Zep System I
Datasheet: Zep System I
Zep System I For Tile Roof Applications
Zep System I offers the fastest and least expensive way to install PV arrays for flush-mount tile roof applications. With its ability to optimize attachment point spacing in both east-west and north-south axes, Zep System I can offer a 25% reduction in roof attachment points — dramatically reducing the amount of time spent on the roof. With a series of drop-in, rock-in, and quarter-turn connections, Zep System I installs without the use of lengthy rails and separate grounding hardware and is universally adaptable to third-party roof attachment solutions such as tile-hooks, hanger bolts, and flashed standoffs.
Zep Compatible™
Zep System I mounting hardware is designed for use with Zep Compatible™ PV modules. For a current list of Zep Compatible PV modules, please visit: http://www.zepsolar.com/modules
Key System Benefits
Key Technical Features
Suitable For
Dramatically reduces installation time
Low system weight
Top-mount tile hooks
Reduces roof attachment points up to 25%
Easily enables additional support at array edges for high wind applications
Side-mount tile hooks
Eliminates mounting rails and clip hardware Rapid, top-accessible precision array leveling Ultra-reliable hyper-bonded grounding matrix Universally compatible with thirdparty roof attachment solutions
Standoffs
Interlock ETL listed to UL 1703 as ground bond means Ground Zep UL and ETL listed to UL 467 as grounding and bonding device For product and purchase inquiries contact:
Interlock, Cam Foot (Grounding), Hybrid Interlock (Grounding), Spanner Bar, Bar Sleeve and Ground Zep listed to UL 2703 as PV bonding device
www.ecodirect.com | 888-899-3509
Page 1 of 2
40mm 1.57in
1064.2mm 41.90in
40mm 1.57in
114.3mm 4.50in
1178.5mm 46.40in
Components
Datasheet: Zep System I
NOTE: SPANNER BAR SIZES SHOWN ARE FOR CANADIAN SOLAR 6P MODULE
Mechanical Information
SPANNER BAR
SPANNER EXTENSION ADAPTER
Spanner Bar & Bar Sleeve
40mm 1.57in
34.9mm 1.38in
40mm 1.57in
40mm 1.57in
1064.2mm 41.90in
40mm 1.57in
114.3mm 4.50in
1178.5mm 46.40in
The Spanner Bar is a snap-together component that spans between and connects to tile hooks or flashed attachment hardware and provides attachment point flexibility in both nominal east-west and north-south axes. At the end of a run SPANNER EXTENSION ADAPTER SPANNER CLAMP of Spanner Bars, the Bar Sleeve provides a point of attachment for the Cam Foot. Spanner Bar and Bar Sleeve UL listed 31.8mm to UL 2703. 30.7mm 1.25in
Spanner Clamp
1.21in
40mm 1.57in
5.1mm R.20in
39.4mm 1.55in 34.9mm 1.38in
40mm 1.57in
86.3mm 3.40in
44.3mm 1.74in 45.7mm 1.80in
25mm .98in
20.9mm .82in
M10 LH THREAD
30mm 1.18in
45.7mm 1.80in
HIGH POSITION 69.5mm 2.74in
70mm 2.76in
The Spanner Clamp provides a means of attachment between the31.8mm Spanner Bar and the roof attachment hardware. 30.7mm 1.25in
SPANNER CAM FOOTCLAMP
Cam Foot
31.8mm 1.25in
30.7mm 1.21in 5.1mm R.20in
67.2mm 2.65in
39.4mm 1.55in
76.7mm 3.02in
45.7mm 1.80in
20.9mm .82in
M10 LH THREAD
LOW POSITION
86.3mm 3.40in 30mm 1.18in
20.9mm .82in
M10 LH THREAD
30mm 1.18in
45.7mm 1.80in
30.7mm 1.21in
39.4mm 1.55in
39.4mm 1.55in
44.3mm 1.74in
25mm 30mm .98in 1.18in
1.21in
31.8mm 1.25in
20.9mm .82in
MID POSITION (SHIPPED LIKEM10 THIS) LH
THREAD
The Cam Foot creates a structural connection between the Spanner Bars and the module frame and allows for precision HIGH POSITION 13.1mm height adjustability. The Hybrid Interlock functions as both Interlock and Cam Foot for areas where the structural .51in attachment falls at an Interlock location. Cam Foot (Grounding) UL listed to UL 2703. 70mm 2.76in
Interlock & Hybrid Interlock
69.5mm 2.74in
31.8mm 1.25in
CAM 91.4mm FOOT
30.7mm 1.21in
3.60in
31.8mm 1.25in
67.2mm 2.65in
41.7mm 1.64in
203.2mm 8.00in
13.1mm
30.7mm 1.21in
39.4mm .51in 1.55in 76.7mm 3.02in
39.4mm 1.55in 33.4mm 1.32in
30mm 1.18in
91.4mm 3.60in
M10 LH THREAD
20.9mm .82in
20.9mm 41.7mm M10 LH The Interlock provides north-south and east-west structural and ground bond connections creating a structurally .82in 1.64in 30mm THREAD contiguous1.18in hyper-bonded array. Interlock UL listed to UL 2703 and ETL Listed to UL1703. The Hybrid Interlock functions MID POSITION (SHIPPED LIKE THIS) as both Interlock and Leveling Foot areas where the structural attachment falls at an Interlock location. Hybrid LOWfor POSITION 203.2mm Interlock (Grounding) UL listed to UL 2703. 8.00in
Ground Zep
Accessories Wire Clip
Array Skirt
Universal Box Bracket
Zep Tool
Array Skirt Cap Set
Flat Tool
The Ground Zep provides a point of connection between the PV array and the equipment grounding conductor. One Ground Zep is required for every 72 PV modules. UL and ETL listed to UL467. UL listed to UL 2703. This document does not create any express warranty by Zep Solar or about its products or services. Zep Solar’s sole warranty is contained in the written product warranty for each product. The end-user documentation shipped with Zep Solar’s products constitutes the sole specifications referred to in the product warranty. The customer is solely responsible for verifying the suitability of ZepSolar’s products for each use. Specifications are subject to change without notice. Copyright © 2010 Zep Solar, Inc. U.S. Patent #7,592,537, U.S. & Int’l Patents Pending. Last Update: March 22, 2012 9:29 AM
Visit www.zepsolar.com/resources.html for more information about our products and company.
Page 2 of 2
33.4mm 1.32in
Zep System I For Tile Roof Applications
Zep System I offers the fastest and least expensive way to install PV arrays for flush-mount tile roof applications. With its ability to optimize attachment point spacing in both east-west and north-south axes, Zep System I can offer a 25% reduction in roof attachment points — dramatically reducing the amount of time spent on the roof. With a series of drop-in, rock-in, and quarter-turn connections, Zep System I installs without the use of lengthy rails and separate grounding hardware and is universally adaptable to third-party roof attachment solutions such as tile-hooks, hanger bolts, and flashed standoffs.
Zep Compatible™
Zep System I mounting hardware is designed for use with Zep Compatible™ PV modules. For a current list of Zep Compatible PV modules, please visit: http://www.zepsolar.com/modules
Key System Benefits
Key Technical Features
Suitable For
Dramatically reduces installation time
Low system weight
Top-mount tile hooks
Reduces roof attachment points up to 25%
Easily enables additional support at array edges for high wind applications
Side-mount tile hooks
Eliminates mounting rails and clip hardware Rapid, top-accessible precision array leveling Ultra-reliable hyper-bonded grounding matrix Universally compatible with thirdparty roof attachment solutions
Standoffs
Interlock ETL listed to UL 1703 as ground bond means Ground Zep UL and ETL listed to UL 467 as grounding and bonding device For product and purchase inquiries contact:
Interlock, Cam Foot (Grounding), Hybrid Interlock (Grounding), Spanner Bar, Bar Sleeve and Ground Zep listed to UL 2703 as PV bonding device
www.ecodirect.com | 888-899-3509
Page 1 of 2
40mm 1.57in
1064.2mm 41.90in
40mm 1.57in
114.3mm 4.50in
1178.5mm 46.40in
Components
Datasheet: Zep System I
NOTE: SPANNER BAR SIZES SHOWN ARE FOR CANADIAN SOLAR 6P MODULE
Mechanical Information
SPANNER BAR
SPANNER EXTENSION ADAPTER
Spanner Bar & Bar Sleeve
40mm 1.57in
34.9mm 1.38in
40mm 1.57in
40mm 1.57in
1064.2mm 41.90in
40mm 1.57in
114.3mm 4.50in
1178.5mm 46.40in
The Spanner Bar is a snap-together component that spans between and connects to tile hooks or flashed attachment hardware and provides attachment point flexibility in both nominal east-west and north-south axes. At the end of a run SPANNER EXTENSION ADAPTER SPANNER CLAMP of Spanner Bars, the Bar Sleeve provides a point of attachment for the Cam Foot. Spanner Bar and Bar Sleeve UL listed 31.8mm to UL 2703. 30.7mm 1.25in
Spanner Clamp
1.21in
40mm 1.57in
5.1mm R.20in
39.4mm 1.55in 34.9mm 1.38in
40mm 1.57in
86.3mm 3.40in
44.3mm 1.74in 45.7mm 1.80in
25mm .98in
20.9mm .82in
M10 LH THREAD
30mm 1.18in
45.7mm 1.80in
HIGH POSITION 69.5mm 2.74in
70mm 2.76in
The Spanner Clamp provides a means of attachment between the31.8mm Spanner Bar and the roof attachment hardware. 30.7mm 1.25in
SPANNER CAM FOOTCLAMP
Cam Foot
31.8mm 1.25in
30.7mm 1.21in 5.1mm R.20in
67.2mm 2.65in
39.4mm 1.55in
76.7mm 3.02in
45.7mm 1.80in
20.9mm .82in
M10 LH THREAD
LOW POSITION
86.3mm 3.40in 30mm 1.18in
20.9mm .82in
M10 LH THREAD
30mm 1.18in
45.7mm 1.80in
30.7mm 1.21in
39.4mm 1.55in
39.4mm 1.55in
44.3mm 1.74in
25mm 30mm .98in 1.18in
1.21in
31.8mm 1.25in
20.9mm .82in
MID POSITION (SHIPPED LIKEM10 THIS) LH
THREAD
The Cam Foot creates a structural connection between the Spanner Bars and the module frame and allows for precision HIGH POSITION 13.1mm height adjustability. The Hybrid Interlock functions as both Interlock and Cam Foot for areas where the structural .51in attachment falls at an Interlock location. Cam Foot (Grounding) UL listed to UL 2703. 70mm 2.76in
Interlock & Hybrid Interlock
69.5mm 2.74in
31.8mm 1.25in
CAM 91.4mm FOOT
30.7mm 1.21in
3.60in
31.8mm 1.25in
67.2mm 2.65in
41.7mm 1.64in
203.2mm 8.00in
13.1mm
30.7mm 1.21in
39.4mm .51in 1.55in 76.7mm 3.02in
39.4mm 1.55in 33.4mm 1.32in
30mm 1.18in
91.4mm 3.60in
M10 LH THREAD
20.9mm .82in
20.9mm 41.7mm M10 LH The Interlock provides north-south and east-west structural and ground bond connections creating a structurally .82in 1.64in 30mm THREAD contiguous1.18in hyper-bonded array. Interlock UL listed to UL 2703 and ETL Listed to UL1703. The Hybrid Interlock functions MID POSITION (SHIPPED LIKE THIS) as both Interlock and Leveling Foot areas where the structural attachment falls at an Interlock location. Hybrid LOWfor POSITION 203.2mm Interlock (Grounding) UL listed to UL 2703. 8.00in
Ground Zep
Accessories Wire Clip
Array Skirt
Universal Box Bracket
Zep Tool
Array Skirt Cap Set
Flat Tool
The Ground Zep provides a point of connection between the PV array and the equipment grounding conductor. One Ground Zep is required for every 72 PV modules. UL and ETL listed to UL467. UL listed to UL 2703. This document does not create any express warranty by Zep Solar or about its products or services. Zep Solar’s sole warranty is contained in the written product warranty for each product. The end-user documentation shipped with Zep Solar’s products constitutes the sole specifications referred to in the product warranty. The customer is solely responsible for verifying the suitability of ZepSolar’s products for each use. Specifications are subject to change without notice. Copyright © 2010 Zep Solar, Inc. U.S. Patent #7,592,537, U.S. & Int’l Patents Pending. Last Update: March 22, 2012 9:29 AM
Visit www.zepsolar.com/resources.html for more information about our products and company.
Page 2 of 2
33.4mm 1.32in
