(N-m)
1500rpm
TORQUE(N-m)
High Gear Low Gear
Spindle Speed(rpm)
ø15 TORQUE(N-m)
BT-50 TORQUE(N-m)
45º 30º
High Gear
Spindle Speed(rpm)
CT-50 POWER(KW)
ø23 POWER(KW) 30º
5
ø44.45
5
45º
5 45
30º
45
7 8
16.38
ø56.36 ø63.5
3.835 speed(rpm) Spindle speed(rpm) ø85Spindle
Spindle speed(rpm)
ø100Spindle speed(rpm)
TABLE & T-SLOTS BT-50
45
TAPER 7/24
55
125
30º
69.5
7
45.8
1"-8 UNC TAPER 7/24
ø69.85
3.174
7.956 3.835
ø25.9 ø91.29 ø98.43
CT-50 18
125 650
1"-8 UNC
M24x3P
45º
ø25.7 23.2 60º 19.05 38 60º 7.84 15 15.875
45º
35
30º
3.175
ø23
ø23
108.6N-m POWER(KW) TORQUE(N-m) POWER(KW) 45º 5 S6-25%(17KW) S6-25%(17KW) 108.6N-m 45 108.6N-m 45 35 89.4N-m S6-25%(17KW) 89.4N-m 7 S6-25%(17KW) 7 25.15S6-40%(14KW) S6-40%(14KW) 79.8N-m 79.8N-m 8 89.4N-m 89.4N-m S6-60%(12.5KW) S6-60%(12.5KW) S6-40%(14KW) M24x3P 5.5 S6-40%(14KW) 79.8N-m 79.8N-m 63.9N-m 45 45.8 63.9N-m S6-60%(12.5KW) S6-60%(12.5KW) S1(10KW) S1(10KW) TAPER 7/24 22.95 69.5 S6-25% 90 S6-25% 63.9N-m 63.9N-m 101.6 S1(10KW) S1(10KW) 101.8 S6-40% S6-40% 68.25 S6-25% S6-60% S6-25% S6-60% S6-40%S1 S6-40%S1 ø 69.85 S6-60% S6-60% 3 S1 S1
108.6N-m3 TORQUE(N-m)
1250
ø23
Unit:”/mm
TAPER 7/24
125 125 95
12 30
30 2
VERTICAL MACHINING CENTER
C
E
L
D
K
K F
M
I
G H
J
ITEM A B C d e F G H N i J K L M N O O P Q
2443VMC-#40 2443VMC-#50 44”(1115mm) 52”(1332mm) 26”(663mm) 86”(2177mm) 54”(1367mm) 32”(810mm) 0.6”(15mm) 1.6”(40mm) 79”(2000mm) 122”(3100mm) 30”(769mm) 31”(800mm) 39”(995mm) 112”(2855mm) 6”(153.5mm) P 87”(2213mm) Q 101”(2575.5mm)
＼
B
©2003-2006
A
® All Rights Reserved, Arch-STUDIO 070301 Ver3.0 P4
DIMENSIONAL DRAWINGS
O
P Q ※ Note: The manufacturer reserves the right to modify the design, specifications,mechanisms... etc. of the machine without prior notice. All the specifications shown above are just for reference.
U.S.A. OFFICE
No. 34, Hsing Kong Road, Shang Kang, Chang Hua TAIWAN 509 TEL: 886-4-7991126 FAX: 886-4-7980011 http://www.chevalier.com.tw E-mail: [email protected] TA-YA Factory TEL:886-4-25673266
9925 Tabor Place Santa Fe Springs, CA 90670 U.S.A TEL:(562)903-1929 FAX:(562)903-3959
CAT: 2916-00036C00 / 20050831 / 1000 P1
N
V M C
AL MACHINING CENTER
CONTROL FEATURES
2
FANUC 18iM/0iM Control
SIEMENS 810D Control
Standard control FANUC 0iMC
Other available controls
FANUC 18iM Heidenhain iTNC530 15"TFT LCD color monitor Siemens 810D 10.4"TFT LCD color monitor, and "ShopMill" software
HEIDENHAIN iTNC530 Control
2 4 4 3 1
MACHINE FEATURES Spindle Speed
HIGH PERFORMANCE VERTICA
#40: 8000rpm Belt drive:10000rpm/12000rpm(option) Directly coupled:12000rpm/15000rpm(option) #50: 6000rpm Belt drive:8000rpm(option) Directly coupled:10000rpm(option) Tool Capacity
#40: 20 Carousal type 24 Arm type/32 Chain type(option) #50: 24 Arm type 32 Chain type(option)
Rapid on (X/Y/Z) Axes
#40: 787/787/709ipm (20/20/18m/min) #50: 787/787/591ipm (20/20/15m/min)
Positioning accuracy
VDI 3441 P ±0.008mm Repeatability accuracy
VDI 3441 PS ±0.005mm
2443VMC Note : Machine shown with optional accessories
MACHINE CONSTRUCTION
5
High Precision Double-Nut Ballscrews and Guide Ways 3 axes transmission adopt high precision 40mm (1 5/8") Class C3 direct-coupled and pre-tensioned ballscrews, which ensures maximum rigidity during heavy cuts. Both backlash and pitch errors are precisely compensated by using laser calibration equipment to obtain accuracy movement.
4
The slideways on the 3 axes are hardened and precision ground. Way surfaces are coated with Turcite-B and carefully hand-scraped for smooth and stable movement. Y-axis heavy-duty 4-track saddle guide way design bears the weight evenly to eliminate overhang and slide deformation.
Rigid Structure Cast iron construction with rib design resists flexing and vibration during heavy machining.
Workpiece measurement (Option) 3D Integrated Design and Finite Elements Analysis
The geometric model of the machine was created by using 3d computer software to avoid blind spot. The structure analysis were carried out with the help of the Pro / MeCHANiCA to ensure superior stability and rigidity.
Rear Chip Flushing Device
The powerful optional Rear Chip Flushing device efficiently removes hot chips from bottom enclosure and rear side Y-axis telescope cover. The maximum volume is 150L / min.
2 4 4 3 V M C HIGH PERFORMANCE VERTICAL MACHINING CENTER Optional ZF gearbox in box way machines (option) ZF gearbox (not available for 0iMB control) enables the machines to generate 250 ft-lbs (25.3 N-m) of torque at low gear range.
1
3 2
n) ly coupled spindle
hroug spindle(Opt.)
Tool measurement (Option)
r purge(Std.)
ystem(option)
re coolant, can from deep hole cutting performance acy.
4
3
MACHINE CONSTRUCTION 1 Floating Type Tool Discharge System Prolongs spindle life by eliminating the load pressure transferred to the spindle bearings during tool change.
2 High Accuracy Spindle Design The spindle is supported by ABEC Class 7 (P4) angular contact ball bearings which provide high axial thrust while eliminating vibration during heavy loads.
(option Directl
Coolant th
Spindle air
Belt driven spindle: 8000rpm(#40),6000rpm(#50) standard (opt: 8000rpm(#50) Directly coupled spindle: 10000rpm (opt)
300 psi(20 bar) Coolant-Through-Spindle Sy
Providing 20.4kg/cm2 high pressur efficiently take out chips and heat machining, greatly enhancing tool c and longevity as well as parts accur
3
A.T.C Mechanism
Carousel
Tool Shank Tool Capacity Tool Selection Tool Access
Arm
Chain
#40/#50 #40 #50
20(Opt.) Absolute
24(Opt.) 24 Random Bi-Directional
32(Opt.) 32(Opt.) Random
SPECIFICATION De s c r i ption
2443VMC-#40
2443VMC-#50
CNC Standard Features
Table
4.9"x 25.5" (1250 x 650 mm)
Table Size T-Solts(no. x W x dis.)
5 x 0.7"x 4.9" (5 x 18 mm x 125 mm) 2200Ibs(1000kg)
Table Load
1. Remote type manual pulse generator (MPG) 2. Rigid tapping
Standard Accessory
Travel
1. 20-station carousel type ATC (#40)
X Travel
43" (1100 mm)
2. 24-station arm type ATC (#50)
Y Travel
23.9" (610 mm)
Z Travel
24.9" (635 mm)
3. Spindle oil cooler device (#50) 4. Spindle air blast 5. 8000 rpm spindle (#40)
Spindle Spindle Nose to Table
4.9"~29.8" (125~760 mm)
Spindle Taper
Belt drive Directly coupled
7/24(#40) 80~8000 rpm (opt.10000/12000 rpm)
#50 60~6000 rpm (opt. 8000 rpm)
12000/15000 rpm
10000 rpm
Spindle Diameter
2.8”(70mm)
Cutting Feed Rate
8. Fully encolosed splash guard 9. Spindle air blow device 10.Rear chip flash system 11.Coolant system 12. Work light 13. Polit light
Feed Rates Rapid on(X/Y/Z)Axes
6. 6000 rpm spindle (#50) 7. Central lubrication system
26.9" (685 mm)
Spindle Center to Column
Spindle Speed
8
787/787/591 IPM (20/20/15 m/min.)
787/787/709 IPM (20/20/18 m/min.)
1~7500mm/min(0.04~300ipm)
Diameter & Pitch of Ballscrew
40mm,P10
14.Air purge curtain 15.Tools & tool box 16.Leveling bolts and pads 17.Operation manual & parts list
Accuracy
VDI3441
Positioning
P ±0.008mm
Optional Accessory
Repeatability
PS ±0.005mm
1. Belt drive10000/12000 rpm(#40) 2. Belt drive 8000 rpm(#50)
Tool Changer Tool Capacity Changer Time Tool Shank Pull Stud Max. Tool Diameter (With adjacen tool) Max. Tool Diameter (Without adjacent) Max. Tool Weight
Carousel:20/Opt. Arm:24
Arm:24
Opt. Chain: 32
Opt. Chain: 32
Arm:T-T 1.8 sec, C-C 3.45 sec BT40, CT40 or DIN40
BT50, CT50 or DIN50
P40T-1
P50T-1
3.9" (100 mm), 3" (76mm) (opt. arm)
4”(110 mm)
Drive Motor (X, Y, Z)
15 Ibs(7kg)
32 Ibs(15kg)
15 HP (30 min),α8/8000
20 HP (30 min),αP22/6000
2.5 kW
4.0 kW 1/2 HP(0.38kW)
Floor Space (WxDxH) Machine Net Weight, approx
6. 32-station chain type tool magazine 7. Oil skimmer 8. CNC rotary table. 9. 20-bar high pressure through spindle 10.Spindle oil cooler device
25 KVA
30 KVA 5.5kg/cm2, 200L/min
120" x 88.2" x 103" (3060 x 2250 x 2635 mm) 16500 lbs(7500kg)
12.Front & rear Screw type chip conveyor 13.Lift-up chip conveyor 14.Cutting air blast 15.Linear scales
General Air Required
5. 24-station arm type ATC (#40)
11.Heat exchanger for electric cabinet
Coolant Pump
Power Required
4. Directly coupled 10000 rpm(#50)
coolant device.
120mm
Motor Spindle Motor
3. Directly coupled 12000/15000 rpm(#40)
17380 lbs(7900kg)
※ Note: The manufacturer reserves the right to modify the design, specifications, mechanisms... etc. of the machine without prior notice. All the specifications shown above are just for reference.
EXAMPLE
Workpieces Material
Lantern Mold NAK-80
Steel Rim Mold NAK-80
Hardness Dimension
HRC-40 125x125x60mm
HRC-40 350x350x120mm
INSPECTION
Laser Calibration After assembling, all machines are measured and calibrated by state-ofthe-art laser calibration equipments. This ensures precise verification and compensation of the machines, resulting in increased accuracy and repeatability.
Ball Bar Testing The machine is put through a series of circular moves in the X/Y plane, and 1/2 circle moves in the X/Z and Y/Z planes. Encoder data from the bar is fed into a computer, which outputs a chart of machine accuracy. Any deviations in squareness or length show up as distorted circ les that are very easy for a technician to spot. This chart assures that the machine is accurate and properly aligned.
POWER(KW)
AC 15 KW (AC20 HP) 30min
140
AC 11 KW (AC15 HP) cont.
Spindle Speed(rpm)
Spindle Speed(rpm)
RQUE(N-m)
TORQUE(N-m) POWER(KW) 30 min rating(11KW) 30 min rating(11KW) 70.5N-m
Spindle Speed(rpm)
Spindle
Spindle Speed(rpm) Low Gear
Spindle Speed(rpm)
Spindle Speed(rpm)
45º
POWER(KW)
TORQUE(N-m)POWER(KW) TORQUE(N-m)
High Gear
Spindle Speed(rpm) Spindle Speed(rpm) ø15
ø15Spindle Speed(rpm)
30º
POWER(KW) POWER(KW)
Speed(rpm)
4.#40,8000rpm spindle with 3 ZF gear Box, FANUCα8
30º 2. SPINDLE MOTOR 45º (8000rpm) 3 35 TORQUE(N-m) POWER(KW) M16xP2 32.15
POWER(KW)
TORQUE(N-m) POWER(KW) 28
25.15
108.6N-m 53.9 TORQUE(N-m) POWER(KW) POWER(KW) S6-25%(17KW) rating(11KW) 30 min rating(11KW) 30 min
5.5 25 89.4N-m rating(11KW) 30 min rating(11KW) 30 min S6-40%(14KW) S6-40%(24kw) 22.95 21 30 min rating(11KW) 30 minrating(11KW) 43 79.8N-m 280N-m 280N-m 70.5N-m TAPER 7/24 S6-60%(12.5KW) S6-60%(21kw) 5/8"-11UMC 65.4 68.25 continuous(7.5KW) continuous(7.5KW) continuous(7.5KW) continuous(7.5KW) 63.9N-m 280N-m 280N-m 152.8N-m S1(18kw) 47.7N-m S1(10KW) 92.4 133.7N-m 30 min rating(11KW) continuous(7.5KW) continuous(7.5KW) 30 min rating(11KW) 191N-m 191N-m continuous(7.5KW) continuous(7.5KW) S6-25% S6-40% 47.7N-m TAPER 7/24 114.6N-m ø44.45 2 30 min rating(11KW) 30 min rating(11KW) S6-40% 30 min rating(11KW) 30 min rating(11KW) continuous(7.5KW) continuous(7.5KW) S6-60% ø44.45 191N-m 191N-m S6-60% 3.175 S1 30 continuous(7.5KW) min rating(11KW) 30 continuous(7.5KW) minrating(11KW) 16.6 S1 9.195 continuous(7.5KW) continuous(7.5KW) 25 15.875 60º continuous(7.5KW) continuous(7.5KW) 3.835 16.38 ø16.1 ø 56.36 ø 53 ø63.5 Low Gear High Gear Low Gear High Gear ø63 Spindle speed(rpm) Speed(rpm) Spindle Spindle Speed(rpm) Speed(rpm) Spindle Spindle Spindle Speed(rpm) Speed(rpm)
Spindle Speed(rpm)
TOOL SHANK & PULL STUD
ø15 30º 45º POWER(KW) TORQUE(N-m)
BT-40
RQUE(N-m)
CT-40
POWER(KW)
3
QUE(N-m)
TORQUE(N-m) POWER(KW)
S6-40%(24kw)
35 M16xP2
28
32.15 5/8"-11UMC TAPER 7/24 9.195
S6-40%(24kw)
53.9
1500rp 1500rp m m
1500rp 1500rp m m
S6-60%(21kw) S6-60%(21kw) S6-40%(24kw) 9 S6-40%(24kw) 152.8N-m 25 S1(18kw) S1(18kw) S6-60%(21kw) S6-60%(21kw) 133.7N-m 21 43 S6-40% S6-40% TAPER 7/24 152.8N-m S1(18kw) S1(18kw) 114.6N-m S6-60% 65.4 S6-60% 133.7N-m S6-40% S6-40% 114.6N-m 92.4 S1 S1 S6-60% S6-60% ø 44.45 2 S1 S1 16.6 25
152.8N-m 133.7N-m 152.8N-m 114.6N-m 133.7N-m 114.6N-m
POWER(KW)
Spindle Speed(rpm) ø ø53Spindle Speed(rpm) ø63
Spindle Speed(rpm)
16.1
Spindle Speed(rpm)
60º
Low Gear
1500rpm 1500rpm
375rpm 375rpm
1500rpm 1500rpm
375rpm 375rpm
1500rp m
Spindle Speed(rpm)
9
1500rpm 1500rpm
1500rpm 1500rpm
1. SPINDLE MOTOR (8000rpm)
TORQUE(N-m) POWER(KW)
TORQUE(N-m) POWER(KW)
3. #40,10000rpm spindle
Spindle Speed(rpm)
RQUE(N-m)
47.7N-m
1.HEDIENHAIN QAN-134C(#50) Spindle Speed(rpm) 2.HEDIENHAIN QAN-200U(#40)
2.#40,8000rpm Spindle FANUCα8(11kw)Spindle motor
47.7N-m
Spindle Speed(rpm)
70.5N-m
375rpm
continuous(7.5KW)
1500rpm 1500rp m
30 min rating(11KW)
TORQUE(N-m) POWER(KW) POWER(KW) TORQUE(N-m) Motor FANUCα8(11kw)Spindle POWER(KW) TORQUE(N-m) TORQUE(N-m) TORQUE(N-m) POWER(KW) POWER(KW) TORQUE(N-m) POWER(KW) POWER(KW) TORQUE(N-m) 30 min rating(11kw) 30 min rating(11kw) 52.5N-m 52.5N-m 30 min rating(11KW) 30 min rating(11KW) 30 min rating(11kw) 30 min rating(11kw) 191 70.5N-m AC 15 KW (AC20 HP) 30min AC 15 KW (AC20 52.5N-m 52.5N-m HP) 30min 191 280N-m (AC20 HP) 30min continuous(7.5kw) AC 15 KW (AC20 HP) 30min AC 15 KW continuous(7.5kw) S6-40%(24kw) 35.8N-m 35.8N-m 140 (AC15 HP) cont. AC 11 KW AC 11 KW (AC15 HP) cont. continuous(7.5KW) 30 min rating(11kw) continuous(7.5KW) 30 min rating(11kw) S6-60%(21kw) continuous(7.5kw) continuous(7.5kw) 47.7N-m 35.8N-m 35.8N-m continuous(7.5kw) continuous(7.5kw) 152.8N-m 30 min rating(11KW) (AC15 HP) cont. S1(18kw) 140 AC 11 KW (AC15 HP) cont. AC 11 KW 191N-m 30 min rating(11kw) 30 min rating(11kw) 133.7N-m 30min 30min 30 min rating(11KW) continuous(7.5kw) continuous(7.5kw) S6-40% continuous(7.5KW) 114.6N-m cont cont S6-60% 30min 30min continuous(7.5KW) S1 cont cont
70.5N-m
30 min rating(11kw) continuous(7.5KW) continuous(7.5kw)
750
750 750
140
continuous(7.5kw)
35.8N-m
30 min rating(11KW)
70.5N-m
47.7N-m
1500rpm
140
cont
1. #50,6000rpm SPINDLE TORQUE(N-m) POWER(KW) POWER(KW) Motor FANUCαp22(15kw)Spindle TORQUE(N-m)
750 750
191
1.FANUCαp22 Spindle Motor(#50) 2.FANUCα8 Spindle Motor(#40) Spindle Speed(rpm) 3.ANUCα8 Spindle Motor(#40) 4.FANUCα8 With ZF Gear Box(#40)
191
QUE(N-m)
POWER(KW)
30 min rating(11kw)
52.5N-m
SPINDLE OUTPUT CHARACTERISTIC 30min
6
POWER(KW)
TORQUE(N-m)
191
RQUE(N-m)
TORQUE(N-m)
1500rpm
TORQUE(N-m)
High Gear Low Gear
Spindle Speed(rpm)
ø15 TORQUE(N-m)
BT-50 TORQUE(N-m)
45º 30º
High Gear
Spindle Speed(rpm)
CT-50 POWER(KW)
ø23 POWER(KW) 30º
5
ø44.45
5
45º
5 45
30º
45
7 8
16.38
ø56.36 ø63.5
3.835 speed(rpm) Spindle speed(rpm) ø85Spindle
Spindle speed(rpm)
ø100Spindle speed(rpm)
TABLE & T-SLOTS BT-50
45
TAPER 7/24
55
125
30º
69.5
7
45.8
1"-8 UNC TAPER 7/24
ø69.85
3.174
7.956 3.835
ø25.9 ø91.29 ø98.43
CT-50 18
125 650
1"-8 UNC
M24x3P
45º
ø25.7 23.2 60º 19.05 38 60º 7.84 15 15.875
45º
35
30º
3.175
ø23
ø23
108.6N-m POWER(KW) TORQUE(N-m) POWER(KW) 45º 5 S6-25%(17KW) S6-25%(17KW) 108.6N-m 45 108.6N-m 45 35 89.4N-m S6-25%(17KW) 89.4N-m 7 S6-25%(17KW) 7 25.15S6-40%(14KW) S6-40%(14KW) 79.8N-m 79.8N-m 8 89.4N-m 89.4N-m S6-60%(12.5KW) S6-60%(12.5KW) S6-40%(14KW) M24x3P 5.5 S6-40%(14KW) 79.8N-m 79.8N-m 63.9N-m 45 45.8 63.9N-m S6-60%(12.5KW) S6-60%(12.5KW) S1(10KW) S1(10KW) TAPER 7/24 22.95 69.5 S6-25% 90 S6-25% 63.9N-m 63.9N-m 101.6 S1(10KW) S1(10KW) 101.8 S6-40% S6-40% 68.25 S6-25% S6-60% S6-25% S6-60% S6-40%S1 S6-40%S1 ø 69.85 S6-60% S6-60% 3 S1 S1
108.6N-m3 TORQUE(N-m)
1250
ø23
Unit:”/mm
TAPER 7/24
125 125 95
12 30
30 2
