Service Manual for:
Vista 2
Public Use Wheelchair Lifts
Series EA DOT — Public Use Lift “DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
WARNING Man u
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
37433 Rev. A April 2012
® ®
Read manual before installing or servicing lift. Failure to do so may result in serious bodily injury and/or property damage.
Braun Vista 2 Series
"Providing Access to the World"
al
Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides service-related material. Refer to the FMVSS No. 403 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures. Braun Vista Series™ lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician, and the lift is operated by an instructed person. Sincerely, THE BRAUN CORPORATION
Ralph W. Braun Chief Executive Officer
Warranty and Registration Instructions Immediately upon receiving the lift, examine the unit for any damage. Notify the carrier at once with any claims.
Serial No.
Model No.
OWNER'S WARRANTY REGISTRATION XXXXXXXXXX
XX-XXXXX
PURCHASED FROM
Two warranty/registration cards (shown right) are located in the lift-mounted manual storage pouch. The sales representative must process one of the cards. The consumer must fill out the other card and mail it to The Braun Corporation. The warranty is provided in this manual. The warranty cards must be processed to activate the warranty.
OWNER DATE INSTALLED
NAME ADDRESS CITY TELEPHONE
STATE
ZIP
TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
Sample Warranty/Registration Card
Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located on the opposite pump side tower. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space provided (or document on a copy). This information must be provided when filing a warranty claim or ordering parts. The Braun Corporation 1-800-THE-LIFT TM BRAUNLIFT.COM TM DOT Public Use Lift MODEL#
XXXXXXXXXX
Model No.
Max. Lifting Capacity - 600Lbs.
SERIAL NUMBER
XX-XXXXX MFG DATE
XX/XX/XXXX
Sample Serial No./Series No. Identification Tag
Serial No. Date of Manufacture
Contents Troubleshooting and Maintenance Lift Terminology................................................................ 2 Switch and Sensor Locations ......................................... 3 &HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV ................. 4 3ODWIRUP)ROG3UHVVXUH$GMXVWPHQW ................................. 5 3ODWIRUP$QJOH$GMXVWPHQW .......................................... 6-7 3ODWIRUP6WRS%ORFNV ...................................................... 7 7RZHU0LFURVZLWFK$GMXVWPHQW ........................................ 8 /XEULFDWLRQ'LDJUDP ..................................................... 10 0DLQWHQDQFHDQG/XEULFDWLRQ6FKHGXOH Lift Electrical Schematic ............................................... 15 /LIW:LULQJ'LDJUDP ....................................................... 16 Hydraulics +\GUDXOLF6FKHPDWLF ..................................................... 17 +\GUDXOLFV3DUWV/LVW ..................................................... 18 +\GUDXOLFV'LDJUDP ...................................................... 19 Repair Parts Pump Module 3XPS0RGXOH3DUWV/LVW .......................................... 20 3XPS0RGXOH'LDJUDP ........................................... 21 Lift Exploded Views and Parts Lists 19/),%%DVH3ODWH$VVHPEO\........................ 22 19/,%%DVH3ODWH$VVHPEO\ .......................... 23 19/),%%DVH3ODWH$VVHPEO\........................ 24 19/,%%DVH3ODWH$VVHPEO\ .......................... 25 7RS3DUDOOHO$UP$VVHPEO\....................................... 26 %RWWRP3DUDOOHO$UP$VVHPEO\ ................................. 27 +\GUDXOLF&\OLQGHU$VVHPEO\0DLQ......................... 28 9HUWLFDO$UP$VVHPEO\.............................................. 29 $UP&RYHU$VVHPEO\................................................ 30 +DQGUDLO$VVHPEO\ ................................................... 31 19/),% 19/,%3ODWIRUP$VVHPEO\ ...... 32 19/),% 19/,%3ODWIRUP$VVHPEO\ ...... 33 Warranty %UDXQ® Limited Warranty .......................................... 34-36
Page 1
Lift Terminology
Towers (2)
7RS3DUDOOHO$UPV
3XPS0RGXOH (Rear)
Main Cylinders (2)
9LVXDO Threshold Warning
$XGLEOH Threshold Warning
Hand-Held Pendant Control
$GMXVWDEOH4XLHW5LGH6WRZ%ORFNV
QRWYLVLEOH
8QIROG$VVLVW&RPSUHVVLRQ6SULQJV Lift-Tite™ Latches (2) 32819
Platform Lights (2)
DOWN
UP
9HUWLFDO$UP&RYHUV
LD UNFO FOLD
32820
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Threshold Warning Plate
Handrails (2)
2SSRVLWH3XPS6LGH 9HUWLFDO$UP
Base Plate
Inner Roll Stop Bottom Parallel $UPV Saddle (2)
,QERDUG Platform
,QQHU)ROG$UP
2XWERDUG Platform
2XWHU)ROG$UP 3XPS6LGH9HUWLFDO$UP Platform Side Plates (2)
,QERDUG
Left
Page 2
Right
2XWERDUG
2XWHU%DUULHU/DWFK
2XWHU%DUULHU
Switch and Sensor Locations
Threshold Strip Switch 33337A (2 strips per)
*Threshold Alarm & Partial Fold Microswitch Assy. *Threshold Alarm 975-4121A *Partial Fold Microswitch Microswitch
*Up & Unfold Microswitch Assy. 975-4121A *Up Microswitch
32819
Inboard
Right
Left
Outboard
DOWN
UP
UNFOLD FOLD
32820
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*Unfold Microswitch
Stow Interlock Microswitch
IB Occupied Microswitch
IB Occupied & Stow Interlock Assy. 32514NA
Outer Barrier Occupied / Raised Microswitch 33775A IB Raised Switch 32519A
*Note: Mirror image for right (front) pump lifts.
Bridging Microswitch 33689A
Page 3
Certification Checklist Diagnostic Procedures 7KHIROORZLQJRSHUDWLRQVDQGFRQGLWLRQVPXVWEHIXQFWLRQDOO\YHULÀHGLQRUGHUIRUWKHOLIWWREH)0966 FRPSOLDQW,IDQRSHUDWLRQGRHVQRWIXQFWLRQDVGHVFULEHGRUDFRQGLWLRQLVQRWPHWIROORZWKHUHIHUHQFHGSURFHGXUHVWRFRUUHFWWKHSUREOHPRUFRQWDFWD%UDXQ&RUSRUDWLRQ3URGXFW6XSSRUWUHSUHVHQWDWLYH
9HKLFOHPRYHPHQWLVSUHYHQWHGXQOHVVWKHOLIWGRRULVFORVHGHQVXULQJWKHOLIWLVVWRZHG
9HULI\RQWKHSXPSPRGXOHPRXQWHGLQWHUORFNFRQQHFWHUWKDWWKHOLIWVWRZHGVLJQDOSLQKDVD JURXQGVLJQDO25OLIWQRWVWRZHGVLJQDOSLQKDVDRSHQVLJQDOGHSHQGVRQLQWHUORFNXVHG 5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV
/LIWRSHUDWLRQVKDOOEHSUHYHQWHGXQOHVVWKHYHKLFOHLVVWRSSHGDQGYHKLFOHPRYHPHQWLVSUHYHQWHG
9HULI\YHKLFOHVHFXUHVLJQDOSLQ KDVDYROWVLJQDO 5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV
7KHSODWIRUPZLOOQRWIROGVWRZLIRFFXSLHG
5HIHUWR3ODWIRUP)ROG3UHVVXUH$GMXVWPHQWSURFHGXUHV
7KHLQQHUUROOVWRSZLOOQRWUDLVHLIRFFXSLHG
&DOO3URGXFW6XSSRUW
7KHRXWHUEDUULHUZLOOQRWUDLVHLIRFFXSLHG 5HIHUWR2XWHU%DUULHU)ROG3UHVVXUH$GMXVWPHQWSURFHGXUHV 9HULI\SODWIRUPOLJKWLQJZKHQOLIWLVGHSOR\HGDQGSHQGDQWLOOXPLQDWLRQZKHQOLIWLVSRZHUHG
5HSODFHEXOEV LQWKHOLJKWKRXVLQJ
$ZDUQLQJZLOODFWLYDWHLIWKHWKUHVKROGDUHDLVRFFXSLHGZKHQWKHSODWIRUPLVDWOHDVWEHORZÁRRUOHYHO 5HPRYHWKHWKUHVKROGZDUQLQJSODWH 9HULI\WKHWKUHVKROGVWULSVZLWFKFRQQHFWRULVVHFXUHO\FRQQHFWHG 3. Reinstall threshold warning plate. 7HVWWKUHVKROGZDUQLQJSXVKGRZQRQSODWH ,IZDUQLQJLVQRWDFWLYDWHGVHH6WHS 5HPRYHWKHWKUHVKROGZDUQLQJSODWHDQGUHSODFHQRQIXQFWLRQLQJWKUHVKROGVZLWFK 5HSHDW6WHS,IZDUQLQJLVVWLOOQRWDFWLYDWHGFDOO3URGXFW6XSSRUW 3ODWIRUPPRYHPHQWLVSURKLELWHGEH\RQGWKHSRVLWLRQZKHUHWKHLQQHUUROOVWRSLVIXOO\GHSOR\HGXS
&DOO3URGXFW6XSSRUW
3ODWIRUPPRYHPHQWVKDOOEHLQWHUUXSWHGXQOHVVWKHRXWHUEDUULHULVGHSOR\HGXS
&DOO3URGXFW6XSSRUW
Page 4
Platform Fold Pressure Adjustment
3RVLWLRQWKHSODWIRUPDWWKHÁRRUOHYHOORDGLQJSRVLWLRQ /RRVHQWKHKH[QXWRQWKHDGMXVWPHQWVFUHZGRQRWUHPRYHKH[QXW 7XUQWKHDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHXQWLOWKHSODWIRUPGRHVQRWIROGZKHQWKH)ROGEXWWRQLV pressed. 7XUQWKHDGMXVWPHQWVFUHZFORFNZLVHLQWXUQLQFUHPHQWVDQGSUHVVWKH)ROGEXWWRQXQWLOWKHSODWIRUPIROGVFRPSOHWHO\1RWH5HWXUQWKHSODWIRUPWRÁRRUOHYHOSRVLWLRQDIWHUHDFKDWWHPSWWRIROGWKH platform. 7XUQWKHDGMXVWPHQWVFUHZDQDGGLWLRQDOWXUQDIWHUWKHSODWIRUPIROGVVXFFHVVIXOO\ 7LJKWHQWKHKH[QXWZLWKRXWPRYLQJWKHDGMXVWPHQWVFUHZ 9HULI\WKHSODWIRUPZLOOQRWVWRZZKLOHRFFXSLHG
Do not adjust this valve. (located beside solenoid valves)
Platform Fold $GMXVWPHQW $OOHQ6FUHZ
1RWH6HFXUHDGMXVWPHQW screw and tighten hex QXWIROORZLQJDGMXVWPHQW
Page 5
Platform Angle Adjustment /RZHULQJ6HTXHQFH5HTXLUHPHQWV
Figure A 7KHRXWERDUGHQGWRH RIWKHSODWIRUPPXVWFRQWDFW WKHJURXQGÀUVWWRHQVXUHWKH VSULQJORDGHGRXWHUEDUULHU XQIROGVIXOO\6HH)LJXUH$ 7KHLQERDUGHQGKHHO RI WKHSODWIRUPPXVWORZHUIXOO\ YHUWLFDODUPVPXVWFRQWDFW JURXQGZKHQIXOO\ORZHUHG 6HH)LJXUH$
Barrier
2
1
Heel *URXQG/HYHO Platform heel PXVWORZHU IXOO\
The angle of the platform at JURXQGOHYHOGLUHFWO\DIIHFWV the angle of the platform when SRVLWLRQHGDWÁRRUOHYHO
+HHO ,QERDUG
%DUULHUPXVW XQIROG IXOO\
2XWERDUG7RH
5DLVHWKHSODWIRUPWRÁRRU OHYHO1RWHWKHDQJOHRIWKH platform.
Figure B
7KHSODWIRUPDWÁRRUOHYHO VKRXOGKDYHDVOLJKWXSZDUG DQJOHDVVKRZQLQ)LJXUH% $GMXVWSODWIRUPDQJOHDVGHWDLOHGEHORZ Floor /HYHO
Wedges (option)
$GMXVWPHQW6FUHZ
Adjustment Procedure: 3ODWIRUPDQJOHDGMXVWPHQW$OOHQ VFUHZVDUHSURYLGHGRQHDFKVLGH of the platform (see photo at right and details on following page). 7XUQDGMXVWPHQWVFUHZVFORFNZLVHWRUDLVHWKHRXWERDUGHQG RIWKHSODWIRUP7XUQDGMXVWPHQW VFUHZVFRXQWHUFORFNZLVHWRORZHU WKHRXWERDUGHQG of the platform. %RWKDGMXVWPHQWVFUHZVPXVWEH DGMXVWHGHTXDOO\$SSO\/RFWLWH® WRDGMXVWPHQWVFUHZVIROORZLQJ DGMXVWPHQW
Page 6
3ODWIRUP6WRS%ORFNV When DGMXVWLQJSODWIRUPDQJOHHQVXUHERWKVWRSEORFNVDUHPDNLQJIXOOFRQWDFWZLWKWKHYHUWLFDO arms (see photo at right and details on following page). Floor Level Adjustment: FolORZLQJSODWIRUPDQJOHDGMXVWPHQWVHWSODWIRUPÁRRUOHYHO positioning as detailed in Tower 0LFURVZLWFK$GMXVWPHQW
Vertical Stop $UP %ORFN
6WRSEORFNVPXVW PDNHIXOOFRQWDFW
Platform Angle Adjustment $GMXVWPHQW$OOHQVFUHZVDUH SURYLGHGRQHDFKVLGHRIWKHOLIW SODWIRUPIRUDGMXVWLQJWKHSODWIRUP DQJOH$GMXVWSODWIRUPDQJOHDV VSHFLÀHGRQSUHYLRXVSDJH
7RUDLVHWKHRXWERDUGHQGRI SODWIRUPWXUQDGMXVWPHQW VFUHZFORFNZLVH
1RWH%RWKDGMXVWPHQWVFUHZV PXVWEHDGMXVWHGHTXDOO\ $SSO\/RFWLWH®WRDGMXVWPHQW VFUHZVIROORZLQJDGMXVWPHQW
7RORZHUWKHRXWERDUGHQG RISODWIRUPWXUQDGMXVWPHQW VFUHZFRXQWHUFORFNZLVH
3ODWIRUP$QJOH $GMXVWPHQW6FUHZV
$GMXVWPHQW6FUHZ
$OOHQ+HDG B
A 7XUQ FRXQWHU FORFNZLVH to lower RXWERDUG end of platform
7XUQ FORFNZLVH to raise RXWERDUG end of platform
Platform Stop Blocks Right
0XVWPDNHIXOOFRQWDFW
Gap not permitted.
Wrong
Stop Block Guideline All Lift Models
Vertical Stop $UP %ORFN
C
%RWKVWRSEORFNVPXVW PDNHIXOOFRQWDFWZLWKWKH HGJHRIYHUWLFDODUPV Vertical $UP
:KHQDGMXVWLQJSODWIRUP DQJOHVHWWLQJÁRRUOHYHO SRVLWLRQRUDGMXVWLQJ EULGJLQJPLFURVZLWFK HQVXUHERWKVWRSEORFNV DUHPDNLQJIXOOFRQWDFW ZLWKWKHYHUWLFDODUPV
Stop %ORFN
D
Page 7
Tower Microswitch Adjustment TOWER
TOWER
TOWER
4
3
2
TOWER
1 32942
32943
TOWER
Figure E
TOWER
4
3 32943
1RWH5HYLHZDGMXVWPHQW SURFHGXUHVEHORZDQGDGMXVW as needed only.
TOWER
TOWER
2
1 32942
1RWH/HIWUHDU SXPSOLIW GHSLFWHG5LJKWIURQW SXPS lift is a mirrored image.
Tower 1 (Unfold) Switch Adjustment Floor Position from Stow
Tower 3 (Alarm) Switch Adjustment 7KUHVKROG$ODUP6ZLWFK
3RVLWLRQSODWIRUPDWWKHIXOO\VWRZHG SRVLWLRQXVLQJWKHPDQXDOKDQG SXPSRUSHQGDQWFRQWURO 7XUQVZLWFKDGMXVWPHQWVFUHZFORFNZLVHIXOOWXUQV 3UHVVSHQGDQW81)2/'VZLWFKFRQWLQXHSUHVVLQJVZLWFKXQWLOSODWIRUP VWRSVXQIROGLQJ :KHQSODWIRUPVWRSVXQIROGLQJWXUQ VZLWFKDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHZKLOHSUHVVLQJWKH SHQGDQW81)2/'VZLWFK3ODWIRUP SRVLWLRQZLOOFKDQJH5HSHDWDGMXVWPHQWXQWLOFULWHULDEHORZLVPHW
3RVLWLRQSODWIRUPDWWKHIXOO\UDLVHG ÁRRUOHYHO SRVLWLRQXVLQJWKHSHQdant control. 3ODFHSUHVVXUHRQWKHWKUHVKROG ZDUQLQJSODWHEDVHSODWH &RQWLQXHDSSO\LQJSUHVVXUHWRWKUHVKROG SODWHDQGWXUQVZLWFKDGMXVWPHQW VFUHZFORFNZLVHXQWLODODUPVRXQGV ,IDODUPVRXQGVZKHQSUHVVXUHLV ÀUVWDSSOLHGJRWR6WHS &RQWLQXHDSSO\LQJSUHVVXUHWR WKUHVKROGSODWHDQGVORZO\WXUQ VZLWFKDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHXQWLOWKHDODUPVWRSV VRXQGLQJ
ß
A
3URSHU$GMXVWPHQW&ULWHULD %ULGJHSODWHVKRXOGMXVWUHVWRQ WKUHVKROGSODWHEDVHSODWH 6KRXOGEHDQDSSUR[LPDWH FOHDUDQFHEHWZHHQRXWERDUGHQG of the saddle and the lower parallel DUP6HH3KRWR$
Tower 4 (Fold) Switch Adjustment Partial Fold Switch
Tower 2 (Up) Switch Adjustment Floor Position from Below Floor /RZHUSODWIRUPDPLQLPXPRI EHORZÁRRUOHYHOSRVLWLRQXVLQJWKH PDQXDOKDQGSXPSRUSHQGDQW control. 7XUQVZLWFKDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHIXOOWXUQV 3UHVVSHQGDQW83VZLWFKFRQWLQXH SUHVVLQJVZLWFKXQWLOSODWIRUPVWRSV :KHQSODWIRUPVWRSVWXUQVZLWFK DGMXVWPHQWVFUHZFORFNZLVHZKLOH pressing the pendant UP switch. 3ODWIRUPSRVLWLRQZLOOFKDQJH$GMXVWSODWIRUPWRPHHWFULWHULDOLVWHG IRU7RZHU6ZLWFKß3URSHU$GMXVWPHQW&ULWHULDß
Page 8
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3RVLWLRQSODWIRUPDWÝDQJOHXVLQJ WKHPDQXDOKDQGSXPSRUSHQGDQW control. 2. View the Tower 4 microswitch inside WKHOLIWWRZHUVHH3KRWR% 7XUQ WKHVZLWFKDGMXVWPHQWVFUHZLQRU RXWDVQHHGHGXQWLOWKHUDGLXVRIWKH PLFURVZLWFKEODGHULGHVRQWKHDSH[ RIWKHDFWLYDWLRQSODWH 9HULI\SURSHUDGMXVWPHQW&ULWHULD EHORZPXVWEHPHW 3URSHU$GMXVWPHQW&ULWHULD $SSO\SUHVVXUHSXVKGRZQ RQ RXWERDUGHQGRISODWIRUPE\SUHVVLQJWKHKDQGSHQGDQW)2/'VZLWFK 7KHSODWIRUPVKRXOGQRWIROGVWRZ ZLWKOLJKWSUHVVXUHDSSOLHG :KHQIROGLQJIXOO\WKHSODWIRUP VKRXOGVWRZWLJKWO\VQXJZLWKVWRZ EORFNV
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NOTES 7KLVSDJHLQWHQWLRQDOO\OHIWEODQN
Page 9
Maintenance and Lubrication Lubrication Diagram 3DUDOOHO$UP 3LYRW3LQ%HDULQJV LO Lift-Tite™ Latches 7RZHU3LYRW3RLQWV LO
32819
Lift-Tite™/DWFK'DPSHQLQJ6SULQJ (2 springs - 4 Points) +\GUDXOLF&\OLQGHU LO 3LYRW%XVKLQJV LO Saddle Bearing (2) DE 3DUDOOHO$UP 3LYRW3LQ%HDULQJV LO +DQGUDLO3LYRW3LQ Bearings (4) LO Inner Roll Stop /HYHU%HDULQJV and Slots (2) LO
DOWN
UP
LD UNFO FOLD
32820
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,QQHU)ROG$UP Roller Pin Bearings (4) LO 6DGGOH6XSSSRUW Bearings (8) ,QQHU)ROG$UP LO Cam Followers (4) LO ,QQHU2XWHU)ROG$UP &RQWDFW$UHD LG 2XWHU)ROG$UP Bearings (8) LO Lift-Tite™ Latch Rollers (2) LO 3ODWIRUP3LYRW3LQ Bearings (4) LO 3ODWIRUP)ROG/LQN Bearings (4) LO Platform Fold Gear 5DFN%HDULQJV LG
Inner Roll Stop 3LYRW%HDULQJV LO 3ODWIRUP)ROG*HDU5DFN DQG *HDU/LQN$VVHPEO\7HHWK DE *HDU/LQN$VVHPEO\ Bearings (4) LO 2XWHU%DUULHU $UP6ORWV LG
Platform Side Plate Slots (2) LG 2XWERDUG3ODWIRUP Bearings (2) LG
2XWHU%DUULHU 3LYRW%HDULQJV LO
2XWHU%DUULHU*DV6SULQJV (2 Springs - 4 Places) LO 2XWHU%DUULHU/DWFK 3LYRW3RLQWV LO
2XWHU%DUULHU Latch Roller Bearing (2) LO 2XWHU%DUULHU 6ZLWFK/HYHU 3LYRW3RLQW LO
2XWHU%DUULHU $FWLYDWLRQ)RRW Bearings (4) LO
6HHWKH0DLQWHQDQFH/XEULFDWLRQ6FKHGXOHIRUUHFRPPHQGHGDSSOLFDWLRQVSHUQXPEHURIF\FOHV 6SHFLÀHGUHFRPPHQGHG $YDLODEOH Lubricant Amount
%UDXQ Part No.
Lubricant
Type
LO - Light Oil
Light Penetrating Oil :HLJKWRUHTXLYDOHQW
/36*HQHUDO3XUSRVH Penetrating Oil
16 oz. $HURVRO&DQ
15807
DE - Door-Ease
6WDLQOHVV6WLFN 6W\OHWXEH
'RRU(DVH 6WLFNWXEH
1.68 oz.
15806
LG - Light Grease
Light Grease 0XOWLSXUSRVH
/XEULSODWH
14 oz. Can
15805
Page 10
Maintenance and Lubrication Schedule 3URSHUPDLQWHQDQFHLVQHFHVVDU\WRHQVXUHVDIH WURXEOHIUHHRSHUDWLRQ,QVSHFWLQJWKHOLIWIRUDQ\ZHDU GDPDJHRURWKHUDEQRUPDOFRQGLWLRQVVKRXOGEHDSDUW RIWKHWUDQVLWDJHQF\GDLO\VHUYLFHSURJUDP6LPSOH LQVSHFWLRQVFDQGHWHFWSRWHQWLDOSUREOHPV 7KHPDLQWHQDQFHDQGOXEULFDWLRQSURFHGXUHVVSHFLÀHG LQWKLVVFKHGXOHPXVWEHSHUIRUPHGE\D%UDXQDXWKRUL]HGVHUYLFHUHSUHVHQWDWLYHDWWKHVFKHGXOHGLQWHUYDOV DFFRUGLQJWRWKHQXPEHURIF\FOHV %UDXQGXDOSDUDOOHODUPOLIWVDUHHTXLSSHGZLWKKDUGHQHGSLQVDQGVHOIOXEULFDWLQJEXVKLQJVWRGHFUHDVH ZHDUSURYLGHVPRRWKRSHUDWLRQDQGH[WHQGWKHVHUYLFH life of the lift. :KHQVHUYLFLQJWKHOLIWDWWKHUHFRPPHQGHGLQWHUYDOVLQVSHFWLRQDQGOXEULFDWLRQSURFHGXUHVVSHFLÀHG LQWKHSUHYLRXVVHFWLRQVVKRXOGEHUHSHDWHG&OHDQ FRPSRQHQWVDQGWKHVXUURXQGLQJDUHDEHIRUHDSSO\LQJOXEULFDQWV/36*HQHUDO3XUSRVH3HQHWUDWLQJ 2LOLVUHFRPPHQGHGZKHUH/LJKW2LOLVFDOOHGRXW 8VHRILPSURSHUOXEULFDQWVFDQDWWUDFWGLUWRURWKHU FRQWDPLQDQWVZKLFKFRXOGUHVXOWLQZHDURUGDPDJH to the components. Platform components exposed to FRQWDPLQDQWVZKHQORZHUHGWRWKHJURXQGPD\UHTXLUH extra attention. /LIWFRPSRQHQWVUHTXLULQJJUHDVHDUHOXEULFDWHGGXULQJ DVVHPEO\SURFHGXUHV:KHQWKHVHFRPSRQHQWVDUH UHSODFHGJUHDVHPXVWEHDSSOLHGGXULQJLQVWDOODWLRQ SURFHGXUHV6SHFLÀHGOXEULFDQWVDUHDYDLODEOHIURP 7KH%UDXQ&RUSRUDWLRQSDUWQXPEHUVSURYLGHGRQ SUHYLRXVSDJH
750 Cycles
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Page 11
Maintenance and Lubrication Schedule FRQWLQXHG
Lift-Tite™ODWFKJDVGDPSHQLQJ VSULQJSLYRW points (2 springs - 4 points)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Platform side plate slots
$SSO\/LJKW*UHDVH6HH/XEULFDWLRQ'LDJUDP
Inspect Lift-Tite™ latches and gas (dampening) VSULQJVIRUZHDURUGDPDJHEHQWGHIRUPHGRU PLVDOLJQHG SRVLWLYHVHFXUHPHQWORFNQXWV external snap rings) and proper operation
5HVHFXUHUHSODFHGDPDJHGSDUWVRURWKHUZLVH FRUUHFWDVQHHGHG1RWH$SSO\/LJKW*UHDVHWR Lift-Tite™ODWFKWRZHUSLYRWSRLQWLIUHSODFLQJODWFK
,QVSHFWRXWHUEDUULHUIRUSURSHURSHUDWLRQ
750 Cycles
Correct or replace damaged parts.
,QVSHFWRXWHUEDUULHUODWFKIRUSURSHURSHUDWLRQ SRVLWLYHVHFXUHPHQWDQGGHWDFKHGRUPLVVLQJ spring(s)
&RUUHFWRUUHSODFHGDPDJHGSDUWVDQGRUUHOXEULFDWH6HH/XEULFDWLRQ'LDJUDP
$GMXVW)ROG3UHVVXUH
6HH3ODWIRUP)ROG3UHVVXUH$GMXVWPHQW
9HULI\2SHUDWLRQDO&KHFNOLVW
6HH&HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV
,QVSHFWOLIWIRUZHDUGDPDJHRUDQ\DEQRUPDO condition
Correct as needed.
Inspect lift for rattles
Correct as needed.
Perform all procedures listed in previous section also
1500 Cycles
FRQWLQXHG
Page 12
,QQHURXWHUIROGDUPV
$SSO\JUHDVHV\QWKHWLF WRFRQWDFWDUHDVEHWZHHQ LQQHURXWHUIROGDUPV6HH/XEULFDWLRQ'LDJUDP
3ODWIRUPSLYRWSLQEHDULQJV
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2XWHUIROGDUPEHDULQJV
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6DGGOHVXSSRUWEHDULQJV
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,QQHUIROGDUPUROOHUSLQEHDULQJV
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Inner fold arm cam followers (4)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
3DUDOOHODUPSLYRWSLQEHDULQJV
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Inspect Lift-Tite™ODWFKUROOHUVIRUZHDURUGDPDJH SRVLWLYHVHFXUHPHQWDQGSURSHURSHUDWLRQ
&RUUHFWUHSODFHGDPDJHGSDUWVDQGRUUHOXEULFDWH 6HH/XEULFDWLRQ'LDJUDP
Inspect inner roll stop for: :HDURUGDPDJH 3URSHURSHUDWLRQ5ROOVWRSVKRXOGMXVWUHVWRQ WRSVXUIDFHRIWKHWKUHVKROGSODWH 3RVLWLYHVHFXUHPHQWERWKHQGV
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG6HH 3ODWIRUP$QJOH,QVWUXFWLRQVDQG7RZHU0LFURVZLWFK $GMXVWPHQW,QVWUXFWLRQV
Maintenance and Lubrication Schedule FRQWLQXHG
1500 Cycles
,QVSHFWKDQGUDLOFRPSRQHQWVIRUZHDURUGDPDJH and for proper operation
Replace damaged parts.
,QVSHFWPLFURVZLWFKHVIRUVHFXUHPHQWDQGSURSHU DGMXVWPHQW
5HVHFXUHUHSODFHRUDGMXVWDVQHHGHG6HH 0LFURVZLWFK$GMXVWPHQW,QVWUXFWLRQV
0DNHVXUHOLIWRSHUDWHVVPRRWKO\
5HDOLJQWRZHUVDQGYHUWLFDODUPV/XEULFDWHRU correct as needed.
,QVSHFWLQQHUUROOVWRSORFNV DQGWRUVLRQVSULQJV (2) for wear or damage and for proper operation
5HSODFHGDPDJHGSDUWV$SSO\/LJKW2LOWRLQQHU UROOVWRSORFNSLYRWSRLQW
Inspect external snap rings: 2XWHUIROGDUPV /LIW7LWH™ latch rollers (2) /LIW7LWH™ latch gas (dampening) springs (4) 2XWHUEDUULHUODWFKJDVVSULQJV 2XWHUEDUULHUODWFKSLYRWV 2XWHUEDUULHUVZLWFKOHYHUSLYRW 2XWHUEDUULHUODWFKUROOHUV ,QQHUIROGDUPFDPIROORZHUV ,QQHUIROGDUPUROOHUSLQV ,QQHUUROOVWRSOHYHUEUDFNHWSLQV
5HVHFXUHRUUHSODFHLIQHHGHG
,QVSHFWRXWHUIROGDUPSLQV D[OHV DQG EHDULQJV IRUZHDURUGDPDJHDQGSRVLWLYH VHFXUHPHQW
5HSODFHGDPDJHGSDUWVDQGUHVHFXUHDVQHHGHG $SSO\/LJKW2LO
5HPRYHSXPSPRGXOHFRYHUDQGLQVSHFW +\GUDXOLFKRVHVÀWWLQJVDQGFRQQHFWLRQVIRUZHDU RUOHDNV +DUQHVVFDEOHVZLUHVWHUPLQDOVDQGFRQQHFWLRQV IRUVHFXUHPHQWRUGDPDJH 5HOD\VIXVHVSRZHUVZLWFKDQGOLJKWVIRU VHFXUHPHQWRUGDPDJH
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Perform all procedures listed in previous section also
,QVSHFWFRWWHUSLQVRQSODWIRUPSLYRWSLQ
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
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,QVSHFWF\OLQGHUVÀWWLQJVDQGK\GUDXOLFFRQQHFWLRQV IRUZHDUGDPDJHRUOHDNV
7LJKWHQUHSDLURUUHSODFHLIQHHGHG
,QVSHFWSDUDOOHODUPVEHDULQJVDQGSLYRWSLQVIRU YLVLEOHZHDURUGDPDJH
Replace if needed.
,QVSHFWSDUDOOHODUPSLYRWSLQPRXQWLQJEROWV
Tighten or replace if needed.
,QVSHFWSODWIRUPSLYRWSLQVEHDULQJVDQGYHUWLFDO DUPVIRUZHDUGDPDJHDQGSRVLWLYHVHFXUHPHQW
5HSODFHGDPDJHGSDUWVDQGUHVHFXUHDVQHHGHG $SSO\/LJKW*UHDVHGXULQJUHDVVHPEO\SURFHGXUHV
4500 Cycles
FRQWLQXHG
Page 13
Maintenance and Lubrication Schedule FRQWLQXHG
4500 Cycles
,QVSHFWLQQHURXWHUIROGDUPVVDGGOHVDGGOHVXSSRUWDQGDVVRFLDWHGSLYRWSLQVDQGEHDULQJVIRU YLVLEOHZHDURUGDPDJH
Replace if needed.
Inspect gas springs (cylinders - 6) for wear or damDJHSURSHURSHUDWLRQDQGSRVLWLYHVHFXUHPHQW
7LJKWHQUHSODFHRUFRUUHFWDVQHHGHG
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0RXQWLQJ
&KHFNWRVHHWKDWWKHOLIWLVVHFXUHO\DQFKRUHGWR WKHYHKLFOHDQGWKHUHDUHQRORRVHEROWVEURNHQ ZHOGVRUVWUHVVIUDFWXUHV
'HFDOVDQG$QWLVNLG
5HSODFHGHFDOVLIZRUQPLVVLQJRULOOHJLEOH5HSODFHDQWLVNLGLIZRUQRUPLVVLQJ
Consecutive 5HSHDWDOOSUHYLRXVO\OLVWHGLQVSHFWLRQOXEULFD750 Cycle WLRQDQGPDLQWHQDQFHSURFHGXUHVDWF\FOH LQWHUYDOV Intervals
Page 14
Lift Electrical Schematic RD(18)
IB RAISED SWITCH
PLATFORM LIGHTS (OPTION) GN(20) RD(18)
2 2 1 1
GN(20) RD(18)
BK(18) BK(22) RD(22) C1
86
BK(18) 85
30 OR(12)
FUSE
LIFT POWER SWITCH
1 2 3
COUNTER E
+
C1
DK. BU(20) GN(18) WH(18)
86
RELAY
87
85
30
87A
BRIDGING MICROSWITCH BK(20) BU(20)
NO
BEEPER
C
RD(18)
LIGHT
BN(20) BU(20)
1 1 2 2
NC
BATTERY
-
RD(18)
-
00000 E
L G
) (20 BU
GN(18)
LIFT READY LED
+
COUNTER
BK(18)
IB OCCUPIED MICROSWITCH OR(20) BK(20) GN(20) RD(20) BU(20) WH(20)
1 2 3
UNFOLD
FLASHER
NO
VT(20)
NC
VT(20)
CHASSIS GROUND
C
CIRCUIT BREAKER/FUSE
6 2 5 3 4 1 7
STOW INTERLOCK MICROSWITCH
BK(20) GN(20) WH(20)
00000
RD(18)
BK(16)
RD(20)
BK(16) WH(18)
VT(20) WH(20)
1 1 2 2
NC
FOLD
NEG. -
POS.+
RD(18)
OR(12)
(+12V INPUT) (GROUND)
RD(18) GN(18)
9 8 7 6 5 4 3 2 1
RD(18)
9 8 7 6 5 4 3 2 1
GN(18)
VEHICLE SECURE SIGNAL LIFT NOT STOWED SIGNAL
(GROUND)
WH(18)
GY/RD(18) YL/LT. BU(18)
LIFT STOWED SIGNAL
DIODE
BU(20) BK(20)
NO C
GN(20)
INTERLOCK YL/LT. BU(18)
UP
87A
DOWN
NO C NC
OUTER BARRIER OCCUPIED / RAISED MICROSWITCH
87
BK(20)
SYMBOL
CAPACITOR
MICROSWITCH
OR(20)
RD(18) RD(18)
CB1
BK(20) VT(20)
1 1 2 2
LIFT SWITCH BOX
LIGHT RELAY
BK(18)
RD(18) BK(18)
2 2 1 1
RD(18)
BK(18) BK(18)
WH(20)
2 2 1 1
WH(20)
RD(18) BK(18)
2 2 1 1
WH(20)
BK(18) BK(18)
DESCRIPTION
6 2 BK(18) WH(18) BU(18)
PARTIAL FOLD MICROSWITCH
1 3 2 4
GN(18)
GN(18)
BK(18) WH(18) RD(18)
1 3 2 4
WH(18) GN(18) RD(18) GN(20) BK(20)
WH(18)
NC
TN/OR(18)
C
5 3 4 1 7
JUNCTION NO
MOTOR
BK(20) BK(18) WH(18) RD(18) BK(20)
TN/OR(18) GN(18) RD(18) GN(20)
4 5 2 1 6 3
4 5 2 1 6 3
SOLENOID
BU(20) BN(20) WH(20) BK(20)
SWITCH
NO C
CONNECTER
4
OR(12)
FOLD RELAY
WH(18)
THRESHOLD/ALARM MICROSWITCH
GN(18)
NC
GN(18)
85
3
BK(18)
30
FOLD RELIEF SOLENOID
NOTES:
BK(18)
( N.O. Valve)
86
CB1
NO C
M
VT(20)
WH(18)
1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
GN(20)
LT. BU/GN(18)
87 87A
WH(18)
NC
CB1
UP MICROSWITCH NO
UP/FOLD SOLENOID
DOWN SOLENOID
UNFOLD MICROSWITCH
(N.C. Valve) BN(20)
WH(18) DK. BU(18)
BK(20)
TO ALL COMMON (C1) GROUNDS
GN(20)
RD(10) BK(20)
CB1
87 RD/WH(18)
SILVER(22) GOLD(22)
85
SILVER(22) GOLD(22)
RD/WH(18)
GN(20)
RD/WH(18)
THRESHOLD STRIP SWITCHES
RD/WH(18)
GN(20)
86
PUMP GN(14)
YL(14)
CIRCUIT BREAKER
BK(4)
M HYDRAULIC
CHASSIS GROUND
REDUNDANT POWER RELAY 85
CB1
RD(4)
GN(20)
RD(10)
87
30 RD(10)
87A
(UP)
CB1
FUSE CB1
GN(14) GN(20)
FLASHER
TO ALL CIRCUIT BREAKER (CB1) GROUNDS
THRESHOLD WARNING BEEPER
GN(20)
OR(12)
NC
WH(18) DK. BU(18)
OR(12)
1
DK. BU(18) TN/OR(18) GN(18) BK(18) RD(18) BN(20)
GN(20)
NO C
1 4 5 3 2 6
GN(20)
NC
1 4 5 3 2 6
GN(10)
BU(18) OR(18) GN(18) WH(18) RD(18) BK(18)
2
GN(20)
C
THRESHOLD WARNING LIGHT
RD(4) C1
CIRCUIT SENTRY (CIRCUIT BREAKER) RD(4)
POWER STUD
RD(2)
CHASSIS GROUND
Page 15
Li Un f fo Sc t E ld he lec fo m tri r: at ca ic l
Light Relay
COLOR
NOT USED
3
NOT USED
NOT USED
LIFT NOT STOWED GROUND SIGNAL
5
WHITE(18)
6 7
VEHICLE SECURE +12V INPUT NOT USED
6 7
8
NOT USED
9
LIFT STOWED GROUND SIGNAL
RD(18) BK(18) RD(18)
NOT USED
9
GREEN(18)
GY/RD(18) VEHICLE SECURE SIGNAL +12V INPUT
RD(18)
OR(12)
1 2
1 2
1 2
1 2
COLOR
1
BLACK(18)
1
BLACK(18)
2
WHITE(18)
3
WHITE(18)
4
NOT USED
4
NOT USED
+ E
RED(18)
GN(18)
RD(18)
RD(18)
BLUE(18)
3
Counter
SILVER(22) SILVER(22)
3
2
1
6
5
4
6-COND WIRE CODE
Switch Box (As Viewed From Terminal Side of Switch)
RD(18) GN(20) RD(18)
OR
GN(20) RD(18)
BK
NO.
COLOR
1
BLUE - 6 COND. (-)
2
ORANGE - 6 COND. (UP)
3
RD
GN
7-COND WIRE CODE
RD(18) RD(18)
BK(16)
RD(18) NO.
GN(18) WH(18)
Lift Power Switch
BK(16)
COLOR
NO.
FUSE HOLDER - BLACK(16) NOT USED
8
Fuse
G
GREEN - 6 COND. (FOLD)
4
RED - 6 COND. (UNFOLD)
5
BLACK - 6 COND. (DOWN)
6
NOT USED
7
WHITE - 6 COND. (+)
1
2
3
4
5
6
6-COND WIRE CODE
COLOR
NO.
COLOR
1
WHITE(18)
1
BROWN(20)
2
BLACK(18)
2
BLUE(20)
3
BLACK(20)
3
BLACK(20)
4
BLACK(20)
4
VIOLET(20)
5
NOT USED
5
NOT USED
6
RED(18)
6
WHITE(20)
RD(18)
Up/Down Switch Fold/Unfold Switch
L
YL/LT. BU(18)
2 5
BK(20) GN(20) WH(20)
1 2 3
1 2 3
Lift Ready LED
33377RA - REAR PUMP
Stow Interlock Microswitch NO NC
N.C.
C-H
IB Occupied Microswitch
COM. COM NO
VT(20)
N.O.
NC C-H
N.C.
33659A 1 3
2 4
6
5 7
1 2 3 4 5 6 7
OR(12) 7-COND WIRE CODE NO.
GN(20) WH(20)
N.O.
VT(20)
2 1 5 4 3 7 6
37009A
COLOR
1
GREEN(20)
2
TAN/ORANGE(18)
3
GREEN(18) RED(18)
4
WHITE(18)
5
BK(18) WH(18) GN(18)
COM.
NO
N.O.
NC
N.C.
Threshold / Alarm Microswitch
COM
3
COM.
NO
N.O.
NC
N.C.
BU(18)
Unfold Microswitch
COM.
NO
N.O.
NC
N.C.
2
1
1
2
3
6
5
4
4
5
6
6-COND WIRE CODE
BU(18) OR(18) GN(18)
6-COND WIRE CODE
COLOR
NO.
COLOR
BLUE(18)
1
DK. BLUE(18)
RED(18)
2
RED(18)
WHITE(18)
3
BLACK(18)
ORANGE(18)
4
TAN/ORANGE(18)
5
GREEN(18)
5
GREEN(18)
6
BLACK(18)
6
BROWN(20)
2 3 4
Outer Barrier Occupied / Raised Microswitch
37014A
COM
1
COM.
NO
N.O.
NC
N.C.
BK(22) RD(22)
1 2
1 2
BK(20) VT(20)
BK(18) WH(18) RD(18)
VT(20)
33775A NC NO COM
RD(20) BU(20) BK(20)
BU(20) BK(20)
1 2
VT(20) WH(20)
1 2
GN(20)
RD(18)
Bridging Microswitch
BN(20)
OR(12) OR(12)
Fuse
COM
3
GN(18)
1
2
32519A & 31228
IB Raised Switch
NO.
Up Microswitch
NOT USED BLACK(20) and BLACK(20)
945-2500NA
COM
4
WH(18)
Partial Fold Microswitch
6 7
COM NO NC
BK(20) BU(20) RD(20)
34294A
BK(20) 1 BU(20) 2
1 2
BN(20) BU(20)
GN(14)
DK. BU(18)
BN(20) LT. BU / GN(18)
GN(20)
Fold Relief
RD(10)
Up/Fold Solenoid
LT. BU / GN(18)
COM
3 6
BK(18)
33377FA - FRONT PUMP
BK(20) COM.
1 4
7
RD(18)
33373RA - REAR PUMP 33373FA - FRONT PUMP
DK. BU(18) GN(18) WH(18)
Interlock
- +
31798A LIFT STOWED / NOT STOWED GROUND SIGNAL (Located in cavity #5 or #9 - see chart above)
Hydraulic Pump RD(4) GN(20)
BK(18)
B A T
RD(4)
GN(18)
BK(20)
86 87a 30
85
GN(20) GN (20 )
Circuit Breaker
BN(20) Pump Ground
Lift Power Cable 33688A
87 85
-
Beeper GN(20)
GN(20)
Threshold Warning Light RD/WH(18)
(Side view of solenoids removed from pump.)
87 86 87a 85
RD/WH(18)
30
(22)
GOLD
GOLD
(22)
Flasher
GN(20)
BK(4)
86 87a 30
RD(2) Connects to Vehicle Battery (+) Positive Post
GN(14)
87
WH(18)
Circuit Sentry (Circuit Breaker) Bat.
Fold Relief Down
22166A
Lead Wire 13362A
Power Stud
+
GN(20) GN(14) 33337A
Threshold Strip Switches
GN(14)
Note polarity of diode. It must be oriented as shown relative to the GN(20) wire above. Detail shows two different styles of diode identification.
Ground
YL(14) 35217A
or
Redundant Power Relay
GN (10 )
Fold Relay
RD/WH(18)
Down
RD(10)
26082A-4
RD(10)
OR(12)
Pump Module Power Feed
2) R(2 VE SIL 2) R(2 VE SIL
BK(20) WH(18) DK. BU(18)
LT. BU/GN(18)
RD(10)
A U X
31797A
RD(18)
BK(18) BK(18)
NOT USED
4
5
4
NO.
SOLID BUS
NOT USED
4-COND WIRE CODE
WH
NOT USED
2
4
4-COND WIRE CODE
SOLID BUS
1
NOT USED
2
3
BU
NO.
NOT USED
2
1
3
2
BK(18) BK(18)
9-COND WIRE CODE
COLOR
1 3
31033A99
9-COND WIRE CODE NO.
3
1
4
RD(18)
8 9
2
RD(18)
5 6
7
BK(18)
RD(18)
4
7
31033A54 RD(18)
1 2
4
9 8
BK(18)
RD(18) 1
6 5
30
85
RD(18)
3 2
87 86 87a
2 1
2 1
GN(20)
RD(18)
RD(18)
2 1
2 1
GN(20)
BK(18)
BK(18)
BK(18)
BK(18)
Platform Lights (Option)
BK(18)
Lift Wiring Diagram
Aux. -
GN(20)
+
BK(20)
Back Plate
BK(20)
NOTES: 1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
Page 16
Hydraulic Schematic
Orifice
Orifice Lifting Relief Valve
Down Valve
2500 PSI
Secondary Valve
M
Folding Relief Valve
1900 PSI 800 PSI Opposite Pump Cylinder
Pump Side Cylinder
BACKUP PUMP
Description
PUMP
Symbol
Fixed Displacement Pump Pump Motor
Description
Symbol
Hydraulic Port M
2 Way 2 Position Solenoid Valve
Backup Pump
Pressure Compensated Flow Control
Single Acting Cylinder
Relief Valve
Check Valve
Filter Screen
Unfold Orifice
Vented Reservoir
Manual Shutoff Valve
Page 17
Hydraulics Parts List Item
Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30
1 1 1 1 1 2 1 1 3 1 4 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1
Description
Part #
Pump Assembly (M-268-0114) 120G / 12V / Dual Relief Solenoid, 4-Post Trombetta - Angle Motor, Pump - 12 Volt - Low RPM Valve Assembly, “Dual Relief" (complete) Cartridge (only), “Dual Relief" Valve - (shown below) Coil (only) - (shown below) Valve Assembly, “Down” (complete) Cartridge (only), “Down” Valve - (shown below) Screw, 1/4-20 x 2-1/4", Allen Head Hand Pump (Backup) with O-Rings (Item 11) O-Ring (only), Hand Pump Mounting Clamp, Reservoir - H-48 (M259) Reservoir, Hydraulic Fluid Cap, Reservoir Filler - Screw On Fitting, 90° - 1/8" NPT x 1/8" Barb - Plastic Clamp, Hose - Solenoid Mounting Hose, Thermal Plastic - Black, 1/8" I.D. Handle with Grip Fitting, Male 7-16-20 SAE O-Ring to Male 7/16-20 JIC 37° Elbow, 7/16-20 JIC 37 Female Swivel (1) - 7/16-20 JIC 37° Male (2) Hose Assembly, 1/8" (Opposite-Pump-Side) Hose Assembly, 1/8" (Pump-Side) (OERZ6$(25LQJ0DOH-,&0DOH2ULÀFH Cylinder Elbow, 90°, 1/4 NPT Male to 1/4" Barbed Hose, Thermal Plastic - Black, 1/8" I.D. Hose, Thermal Plastic - Black, 1/8" I.D. Diode Assembly, Up Solenoid Kit, Hydraulic Port Service Cap Connector, Plastic “Y”, 1/8” O.D.
Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P.
5DZPDWHULDOLWHPVRUGHUHGDQGSULFHGSHULQFKRUGHUVSHFLÀHGOHQJWK
4
“Dual Relief” Valve (complete)
32858-12V 35310 29690 31120K 31121 31122 31348K 26078 26080 26074 17351 17069 30160 30167 87563 29663 23742R* (6") 17206A 24504 26579 16004A-086 16004A-046 C1514.3-0408N 15150 23742R* (68") 23742R* (30") 73906A 27049K 18877
“Down” Valve (complete)
7
6 Coil #31122
Hydraulic Fluid When adding or changing K\GUDXOLFÁXLGXVH%UDXQ 32840-QT (Exxon® Univis +9, K\GUDXOLFÁXLGGR not mix with Dextron III or RWKHUK\GUDXOLFÁXLGV
Page 18
5 Cartridge #31121
6 Coil #31122
8 Cartridge #26078
Hydraulics Diagram
1 28
2
16
24
24
29 Hydraulic Repair For repair of a hydraulic hose or cylinder, read this.
Service Bulletin 27049
Hydraulic Pump Motor 3
18
7
23
23
4
14
11
19
10
20 12
15
Pump Side Cylinder
Opposite Pump Cylinder
9
Manual Backup Pump
13
17 30 21
22
25
25
26
27
Page 19
Pump Module Parts List Item
Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1 1 1 1 1 1 1 1 1 1 1 3 1 2 4 5 1 3 1 1 1 1 1 4 4 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Pump Module (complete), 12 Volt Pump Assembly (M268-0114) 12V-120G - Dual Relief (Includes Items 1, 2 & 20) Solenoid, Up - 4-Post Trombetta - Angle Housing, Pump (Complete Assembly 947-2513RNA (Rear) or 947-2513FNA (Front) Includes Items 3 - 21) Beeper, Constant - High Output Switch, Toggle w/ Gold Contacts Stud, Power Feed Lens, Threshold Warning - Red Spacer, Lens - NHTSA Metal Ring Base - Lamp Socket, Lamp Screw, #8-32 x 1/2" Pan Head Phillips - Thread Cut Bulb, Light Clamp, Spring - Pump Handle Rivet, Pop, SD43BS - 1/8" - .13"/.19" Rivet, Pop, SD62BS - 3/16" - .06"/.13" Screw, T-Head, 10-32 x 3/8", Thumb Washer, #10 Flat Diode, Green LED - Panel Mount Circuit Breaker, Manual Reset - 15 Amp Clamp, Hose - Solenoid Mounting Rivet, Snap, Black, 0.201" X .177"/.217" Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° Rivet, Snap, .122" Dia. - .158 -.197" Thick Washer, 5/16" External Tooth Bolt, 5/16-18 x 3/4", Nylock, Hex * See note below Bolt, 5/16-18 x 1/2", Nylock, Hex * See note below Cover, Pump Module Pump Handle with Grip Cycle Counter, LCD w/o Reset Flasher, 12V Relay, 30/40A SPDT 12V with Internal Diode Rubber Boot, Red See note below Cable, Pump Module Power Harness, Main Cable, Lift / Chassis Ground Harness, Lift Power See note below Wire Assembly, Lift Interlock Connection Wire Assembly, Lift Stowed Connection See note below Control, Hand Pendant Assembly - Non Electronic / Non Shielded - Coiled See note below Diode Assembly, Up Solenoid Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° Harness, Tower / Opposite Platform (Not shown - see Wiring Diagram) Harness, Bridge Inputs - Platform (Not shown - see Wiring Diagram) Harness, Stow - Platform (Not shown - see Wiring Diagram) Harness, Tower / Pump - Platform (Not shown - see Wiring Diagram) Harness, Extension Lighting - 54" (Not shown - see Wiring Diagram) Harness, Extension Lighting - 99" (Not shown - see Wiring Diagram) Hose Assembly, 86" - 1/8" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) Hose Assembly, 46" - 1/8" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) Hose, 1/8" Thermal Plastic (Not shown - see Hydraulic Diagram) Kit, Hydrauliuc Port Service Cap (Not shown - see Hydraulic Diagram) Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section) See note below Decal, Lift Power - On/Off (Not shown - see Decal Section) See note below Decal, Dual Relief Valve Adjustment (Not shown - see Decal Section) See note below Decal, Manual Instructions - Public (Not shown - see Decal Section) See note below
NVL917FIB-2 945-5516FNA 32858-12V 35310 947-2513FN 33251 31787 26084 30704 31386 30971 30703 30974 19841 12350 12954 11512 33435 11541 29545 35143 29663 30408 26579 25759 16368 29608 10012 947-2519FN 17206A 30547 32461 35249 82046 26082A-4 945-2500NA 22166A 33688A 31797A 31798A 33659A 73906A 24504 37009A 33373FA 33377FA 37014A 31033A54 31033A99 16004A-086 16004A-046 23742R 27049K 22249 21494 32201 32940
NVL917IB-2 945-5516RNA 32858-12V 35310 947-2513RN 33251 31787 26084 30704 31386 30971 30703 30974 19841 12350 12954 11512 33435 11541 29545 35143 29663 30408 26579 25759 16368 29608 10012 947-2519RN 17206A 30547 32461 35249 82046 26082A-4 945-2500NA 22166A 33688A 31797A 31798A 33659A 73906A 24504 37009A 33373RA 33377RA 37014A 31033A54 31033A99 16004A-086 16004A-046 23742R 27049K 22249 21494 32201 32940
* Apply Loctite® Threadlocker Red 271™or equivalent to the three pump mounting bolts (items 25 and 26) if a blue Q\ORQSDWFKLVQRWSUHVHQWRQWKHEROWVZKHQUHWURÀWWLQJDQ0SXPSDVVHPEO\ Indicates items available for replacement part purposes only. These items are not included with replacement pump modules.
Page 20
Pump Module Diagram Pump Mounting Bolts Apply Loctite® Threadlocker Red 271™ or equivalent to the three pump mounting bolts (items 25 and 26) if a blue nylon patch is not present on the EROWVZKHQUHWURÀWWLQJDQ0SXPS assembly.
16
8
39
7
32819
DO
WN
UP
12 FOLD
UN FOLD
32820
®
9 31 10 17
29
17
34
27
11
34 14 34
24
3
25 26
20 24
35
19 14 1
40
2
21 28 13
4
15 14 23
24
15
34
26
18
5
13
14 30 6
33 6 41
22
15
34
36
15
32
37 38
Note: Rear pump module shown, front pump module mirror image.
Page 21
Exploded Views and Parts Lists NVL917FIB-2 Base Plate Assembly
DWG. NOTES 1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X.
16
2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS.
2
20
4 5 12 NOTE: 3
23
15 18
8
22
21
14
19
9 3
6
10 7
1
13 11
"A"
NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
Page 22
NOTE: 1
ITEM
QTY.
PART NO.
23
4
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
DESCRIPTION
22
4
25346
WASHER 1/2" FLAT/AUTO-BK
21
4
936-0403
PIN-PIVOT PARALLEL ARM
20
1
36075KS
KIT-THRESHOLD TRANSITION-RUBBER NOSE
19
2
14993
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
11541
WASHER-#10 FLAT/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
2
11913
11
2
28339BK
10
4
26614
O-RING 5/16 ID X 1/16
9
2
975-4121A
MICRO SWITCH ASSY
8
2
33337A
7
2
10063
WASHER-5/16 FLAT
WASHER-1/2” NYLON NUT-3/8-16 TOP LOCK/AUTO-BK
ASSY-THRESHOLD-STRIP SWITCH-NHTSA/945
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-2148KS-33Y
KIT-BASE COVER - 33"
1
1
945-3148FNW33
WMT-BASE-FRONT/48" FTG
Exploded Views and Parts Lists NVL917IB-2 Base Plate Assembly
16
2 DWG. NOTES
20
1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS.
4 5 12 NOTE: 3
23 18
8
22
14
19
21
9 3
6
10 7 11 1 15
"A"
NOTE: 1 NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
13
ITEM
QTY.
PART NO.
23
4
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
DESCRIPTION
22
4
25346
WASHER-1/2" FLAT-BK
21
4
936-0403
PIN-PIVOT PARALLEL ARM
20
1
36075KS
KIT-THRESHOLD TRANSITION-RUBBER NOSE
19
2
14993
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
11541
WASHER-#10 FLAT/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
2
11913
11
2
28339BK
10
4
26614
O-RING 5/16 ID X 1/16
9
2
975-4121A
MICRO SWITCH ASSY
8
2
33337A
7
2
10063
WASHER-5/16 FLAT
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-2148KS-33Y
KIT-BASE COVER - 33"
1
1
945-3148RNW33
WMT-BASE-REAR/48" FTG
WASHER-1/2” NYLON NUT-3/8-16 UNC HEX LOCK/AUTO-BK
ASSY-THRESHOLD-STRIP SWITCH-NHTSA/945
Page 23
Exploded Views and Parts Lists NVL919FIB-2 Base Plate Assembly
16
2
DWG. NOTES 1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X.
20
2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS.
4
5
12
NOTE: 3
23 22
18
15
8 21
14
19
9 3
6
10 7
1
13 11
"A"
NOTE: 1
17
NOTE: 2
Page 24
NOTE: 1
ITEM
QTY.
PART NO.
23
4
25527
22
4
25346
21
4
936-0403
PIN-PIVOT PARALLEL ARM
20
1
36075KS
KIT-THRESHOLD TRANSITION-RUBBER NOSE
19
2
14993
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
11541
WASHER-#10 FLAT/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
2
11
2
10
4
26614
O-RING 5/16 ID X 1/16
9
2
975-4121A
MICRO SWITCH ASSY
8
2
33337A
7
2
10063
WASHER-5/16 FLAT
11913 28339BK
DESCRIPTION
SCREW-5/16-18 X 3/4" FHS/AUTO-BK WASHER-1/2" FLAT/AUTO-BK
WASHER-1/2” NYLON NUT-3/8-16 TOP LOCK/AUTO-BK
ASSY-THRESHOLD-STRIP SWITCH-NHTSA/945
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
DETAIL A
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
(SCALE = 4X)
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-2148KS-34Y
KIT-BASE COVER - 34"
1
1
945-3148FNW34
WMT-BASE-FRONT/48" FTG
Exploded Views and Parts Lists NVL919IB-2 Base Plate Assembly
16
2
DWG. NOTES
20
1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS.
5
4
12 NOTE: 3
23 22 18
8
19
14
21
9 3 7
6
11
10
1 13 15
ITEM
QTY.
PART NO.
23
4
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
22
4
25346
WASHER-1/2" FLAT/AUTO-BK
21
4
936-0403
PIN-PIVOT PARALLEL ARM
20
1
36075KS
KIT-THRESHOLD TRANSITION-RUBBER NOSE
19
2
14993
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
11541
WASHER-#10 FLAT/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
2
11913
11
2
28339BK
10
4
26614
O-RING 5/16 ID X 1/16
9
2
975-4121A
MICRO SWITCH ASSY
8
2
33337A
7
2
10063
WASHER-5/16 FLAT
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
DETAIL A
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
(SCALE = 4X)
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-2148KS-34Y
KIT-BASE COVER - 34"
1
1
945-3148RNW34
WMT-BASE-REAR/48" FTG
"A"
NOTE: 1 NOTE: 1
17
NOTE: 2
DESCRIPTION
WASHER-1/2” NYLON NUT-3/8-16 TOP LOCK/AUTO-BK
ASSY-THRESHOLD-STRIP SWITCH-NHTSA/945
Page 25
Exploded Views and Parts Lists Top Parallel Arm Assembly - Front
10
3
1
11 8 14
7 13
2 15 9 6
5
ITEM QTY.
PART NO.
15
1
10062
14
1
30996BK
DESCRIPTION
12
WASHER-1/4" FLAT/AUTO-BK NUT-5/16-18 ACORN
13
1
10068
12
1
15858BK
BOLT-CARR 5/16-18 X 3/4/AUTO-BK
WASHER-5/16" LOCK/AUTO-BK
11
1
16368
WASHER-5/16" EXTERNAL TOOTH
10
1
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
9
1
28593A
8
1
7
1
14993
6
1
915-0703
5
2
11513
4
ASSY-BLOCK-GUIDE-PLATFORM-STOW
955-2392CLXT BKT.-QUIET-RIDE MTG.-955
945-0450
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
4
1
3
4
34398
CAP-PARALLEL ARM WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
945-3419FNA
ARM-PARALLEL/TOP-FRONT (Incl. Items 1-15)
Top Parallel Arm Assembly - Rear
3
2 1 5 7 10 11 ITEM QTY.
PART NO.
DESCRIPTION
15
1
10062
14 13
1 1
30996BK 10068
NUT-5/16-18 ACORN WASHER-5/16" LOCK/AUTO-BK
12
1
15858BK
BOLT-CARR 5/16-18 X 3/4/AUTO-BK
11
1
16368
WASHER-5/16" EXTERNAL TOOTH
10
1
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
9
1
8
1
7
1
14993
6
1
915-0703
5
2
11513
28593A
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
4
1
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
Page 26
15 6
13
4 8
ASSY-BLOCK-GUIDE-PLATFORM-STOW
955-2392CLXT BKT.-QUIET-RIDE MTG.-955
945-0450
12
WASHER-1/4" FLAT/AUTO-BK
CAP-PARALLEL ARM
945-3419RNA ARM-PARALLEL/TOP/48" FTG/R (Incl. Items 1-15)
9
14
Exploded Views and Parts Lists Bottom Parallel Arm Assembly - Rear DWG. NOTES 1) ASSEMBLE SENSOR WITH FLAT SIDE AWAY FROM PARALLEL ARM.
5
4
1 2
ITEM
QTY.
5
2
PART NO.
18349
4
1
32514NA
3
4
34398
WASHER-.906"ID X 1.25"OD/.075"T/SS
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
945-3458NA
DESCRIPTION
NUT-#10-32 W/LOCKWASHER/AUTO-BK
3
ASSY-IB OCCUPIED
ARM-PARALLEL/BOTTOM-FRONT (INCL. ITEMS 1-5)
Bottom Parallel Arm Assembly - Front
2
1
3 ITEM
QTY.
3
4
2 1
PART NO.
DESCRIPTION
34398
WASHER-.906"ID X 1.25"OD/.075"T/SS
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
945-3412NA
ARM-PARALLEL/BOTTOM REAR (INCL. ITEMS 1-3)
Page 27
Exploded Views and Parts Lists Hydraulic Cylinder Assembly - Main
2
RETRACTED STROKE EXTENDED
29.146 14.625 43.771
1
3
30° ±10°
ITEM QTY.
Page 28
PART NO.
DESCRIPTION
15150
ELBOW-1/4 NPT 90° 1/4 BARB
1
26667
ELBOW-7/16-20 M/O-RNG/37*/.035 ORFICE
1
C1514.3-0408N
3
1
2 1
CYLINDER-14.625"/29.146 RETRACTED
Exploded Views and Parts Lists Vertical Arm Assembly - Rear 12
DWG. NOTES
NOTE: 1
13
1) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS.
2
14 NOTE: 4
3
2) HARNESS TO BE TUCKED INSIDE CHANNEL. ®
3) APPLY LOCTITE THREADLOCKER BLUE 242 OR EQUIVALENT
®
12 13
4) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS.
8
6
14 9
10 9 7
13
12
14
DETAIL A (SCALE = 1/2)
ITEM
QTY.
PART NO.
14
3
25527
DESCRIPTION
13
3
25346
12
3
936-0403
PIN-PIVOT PARALLEL ARM SCREW-1/4-20 X 1", BHCS
NOTE: 2
SCREW-5/16-18 X 3/4" FHS/AUTO-BK WASHER-1/2" FLAT
11
1
81064-000
10
1
24442
BEARING-FLANGE-1/2" X 1/4"-08FDU04
9
4
30063
RIVET-PUSH IN-8MM
8
2
37049
7
1
33689A
HARN-BRIDGE-NL/NCL-2
6
1
32408
RUBBER BUMPER-VERT CHAN.
5
1
945-5353
4
1
1000-2395A
3
1
31060
BULB-LIGHT-20W-HALOGEN REFLECTOR
2
1
31062A
ASSY-LIGHT-VERTICAL CHANNEL w/BULB
1
1
949-3448RNW
9
9
SCREW-#4-40 X 3/8" THREAD FORM
10
4 5
RETAINER-LIFT TITE ROLLER NOTE: 3
ROLLER-LIFT TITE
11 (SCALE = 1/8)
1
WMT-VERTICAL CHANNEL-REAR-48"
Vertical Arm Assembly - Front
9
NOTE: 1
2
10
3
11
DWG. NOTES 9
1) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS. 2) APPLY LOCTITE® THREADLOCKER BLUE 242® OR EQUIVALENT
6
10
3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS.
11 12
9
12
10 ITEM
QTY.
12
4
PART NO.
30063
DESCRIPTION
11
RIVET-PUSH IN-8MM
11
3
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
10
3
25346
WASHER 1/2" FLAT
9
3
936-0403
PIN-PIVOT PARALLEL ARM
8
1
81064-000
SCREW-1/4-20 X 1", BHCS
7
1
24442
BEARING-FLANGE-1/2" X 1/4"-08FDU04
6
1
32408
RUBBER BUMPER-VERT CHAN.
5
1
945-5353
4
1
1000-2395A
3
1
31060
BULB-LIGHT-20W-HALOGEN REFLECTOR
2
1
31062A
ASSY-LIGHT-VERTICAL CHANNEL w/BULB
1
1
949-3448FNW
NOTE: 3
12
1
12
7
RETAINER-LIFT TITE ROLLER ROLLER ASSY-LIFT TITE
4 5
WMT-VERTICAL CHANNEL-FRONT-48"
8 NOTE: 2
Page 29
Exploded Views and Parts Lists Front Arm Cover Assembly
2
1
SMOOTH SIDE
SMOOTH SIDE
ITEM
QTY.
2
1
915-0704NA
PART NO.
COVER-PLASTIC-PARALLEL ARM-OUTSIDE-FRONT
DESCRIPTION
1
1
945-0701NA
COVER-PLASTIC-PARALLEL ARM-INSIDE-FRONT
Rear Arm Cover Assembly
SMOOTH SIDE 3
Page 30
PART NO.
4
SMOOTH SIDE
ITEM
QTY.
4
1
945-0703NA
COVER-PLASTIC-PARALLEL ARM-INSIDE-REAR
DESCRIPTION
3
1
915-0702NA
COVER-PLASTIC-PARALLEL ARM-OUTSIDE-REAR
Exploded Views and Parts Lists Front Handrail Assembly 13 7
6
4
5
3 8
ITEM
QTY.
13
2
PART NO.
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
DESCRIPTION
12
1
10069
WASHER - 3/8" LOCK
11
1
29186A
GAS SPRING ASSY-14.468 EXT/8.956 COM-P1=1150N
10
2
30227
SPACER-UHMW 0.75 OD X 0.39 ID X 0.25
9
1
13617
8
1
945-0640FNA
7
1
31677
SLIDE-UHMW-PLATFORM SLIDE-2X6.9"
6
1
985-0606N
SLIDE-PLATFORM ROTATE HANDRAIL
5
1
900-0413N
PIN-PIVOT LOWER ARM
4
2
18657
RING-3/4 EXT SNAP/AUTO-BK
3
1
10027
BOLT-3/8-16 X 2" HEX HD. CAP
2
1
25171
BOLT - 3/8-16 X 3/4" FLBHSCS-GD8
1
1
945-0618NA
9 1
NUT-3/8-16 UNC HEX LOCK/AUTO-BK ASSY-FOLD ARM-48 FTG-FRONT
10
11 2 12
HANDRAIL ASSY-NHTSA
Rear Handrail Assembly 8 7
6
4
5
3 9
* INDICATES ITEMS NOT SHOWN
ITEM
QTY.
PART NO.
14
1
13
1
25171
12
1
29186A
11
2
30227
* 32519A
10
1
13617
9
1
945-0640RNA
DESCRIPTION
SWITCH ASSEMBLY (INCLUDED WITH ITEM 9) BOLT - 3/8-16 X 3/4" FLBHSCS-GD8
10 1
GAS SPRING ASSY-14.468 EXT/8.956 COM-P1=1150N SPACER-UHMW 0.75 OD X 0.39 ID X 0.25 NUT-3/8-16 UNC HEX LOCK/AUTO-BK ASSY-FOLD ARM-48 FTG-REAR
8
2
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
7
1
31677
SLIDE-UHMW-PLATFORM SLIDE-2X6.9"
6
1
985-0606N
SLIDE-PLATFORM ROTATE HANDRAIL
5
1
900-0413N
PIN-PIVOT LOWER ARM
4
2
18657
RING-3/4 EXT SNAP/AUTO-BK
3
1
10027
BOLT-3/8-16 X 2" HEX HD. CAP
2
1
10069
1
1
945-0618NA
11 12
WASHER - 3/8" LOCK HANDRAIL ASSY-NHTSA
2 13
Page 31
Exploded Views and Parts Lists NVL917FIB-2 & NVL917IB-2 Platform Assembly
66 68
61
65 44
63
61
66
2) USE LOCTITE® THREADLOCKER GREEN 290™ OR EQUIVALENT ON CLEVIS PINS (B.C.24932BK) 3) ITEM #3 HAS (1) IDENTIFICATION MARK. MARK IS ON OUTSIDE OF PLATFORM. 4) ITEM #4 HAS (2) IDENTIFICATION MARKS. MARKS ARE ON OUTSIDE OF PLATFORM.
62
65 56
58
59
44
NOTE: 4
62
18
19
26
* ITEM NOT SHOWN
NOTE: 1
47
4
69 70
** SOME PIECES NOT SHOWN
71 12
6 NOTE: 3
1) USE LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT (B.C. # 24537 AND B.C. 15733)
70
64
68 67
DWG NOTES
69
61
26
1
**
22
3
19
44 53
50
31
43
NOTE: 1
5
40
59 18 51
49 48
10
25
52
46
NOTE: 2
11
39 35
58
19
25
34
45
54
NOTE: 1
**
24
41
43
33 **
10
36 42
30
55 16
32
14
10 37 11
38
23
19
9 29
27 14
NOTE: 1
18 10
13
28
16
2
14 60 20
10 15 21
17 7 ITEM QTY. 37
DESCRIPTION
ITEM QTY.
PART NO.
DESCRIPTION
975-2360
PIN-BEARING-PLATFORM SLIDE
2 2
975-2358
BEARING-PLATFORM-SLIDE
35
975-2328RRABKN
GEAR ASSEMBLY/REAR
34
2
975-2328FRABKN
GEAR ASSEMBLY/FRONT
71
4
11513
33
2
949-0336NA**
ASSY-PLATFORM MOVABLE/OUTER
70
2
24012
32
2
36003
HAIRPIN COTTER-STAINLESS-.042"
69
2
14614Z
31
2
32831
GAS SPRING-6.46 EXT 4.88 COM P1=40#
68
4
10059BK
30
2
10058
NUT-5/16-18 HEX/AUTO-BK
67
1
32408
BOLT-5/16-18 X 1" HEX HD. CAP
66
2
10001
BOLT-1/4-20 X 1" HEX
SCREW-10-32 X 1.25" SHCS
65
2
33603
BUMPER-1" X 5/8" LG NAT UHMW/BRIDGEPLATE
36
29
2
10013
28
2
40-1092-0
27
2
32759
STANDOFF-FOOT MOUNT
64
1
949-0431RNW
26
4
28031
BEARING-FLANGE-1 X 1/2-16FDU08
63
1
949-0431FNW
25
4
15733
BOLT-1/4-20 X 1/2" BUT HD SOC/AUTO-BK
62
4
25171
61
3
916-5406
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK BEARING-FLANGE-3/4" X 1/4"-12FDU04 NUT-1/4-20 NYLOCK / AUTO - ZINC NUT-3/8-16 HEX/AUTO-BK RUBBER BUMPER-VERT CHAN.
WMT-BKT-BRIDGE PLATE/RR WMT-BKT-BRIDGE PLATE/FR BOLT-3/8-16 x 3/4" FLBHSCS-GD8 BEARING-UHMW FLAT-THIN-BLK
1
34122F
BRACKET-ADJUST-SPLIT-FOOT
23
1
34122R
BRACKET-ADJUST-SPLIT FOOT
60
2
34686
PIN-ROLLSTOP GAS SPRING
22
2
18663
SCREW-1/2-20 X 1.5 SET-LOCK/AUTO-BK
59
2
34248
PIVOT-ROLL STOP LEVER-NVL-2
21
4
10775
NUT-1/4-20 HEX LOCK/AUTO-BK
58
2
34249
WASHER-0.625"ID X 1"OD X 0.188"TH, DERIN
4
40-4230-0
24
20
Page 32
PART NO.
2
19
6
24537
18
4
990-0341
17
1
945-4206RNA
16
4
13889
15
2
945-2336N
SCREW-1/4"-20 X 5/8" FHSC
8
91010-000*
SCREW-#10-32 X 3/8 FL HD-HX SKT/AUTO-BK
56
1
949-0147NWY
ADAPT-CYL/ROLL STOP LEVER-OUT
55
3
13583**
ASSY-ROLL STOP LATCH/OCCUPIED SWITCH
54
1
34135
PLATE-PLATFORM HARNESS COVER
RING-1/2 EXT SELF LOCK SNAP/AUTO-BK
53
2
10025
BOLT-3/8-16 X 1" HEX/AUTO-BK
BEARING-PLATFORM SLIDE
52
2
26281
57
CABLE TIE 3 3/4" BLACK WMT-BRIDGE PLT-33/48-FTG (949-0147NAY INC. 44, 56, 61-70) SCREW-#8-18 x 1/2" PH/PN SD-AUTO-BK
SCREW-5/16-18 X 1/2" BHSC-BLK/AUTO-BK
14
8
24028
BEARING-PLASTIC FLANGE-3/8 I.D. X 1/4"
51
2
16368
WASHER-5/16" EXTERNAL TOOTH
13
1
945-4206FN
LATCH-ROLL STOP/FRONT
50
2
26154
BUMPER-STOW/VISTA
12
2
35909
COVER-VL GEAR OPENING
49
2
24442
BEARING-FLANGE-1/2" X 1/4"-08FDU04
11
2
10
10
29371
9
1
949-0200NW-33
24932BK
PIN-CLEVIS 3/8 X 3" EFF LEN.-W/O HOLE/BK
48
1
949-0333RN
LINK-PLATFORM/VERT CHANNEL
WASHER-THRUST-.875 O.D./.50 I.D./.0585T
47
1
949-0333FN
LINK-PLATFORM/VERT CHANNEL
WMT-ROLL STOP ACTAVATION FOOT
46
2
975-2334
PIN-BEARING-GEAR RACK
8
1
945-3202FN
BKT-LATCH/ROLL STOP/FRONT
45
2
12463
7
1
945-3202RN
BKT-LATCH/ROLL STOP/REAR
44
8
10069BK
WASHER-3/8" LOCK/AUTO-BK
NUT-5/16-18 TOP LOCK/AUTO-BK
43
2
975-2202
PIN-BEARING-GEAR RACK
8
29378
BOLT-3/8-16 X 3/4 GR5-HEX/AUTO-BK
6
2
28324BK
5
2
81003-000
SCREW-5/16-18 X 1 1/4 SHCS BK ZINC
42
4
1
949-0311FN
STOP-PLATFORM
41
4
975-2359
3
1
949-0311RN
STOP-PLATFORM
40
2
975-2329BKN
2
1
949-3312NA33Y
ROLL STOP-ALUM/RUBBER END/ASSY-33"
39
2
13273
RING-1/2 EXT SELF LOCK SNAP/AUTO-BK
1
1
949-23351NW**
WMT - PLATFORM FIXED INNER
38
2
11563
SCREW-1/4-20 X 1/4 SET CUP PT
WASHER-THRUST-1.125 O.D./.625 I.D/.0585T BEARING-PLATFORM-SLIDE GEAR RACK-PLATFORM FOLD
8
Exploded Views and Parts Lists NVL919FIB-2 & NVL919IB-2 Platform Assembly
66 68
61
65 44
DWG NOTES 63
1) USE LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT ON SCREWS (B.C. #24537 AND B.C. #15733)
61 69
61 66
70
64
* ITEM NOT SHOWN ** SOME PIECES NOT SHOWN
62
65
59
56
68 44
NOTE: 4
62
67 69
18
58
19
26
NOTE: 1
47
4
70
71 12
6 NOTE: 3
2) USE LOCTITE® THREADLOCKER GREEN 290™ OR EQUIVALENT ON CLEVIS PINS (B.C. #24932BK) 3) ITEM #3 HAS (1) IDENTIFICATION MARK. MARK IS ON OUTSIDE OF PLATFORM. 4) ITEM #4 HAS (2) IDENTIFICATION MARKS. MARKS ARE ON OUTSIDE OF PLATFORM.
26
22
3
**
1
19
44 53
50
5
25
51
10
52
46 49 48
11
39 35
58
19
NOTE: 2
34
45
54
18
31
43 40
59
NOTE: 1
25
41
43 42
**
30
24 55 10 14
36
16
32
10
38
37 11
23
19
9 27
29 33
10
13
28
16
2
14
14
NOTE: 1
18
10
20
**
15
60
21
8
17 7
ITEM QTY.
PART NO.
DESCRIPTION
ITEM QTY.
PART NO.
DESCRIPTION
37
2
975-2360
PIN-BEARING-PLATFORM SLIDE
36
2 2
975-2358
BEARING-PLATFORM-SLIDE
35
975-2328RRABKN
GEAR ASSEMBLY/REAR
34
2
975-2328FRABKN
GEAR ASSEMBLY/FRONT
71
4
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
33
2
949-0336NA-34**
ASSY-PLATFORM MOVABLE/OUTER
70
2
24012
BEARING-FLANGE-3/4" X 1/4"-12FDU04
32
2
36003
HAIRPIN COTTER-STAINLESS-.042"
69
2
14614Z
31
2
32831
GAS SPRING-6.46 EXT 4.88 COM P1=40#
68
4
10059BK
30
2
NUT-1/4-20 NYLOCK / AUTO - ZINC NUT-3/8-16 HEX/AUTO-BK
10058
NUT-5/16-18 HEX/AUTO-BK
67
1
32408
RUBBER BUMPER-VERT CHAN.
29
2
10013
BOLT-5/16-18 X 1" HEX HD. CAP
66
2
10001
BOLT-1/4-20 X 1" HEX
28
2
40-1092-0
SCREW-10-32 X 1.25" SHCS
65
2
33603
BUMPER-1" X 5/8" LG NAT UHMW/BRIDGEPLATE
27
2
32759
STANDOFF-FOOT MOUNT
64
1
949-0431RNW
WMT-BKT-BRIDGE PLATE/RR
26
4
28031
BEARING-FLANGE-1 X 1/2-16FDU08
63
1
949-0431FNW
WMT-BKT-BRIDGE PLATE/FR
25
4
15733
BOLT-1/4-20 X 1/2" BUT HD SOC/AUTO-BK
62
4
25171
24
1
34122F
BRACKET-ADJUST-SPLIT-FOOT
61
3
916-5406
23
1
34122R
BRACKET-ADJUST-SPLIT FOOT
60
2
34686
PIN-ROLLSTOP GAS SPRING
BOLT-3/8-16 x 3/4" FLBHSCS-GD8 BEARING-UHMW FLAT-THIN-BLK
22
2
18663
SCREW-1/2-20 X 1.5 SET-LOCK/AUTO-BK
34248
PIVOT-ROLL STOP LEVER-NVL-2
21
4
10775
NUT-1/4-20 HEX LOCK/AUTO-BK
58
2
34249
WASHER-0.625"ID X 1"OD X 0.188"TH, DERIN
20
4
40-4230-0
SCREW-1/4"-20 X 5/8" FHSC
57
8
91010-000*
19
6
24537
SCREW-#10-32 X 3/8 FL HD-HX SKT/AUTO-BK
56
1
18
4
990-0341
ADAPT-CYL/ROLL STOP LEVER-OUT
55
3
13583**
945-4206RNA
17
1
16
4
13889
15
2
945-2336N
14
8
24028
13
1
945-4206FN
12
59
2
949-0147NWY-34
CABLE TIE 3 3/4" BLACK WMT-BRIDGE PLT-34/48-FTG (949-0147NAY-34 INC. 44, 56, 61-70) SCREW-#8-18 X 1/2" PH/PN SD-AUTO-BK
ASSY-ROLL STOP LATCH/OCCUPIED SWITCH
54
1
34135
PLATE-PLATFORM HARNESS COVER
RING-1/2 EXT SELF LOCK SNAP/AUTO-BK
53
2
10025
BOLT-3/8-16 X 1" HEX/AUTO-BK
BEARING-PLATFORM SLIDE
52
2
26281
SCREW-5/16-18 X 1/2" BHSC-BLK/AUTO-BK
BEARING-PLASTIC FLANGE-3/8 I.D. X 1/4"
51
2
16368
WASHER-5/16" EXTERNAL TOOTH
LATCH-ROLL STOP/FRONT
50
2
26154
BUMPER-STOW/VISTA
COVER-VL GEAR OPENING
49
2
24442
PIN-CLEVIS 3/8 X 3" EFF LEN.-W/O HOLE/BK
48
1
949-0333RN
LINK-PLATFORM/VERT CHANNEL
WASHER-THRUST-.875 O.D./.50 I.D./.0585T
47
1
949-0333FN
LINK-PLATFORM/VERT CHANNEL
WMT-ROLL STOP ACTAVATION FOOT
46
2
975-2334
BKT-LATCH/ROLL STOP/FRONT
45
2
12463
BKT-LATCH/ROLL STOP/REAR
44
8
10069BK
WASHER-3/8" LOCK/AUTO-BK
NUT-5/16-18 TOP LOCK/AUTO-BK
43
2
975-2202
PIN-BEARING-GEAR RACK
SCREW-5/16-18 X 1-1/4 SHCS BK ZINC
42
8
29378
STOP-PLATFORM
41
4
975-2359
2
975-2329BKN
BEARING-FLANGE-1/2" X 1/4"-08FDU04
2
35909
11
2
24932BK
10
10
29371
9
1
949-0200NW-34
8
1
945-3202FN
7
1
945-3202RN
6
2
28324BK
5
2
81003-000
4
1
949-0311FN
3
1
949-0311RN
STOP-PLATFORM
40
2
1
949-3312NA34Y
ROLL STOP-ALUM/RUBBER END/ASSY-34"
39
2
13273
RING-1/2 EXT SELF LOCK SNAP/AUTO-BK
1
1
949-23451NW**
WMT - PLATFORM FIXED INNER
38
2
11563
SCREW-1/4-20 X 1/4 SET CUP PT
PIN-BEARING-GEAR RACK BOLT-3/8-16 X 3/4 GR5-HEX/AUTO-BK
WASHER-THRUST-1.125 O.D./.625 I.D/.0585T BEARING-PLATFORM-SLIDE GEAR RACK-PLATFORM FOLD
Page 33
Braun® Limited Warranty WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The Braun Corporation (“Braun”) warranty covers certain parts of this wheelchair lift for three (3) years or 10,000 cycles and the cost of labor to repair or replace those parts for one (1) year or 3,000 cycles. If The Braun Corporation receives the warranty registration card within 20 days after the lift is put into service, the warranty labor coverage will increase from one (1) year or 3,000 cycles to three (3) years or 10,000 cycles. In addition, providing the warranty registration card is returned as noted above, the following lift’s power WUDLQSDUWVDUHZDUUDQWLHGIRUÀYH \HDUVRUF\FOHV&DEOH&\OLQGHU)ORZ&RQWURO*HDU%R[0Rtor, Pump, Hydraulic Hose and Fittings. This limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is operated and maintained properly and in conformity with WKHRZQHUҋVPDQXDO7KHZDUUDQW\SHULRGEHJLQVRQWKHGDWHWKDWWKHSURGXFWLVGHOLYHUHGWRWKHÀUVWUHWDLO purchaser by an independent, authorized dealer of Braun, or, if the dealer places the product into any type RIVHUYLFHSULRUWRUHWDLOVDOHRQWKHGDWHWKHGHDOHUÀUVWSODFHVWKHSURGXFWLQVXFKVHUYLFH7KLVOLPLWHG ZDUUDQW\DSSOLHVRQO\WRWKHÀUVWSXUFKDVHU,WPD\QRWEHWUDQVIHUUHG WHAT BRAUN WILL DO TO CORRECT PROBLEMS In the event that a substantial defect in material or workmanship, attributable to Braun, is found to exist GXULQJWKHÀUVW\HDURIZDUUDQW\FRYHUDJHLWZLOOEHUHSDLUHGRUUHSODFHGDW%UDXQҋVRSWLRQZLWKRXWFKDUJH for parts or labor to the owner, in accordance with the terms, conditions and limitations of this limited warranty. If the substantial defect in material or workmanship, attributable to Braun, is found to exist during the second or third year of warranty coverage, it will be repaired or replaced, at Braun’s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. Providing the warranty card is returned within 20 days as outlined above, the labor warranty period will be extended by two years of coverage in accordance with the terms, conditions, and limitations of this limited warranty. In addition, if a substantial defect in material or workmanship, attributable to Braun, is found WRH[LVWGXULQJWKHIRXUWKRUÀIWK\HDURIZDUUDQW\FRYHUDJHWRWKHIROORZLQJOLIWҋVSRZHUWUDLQSDUWV&DEOH Cylinder, Flow Control, Gear Box, Motor, Pump, Hydraulic Hose and Fittings, it will be repaired or replaced, at Braun’s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. The cost of labor for repair or replacement at any time after the warranty coverage detailed above is the sole responsibility of the owner. Braun’s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun under this limited warranty. Braun reserves the right to use new or remanufactured parts of similar quality to complete any work, and to make parts and design changes from time to time without notice to anyone. Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product. Braun makes no warranty as to the future performance of this product, and this limited warranty is not intended to extend to the future performance of the product. In addition, the owner’s obligation to notify Braun, or one of its authorized, independent dealers, of a claimed defect does not modify any obligation placed on the owner to contact Braun directly when attempting to pursue remedies under state or federal law. LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS, IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY. Braun GLVFODLPVDQ\H[SUHVVRULPSOLHGZDUUDQW\LQFOXGLQJDQ\LPSOLHGZDUUDQW\RIÀWQHVVRUPHUFKDQWDELOLW\RQ items excluded from coverage as set forth in this limited warranty. Braun makes no warranty of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or modify this limited warranty, and Braun does not authorize anyone to create any other obligation for it regarding this product. Braun is not responsible for any representation, promise or warranty made by any independent dealer or other person beyond what is expressly stated in this limited warranty. Any selling or servicing dealer is not Braun’s agent, but an independent entity. Page 34
Braun® Limited Warranty BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY. THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE. This warranty does not cover, and in no event shall Braun be liable for towing charges, travel, lodging, or any other expense incurred due to the loss of use of the product or other reason. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. HOW TO GET SERVICE To obtain warranty service the owner must do all of the following: 1. Notify an authorized service center, of the claimed defect attributable to Braun, within the warranty coverage period designated above 3URYLGHWKHQRWLÀFDWLRQPHQWLRQHGLQ DERYHZLWKLQWHQ GD\VRIZKHQWKHRZQHUGLVFRYHUHGRU should have discovered, the claimed defect 3. Promptly schedule an appointment with and take the product to an authorized service center for service. 4. Pay any transportation costs and all expenses associated with obtaining warranty service. Since Braun does not control the scheduling of service work at the independent dealerships you may encounter some delay in scheduling or completion of work. If you need assistance you may contact Braun, at 631 West 11th Street, Winamac, Indiana 46996; 1-800-THE-LIFT, (843-5438). If two (2) or more service attempts have been made to correct any covered defect that you believe impairs the value, use or safety of the product, or if it has taken longer than thirty (30) days for repairs to be completed, you must, to the extent permitted by law, notify Braun directly, in writing, at the above address, of the unsuccessful repair(s) of the alleged defect(s) so that Braun can become directly involved in providing service pursuant to the terms of this limited warranty. WHAT IS NOT COVERED This Limited Warranty does not cover any of the following: defects in materials, components or parts of the product not attributable to Braun, any material, component or part of the product that is warranted by another entity (Note: the written warranty provided by the manufacturer of the material, component or part is the direct responsibility of that manufacturer); items that are added or changed after the product leaves Braun’s possession; additional items installed at any dealership, or other place of business, or by any other party, other than Braun; normal wear, tear, usage, maintenance, service, periodic adjustments, the effects of condensation or moisture from condensation; mold or any damage caused by mold; imperfections that do not affect the product for its intended purpose; items that are working as designed but that you are unhappy with; problems related to mis-operation, misuse, mishandling, neglect or abuse, including failure to maintain the product in accordance with the owner’s manual, or other routine maintenance such as inspections, lubricating, adjustments, tightening of screws, sealing, wheel alignments or rotating tires; damage due to accident or collision, including any acts of weather or damage or corrosion due to the environment; theft, YDQGDOLVPÀUHRURWKHULQWHUYHQLQJDFWVQRWDWWULEXWDEOHWR%UDXQGDPDJHUHVXOWLQJIURPWLUHZHDURUWLUH failure; defacing, scratches, dents or chips on any interior or exterior surface of the product, including those caused by rocks or other road hazards, damage caused by off road use, overloading or alteration of the product, or any of its components or parts. Defects and/or damage to interior and exterior surfaces and other appearance items may occur at the factory or when the product is in transit. These items are usually detected and corrected at the factory or by
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Braun® Limited Warranty a dealer prior to delivery to the purchaser. You must inspect the product for this type of damage when you WDNHGHOLYHU\,I\RXÀQGDQ\VXFKGHIHFWRUGDPDJH\RXPXVWQRWLI\WKHVHOOLQJGHDOHURU%UDXQDWWKHWLPH of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty. EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY The following shall completely discharge Braun from any express or implied warranty obligation to repair or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine maintenance (See Owner’s Manual), unauthorized alteration, off road use, Acts of Nature, damage from ZHDWKHURUWKHHQYLURQPHQWWKHIWYDQGDOLVPWDPSHULQJÀUHH[SORVLRQVRYHUORDGLQJWKHSURGXFWDQG odometer tampering. LEGAL REMEDIES Any action to enforce any portion of this limited warranty, or any implied warranty, must be commenced within six (6) months after expiration of the warranty coverage period designated above or the action will be barred because of the passage of time. Any performance of repairs shall not suspend this limitation period from expiring. Any performance of repairs after the warranty coverage period has expired, or performance of repairs regarding any thing excluded from coverage under this limited warranty shall be considered “good will” repairs, and they will not alter the terms of this limited warranty, or extend the warranty coverage period RUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK,QDGGLWLRQVLQFHLWLVUHDVRQDEOHWRH[SHFWWKDWWKHSURGXFW will need some service during the warranty period; this warranty does not extend to future performance. It only sets forth what Braun will do and does not guarantee anything about the product for any time period. Nothing in this warranty, or any action of Braun, or any agent of Braun, shall be interpreted as an extension RIDQ\ZDUUDQW\SHULRGRUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK6RPHVWDWHVGRQRWDOORZDUHGXFWLRQ in the statute of limitations, so this reduction may not apply to you. WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and delivered to the appropriate companies, including the Braun Delivery Checklist & Warranty form. That form must be returned to Braun within twenty (20) days of purchase. The Braun warranty will not be registered unless this warranty registration is completed DQGUHFHLYHGE\%UDXQ)DLOXUHWRÀOHWKLVZDUUDQW\UHJLVWUDWLRQZLWK%UDXQZLOOQRWDIIHFW\RXUULJKWVXQGHU this limited warranty as long as you can present proof of purchase, but it can cause delays in obtaining the EHQHÀWVRIWKLVOLPLWHGZDUUDQW\DQGLWFKDQJHVWKHVWDUWGDWHRIWKHZDUUDQW\WRWKHGDWHRIÀQDODVVHPEO\RI the product by Braun. Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within the appropriate warranty period designated above, provided that the repair is authorized by Braun and carried out by an authorized service center (a Braun labor schedule determines the cost allowance for repairs). Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate paperwork, and the work is completed by an independent, factory authorized service center. The appropriate paperwork can be obtained by written or phone contact with Braun at the contact information in this warranty. Braun reserves the right to designate where any warranty work can be performed. Braun also reserves the right to examine any defective workmanship or part prior to giving any authorization for warranty work. Braun’s return authorization procedure must be adhered to in order to process any warranty claims. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE.
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"Providing Access to the World" ®
Over 300 Braun Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 1-800-THE LIFT® (574) 946-6153
Winamac, IN 46996 USA FAX: (574) 946-4670
Service Manual for:
Vista 2 Public Use Wheelchair Lifts
Series EA
Patent #5,261,779
Patent #6,692,217
Patent #7,419,349
Patent #6,238,169
Patent #6,739,824
Patent #7,422,408
Patent #6,464,447
Patent #6,837,670
Patent #7,441,995
Patent #6,599,079
Patent #7,306,422
Patent #7,530,226
Patent #7,413,395
Braun Vista 2 Series
"Providing Access to the World" 37433 Rev. A April 2012
® ®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. © The Braun Corporation