37717 COF (Rev A)
Service Manual for:
NCL954 Century 2
Series Public Use Wheelchair Lifts
Series FA DOT — Public Use Lift “DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
33220
WARNING Man u
al
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
Read manual before installing or servicing lift. Failure to do so may result in serious bodily injury and/or property damage. 37717 Rev. A April 2012
NCL954 Century 2 Series
"Providing Access to the World"
® ®
Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides service-related material. Refer to the FMVSS No. 403 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures. Braun Century Series™ lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician, and the lift is operated by an instructed person. Sincerely, THE BRAUN CORPORATION
Ralph W. Braun Chief Executive Officer
Warranty and Registration Instructions Immediately upon receiving the lift, examine the unit for any damage. Notify the carrier at once with any claims.
Serial No.
Model No.
OWNER'S WARRANTY REGISTRATION XXXXXXXXXX
XX-XXXXX
PURCHASED FROM
Two warranty/registration cards (shown right) are located in the lift-mounted manual storage pouch. The sales representative must process one of the cards. The consumer must fill out the other card and mail it to The Braun Corporation. The warranty is provided in this manual. The warranty cards must be processed to activate the warranty.
OWNER DATE INSTALLED
NAME ADDRESS CITY TELEPHONE
STATE
ZIP
TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
Sample Warranty/Registration Card
Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located on the opposite pump side tower. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space provided (or document on a copy). This information must be provided when filing a warranty claim or ordering parts. The Braun Corporation 1-800-THE-LIFT TM BRAUNLIFT.COM TM DOT Public Use Lift MODEL#
XXXXXXXXXX
Model No.
Max. Lifting Capacity - 600Lbs.
SERIAL NUMBER
XX-XXXXX MFG DATE
XX/XX/XXXX
6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ
Serial No. DatHRI0DQXIDFWXUH
Contents Troubleshooting and Maintenance Lift Terminology................................................................ 2 Switch and Sensor Locations ......................................... 3 &HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV ................. 4 3ODWIRUP)ROG3UHVVXUH$GMXVWPHQW ................................. 5 3ODWIRUP$QJOH$GMXVWPHQW .......................................... 6-7 3ODWIRUP6WRS%ORFNV ...................................................... 7 7RZHU0LFURVZLWFK$GMXVWPHQW ........................................ 8 /XEULFDWLRQ'LDJUDP ...................................................... 10 0DLQWHQDQFHDQG/XEULFDWLRQ6FKHGXOH Lift Electrical Schematic ............................................... 15 /LIW:LULQJ'LDJUDP ....................................................... 16 Hydraulics +\GUDXOLF6FKHPDWLF ..................................................... 17 +\GUDXOLFV3DUWV/LVW ..................................................... 18 +\GUDXOLFV'LDJUDP ...................................................... 19 Repair Parts Pump Module 3XPS0RGXOH3DUWV/LVW .......................................... 20 3XPS0RGXOH'LDJUDP ........................................... 21 Lift Exploded Views and Parts Lists 1&/ ,%%DVH3ODWH$VVHPEO\.......................... 22 1&/ ),%%DVH3ODWH$VVHPEO\ ....................... 23 7RS3DUDOOHO$UP$VVHPEO\....................................... 24 %RWWRP3DUDOOHO$UP$VVHPEO\ ................................. 25 +\GUDXOLF&\OLQGHU$VVHPEO\0DLQ......................... 26 9HUWLFDO$UP$VVHPEO\.............................................. 27 $UP&RYHU$VVHPEO\................................................ 28 +DQGUDLO$VVHPEO\ ................................................... 29 1&/ ,% 1&/ ),%3ODWIRUP$VVHPEO\ ........ 30 Warranty %UDXQ® Limited Warranty .......................................... 31-33
Page 1
Lift Terminology
Towers (2)
7RS3DUDOOHO$UPV
3XPS0RGXOH (Rear)
9LVXDO Threshold Warning
Hand-Held Pendant Control
Main Cylinders (2) $XGLEOH Threshold Warning
$GMXVWDEOH4XLHW5LGH6WRZ%ORFNV
QRWYLVLEOH
8QIROG$VVLVW&RPSUHVVLRQ6SULQJV Lift-Tite™ Latches (2) 32819
Platform Lights (2)
DOWN
UP
9HUWLFDO$UP&RYHUV
LD UNFO FOLD
32820
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Threshold Warning Plate
Handrails (2)
2SSRVLWH3XPS6LGH 9HUWLFDO$UP
Base Plate
Inner Roll Stop Bottom Parallel $UPV Saddle (2) ,QQHU)ROG$UP
Platform
2XWHU)ROG$UP 3XPS6LGH 9HUWLFDO$UP Platform Side Plates (2)
2XWHU%DUULHU/DWFK
2XWHU%DUULHU
,QERDUG Left
Page 2
Right 2XWERDUG
Switch and Sensor Locations *Threshold Alarm & Partial Fold Microswitch Assy. *Threshold Alarm 975-4121A *Partial Fold Microswitch Microswitch
Threshold Strip Switch 33337A (2 strips per)
*Up & Unfold Microswitch Assy. 975-4121A *Up Microswitch
Inboard
Left
32819
Right
Outboard
DOWN
UP
UNFOLD FOLD
32820
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*Unfold Microswitch
Stow Interlock Microswitch
IB Occupied Microswitch
IB Occupied & Stow Interlock Assy. 32514NA
Outer Barrier Occupied / Raised Microswitch 33775A IB Raised Switch 32519A
*Note: Mirror image for right (front) pump lifts.
Bridging Microswitch 33689A
Page 3
Certification Checklist Diagnostic Procedures 7KHIROORZLQJRSHUDWLRQVDQGFRQGLWLRQVPXVWEHIXQFWLRQDOO\YHULÀHGLQRUGHUIRUWKHOLIWWREH)0966 FRPSOLDQW,IDQRSHUDWLRQGRHVQRWIXQFWLRQDVGHVFULEHGRUDFRQGLWLRQLVQRWPHWIROORZWKHUHIHUHQFHGSURFHGXUHVWRFRUUHFWWKHSUREOHPRUFRQWDFWD%UDXQ&RUSRUDWLRQ3URGXFW6XSSRUWUHSUHVHQWDWLYH
9HKLFOHPRYHPHQWLVSUHYHQWHGXQOHVVWKHOLIWGRRULVFORVHGHQVXULQJWKHOLIWLVVWRZHG
9HULI\RQWKHSXPSPRGXOHPRXQWHGLQWHUORFNFRQQHFWHUWKDWWKHOLIWVWRZHGVLJQDOSLQ KDVD JURXQGVLJQDO25OLIWQRWVWRZHGVLJQDOSLQKDVDQRSHQVLJQDO GHSHQGVRQLQWHUORFNXVHG 5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV
/LIWRSHUDWLRQVKDOOEHSUHYHQWHGXQOHVVWKHYHKLFOHLVVWRSSHGDQGYHKLFOHPRYHPHQWLVSUHYHQWHG
9HULI\YHKLFOHVHFXUHVLJQDO SLQ KDVDYROWVLJQDO 5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV
7KHSODWIRUPZLOOQRWIROGVWRZLIRFFXSLHG
5HIHUWR3ODWIRUP)ROG3UHVVXUH$GMXVWPHQWSURFHGXUHV
7KHLQQHUUROOVWRSZLOOQRWUDLVHLIRFFXSLHG
&DOO3URGXFW6XSSRUW
7KHRXWHUEDUULHUZLOOQRWUDLVHLIRFFXSLHG 5HIHUWR2XWHU%DUULHU)ROG3UHVVXUH$GMXVWPHQWSURFHGXUHV 9HULI\SODWIRUPOLJKWLQJZKHQOLIWLVGHSOR\HGDQGSHQGDQWLOOXPLQDWLRQZKHQOLIWLVSRZHUHG
5HSODFHEXOE V LQWKHOLJKWKRXVLQJ
$ZDUQLQJZLOODFWLYDWHLIWKHWKUHVKROGDUHDLVRFFXSLHGZKHQWKHSODWIRUPLVDWOHDVWEHORZÁRRUOHYHO
5HPRYHWKHWKUHVKROGZDUQLQJSODWH 9HULI\WKHWKUHVKROGVWULSVZLWFKFRQQHFWRULVVHFXUHO\FRQQHFWHG 3. Reinstall threshold warning plate. 7HVWWKUHVKROGZDUQLQJ SXVKGRZQRQSODWH ,IZDUQLQJLVQRWDFWLYDWHGVHH6WHS 5HPRYHWKHWKUHVKROGZDUQLQJSODWHDQGUHSODFHQRQIXQFWLRQLQJWKUHVKROGVZLWFK 5HSHDW6WHS,IZDUQLQJLVVWLOOQRWDFWLYDWHGFDOO3URGXFW6XSSRUW
3ODWIRUPPRYHPHQWLVSURKLELWHGEH\RQGWKHSRVLWLRQZKHUHWKHLQQHUUROOVWRSLVIXOO\GHSOR\HG XS
&DOO3URGXFW6XSSRUW
3ODWIRUPPRYHPHQWVKDOOEHLQWHUUXSWHGXQOHVVWKHRXWHUEDUULHULVGHSOR\HG XS
&DOO3URGXFW6XSSRUW
Page 4
Platform Fold Pressure Adjustment
3RVLWLRQWKHSODWIRUPDWWKHÁRRUOHYHOORDGLQJSRVLWLRQ /RRVHQWKHKH[QXWRQWKHDGMXVWPHQWVFUHZ GRQRWUHPRYHKH[QXW 7XUQWKHDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHXQWLOWKHSODWIRUPGRHVQRWIROGZKHQWKH)ROGEXWWRQLV pressed. 7XUQWKHDGMXVWPHQWVFUHZFORFNZLVHLQWXUQLQFUHPHQWVDQGSUHVVWKH)ROGEXWWRQXQWLOWKHSODWIRUPIROGVFRPSOHWHO\1RWH 5HWXUQWKHSODWIRUPWRÁRRUOHYHOSRVLWLRQDIWHUHDFKDWWHPSWWRIROGWKH platform. 7XUQWKHDGMXVWPHQWVFUHZDQDGGLWLRQDOWXUQDIWHUWKHSODWIRUPIROGVVXFFHVVIXOO\ 7LJKWHQWKHKH[QXWZLWKRXWPRYLQJWKHDGMXVWPHQWVFUHZ 9HULI\WKHSODWIRUPZLOOQRWVWRZZKLOHRFFXSLHG
Do not adjust this valve. (located beside solenoid valves)
Platform Fold $GMXVWPHQW $OOHQ6FUHZ
1RWH 6HFXUHDGMXVWPHQW screw and tighten hex QXWIROORZLQJDGMXVWPHQW
Page 5
Platform Angle Adjustment /RZHULQJ6HTXHQFH5HTXLUHPHQWV
Figure A 7KHRXWERDUGHQG WRH RIWKHSODWIRUPPXVWFRQWDFW WKHJURXQGÀUVWWRHQVXUHWKH VSULQJORDGHGRXWHUEDUULHU XQIROGVIXOO\6HH)LJXUH$ 7KHLQERDUGHQG KHHO RI WKHSODWIRUPPXVWORZHUIXOO\ YHUWLFDODUPVPXVWFRQWDFW JURXQGZKHQIXOO\ORZHUHG 6HH)LJXUH$
Barrier
2
1
Heel *URXQG/HYHO Platform heel PXVWORZHU IXOO\
The angle of the platform at JURXQGOHYHOGLUHFWO\DIIHFWV the angle of the platform when SRVLWLRQHGDWÁRRUOHYHO
+HHO ,QERDUG
%DUULHUPXVW XQIROG IXOO\
2XWERDUG 7RH
5DLVHWKHSODWIRUPWRÁRRU OHYHO1RWHWKHDQJOHRIWKH platform.
Figure B
7KHSODWIRUPDWÁRRUOHYHO VKRXOGKDYHDVOLJKWXSZDUG DQJOHDVVKRZQLQ)LJXUH% $GMXVWSODWIRUPDQJOHDVGHWDLOHGEHORZ Floor /HYHO
Wedges (option)
$GMXVWPHQW6FUHZ
Adjustment Procedure: 3ODWIRUPDQJOHDGMXVWPHQW$OOHQ VFUHZVDUHSURYLGHGRQHDFKVLGH of the platform (see photo at right and details on following page). 7XUQDGMXVWPHQWVFUHZVFORFNZLVHWRUDLVHWKHRXWERDUGHQG RIWKHSODWIRUP7XUQDGMXVWPHQW VFUHZVFRXQWHUFORFNZLVHWRORZHU WKHRXWERDUGHQG of the platform. %RWKDGMXVWPHQWVFUHZVPXVWEH DGMXVWHGHTXDOO\$SSO\/RFWLWH® WRDGMXVWPHQWVFUHZVIROORZLQJ DGMXVWPHQW
Page 6
3ODWIRUP6WRS%ORFNV When DGMXVWLQJSODWIRUPDQJOHHQVXUHERWKVWRSEORFNVDUHPDNLQJIXOOFRQWDFWZLWKWKHYHUWLFDO arms (see photo at right and details on following page). Floor Level Adjustment: FolORZLQJSODWIRUPDQJOHDGMXVWPHQWVHWSODWIRUPÁRRUOHYHO positioning as detailed in Tower 0LFURVZLWFK$GMXVWPHQW
Vertical Stop $UP %ORFN
6WRSEORFNVPXVW PDNHIXOOFRQWDFW
Platform Angle Adjustment $GMXVWPHQW$OOHQVFUHZVDUH SURYLGHGRQHDFKVLGHRIWKHOLIW SODWIRUPIRUDGMXVWLQJWKHSODWIRUP DQJOH$GMXVWSODWIRUPDQJOHDV VSHFLÀHGRQSUHYLRXVSDJH
7RUDLVHWKHRXWERDUGHQGRI SODWIRUPWXUQDGMXVWPHQW VFUHZFORFNZLVH
1RWH %RWKDGMXVWPHQWVFUHZV PXVWEHDGMXVWHGHTXDOO\ $SSO\/RFWLWH®WRDGMXVWPHQW VFUHZVIROORZLQJDGMXVWPHQW
7RORZHUWKHRXWERDUGHQG RISODWIRUPWXUQDGMXVWPHQW VFUHZFRXQWHUFORFNZLVH
3ODWIRUP$QJOH $GMXVWPHQW6FUHZV
$GMXVWPHQW6FUHZ
$OOHQ+HDG B
A 7XUQ FRXQWHU FORFNZLVH to lower RXWERDUG end of platform
7XUQ FORFNZLVH to raise RXWERDUG end of platform
Platform Stop Blocks Right
0XVWPDNHIXOOFRQWDFW
Gap not permitted.
Wrong
Stop Block Guideline All Lift Models
Vertical Stop $UP %ORFN
C
%RWKVWRSEORFNVPXVW PDNHIXOOFRQWDFWZLWKWKH HGJHRIYHUWLFDODUPV Vertical $UP
:KHQDGMXVWLQJSODWIRUP DQJOHVHWWLQJÁRRUOHYHO SRVLWLRQRUDGMXVWLQJ EULGJLQJPLFURVZLWFK HQVXUHERWKVWRSEORFNV DUHPDNLQJIXOOFRQWDFW ZLWKWKHYHUWLFDODUPV
Stop %ORFN
D
Page 7
Tower Microswitch Adjustment TOWER
TOWER
TOWER
4
3
2
TOWER
1 32942
32943
TOWER
Figure B
TOWER
4
3 32943
1RWH 5HYLHZDGMXVWPHQW SURFHGXUHVEHORZDQGDGMXVW as needed only.
TOWER
TOWER
2
1 32942
1RWH /HIW UHDU SXPSOLIW GHSLFWHG5LJKW IURQW SXPS lift is a mirrored image.
Tower 1 (Unfold) Switch Adjustment Floor Position from Stow
Tower 3 (Alarm) Switch Adjustment 7KUHVKROG$ODUP6ZLWFK
3RVLWLRQSODWIRUPDWWKHIXOO\VWRZHG SRVLWLRQXVLQJWKHPDQXDOKDQG SXPSRUSHQGDQWFRQWURO 7XUQVZLWFKDGMXVWPHQWVFUHZFORFNZLVHIXOOWXUQV 3UHVVSHQGDQW81)2/'VZLWFK FRQWLQXHSUHVVLQJVZLWFKXQWLOSODWIRUP VWRSVXQIROGLQJ :KHQSODWIRUPVWRSVXQIROGLQJWXUQ VZLWFKDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHZKLOHSUHVVLQJWKH SHQGDQW81)2/'VZLWFK3ODWIRUP SRVLWLRQZLOOFKDQJH5HSHDWDGMXVWPHQWXQWLOFULWHULDEHORZLVPHW
3RVLWLRQSODWIRUPDWWKHIXOO\UDLVHG ÁRRUOHYHO SRVLWLRQXVLQJWKHSHQdant control. 3ODFHSUHVVXUHRQWKHWKUHVKROG ZDUQLQJSODWH EDVHSODWH &RQWLQXHDSSO\LQJSUHVVXUHWRWKUHVKROG SODWHDQGWXUQVZLWFKDGMXVWPHQW VFUHZFORFNZLVHXQWLODODUPVRXQGV ,IDODUPVRXQGVZKHQSUHVVXUHLV ÀUVWDSSOLHGJRWR6WHS &RQWLQXHDSSO\LQJSUHVVXUHWR WKUHVKROGSODWHDQGVORZO\WXUQ VZLWFKDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHXQWLOWKHDODUPVWRSV VRXQGLQJ
ß
A
3URSHU$GMXVWPHQW&ULWHULD %ULGJHSODWHVKRXOGMXVWUHVWRQ WKUHVKROGSODWH EDVHSODWH 6KRXOGEHDQDSSUR[LPDWHß FOHDUDQFHEHWZHHQRXWERDUGHQG of the saddle and the lower parallel DUP6HH3KRWR$
Tower 4 (Fold) Switch Adjustment Partial Fold Switch
Tower 2 (Up) Switch Adjustment Floor Position from Below Floor /RZHUSODWIRUPDPLQLPXPRIß EHORZÁRRUOHYHOSRVLWLRQXVLQJWKH PDQXDOKDQGSXPSRUSHQGDQW control. 7XUQVZLWFKDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHIXOOWXUQV 3UHVVSHQGDQW83VZLWFK FRQWLQXH SUHVVLQJVZLWFKXQWLOSODWIRUPVWRSV :KHQSODWIRUPVWRSVWXUQVZLWFK DGMXVWPHQWVFUHZFORFNZLVHZKLOH pressing the pendant UP switch. 3ODWIRUPSRVLWLRQZLOOFKDQJH$GMXVWSODWIRUPWRPHHWFULWHULDOLVWHG IRU7RZHU6ZLWFK3URSHU$GMXVWPHQW&ULWHULD
Page 8
5DGLXVRI7RZHU0LFURVZLWFK%ODGHDFWLYDWHGE\ $SH[RI$FWLYDWLRQ3ODWH
3RVLWLRQSODWIRUPDWÝDQJOHXVLQJ WKHPDQXDOKDQGSXPSRUSHQGDQW control. 2. View the Tower 4 microswitch inside WKHOLIWWRZHU VHH3KRWR% 7XUQ WKHVZLWFKDGMXVWPHQWVFUHZLQRU RXWDVQHHGHGXQWLOWKHUDGLXVRIWKH PLFURVZLWFKEODGHULGHVRQWKHDSH[ RIWKHDFWLYDWLRQSODWH 9HULI\SURSHUDGMXVWPHQW&ULWHULD EHORZPXVWEHPHW 3URSHU$GMXVWPHQW&ULWHULD $SSO\SUHVVXUH SXVKGRZQ RQ RXWERDUGHQGRISODWIRUPE\SUHVVLQJWKHKDQGSHQGDQW)2/'VZLWFK 7KHSODWIRUPVKRXOGQRWIROG VWRZ ZLWKOLJKWSUHVVXUHDSSOLHG :KHQIROGLQJIXOO\WKHSODWIRUP VKRXOGVWRZWLJKWO\ VQXJZLWKVWRZ EORFNV
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Page 9
Maintenance and Lubrication Lubrication Diagram 3DUDOOHO$UP 3LYRW3LQ%HDULQJV LO
Lift-Tite™/DWFK'DPSHQLQJ6SULQJ (2 springs - 4 Points) LO +\GUDXOLF&\OLQGHU 3LYRW%XVKLQJV LO
Lift-Tite™ Latches 7RZHU3LYRW3RLQWV LO
32819
Saddle Bearing (2) DE 3DUDOOHO$UP 3LYRW3LQ%HDULQJV LO
DOWN
UP
D UNFOL FOLD
32820
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+DQGUDLO3LYRW3LQ Bearings (4) LO ,QQHU)ROG$UP Roller Pin Bearings (4) LO 6DGGOH6XSSSRUW Bearings (8) LO ,QQHU)ROG$UP Cam Followers (4) LO
Inner Roll Stop /HYHU%HDULQJV and Slots (2) LO Inner Roll Stop 3LYRW%HDULQJV LO 2XWHU%DUULHU $UP6ORWV LG
,QQHU2XWHU)ROG$UP &RQWDFW$UHD LG 2XWHU)ROG$UP Bearings (8) LO Lift-Tite™ Latch Rollers (2) LO 3ODWIRUP3LYRW3LQ Bearings (4) LO 2XWHU%DUULHU*DV6SULQJV (2 Springs - 4 Places) LO 2XWHU%DUULHU/DWFK 3LYRW3RLQWV LO
2XWHU%DUULHU 3LYRW%HDULQJV LO
2XWHU%DUULHU 6ZLWFK/HYHU 3LYRW3RLQW LO
2XWHU%DUULHU Latch Roller Bearing (2) LO 2XWHU%DUULHU $FWLYDWLRQ)RRW Bearings (4) LO
6HHWKH0DLQWHQDQFH/XEULFDWLRQ6FKHGXOHIRUUHFRPPHQGHGDSSOLFDWLRQVSHUQXPEHURIF\FOHV 6SHFLÀHG UHFRPPHQGHG $YDLODEOH Lubricant Amount
%UDXQ Part No.
Lubricant
Type
LO - Light Oil
Light Penetrating Oil :HLJKWRUHTXLYDOHQW
/36*HQHUDO3XUSRVH Penetrating Oil
16 oz. $HURVRO&DQ
15807
DE - Door-Ease
6WDLQOHVV6WLFN 6W\OH WXEH
'RRU(DVH 6WLFN WXEH
1.68 oz.
15806
LG - Light Grease
Light Grease 0XOWLSXUSRVH
/XEULSODWH
14 oz. Can
15805
Page 10
Maintenance and Lubrication Schedule 3URSHUPDLQWHQDQFHLVQHFHVVDU\WRHQVXUHVDIH WURXEOHIUHHRSHUDWLRQ,QVSHFWLQJWKHOLIWIRUDQ\ZHDU GDPDJHRURWKHUDEQRUPDOFRQGLWLRQVVKRXOGEHDSDUW RIWKHWUDQVLWDJHQF\GDLO\VHUYLFHSURJUDP6LPSOH LQVSHFWLRQVFDQGHWHFWSRWHQWLDOSUREOHPV 7KHPDLQWHQDQFHDQGOXEULFDWLRQSURFHGXUHVVSHFLÀHG LQWKLVVFKHGXOHPXVWEHSHUIRUPHGE\D%UDXQDXWKRUL]HGVHUYLFHUHSUHVHQWDWLYHDWWKHVFKHGXOHGLQWHUYDOV DFFRUGLQJWRWKHQXPEHURIF\FOHV %UDXQGXDOSDUDOOHODUPOLIWVDUHHTXLSSHGZLWKKDUGHQHGSLQVDQGVHOIOXEULFDWLQJEXVKLQJVWRGHFUHDVH ZHDUSURYLGHVPRRWKRSHUDWLRQDQGH[WHQGWKHVHUYLFH life of the lift. :KHQVHUYLFLQJWKHOLIWDWWKHUHFRPPHQGHGLQWHUYDOVLQVSHFWLRQDQGOXEULFDWLRQSURFHGXUHVVSHFLÀHG LQWKHSUHYLRXVVHFWLRQVVKRXOGEHUHSHDWHG&OHDQ FRPSRQHQWVDQGWKHVXUURXQGLQJDUHDEHIRUHDSSO\LQJOXEULFDQWV/36*HQHUDO3XUSRVH3HQHWUDWLQJ 2LOLVUHFRPPHQGHGZKHUH/LJKW2LOLVFDOOHGRXW 8VHRILPSURSHUOXEULFDQWVFDQDWWUDFWGLUWRURWKHU FRQWDPLQDQWVZKLFKFRXOGUHVXOWLQZHDURUGDPDJH to the components. Platform components exposed to FRQWDPLQDQWVZKHQORZHUHGWRWKHJURXQGPD\UHTXLUH extra attention. /LIWFRPSRQHQWVUHTXLULQJJUHDVHDUHOXEULFDWHGGXULQJ DVVHPEO\SURFHGXUHV:KHQWKHVHFRPSRQHQWVDUH UHSODFHGJUHDVHPXVWEHDSSOLHGGXULQJLQVWDOODWLRQ SURFHGXUHV6SHFLÀHGOXEULFDQWVDUHDYDLODEOHIURP 7KH%UDXQ&RUSRUDWLRQ SDUWQXPEHUVSURYLGHGRQ SUHYLRXVSDJH
750 Cycles
FRQWLQXHG
$OOOLVWHGLQVSHFWLRQ OXEULFDWLRQDQGPDLQWARNING WHQDQFHSURFHGXUHV VKRXOGEHUHSHDWHGDW Maintenance and F\FOHLQWHUYDOVIROlubrication procedures ORZLQJWKHVFKHGXOHG must be performed as 4500 cycle maintenance VSHFLÀHGE\DQ SURFHGXUHV7KHVH authorized service LQWHUYDOVDUHDJHQHUDO technician. Failure to JXLGHOLQHIRUVFKHGXOLQJ do so may result in PDLQWHQDQFHSURFHGXUHV serious bodily injury DQGZLOOYDU\DFFRUGLQJ and/or property WROLIWXVHDQGFRQGLWLRQV damage. /LIWVH[SRVHGWRVHYHUH FRQGLWLRQV ZHDWKHU HQYLURQPHQWFRQWDPLQDWLRQKHDY\XVDJHHWF PD\UHTXLUHLQVSHFWLRQDQG PDLQWHQDQFHSURFHGXUHVWREHSHUIRUPHGPRUHRIWHQ WKDQVSHFLÀHG Cycle Counter: NCL-2 Series lift models are HTXLSSHGZLWKDF\FOHFRXQWHUORFDWHGRQWKHWRSRI WKHSXPSPRGXOH7KLVF\FOHFRXQWHUDOORZVWKHOLIW DWWHQGDQWRSHUDWRUWRHDVLO\WUDFNWKHQXPEHURIF\FOHV GXULQJGDLO\LQVSHFWLRQVRIWKHOLIW 'LVFRQWLQXHOLIWXVHLPPHGLDWHO\LIPDLQWHQDQFHDQG OXEULFDWLRQSURFHGXUHVDUHQRWSURSHUO\SHUIRUPHG RULIWKHUHLVDQ\VLJQRIZHDUGDPDJHRULPSURSHU RSHUDWLRQ&RQWDFW\RXUVDOHVUHSUHVHQWDWLYHRUFDOO 7KH%UDXQ&RUSRUDWLRQ2QHRIRXUQDWLRQDO3URGXFW 6XSSRUWUHSUHVHQWDWLYHVZLOOGLUHFW\RXWRDQDXWKRUL]HG VHUYLFHWHFKQLFLDQZKRZLOOLQVSHFW\RXUOLIW
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2XWHUEDUULHUJDVVSULQJV VSULQJVSRLQWV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Lift-Tite™ODWFKHV WRZHUSLYRWSRLQWV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Lift-Tite™ODWFKJDV GDPSHQLQJ VSULQJSLYRW points (2 springs - 4 points)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Inspect Lift-Tite™ latches and gas (dampening) VSULQJVIRUZHDURUGDPDJH EHQWGHIRUPHGRUPLVDOLJQHG SRVLWLYHVHFXUHPHQW ORFNQXWVH[WHUQDO snap rings) and proper operation
5HVHFXUHUHSODFHGDPDJHGSDUWVRURWKHUZLVH FRUUHFWDVQHHGHG1RWH $SSO\/LJKW*UHDVHWR Lift-Tite™ODWFKWRZHUSLYRWSRLQWLIUHSODFLQJODWFK
,QVSHFWRXWHUEDUULHUIRUSURSHURSHUDWLRQ
Correct or replace damaged parts.
Page 11
Maintenance and Lubrication Schedule FRQWLQXHG
750 Cycles
,QVSHFWRXWHUEDUULHUODWFKIRUSURSHURSHUDWLRQ SRVLWLYHVHFXUHPHQWDQGGHWDFKHGRUPLVVLQJ spring(s)
&RUUHFWRUUHSODFHGDPDJHGSDUWVDQGRUUHOXEULFDWH6HH/XEULFDWLRQ'LDJUDP
$GMXVWIROGSUHVVXUH
6HH3ODWIRUP)ROG3UHVVXUH$GMXVWPHQW
9HULI\)0966&HUWLÀFDWLRQ&KHFNOLVW
6HH&HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV
,QVSHFWOLIWIRUZHDUGDPDJHRUDQ\DEQRUPDO condition
Correct as needed.
Inspect lift for rattles
Correct as needed.
Perform all procedures listed in previous section also
1500 Cycles
FRQWLQXHG
Page 12
,QQHURXWHUIROGDUPV
$SSO\JUHDVH V\QWKHWLF WRFRQWDFWDUHDVEHWZHHQ LQQHURXWHUIROGDUPV6HH/XEULFDWLRQ'LDJUDP
3ODWIRUPSLYRWSLQEHDULQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
2XWHUIROGDUPEHDULQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
,QQHUUROOVWRSSLYRWEHDULQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
,QQHUUROOVWRSOHYHUEHDULQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
,QQHUUROOVWRSOHYHUVORW
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
6DGGOHVXSSRUWEHDULQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
,QQHUIROGDUPUROOHUSLQEHDULQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Inner fold arm cam followers (4)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
3DUDOOHODUPSLYRWSLQEHDULQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
+DQGUDLOSLYRWSLQEHDULQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
+\GUDXOLFF\OLQGHUSLYRWEXVKLQJV
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Inspect Lift-Tite™ODWFKUROOHUVIRUZHDURUGDPDJH SRVLWLYHVHFXUHPHQWDQGSURSHURSHUDWLRQ
&RUUHFWUHSODFHGDPDJHGSDUWVDQGRUUHOXEULFDWH 6HH/XEULFDWLRQ'LDJUDP
Inspect inner roll stop for: :HDURUGDPDJH 3URSHURSHUDWLRQ5ROOVWRSVKRXOGMXVWUHVWRQ WRSVXUIDFHRIWKHWKUHVKROGSODWH 3RVLWLYHVHFXUHPHQW ERWKHQGV
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG6HH 3ODWIRUP$QJOH,QVWUXFWLRQVDQG7RZHU0LFURVZLWFK $GMXVWPHQW,QVWUXFWLRQV
,QVSHFWKDQGUDLOFRPSRQHQWVIRUZHDURUGDPDJH and for proper operation
Replace damaged parts.
,QVSHFWPLFURVZLWFKHVIRUVHFXUHPHQWDQGSURSHU DGMXVWPHQW
5HVHFXUHUHSODFHRUDGMXVWDVQHHGHG6HH 0LFURVZLWFK$GMXVWPHQW,QVWUXFWLRQV
0DNHVXUHOLIWRSHUDWHVVPRRWKO\
5HDOLJQWRZHUVDQGYHUWLFDODUPV/XEULFDWHRU correct as needed.
,QVSHFWLQQHUUROOVWRSORFNV DQGWRUVLRQ springs (2) for wear or damage and for proper operation
5HSODFHGDPDJHGSDUWV$SSO\/LJKW2LOWRLQQHU UROOVWRSORFNSLYRWSRLQW
Maintenance and Lubrication Schedule FRQWLQXHG
1500 Cycles
Inspect external snap rings: 2XWHUIROGDUPV /LIW7LWH™ latch rollers (2) /LIW7LWH™ latch gas (dampening) springs (4) 2XWHUEDUULHUODWFKJDVVSULQJV 2XWHUEDUULHUODWFKSLYRWV 2XWHUEDUULHUVZLWFKOHYHUSLYRW 2XWHUEDUULHUODWFKUROOHUV ,QQHUIROGDUPFDPIROORZHUV ,QQHUIROGDUPUROOHUSLQV ,QQHUUROOVWRSOHYHUEUDFNHWSLQV
5HVHFXUHRUUHSODFHLIQHHGHG
,QVSHFWRXWHUIROGDUPSLQV D[OHV DQG EHDULQJV IRUZHDURUGDPDJHDQGSRVLWLYH VHFXUHPHQW
5HSODFHGDPDJHGSDUWVDQGUHVHFXUHDVQHHGHG $SSO\/LJKW2LO
5HPRYHSXPSPRGXOHFRYHUDQGLQVSHFW +\GUDXOLFKRVHVÀWWLQJVDQGFRQQHFWLRQVIRUZHDU RUOHDNV +DUQHVVFDEOHVZLUHVWHUPLQDOVDQGFRQQHFWLRQV IRUVHFXUHPHQWRUGDPDJH 5HOD\VIXVHVSRZHUVZLWFKDQGOLJKWVIRU VHFXUHPHQWRUGDPDJH
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Perform all procedures listed in previous section also
4500 Cycles
FRQWLQXHG
,QVSHFWFRWWHUSLQVRQSODWIRUPSLYRWSLQ
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
+\GUDXOLF)OXLG 3XPS &KHFNOHYHO1RWH )OXLG VKRXOGEHFKDQJHGLIWKHUHLVYLVLEOHFRQWDPLQDWLRQ ,QVSHFWWKHK\GUDXOLFV\VWHP F\OLQGHUKRVHVÀWWLQJVVHDOVHWF IRUOHDNVLIÁXLGOHYHOLVORZ
8VH%UDXQ47 ([[RQ®8QLYLV+9, 'R QRWPL[ZLWK'H[WURQ,,,RURWKHUK\GUDXOLFÁXLGV &KHFNÁXLGOHYHOZLWKSODWIRUPORZHUHGIXOO\)LOOWR PD[LPXPÁXLGOHYHOLQGLFDWHGRQUHVHUYRLU VSHFLÀHGRQGHFDO 'RQRWRYHUÀOO,IÁLXGOHYHOGHFDO LVQRWSUHVHQWPHDVXUHIURPWKHÀOOSRUWWR ORFDWHÁXLGOHYHO
,QVSHFWF\OLQGHUVÀWWLQJVDQGK\GUDXOLFFRQQHFWLRQV IRUZHDUGDPDJHRUOHDNV
7LJKWHQUHSDLURUUHSODFHLIQHHGHG
,QVSHFWSDUDOOHODUPVEHDULQJVDQGSLYRWSLQVIRU YLVLEOHZHDURUGDPDJH
Replace if needed.
,QVSHFWSDUDOOHODUPSLYRWSLQPRXQWLQJEROWV
Tighten or replace if needed.
,QVSHFWSODWIRUPSLYRWSLQVEHDULQJVDQGYHUWLFDO DUPVIRUZHDUGDPDJHDQGSRVLWLYHVHFXUHPHQW
5HSODFHGDPDJHGSDUWVDQGUHVHFXUHDVQHHGHG $SSO\/LJKW*UHDVHGXULQJUHDVVHPEO\SURFHGXUHV
,QVSHFWLQQHURXWHUIROGDUPVVDGGOHVDGGOHVXSSRUWDQGDVVRFLDWHGSLYRWSLQVDQGEHDULQJVIRU YLVLEOHZHDURUGDPDJH
Replace if needed.
Inspect gas springs (cylinders - 6) for wear or damDJHSURSHURSHUDWLRQDQGSRVLWLYHVHFXUHPHQW
7LJKWHQUHSODFHRUFRUUHFWDVQHHGHG
,QVSHFWVDGGOHEHDULQJ 8+0:
$SSO\'RRU(DVHRUUHSODFHLIQHHGHG6HH/XEULFDWLRQ'LDJUDP
,QVSHFWYHUWLFDODUPSODVWLFFRYHUV
5HVHFXUHRUUHSODFHLIQHHGHG
Page 13
Maintenance and Lubrication Schedule FRQWLQXHG
4500 Cycles
,QVSHFWSRZHUFDEOH
5HVHFXUHUHSDLURUUHSODFHLIQHHGHG
0RXQWLQJ
&KHFNWRVHHWKDWWKHOLIWLVVHFXUHO\DQFKRUHGWR WKHYHKLFOHDQGWKHUHDUHQRORRVHEROWVEURNHQ ZHOGVRUVWUHVVIUDFWXUHV
'HFDOVDQG$QWLVNLG
5HSODFHGHFDOVLIZRUQPLVVLQJRULOOHJLEOH5HSODFHDQWLVNLGLIZRUQRUPLVVLQJ
Consecutive 5HSHDWDOOSUHYLRXVO\OLVWHGLQVSHFWLRQOXEULFDWLRQDQGPDLQWHQDQFHSURFHGXUHVDWF\FOH 750 Cycle LQWHUYDOV Intervals
Page 14
Lift Electrical Schematic RD(18)
IB RAISED SWITCH
PLATFORM LIGHTS (OPTION) GN(20) RD(18)
2 2 1 1
GN(20) RD(18)
BK(18) BK(22) RD(22) C1
86
BK(18) 85
30 OR(12)
FUSE
LIFT POWER SWITCH
1 2 3
COUNTER E
DK. BU(20) GN(18) WH(18)
+
C1
86
RELAY
87
85
30
87A
BRIDGING MICROSWITCH BK(20) BU(20)
NO
BEEPER
C
RD(18)
LIGHT
BN(20) BU(20)
1 1 2 2
NC
BATTERY
-
RD(18)
-
00000 E
L G
) (20 BU
GN(18)
LIFT READY LED
+
COUNTER
BK(18)
IB OCCUPIED MICROSWITCH OR(20) BK(20) GN(20) RD(20) BU(20) WH(20)
1 2 3
UNFOLD
FLASHER
NO
VT(20)
NC
VT(20)
CHASSIS GROUND
C
CIRCUIT BREAKER/FUSE
6 2 5 3 4 1 7
STOW INTERLOCK MICROSWITCH
BK(20) GN(20) WH(20)
00000
RD(18)
BK(16)
RD(20)
BK(16) WH(18)
VT(20) WH(20)
1 1 2 2
NC
FOLD
NEG. -
POS.+
RD(18)
OR(12)
(+12V INPUT) (GROUND)
RD(18) GN(18)
9 8 7 6 5 4 3 2 1
RD(18)
9 8 7 6 5 4 3 2 1
GN(18)
VEHICLE SECURE SIGNAL LIFT NOT STOWED SIGNAL
(GROUND)
WH(18)
GY/RD(18) YL/LT. BU(18)
LIFT STOWED SIGNAL
DIODE
BU(20) BK(20)
NO C
GN(20)
INTERLOCK YL/LT. BU(18)
UP
87A
DOWN
NO C NC
OUTER BARRIER OCCUPIED / RAISED MICROSWITCH
87
BK(20)
SYMBOL
CAPACITOR
MICROSWITCH
OR(20)
RD(18) RD(18)
CB1
BK(20) VT(20)
1 1 2 2
LIFT SWITCH BOX
LIGHT RELAY
BK(18)
RD(18) BK(18)
2 2 1 1
RD(18)
BK(18) BK(18)
WH(20)
2 2 1 1
WH(20)
RD(18) BK(18)
2 2 1 1
WH(20)
BK(18) BK(18)
DESCRIPTION
6 2 BK(18) WH(18) BU(18)
PARTIAL FOLD MICROSWITCH
1 3 2 4
1 3 2 4
GN(18)
GN(18)
BK(18) WH(18) RD(18)
WH(18) GN(18) RD(18) GN(20) BK(20)
WH(18)
NC
TN/OR(18)
C
5 3 4 1 7
JUNCTION NO
MOTOR
BK(20) BK(18) WH(18) RD(18) BK(20)
TN/OR(18) GN(18) RD(18) GN(20)
4 5 2 1 6 3
4 5 2 1 6 3
SOLENOID
BU(20) BN(20) WH(20) BK(20)
SWITCH
NO C
CONNECTER
4
OR(12)
FOLD RELAY
WH(18)
THRESHOLD/ALARM MICROSWITCH
GN(18)
NC
GN(18) 85
86
CB1
NO C
M
VT(20)
NOTES:
BK(18)
( N.O. Valve) WH(18)
1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
GN(20)
LT. BU/GN(18)
30
BK(18)
3
FOLD RELIEF SOLENOID
87 87A
WH(18)
NC
CB1
UP MICROSWITCH NO
UP/FOLD SOLENOID
DOWN SOLENOID
UNFOLD MICROSWITCH
(N.C. Valve) BN(20)
WH(18) DK. BU(18)
BK(20)
TO ALL COMMON (C1) GROUNDS
GN(20)
RD(10) BK(20)
CB1
87 RD/WH(18)
SILVER(22) GOLD(22)
85
SILVER(22) GOLD(22)
RD/WH(18)
GN(20)
RD/WH(18)
THRESHOLD STRIP SWITCHES
RD/WH(18)
GN(20)
86
PUMP GN(14)
YL(14)
CIRCUIT BREAKER
BK(4)
M HYDRAULIC
CHASSIS GROUND
REDUNDANT POWER RELAY 85
CB1
RD(4)
GN(20)
RD(10)
87
30 RD(10)
87A
(UP)
CB1
FUSE CB1
GN(14) GN(20)
FLASHER
TO ALL CIRCUIT BREAKER (CB1) GROUNDS
THRESHOLD WARNING BEEPER
GN(20)
OR(12)
NC
WH(18) DK. BU(18)
OR(12)
1
DK. BU(18) TN/OR(18) GN(18) BK(18) RD(18) BN(20)
GN(20)
NO C
1 4 5 3 2 6
GN(20)
NC
1 4 5 3 2 6
GN(10)
BU(18) OR(18) GN(18) WH(18) RD(18) BK(18)
2
GN(20)
C
THRESHOLD WARNING LIGHT
RD(4) C1
CIRCUIT SENTRY (CIRCUIT BREAKER) RD(4)
POWER STUD
RD(2)
CHASSIS GROUND
Page 15
Li Un f fo Sc t E ld he lec fo m tri r: at ca ic l
Light Relay
2
NOT USED
2
NOT USED
NOT USED
3
NOT USED
4
5
LIFT NOT STOWED GROUND SIGNAL
5
6 7
VEHICLE SECURE +12V INPUT NOT USED
6 7
8 9
NOT USED LIFT STOWED GROUND SIGNAL
RD(18) BK(18)
NOT USED NOT USED
RD(18)
WHITE(18)
8
NOT USED
9
GREEN(18)
YL/LT. BU(18) 31798A LIFT STOWED / NOT STOWED GROUND SIGNAL (Located in cavity #5 or #9 - see chart above)
1 2
1 2
1 2
1 2
RD(18)
RD(18) GN(20)
Lift Ready LED
33377RA-954 - REAR PUMP
NO
N.O.
NC
N.C.
C-H
RD(18)
3
WHITE(18)
3
WHITE(18)
4
NOT USED
4
NOT USED
Counter
+ E
GN(18)
SILVER(22) SILVER(22)
3
2
1
1
2
3
6
5
4
4
5
6
6-COND WIRE CODE
BK
RD
GN
COLOR BLUE - 6 COND. (-)
2
ORANGE - 6 COND. (UP)
G
GREEN - 6 COND. (FOLD)
4
RED - 6 COND. (UNFOLD)
5
BLACK - 6 COND. (DOWN)
6
NOT USED
7
WHITE - 6 COND. (+)
COLOR
NO.
COLOR
1
WHITE(18)
1
BROWN(20)
2
BLACK(18)
2
BLUE(20)
3
BLACK(20)
3
BLACK(20)
4
BLACK(20)
4
VIOLET(20)
5
NOT USED
5
NOT USED
6
RED(18)
6
WHITE(20)
RD(18)
Up/Down Switch Fold/Unfold Switch
L
VT(20)
2 1 5 4 3 7 6
1 4
7
3 6
6-COND WIRE CODE
IB Occupied Microswitch
RD(18) BK(18)
COM. COM NO
VT(20)
N.O.
NC C-H
N.C.
33659A 1
33377FA-954 - FRONT PUMP
3
1 2 3 4 5 6 7
2 4
6
5 7
OR(12) 7-COND WIRE CODE NO.
GN(20) WH(20)
33231A
COLOR
1
GREEN(20)
2
TAN/ORANGE(18)
3
GREEN(18) RED(18)
4
WHITE(18)
5
COM
BK(18) WH(18) GN(18)
COM.
NO
N.O.
NC
N.C.
Threshold / Alarm Microswitch
COM
3
BU(18)
COM.
NO
N.O.
NC
N.C.
GN(18)
OR(12)
1
COM
2
COM.
NO
N.O.
NC
N.C.
BU(18) OR(18) GN(18)
2
1
6
5
4
2 3 4 5 6
1
2
3
4
5
6
6-COND WIRE CODE
COLOR
NO.
COLOR
BLUE(18)
1
DK. BLUE(18)
RED(18)
2
RED(18)
WHITE(18)
3
BLACK(18)
ORANGE(18)
4
TAN/ORANGE(18)
GREEN(18)
5
GREEN(18)
BLACK(18)
6
BROWN(20)
Outer Barrier Occupied / Raised Microswitch
33255A
Unfold Microswitch
COM
1
COM.
NO
N.O.
NC
N.C.
BK(22) RD(22)
1 2
1 2
BK(20) VT(20)
BK(18) WH(18) RD(18)
VT(20)
33775A NC NO COM
RD(20) BU(20) BK(20)
BU(20) BK(20)
1 2
VT(20) WH(20)
1 2
GN(20)
RD(18)
Bridging Microswitch
BN(20)
Fuse OR(12)
3
6-COND WIRE CODE NO.
Up Microswitch
32519A & 31228
IB Raised Switch
WH(18)
4
NOT USED BLACK(20) and BLACK(20)
945-2500NA
Partial Fold Microswitch
6 7
COM NO NC
BK(20) BU(20) RD(20)
34294A
BK(20) 1 BU(20) 2
1 2
BN(20) BU(20)
GN(14)
DK. BU(18)
BN(20) LT. BU / GN(18)
GN(20)
Fold Relief
RD(10)
Up/Fold Solenoid
LT. BU / GN(18)
COM
RED(18)
1 3
BK(20) COM.
BLACK(18)
2
7-COND WIRE CODE NO.
2
Stow Interlock Microswitch
1
BLUE(18)
OR
5
BK(20) GN(20) WH(20)
1 2 3
1 2 3
BLACK(18)
2
RD(18)
RD(18)
OR(12)
GN(20)
RD(18) RD(18)
BK(16)
DK. BU(18) GN(18) WH(18)
Interlock
1
RD(18)
Lift Power Switch
BK(16)
COLOR
Switch Box (As Viewed From Terminal Side of Switch)
RD(18)
GY/RD(18) VEHICLE SECURE SIGNAL +12V INPUT
NO.
NO.
FUSE HOLDER - BLACK(16) NOT USED
Fuse
Hydraulic Pump RD(4) GN(20)
BK(18)
B A T
RD(4)
BK(20)
86 87a 30
85
BN(20) BK(4)
GN(18)
GN(20) GN (20 )
Circuit Breaker
Pump Ground
Lift Power Cable 13362A
87 85
-
Beeper GN(20)
GN(20)
Threshold Warning Light RD/WH(18)
(Side view of solenoids removed from pump.)
87 86 87a 85
RD/WH(18)
30
(22)
GOLD
GOLD
(22)
Flasher
GN(20)
22166A
86 87a 30
RD(2) Connects to Vehicle Battery (+) Positive Post
GN(14)
87
WH(18)
Circuit Sentry (Circuit Breaker) Bat.
Fold Relief Down
YL(14) 35217A
Lead Wire 13362A
Power Stud
Ground
+
GN(20) GN(14) 33337A
Threshold Strip Switches
GN(14)
Note polarity of diode. It must be oriented as shown relative to the GN(20) wire above. Detail shows two different styles of diode identification.
RD/WH(18)
Down
GN (10 )
FOLD RELAY
or
REDUNDANT POWER RELAY
RD(10)
26082A-4
2) R(2 VE SIL 2) R(2 VE SIL
OR(12)
Pump Module Power Feed
WH(18) DK. BU(18)
RD(10)
BK(20)
LT. BU/GN(18)
RD(10)
A U X
31797A
RD(18)
BK(18)
RD(18)
BK(18)
- +
4
COLOR
33373RA-954 - REAR PUMP 33373FA-954 - FRONT PUMP
NOT USED
NO.
SOLID BUS
COLOR
1
4-COND WIRE CODE
WH
NO.
NOT USED
4
4-COND WIRE CODE
SOLID BUS
COLOR
1
2
3
BU
9-COND WIRE CODE
NO.
3
31033A103.5
9-COND WIRE CODE
3
1
3
GN(18) WH(18)
BK(18) BK(18)
8 9
1
4
RD(18)
5 6
7
2
RD(18)
4
7
BK(18)
85
RD(18)
1 2
4
9 8
31033A61.5
1
6 5
BK(18)
RD(18)
3 2
30
RD(18)
GN(20)
87 86 87a
2 1
2 1
RD(18)
RD(18)
2 1
2 1
GN(20)
BK(18)
BK(18)
BK(18)
BK(18)
Platform Lights (Option)
BK(18)
Lift Wiring Diagram
Aux. -
GN(20)
+
BK(20)
Back Plate
BK(20)
NOTES: 1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
Page 16
Hydraulic Schematic
Orifice
Orifice Down Valve
Lifting Relief Valve
2500 PSI
Secondary Valve
M
Folding Relief Valve
1900 PSI 800 PSI Opposite Pump Cylinder
Pump Side Cylinder
BACKUP PUMP
Description
PUMP
Symbol
Fixed Displacement Pump Pump Motor
Description
Symbol
Hydraulic Port M
2 Way 2 Position Solenoid Valve
Backup Pump
Pressure Compensated Flow Control
Single Acting Cylinder
Relief Valve
Check Valve
Filter Screen
Unfold Orifice
Vented Reservoir
Manual Shutoff Valve
Page 17
Hydraulics Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30
Qty. 1 1 1 1 1 2 1 1 3 1 4 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1
Description Pump Assembly (M-268-0114) 120G / 12V / Dual Relief Solenoid, 4-Post Trombetta - Angle Motor, Pump - 12 Volt - Low RPM Valve Assembly, “Dual Relief" (complete) Cartridge (only), “Dual Relief" Valve - (shown below) Coil (only) - (shown below) Valve Assembly, “Down” (complete) Cartridge (only), “Down” Valve - (shown below) Screw, 1/4-20 x 2-1/4", Allen Head Hand Pump (Backup) with O-Rings (Item 11) O-Ring (only), Hand Pump Mounting Clamp, Reservoir - H-48 (M259) Reservoir, Hydraulic Fluid Cap, Reservoir Filler - Screw On Fitting, 90° - 1/8" NPT x 1/8" Barb - Plastic Clamp, Hose - Solenoid Mounting Hose, Thermal Plastic - Black, 1/8" I.D. Handle with Grip Fitting, Male 7-16-20 SAE O-Ring to Male 7/16-20 JIC 37° Elbow, 7/16-20 JIC 37 Female Swivel (1) - 7/16-20 JIC 37° Male (2) Hose Assembly, 1/8" (Opposite-Pump-Side) Hose Assembly, 1/8" (Pump-Side) (OERZ 6$(25LQJ0DOH-,&0DOH2ULÀFH Cylinder Elbow, 90°, 1/4 NPT Male to 1/4" Barbed Hose, Thermal Plastic - Black, 1/8" I.D. Hose, Thermal Plastic - Black, 1/8" I.D. Diode Assembly, Up Solenoid Kit, Hydraulic Port Service Cap Connector, Plastic “Y”, 1/8” O.D.
Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P.
5DZPDWHULDOLWHPVRUGHUHGDQGSULFHGSHULQFK RUGHUVSHFLÀHGOHQJWK
4
“Dual Relief” Valve (complete)
Part # 32858-12V 35310 29690 31120K 31121 31122 31348K 26078 26080 26074 17351 17069 30160 30167 87563 29663 23742R* (6") 17206A 24504 26579 16004A-090 16004A-051 C1516.5-0409 15150 23742R* (68") 23742R* (30") 73906A 27049K 18877
“Down” Valve (complete)
6 Coil #31122
Hydraulic Fluid When adding or changing K\GUDXOLFÁXLGXVH%UDXQ 32840-QT (Exxon® Univis +9, K\GUDXOLFÁXLG GR not mix with Dextron III or RWKHUK\GUDXOLFÁXLGV
Page 18
5 Cartridge #31121
7
6 Coil #31122
8 Cartridge #26078
Hydraulics Diagram
1 28
2
16
24
24
29 Hydraulic Repair For repair of a hydraulic hose or cylinder, read this.
Service Bulletin 27049
Hydraulic Pump Motor 3
18
7
23
23
4
14
11
19
10
20
Manual Backup Pump
12
15
Pump Side Cylinder
Opposite Pump Cylinder
9
13
17 30 21
22
25
25
26
27
Page 19
Pump Module Parts List Item
Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1 1 1 1 1 1 1 1 1 1 1 3 1 2 4 5 1 1 1 1 1 3 1 4 4 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Pump Module (complete), 12 Volt, Rear Pump Assembly (M268-0114) 12V-120G - Dual Relief (Includes Items 1, 2 & 20) Solenoid, Up - 4-Post Trombetta - Angle Housing, Pump (Complete Assembly 947-2513RNA (Rear) or 947-2513FNA (Front) Includes Items 3 - 21) Beeper, Constant - High Output Switch, Toggle w/ Gold Contacts Stud, Power Feed Lens, Threshold Warning - Red Spacer, Lens - NHTSA Metal Ring Base - Lamp Socket, Lamp Screw, #8-32 x 1/2" Pan Head Phillips - Thread Cut Bulb, Light Clamp, Spring - Pump Handle Rivet, Pop, SD43BS - 1/8" - .13"/.19" Rivet, Pop, SD62BS - 3/16" - .06"/.13" Rivet, Snap, Black, 0.201" x .177/.217" Screw, T-Head, 10-32 x 3/8", Thumb Diode, Green LED - Panel Mount Circuit Breaker, Manual Reset - 15 Amps Clamp, Hose - Solenoid Mounting Washer, #10 Flat Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° Rivet, Snap, .122" Dia. - .158 -.197" Thick Washer, 5/16" External Tooth Bolt, 5/16-18 x 3/4", Nylock, Hex * See note below Bolt, 5/16-18 x 1/2", Nylock, Hex * See note below Cover, Pump Module Pump Handle with Grip Cycle Counter, LCD w/o Reset Flasher, 12V Relay, 30/40A SPDT 12V with Internal Diode Diode Assembly, Up Solenoid Cable, Pump Module Power Harness, Main Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° Cable, Lift / Chassis Ground Wire Assembly, Lift Interlock Connection Wire Assembly, Lift Stowed Connection See note below Rubber Boot, Red See note below Control, Hand Pendant Assembly - Non Electronic / Non Shielded - Coiled See note below Harness, Lift Power See note below Harness, Tower / Opposite Platform (Not shown - see Wiring Diagram) Harness, Bridge Inputs - Platform (Not shown - see Wiring Diagram) Harness, Stow - Platform (Not shown - see Wiring Diagram) Harness, Tower / Pump - Platform (Not shown - see Wiring Diagram) Harness, Extension Lighting - 61.5" (Not shown - see Wiring Diagram) Harness, Extension Lighting - 103.5" (Not shown - see Wiring Diagram) Hose Assembly, 90" - 1/8" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) Hose Assembly, 51" - 1/8" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) Hose, 1/8" Thermal Plastic (Not shown - see Hydraulic Diagram) Kit, Hydraulic Port Service Cap (Not shown - see Hydraulic Diagram) Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section) See note below Decal, Lift Power - On/Off (Not shown - see Decal Section) See note below Decal, Dual Relief Valve Adjustment (Not shown - see Decal Section) See note below Decal, Manual Instructions - Public (Not shown - see Decal Section) See note below
NCL954FIB-2 954-5516FNA 32858-12V 35310 947-2513FN 33251 31787 26084 30704 31386 30971 30703 30974 19841 12350 12954 11512 30408 33435 29545 35143 29663 11541 26579 25759 16368 29608 10012 947-2519FN 17206A 30547 32461 35249 73906A 26082A-4 945-2500NA 24504 22166A 31797A 31798A 82046 33659A 33688A 37009A 33373FA-954 33377FA-954 37014A 31033A61.5 31033A103.5 16004A-090 16004A-051 23742R 27049K 22249 21494 32201 32940
NCL954IB-2 954-5516RNA 32858-12V 35310 947-2513RN 33251 31787 26084 30704 31386 30971 30703 30974 19841 12350 12954 11512 30408 33435 29545 35143 29663 11541 26579 25759 16368 29608 10012 947-2519RN 17206A 30547 32461 35249 73906A 26082A-4 945-2500NA 24504 22166A 31797A 31798A 82046 33659A 33688A 37009A 33373RA-954 33377RA-954 37014A 31033A61.5 31033A103.5 16004A-090 16004A-051 23742R 27049K 22249 21494 32201 32940
* Apply Loctite® Threadlocker Red 271™or equivalant to the three pump mounting bolts (items 25 and 26) if a blue Q\ORQSDWFKLVQRWSUHVHQWRQWKHEROWVZKHQUHWURÀWWLQJDQ0SXPSDVVHPEO\ Indicates items available for replacement part purposes only. These items are not included with replacement pump modules.
Page 20
Pump Module Diagram Pump Mounting Bolts Apply Loctite®Threadlocker Red 271™ or equivalant to the three pump mounting bolts (items 25 and 26) if a blue nylon patch is not present on the bolts ZKHQUHWURÀWWLQJDQ0SXPSDVsembly. 17 40 27 8
32819
DO
WN
UP
D
FOL
D FOL
UN 32820
®
7 31 12 21
9 34 10 34
29 11
21
14
34
24
3
25 26 36
20 24
19 14 1
32
2
16
28 13
15
4 34
14
15
23 24
13
26
15
18
5 14 6
30 33 6 35
22
34
41
15
39
37 38
Note: Rear pump module shown, front pump module mirror image.
Page 21
Exploded Views and Parts Lists NCL954IB-2 Base Plate Assembly 16 DWG. NOTES 1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALANT TO ALL #25527 SCREWS.
2 20
4
5
12 NOTE: 3
8
23 18
22
21
14
19
9 3
6
10 7 11 1 13 15 "A"
NOTE: 1 NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
Page 22
ITEM
QTY.
PART NO.
23
4
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
DESCRIPTION
22
4
25346
WASHER-1/2" FLAT-BK
21
4
936-0403
PIN-PIVOT PARALLEL ARM
20
1
36075KS
KIT-THRESHOLD TRANSITION-RUBBER NOSE
19
2
14993
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
11541
WASHER-#10 FLAT/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
2
11913
WASHER-1/2" NYLON
11
2
28339BK
10
4
26614
9
2
975-4121A
8
2
33337A
7
2
10063
WASHER-5/16 FLAT
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-2148KS-34Y
KIT-BASE COVER - 34"
1
1
954-0154RNW34
WMT-BASE-REAR/54" FTG
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
NUT-3/8-16 TOP LOCK/AUTO-BK O-RING 5/16 ID X 1/16 MICRO SWITCH ASSY ASSY-THRESHOLD-STRIP SWITCH-NHTSA/945
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
Exploded Views and Parts Lists NCL954FIB-2 Base Plate Assembly
16 DWG. NOTES 1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALANT TO ALL #25527 SCREWS.
2 20
4 5 12 NOTE: 3
23
15 8
18
22
14
19
9
21
6
3 10 7 1 13 11
"A"
NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
NOTE: 1
ITEM
QTY.
PART NO.
23
4
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
DESCRIPTION
22
4
25346
WASHER-1/2" FLAT-BK
21
4
936-0403
PIN-PIVOT PARALLEL ARM
20
1
36075KS
KIT-THRESHOLD TRANSITION-RUBBER NOSE
19
2
14993
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
11541
WASHER-#10 FLAT/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
2
11913
WASHER-1/2" NYLON
11
2
28339BK
10
4
26614
9
2
975-4121A
8
2
33337A
7
2
10063
WASHER-5/16 FLAT
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-2148KS-34Y
KIT-BASE COVER - 34"
1
1
954-0154FNW34
WMT-BASE-FRONT/54" FTG
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
NUT-3/8-16 TOP LOCK/AUTO-BK O-RING 5/16 ID X 1/16 MICRO SWITCH ASSY ASSY-THRESHOLD-STRIP SWITCH-NHTSA/945
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
Page 23
Exploded Views and Parts Lists Top Parallel Arm Assembly - Front
10 3 11 8 7
14 13
2
15 9 6 5
4
1 12
ITEM QTY.
PART NO.
15
1
10062
14
1
30996BK
13
1
10068
12
1
15858BK
DESCRIPTION WASHER-1/4" FLAT/AUTO-BK NUT-5/16-18 ACORN WASHER-5/16" LOCK/AUTO-BK BOLT-CARR 5/16-18 X 3/4/AUTO-BK
11
1
16368
WASHER-5/16" EXTERNAL TOOTH
10
1
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
9
1
8
1
7
1
14993
6
1
915-0703
5
2
11513
4
1
945-0450
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
954-0419FNA
ASSY-BLOCK-GUIDE-PLATFORM-STOW
28593A
955-2392CLXT BKT.-QUIET-RIDE MTG.-955 RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK CAP-PARALLEL ARM
ASSY-PARALLEL ARM/TOP/54"FTG (Incl. Items 1-15)
Top Parallel Arm Assembly - Rear
3
1
2 1
5
7 10 11
4 12 ITEM QTY.
PART NO.
15
1
10062
14
1
30996BK
13
1
10068
12
1
15858BK
DESCRIPTION
WASHER-5/16" LOCK/AUTO-BK
8
BOLT-CARR 5/16-18 X 3/4/AUTO-BK
11
1
16368
WASHER-5/16" EXTERNAL TOOTH
1
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
9
1
8
1
7
1
14993
6
1
915-0703
5
2
11513
4
1
945-0450
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
Page 24
13
NUT-5/16-18 ACORN
10
28593A
15 6
NUT-5/16-18 HEX/AUTO-BK
ASSY-BLOCK-GUIDE-PLATFORM-STOW
955-2392CLXT BKT.-QUIET-RIDE MTG.-955
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK CAP-PARALLEL ARM
954-0419RNA ASSY-PARALLEL ARM/TOP/54" FTG/R (Incl. Items 1-15)
9
14
Exploded Views and Parts Lists Bottom Parallel Arm Assembly - Rear
5
4
1 2
ITEM QTY. 5
PART NO.
DESCRIPTION
2
18349
4
1
32514NA
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
954-0412NA
NUT-#10-32 W/LOCKWASHER/AUTO-BK ASSY-IB OCCUPIED
3
ASSY-ARM-PARALLEL/BOTTOM/PUMP (Incl. Items 1-3)
Bottom Parallel Arm Assembly - Front
2
1
3 ITEM QTY.
PART NO.
DESCRIPTION
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
954-0412NA
ASSY ARM-PARALLEL/BOTTOM/L917 (Incl. Items 1-3)
Page 25
Exploded Views and Parts Lists Hydraulic Cylinder Assembly - Main
2
RETRACTED STROKE EXTENDED
32.217 16.499 48.716
1
3
30° ±10°
ITEM QTY.
Page 26
PART NO.
DESCRIPTION
15150
ELBOW-1/4 NPT 90° 1/4 BARB
1
26667
ELBOW-7/16-20 M/O-RNG/37*/.035 ORFICE
1
C1516.5-0409
3
1
2 1
CYLINDER-16.499"/32.217 RETRACTED
Exploded Views and Parts Lists Vertical Arm Assembly - Front 8
DWG. NOTES 1) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS.
2
2) APPLY LOCTITE® THREADLOCKER BLUE 242® OR EQUIVALENT
NOTE: 1
9
3
10
3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS.
8
7
9
11
10 NOTE: 3
8 11
9 10
1
PART NO.
ITEM QTY.
DESCRIPTION
11
4
30063
RIVET-PUSH IN-8MM
10
3
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
9
3
25346
8
3
936-0403
7
1
32408
6
1
81064-000
SCREW-1/4-20 X BHCS SS
5
1
945-5353
RETAINER-LIFT TITE ROLLER
4
1
1000-2395A
3
1
31060
BULB-LIGHT-20W-HALOGEN REFLECTOR
2
1
31062A
ASSY-LIGHT-VERTICAL CHANNEL w/BULB
1
1
954-0454FNW
11
WASHER-1/2" FLAT/AUTO-BK
11
PIN-PIVOT PARALLEL ARM RUBBER BUMPER-VERT CHAN. 4
5
ROLLER-ASSY-ARM-TORQUE SHAFT
6
NOTE: 2
WMT-VERTICAL CHANNEL-FRONT-54"
Vertical Arm Assembly - Rear 10
DWG. NOTES 1) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS.
11
2) HARNESS TO BE TUCKED INSIDE CHANNEL.
2
NOTE: 1
12
3
3) APPLY LOCTITE® THREADLOCKER BLUE 242® OR EQUIVALENT
10
4) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS. 11
7
12
"A"
13
10
13
9
11 12 NOTE: 4
ITEM QTY.
PART NO.
DESCRIPTION
13
4
30063
RIVET-PUSH IN-8MM
12
3
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
11
3
25346
WASHER-1/2" FLAT/AUTO-BK
10
3
936-0403
9
2
37049
8
1
33689A
7
1
32408
ASSY-BRIDGE SWITCH W/ HARN/NL/NCL-2
1
81064-000
SCREW-1/4-20 X 1" BHCS SS
945-5353
RETAINER-LIFT TITE ROLLER
4
1
1000-2395A
3
1
31060
BULB-LIGHT-20W-HALOGEN REFLECTOR
ASSY-LIGHT-VERTICAL CHANNEL w/BULB
1
31062A 954-0454RNW
13
RUBBER BUMPER-VERT CHAN.
1
1
13
PIN-PIVOT PARALLEL ARM
6
2
NOTE: 2
DETAIL A
SCREW-#4-40 X 3/8" THREAD FORM
5
1
8
1
4 5
ROLLER ASSY-ARM-TORQUE SHAFT
WMT-VERTICAL CHANNEL-REAR-54"
6 NOTE: 3
Page 27
Exploded Views and Parts Lists Arm Cover Assembly - Front
1
2
SMOOTH SIDE
SMOOTH SIDE
ITEM
QTY.
PART NO.
DESCRIPTION
2
1
915-0704NA
COVER-PLASTIC-PARALLEL ARM-OUTSIDE-FRONT
1
1
945-0701NA
COVER-PLASTIC-PARALLEL ARM-INSIDE-FRONT
Arm Cover Assembly - Rear
SMOOTH SIDE 3
Page 28
4
SMOOTH SIDE
ITEM
QTY.
PART NO.
4
1
945-0703NA
COVER-PLASTIC-PARALLEL ARM-INSIDE-REAR
DESCRIPTION
3
1
915-0702NA
COVER-PLASTIC-PARALLEL ARM-OUTSIDE-REAR
Exploded Views and Parts Lists Front Handrail Assembly 13 7
6
4
5
3 8
ITEM
QTY.
13
2
PART NO.
11513
12
1
10069
WASHER-3/8" LOCK
11
1
29186A
GAS SPRING ASSY-14.468 EXT/8.956 COMP
10
2
30227
SPACER-UHMW 0.75 OD X 0.39 ID X 0.25
9
1
13617
NUT-3/8-16 UNC HEX LOCK/AUTO-BK
8
1
7
1
6
1
915-2606N
SLIDE-PLATFORM ROTATE
5
1
900-0413N
PIN-PIVOT LOWER ARM
4
2
18657
RING-3/4 EXT SNAP/AUTO-BK
3
1
10027
BOLT-3/8-16 X 2" HEX HD. CAP
2
1
1
1
954-0640FNA 31677
25171 954-0618NA
DESCRIPTION
9
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
1
ASSY-FOLD ARM-48 FTG-FRONT SLIDE-UHMW-PLATFORM SLIDE-2X6.9"
10
11 2
BOLT-3/8-16 X 3/4" FLBHSCS-GD8
12
HANDRAIL ASSY-NHTSA
Rear Handrail Assembly 8 7
6
4
5
3 9
ITEM
QTY.
PART NO.
14
1
* 32519A
13
1
25171
12
1
29186A
GAS SPRING ASSY-14.468 EXT/8.956 COMP
11
2
30227
SPACER-UHMW 0.75 OD X 0.39 ID X 0.25
10
1
9
1
13617 954-0640RNA
DESCRIPTION
10 1
SWITCH ASSEMBLY (INCLUDED WITH ITEM 9) BOLT-3/8-16 X 3/4" FLBHSCS-GD8
NUT-3/8-16 UNC HEX LOCK/AUTO-BK ASSY-FOLD ARM-48 FTG-REAR
8
2
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
7
1
31677
SLIDE-UHMW-PLATFORM SLIDE-2X6.9"
6
1
915-2606N
SLIDE-PLATFORM ROTATE
5
1
900-0413N
PIN-PIVOT LOWER ARM
4
2
18657
RING-3/4 EXT SNAP/AUTO-BK
3
1
10027
BOLT-3/8-16 X 2" HEX HD. CAP
2
1
10069
1
1
954-0618NA
11 12
WASHER-3/8" LOCK
2
HANDRAIL ASSY-NHTSA
13 * INDICATES ITEMS NOT SHOWN
Page 29
Exploded Views and Parts Lists NCL954IB-2 & NCL954FIB-2 Platform Assembly DWG. NOTES 1) USE LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT ON SCREWS (B.C. #24537 AND B.C. 15733 2) USE LOCTITE® THREADLOCKER GREEN 290™ OR EQUIVALENT ON CLEVIS PINS (B.C. #24932BK) 3) APPLY BOUNDARY DECAL (ITEM 33) 48 1/8" FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL. 4) INBOARD EDGE OF DECAL (ITEM 32) TO BEGIN AT 48 1/2"
43 42 45
41
39 46
45 38 45
37 3
43 36
44
42
4
23
12
30 12 29
41
36 38
37
32
33
30
40
NOTE: 4
NOTE: 3
12
39 23
35
NOTE: 2
19 3
12 13
4
13
1 18 17
15
34 20
16 27
11
14
NOTE: 1
21 NOTE: 1
7
28 34
34
24 20
2 25
21
22
8
NOTE: 1
26 9
ITEM QTY.
PART NO.
DESCRIPTION
ITEM QTY.
PART NO.
6
8
DESCRIPTION
24
4
40-4230-0
23 22
2 2
990-0341
ADAPT-CYL/ROLL STOP LEVER-OUT
46
1
945-0431FNW
21
4
24537
SCREW-#10-32X3/8 FL HD-HX SKT/AUTO-BK
45
3
916-5406
20
2
34686
PIN-ROLLSTOP GAS SPRING
44
1
945-0431RNW
19
2
24932BK
PIN-CLEVIS 3/8 X 3" EFF LEN.-W/O HOLE/BK
43
2
10001
BOLT-1/4-20 X 1" HEX
18
2
33411
BRACKET ADJUST-SPLIT FOOT
42
2
33603
BUMPER-1" X 5/8" LG NAT UHMW/BRIDGEPLATE
17
2
10058
NUT-5/16-18 HEX/AUTO-BK
41
4
10059BK
16
2
10013
BOLT-5/16-18 X 1" HEX HD. CAP
40
1
32408
15
2
40-1092-0
SCREW-10-32 X 1.25" SHCS
39
4
10069BK
18663
SCREW-1/4-20 X 5/8" FHSC SCREW-1/2-20 X 1.5 SET-LOCK/AUTO-BK WMT-BKT-BRIDGE PLATE/FR BEARING-UHMW FLAT-THIN-BLK WMT-BKT-BRIDGE PLATE/RR
NUT-3/8-16 HEX/AUTO-BK RUBBER BUMPER-VERT CHAN. WASHER-3/8" LOCK/AUTO-BK
14
2
32759
STANDOFF-FOOT MOUNT
38
2
14614Z
13
6
24028
BEARING-PLASTIC-FLANGE-3/8IDX1/4"
37
2
24012
BEARING-FLANGE-3/4" X 1/4"-12FDU04
12
4
28031
BEARING-FLANGE-1 X 1/2-16FDU08
36
4
25171
BOLT-3/8-16 x 3/4" FLBHSCS-GD8
11
1
945-5206FN
LATCH-ROLL STOP/FRONT
35
2
30236R011
10
1
945-5206RNA
ASSY ROLL STOP LATCH/OCCUPIED SWITCH
34
2
36003
NUT-1/4-20 NYLOCK-ZINC
DECAL-BOUNDARY YELLOW LEXAN 1" X 11" HAIRPIN COTTER-STAINLESS-.042
9
2
13889
RING-3/8 RETAINING SNAP
33
1
30236R033.5
DECAL-BOUNDARY YELLOW LEXAN 1" x 33 1/2"
8
4
29371
WASHER-THRUST-.875 OD/.50 ID/.0585T
32
2
30236R039.5
DECAL-BOUNDARY YELLOW LEXAN 1" x 39 1/2"
7
1
945-0200NW-34
ROLL STOP ACTIVATION FOOT
31
4
91010-000 *
6
1
945-3202RN
BKT-LATCH/ROLL STOP/REAR
30
2
28324BK
5
1
945-3202FN
BKT-LATCH/ROLL STOP/FRONT
29
1
954-0147NW34Y
4
2
81003-000
SCREW-5/16-18 X 1 1/4 SHCS BK ZINC
28
2
32831
GAS-SPRING-30LB-3.54X9.65 BOLT-1/4-20 X 1/2" BUT HD SOC/AUTO-BK
3
2
900-0311
2
1
945-3312NA34Y
1
1
954-33454NW
STOP-PLATFORM
27
4
15733
ASSY-ROLL STOP w/RUBBER/-2
26
2
945-2336N
PLATFORM-NCL919IB 54" FTG
25
4
10775
CABLE TIE 3 3/4" BLACK NUT-5/16-18 TOP LOCK/AUTO-BK BRIDGE PLATE WELDMENT-34/54" FTG (954-0147NA34Y INCL. 29, 36-46)
BEARING-PLATFORM SLIDE NUT-1/4-20 HEX LOCK/AUTO-BK * ITEMS NOT SHOWN
Page 30
5
Braun® Limited Warranty WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The Braun Corporation (“Braun”) warranty covers certain parts of this wheelchair lift for three (3) years or 10,000 cycles and the cost of labor to repair or replace those parts for one (1) year or 3,000 cycles. If The Braun Corporation receives the warranty registration card within 20 days after the lift is put into service, the warranty labor coverage will increase from one (1) year or 3,000 cycles to three (3) years or 10,000 cycles. In addition, providing the warranty registration card is returned as noted above, the following lift’s power WUDLQSDUWVDUHZDUUDQWLHGIRUÀYH \HDUVRUF\FOHV &DEOH&\OLQGHU)ORZ&RQWURO*HDU%R[0Rtor, Pump, Hydraulic Hose and Fittings. This limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is operated and maintained properly and in conformity with WKHRZQHUҋVPDQXDO7KHZDUUDQW\SHULRGEHJLQVRQWKHGDWHWKDWWKHSURGXFWLVGHOLYHUHGWRWKHÀUVWUHWDLO purchaser by an independent, authorized dealer of Braun, or, if the dealer places the product into any type RIVHUYLFHSULRUWRUHWDLOVDOHRQWKHGDWHWKHGHDOHUÀUVWSODFHVWKHSURGXFWLQVXFKVHUYLFH7KLVOLPLWHG ZDUUDQW\DSSOLHVRQO\WRWKHÀUVWSXUFKDVHU,WPD\QRWEHWUDQVIHUUHG WHAT BRAUN WILL DO TO CORRECT PROBLEMS In the event that a substantial defect in material or workmanship, attributable to Braun, is found to exist GXULQJWKHÀUVW\HDURIZDUUDQW\FRYHUDJHLWZLOOEHUHSDLUHGRUUHSODFHGDW%UDXQҋVRSWLRQZLWKRXWFKDUJH for parts or labor to the owner, in accordance with the terms, conditions and limitations of this limited warranty. If the substantial defect in material or workmanship, attributable to Braun, is found to exist during the second or third year of warranty coverage, it will be repaired or replaced, at Braun’s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. Providing the warranty card is returned within 20 days as outlined above, the labor warranty period will be extended by two years of coverage in accordance with the terms, conditions, and limitations of this limited warranty. In addition, if a substantial defect in material or workmanship, attributable to Braun, is found WRH[LVWGXULQJWKHIRXUWKRUÀIWK\HDURIZDUUDQW\FRYHUDJHWRWKHIROORZLQJOLIWҋVSRZHUWUDLQSDUWV &DEOH Cylinder, Flow Control, Gear Box, Motor, Pump, Hydraulic Hose and Fittings, it will be repaired or replaced, at Braun’s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. The cost of labor for repair or replacement at any time after the warranty coverage detailed above is the sole responsibility of the owner. Braun’s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun under this limited warranty. Braun reserves the right to use new or remanufactured parts of similar quality to complete any work, and to make parts and design changes from time to time without notice to anyone. Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product. Braun makes no warranty as to the future performance of this product, and this limited warranty is not intended to extend to the future performance of the product. In addition, the owner’s obligation to notify Braun, or one of its authorized, independent dealers, of a claimed defect does not modify any obligation placed on the owner to contact Braun directly when attempting to pursue remedies under state or federal law. LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS, IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY. Braun GLVFODLPVDQ\H[SUHVVRULPSOLHGZDUUDQW\LQFOXGLQJDQ\LPSOLHGZDUUDQW\RIÀWQHVVRUPHUFKDQWDELOLW\RQ items excluded from coverage as set forth in this limited warranty. Braun makes no warranty of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or modify this limited warranty, and Braun does not authorize anyone to create any other obligation for it regarding this product. Braun is not responsible for any representation, promise or warranty made by any independent dealer or other person beyond what is expressly stated in this limited warranty. Any selling or servicing dealer is not Braun’s agent, but an independent entity. Page 31
Braun® Limited Warranty BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY. THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE. This warranty does not cover, and in no event shall Braun be liable for towing charges, travel, lodging, or any other expense incurred due to the loss of use of the product or other reason. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. HOW TO GET SERVICE To obtain warranty service the owner must do all of the following: 1. Notify an authorized service center, of the claimed defect attributable to Braun, within the warranty coverage period designated above 3URYLGHWKHQRWLÀFDWLRQPHQWLRQHGLQ DERYHZLWKLQWHQ GD\VRIZKHQWKHRZQHUGLVFRYHUHGRU should have discovered, the claimed defect 3. Promptly schedule an appointment with and take the product to an authorized service center for service. 4. Pay any transportation costs and all expenses associated with obtaining warranty service. Since Braun does not control the scheduling of service work at the independent dealerships you may encounter some delay in scheduling or completion of work. If you need assistance you may contact Braun, at 631 West 11th Street, Winamac, Indiana 46996; 1-800-THE-LIFT, (843-5438). If two (2) or more service attempts have been made to correct any covered defect that you believe impairs the value, use or safety of the product, or if it has taken longer than thirty (30) days for repairs to be completed, you must, to the extent permitted by law, notify Braun directly, in writing, at the above address, of the unsuccessful repair(s) of the alleged defect(s) so that Braun can become directly involved in providing service pursuant to the terms of this limited warranty. WHAT IS NOT COVERED This Limited Warranty does not cover any of the following: defects in materials, components or parts of the product not attributable to Braun, any material, component or part of the product that is warranted by another entity (Note: the written warranty provided by the manufacturer of the material, component or part is the direct responsibility of that manufacturer); items that are added or changed after the product leaves Braun’s possession; additional items installed at any dealership, or other place of business, or by any other party, other than Braun; normal wear, tear, usage, maintenance, service, periodic adjustments, the effects of condensation or moisture from condensation; mold or any damage caused by mold; imperfections that do not affect the product for its intended purpose; items that are working as designed but that you are unhappy with; problems related to mis-operation, misuse, mishandling, neglect or abuse, including failure to maintain the product in accordance with the owner’s manual, or other routine maintenance such as inspections, lubricating, adjustments, tightening of screws, sealing, wheel alignments or rotating tires; damage due to accident or collision, including any acts of weather or damage or corrosion due to the environment; theft, YDQGDOLVPÀUHRURWKHULQWHUYHQLQJDFWVQRWDWWULEXWDEOHWR%UDXQ GDPDJHUHVXOWLQJIURPWLUHZHDURUWLUH failure; defacing, scratches, dents or chips on any interior or exterior surface of the product, including those caused by rocks or other road hazards, damage caused by off road use, overloading or alteration of the product, or any of its components or parts. Defects and/or damage to interior and exterior surfaces and other appearance items may occur at the factory or when the product is in transit. These items are usually detected and corrected at the factory or by
Page 32
Braun® Limited Warranty a dealer prior to delivery to the purchaser. You must inspect the product for this type of damage when you WDNHGHOLYHU\,I\RXÀQGDQ\VXFKGHIHFWRUGDPDJH\RXPXVWQRWLI\WKHVHOOLQJGHDOHURU%UDXQDWWKHWLPH of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty. EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY The following shall completely discharge Braun from any express or implied warranty obligation to repair or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine maintenance (See Owner’s Manual), unauthorized alteration, off road use, Acts of Nature, damage from ZHDWKHURUWKHHQYLURQPHQWWKHIWYDQGDOLVPWDPSHULQJÀUHH[SORVLRQVRYHUORDGLQJWKHSURGXFWDQG odometer tampering. LEGAL REMEDIES Any action to enforce any portion of this limited warranty, or any implied warranty, must be commenced within six (6) months after expiration of the warranty coverage period designated above or the action will be barred because of the passage of time. Any performance of repairs shall not suspend this limitation period from expiring. Any performance of repairs after the warranty coverage period has expired, or performance of repairs regarding any thing excluded from coverage under this limited warranty shall be considered “good will” repairs, and they will not alter the terms of this limited warranty, or extend the warranty coverage period RUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK,QDGGLWLRQVLQFHLWLVUHDVRQDEOHWRH[SHFWWKDWWKHSURGXFW will need some service during the warranty period; this warranty does not extend to future performance. It only sets forth what Braun will do and does not guarantee anything about the product for any time period. Nothing in this warranty, or any action of Braun, or any agent of Braun, shall be interpreted as an extension RIDQ\ZDUUDQW\SHULRGRUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK6RPHVWDWHVGRQRWDOORZDUHGXFWLRQ in the statute of limitations, so this reduction may not apply to you. WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and delivered to the appropriate companies, including the Braun Delivery Checklist & Warranty form. That form must be returned to Braun within twenty (20) days of purchase. The Braun warranty will not be registered unless this warranty registration is completed DQGUHFHLYHGE\%UDXQ)DLOXUHWRÀOHWKLVZDUUDQW\UHJLVWUDWLRQZLWK%UDXQZLOOQRWDIIHFW\RXUULJKWVXQGHU this limited warranty as long as you can present proof of purchase, but it can cause delays in obtaining the EHQHÀWVRIWKLVOLPLWHGZDUUDQW\DQGLWFKDQJHVWKHVWDUWGDWHRIWKHZDUUDQW\WRWKHGDWHRIÀQDODVVHPEO\RI the product by Braun. Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within the appropriate warranty period designated above, provided that the repair is authorized by Braun and carried out by an authorized service center (a Braun labor schedule determines the cost allowance for repairs). Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate paperwork, and the work is completed by an independent, factory authorized service center. The appropriate paperwork can be obtained by written or phone contact with Braun at the contact information in this warranty. Braun reserves the right to designate where any warranty work can be performed. Braun also reserves the right to examine any defective workmanship or part prior to giving any authorization for warranty work. Braun’s return authorization procedure must be adhered to in order to process any warranty claims. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE.
Page 33
NOTES This page intentionally left blank.
Page 34
"Providing Access to the World" ®
Over 300 Braun Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 1-800-THE LIFT® (574) 946-6153
Winamac, IN 46996 USA FAX: (574) 946-4670
Service Manual for:
NCL954 Century 2
Series Public Use Wheelchair Lifts
Series FA
Patent #5,261,779
Patent #6,599,079
Patent #7,422,408
Patent #6,238,169
Patent #6,692,217
Patent #7,441,995
Patent #6,464,447
Patent #6,739,824
Patent #7,530,226
Patent #7,306,422
NCL954 Century Century 2 2 Series Series NCL954
33220
"Providing Access to the World" 37717 Rev. A April 2012
® ®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. © The Braun Corporation
NCL954 Century 2
Series Public Use Wheelchair Lifts
Series FA DOT — Public Use Lift “DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
33220
WARNING Man u
al
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
Read manual before installing or servicing lift. Failure to do so may result in serious bodily injury and/or property damage. 37717 Rev. A April 2012
NCL954 Century 2 Series
"Providing Access to the World"
® ®
Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides service-related material. Refer to the FMVSS No. 403 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures. Braun Century Series™ lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician, and the lift is operated by an instructed person. Sincerely, THE BRAUN CORPORATION
Ralph W. Braun Chief Executive Officer
Warranty and Registration Instructions Immediately upon receiving the lift, examine the unit for any damage. Notify the carrier at once with any claims.
Serial No.
Model No.
OWNER'S WARRANTY REGISTRATION XXXXXXXXXX
XX-XXXXX
PURCHASED FROM
Two warranty/registration cards (shown right) are located in the lift-mounted manual storage pouch. The sales representative must process one of the cards. The consumer must fill out the other card and mail it to The Braun Corporation. The warranty is provided in this manual. The warranty cards must be processed to activate the warranty.
OWNER DATE INSTALLED
NAME ADDRESS CITY TELEPHONE
STATE
ZIP
TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
Sample Warranty/Registration Card
Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located on the opposite pump side tower. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space provided (or document on a copy). This information must be provided when filing a warranty claim or ordering parts. The Braun Corporation 1-800-THE-LIFT TM BRAUNLIFT.COM TM DOT Public Use Lift MODEL#
XXXXXXXXXX
Model No.
Max. Lifting Capacity - 600Lbs.
SERIAL NUMBER
XX-XXXXX MFG DATE
XX/XX/XXXX
6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ
Serial No. DatHRI0DQXIDFWXUH
Contents Troubleshooting and Maintenance Lift Terminology................................................................ 2 Switch and Sensor Locations ......................................... 3 &HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV ................. 4 3ODWIRUP)ROG3UHVVXUH$GMXVWPHQW ................................. 5 3ODWIRUP$QJOH$GMXVWPHQW .......................................... 6-7 3ODWIRUP6WRS%ORFNV ...................................................... 7 7RZHU0LFURVZLWFK$GMXVWPHQW ........................................ 8 /XEULFDWLRQ'LDJUDP ...................................................... 10 0DLQWHQDQFHDQG/XEULFDWLRQ6FKHGXOH Lift Electrical Schematic ............................................... 15 /LIW:LULQJ'LDJUDP ....................................................... 16 Hydraulics +\GUDXOLF6FKHPDWLF ..................................................... 17 +\GUDXOLFV3DUWV/LVW ..................................................... 18 +\GUDXOLFV'LDJUDP ...................................................... 19 Repair Parts Pump Module 3XPS0RGXOH3DUWV/LVW .......................................... 20 3XPS0RGXOH'LDJUDP ........................................... 21 Lift Exploded Views and Parts Lists 1&/ ,%%DVH3ODWH$VVHPEO\.......................... 22 1&/ ),%%DVH3ODWH$VVHPEO\ ....................... 23 7RS3DUDOOHO$UP$VVHPEO\....................................... 24 %RWWRP3DUDOOHO$UP$VVHPEO\ ................................. 25 +\GUDXOLF&\OLQGHU$VVHPEO\0DLQ......................... 26 9HUWLFDO$UP$VVHPEO\.............................................. 27 $UP&RYHU$VVHPEO\................................................ 28 +DQGUDLO$VVHPEO\ ................................................... 29 1&/ ,% 1&/ ),%3ODWIRUP$VVHPEO\ ........ 30 Warranty %UDXQ® Limited Warranty .......................................... 31-33
Page 1
Lift Terminology
Towers (2)
7RS3DUDOOHO$UPV
3XPS0RGXOH (Rear)
9LVXDO Threshold Warning
Hand-Held Pendant Control
Main Cylinders (2) $XGLEOH Threshold Warning
$GMXVWDEOH4XLHW5LGH6WRZ%ORFNV
QRWYLVLEOH
8QIROG$VVLVW&RPSUHVVLRQ6SULQJV Lift-Tite™ Latches (2) 32819
Platform Lights (2)
DOWN
UP
9HUWLFDO$UP&RYHUV
LD UNFO FOLD
32820
®
Threshold Warning Plate
Handrails (2)
2SSRVLWH3XPS6LGH 9HUWLFDO$UP
Base Plate
Inner Roll Stop Bottom Parallel $UPV Saddle (2) ,QQHU)ROG$UP
Platform
2XWHU)ROG$UP 3XPS6LGH 9HUWLFDO$UP Platform Side Plates (2)
2XWHU%DUULHU/DWFK
2XWHU%DUULHU
,QERDUG Left
Page 2
Right 2XWERDUG
Switch and Sensor Locations *Threshold Alarm & Partial Fold Microswitch Assy. *Threshold Alarm 975-4121A *Partial Fold Microswitch Microswitch
Threshold Strip Switch 33337A (2 strips per)
*Up & Unfold Microswitch Assy. 975-4121A *Up Microswitch
Inboard
Left
32819
Right
Outboard
DOWN
UP
UNFOLD FOLD
32820
®
*Unfold Microswitch
Stow Interlock Microswitch
IB Occupied Microswitch
IB Occupied & Stow Interlock Assy. 32514NA
Outer Barrier Occupied / Raised Microswitch 33775A IB Raised Switch 32519A
*Note: Mirror image for right (front) pump lifts.
Bridging Microswitch 33689A
Page 3
Certification Checklist Diagnostic Procedures 7KHIROORZLQJRSHUDWLRQVDQGFRQGLWLRQVPXVWEHIXQFWLRQDOO\YHULÀHGLQRUGHUIRUWKHOLIWWREH)0966 FRPSOLDQW,IDQRSHUDWLRQGRHVQRWIXQFWLRQDVGHVFULEHGRUDFRQGLWLRQLVQRWPHWIROORZWKHUHIHUHQFHGSURFHGXUHVWRFRUUHFWWKHSUREOHPRUFRQWDFWD%UDXQ&RUSRUDWLRQ3URGXFW6XSSRUWUHSUHVHQWDWLYH
9HKLFOHPRYHPHQWLVSUHYHQWHGXQOHVVWKHOLIWGRRULVFORVHGHQVXULQJWKHOLIWLVVWRZHG
9HULI\RQWKHSXPSPRGXOHPRXQWHGLQWHUORFNFRQQHFWHUWKDWWKHOLIWVWRZHGVLJQDOSLQ KDVD JURXQGVLJQDO25OLIWQRWVWRZHGVLJQDOSLQKDVDQRSHQVLJQDO GHSHQGVRQLQWHUORFNXVHG 5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV
/LIWRSHUDWLRQVKDOOEHSUHYHQWHGXQOHVVWKHYHKLFOHLVVWRSSHGDQGYHKLFOHPRYHPHQWLVSUHYHQWHG
9HULI\YHKLFOHVHFXUHVLJQDO SLQ KDVDYROWVLJQDO 5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV
7KHSODWIRUPZLOOQRWIROGVWRZLIRFFXSLHG
5HIHUWR3ODWIRUP)ROG3UHVVXUH$GMXVWPHQWSURFHGXUHV
7KHLQQHUUROOVWRSZLOOQRWUDLVHLIRFFXSLHG
&DOO3URGXFW6XSSRUW
7KHRXWHUEDUULHUZLOOQRWUDLVHLIRFFXSLHG 5HIHUWR2XWHU%DUULHU)ROG3UHVVXUH$GMXVWPHQWSURFHGXUHV 9HULI\SODWIRUPOLJKWLQJZKHQOLIWLVGHSOR\HGDQGSHQGDQWLOOXPLQDWLRQZKHQOLIWLVSRZHUHG
5HSODFHEXOE V LQWKHOLJKWKRXVLQJ
$ZDUQLQJZLOODFWLYDWHLIWKHWKUHVKROGDUHDLVRFFXSLHGZKHQWKHSODWIRUPLVDWOHDVWEHORZÁRRUOHYHO
5HPRYHWKHWKUHVKROGZDUQLQJSODWH 9HULI\WKHWKUHVKROGVWULSVZLWFKFRQQHFWRULVVHFXUHO\FRQQHFWHG 3. Reinstall threshold warning plate. 7HVWWKUHVKROGZDUQLQJ SXVKGRZQRQSODWH ,IZDUQLQJLVQRWDFWLYDWHGVHH6WHS 5HPRYHWKHWKUHVKROGZDUQLQJSODWHDQGUHSODFHQRQIXQFWLRQLQJWKUHVKROGVZLWFK 5HSHDW6WHS,IZDUQLQJLVVWLOOQRWDFWLYDWHGFDOO3URGXFW6XSSRUW
3ODWIRUPPRYHPHQWLVSURKLELWHGEH\RQGWKHSRVLWLRQZKHUHWKHLQQHUUROOVWRSLVIXOO\GHSOR\HG XS
&DOO3URGXFW6XSSRUW
3ODWIRUPPRYHPHQWVKDOOEHLQWHUUXSWHGXQOHVVWKHRXWHUEDUULHULVGHSOR\HG XS
&DOO3URGXFW6XSSRUW
Page 4
Platform Fold Pressure Adjustment
3RVLWLRQWKHSODWIRUPDWWKHÁRRUOHYHOORDGLQJSRVLWLRQ /RRVHQWKHKH[QXWRQWKHDGMXVWPHQWVFUHZ GRQRWUHPRYHKH[QXW 7XUQWKHDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHXQWLOWKHSODWIRUPGRHVQRWIROGZKHQWKH)ROGEXWWRQLV pressed. 7XUQWKHDGMXVWPHQWVFUHZFORFNZLVHLQWXUQLQFUHPHQWVDQGSUHVVWKH)ROGEXWWRQXQWLOWKHSODWIRUPIROGVFRPSOHWHO\1RWH 5HWXUQWKHSODWIRUPWRÁRRUOHYHOSRVLWLRQDIWHUHDFKDWWHPSWWRIROGWKH platform. 7XUQWKHDGMXVWPHQWVFUHZDQDGGLWLRQDOWXUQDIWHUWKHSODWIRUPIROGVVXFFHVVIXOO\ 7LJKWHQWKHKH[QXWZLWKRXWPRYLQJWKHDGMXVWPHQWVFUHZ 9HULI\WKHSODWIRUPZLOOQRWVWRZZKLOHRFFXSLHG
Do not adjust this valve. (located beside solenoid valves)
Platform Fold $GMXVWPHQW $OOHQ6FUHZ
1RWH 6HFXUHDGMXVWPHQW screw and tighten hex QXWIROORZLQJDGMXVWPHQW
Page 5
Platform Angle Adjustment /RZHULQJ6HTXHQFH5HTXLUHPHQWV
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Barrier
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Wedges (option)
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Page 6
3ODWIRUP6WRS%ORFNV When DGMXVWLQJSODWIRUPDQJOHHQVXUHERWKVWRSEORFNVDUHPDNLQJIXOOFRQWDFWZLWKWKHYHUWLFDO arms (see photo at right and details on following page). Floor Level Adjustment: FolORZLQJSODWIRUPDQJOHDGMXVWPHQWVHWSODWIRUPÁRRUOHYHO positioning as detailed in Tower 0LFURVZLWFK$GMXVWPHQW
Vertical Stop $UP %ORFN
6WRSEORFNVPXVW PDNHIXOOFRQWDFW
Platform Angle Adjustment $GMXVWPHQW$OOHQVFUHZVDUH SURYLGHGRQHDFKVLGHRIWKHOLIW SODWIRUPIRUDGMXVWLQJWKHSODWIRUP DQJOH$GMXVWSODWIRUPDQJOHDV VSHFLÀHGRQSUHYLRXVSDJH
7RUDLVHWKHRXWERDUGHQGRI SODWIRUPWXUQDGMXVWPHQW VFUHZFORFNZLVH
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3ODWIRUP$QJOH $GMXVWPHQW6FUHZV
$GMXVWPHQW6FUHZ
$OOHQ+HDG B
A 7XUQ FRXQWHU FORFNZLVH to lower RXWERDUG end of platform
7XUQ FORFNZLVH to raise RXWERDUG end of platform
Platform Stop Blocks Right
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Gap not permitted.
Wrong
Stop Block Guideline All Lift Models
Vertical Stop $UP %ORFN
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Stop %ORFN
D
Page 7
Tower Microswitch Adjustment TOWER
TOWER
TOWER
4
3
2
TOWER
1 32942
32943
TOWER
Figure B
TOWER
4
3 32943
1RWH 5HYLHZDGMXVWPHQW SURFHGXUHVEHORZDQGDGMXVW as needed only.
TOWER
TOWER
2
1 32942
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Tower 1 (Unfold) Switch Adjustment Floor Position from Stow
Tower 3 (Alarm) Switch Adjustment 7KUHVKROG$ODUP6ZLWFK
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ß
A
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Tower 4 (Fold) Switch Adjustment Partial Fold Switch
Tower 2 (Up) Switch Adjustment Floor Position from Below Floor /RZHUSODWIRUPDPLQLPXPRIß EHORZÁRRUOHYHOSRVLWLRQXVLQJWKH PDQXDOKDQGSXPSRUSHQGDQW control. 7XUQVZLWFKDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHIXOOWXUQV 3UHVVSHQGDQW83VZLWFK FRQWLQXH SUHVVLQJVZLWFKXQWLOSODWIRUPVWRSV :KHQSODWIRUPVWRSVWXUQVZLWFK DGMXVWPHQWVFUHZFORFNZLVHZKLOH pressing the pendant UP switch. 3ODWIRUPSRVLWLRQZLOOFKDQJH$GMXVWSODWIRUPWRPHHWFULWHULDOLVWHG IRU7RZHU6ZLWFK3URSHU$GMXVWPHQW&ULWHULD
Page 8
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3RVLWLRQSODWIRUPDWÝDQJOHXVLQJ WKHPDQXDOKDQGSXPSRUSHQGDQW control. 2. View the Tower 4 microswitch inside WKHOLIWWRZHU VHH3KRWR% 7XUQ WKHVZLWFKDGMXVWPHQWVFUHZLQRU RXWDVQHHGHGXQWLOWKHUDGLXVRIWKH PLFURVZLWFKEODGHULGHVRQWKHDSH[ RIWKHDFWLYDWLRQSODWH 9HULI\SURSHUDGMXVWPHQW&ULWHULD EHORZPXVWEHPHW 3URSHU$GMXVWPHQW&ULWHULD $SSO\SUHVVXUH SXVKGRZQ RQ RXWERDUGHQGRISODWIRUPE\SUHVVLQJWKHKDQGSHQGDQW)2/'VZLWFK 7KHSODWIRUPVKRXOGQRWIROG VWRZ ZLWKOLJKWSUHVVXUHDSSOLHG :KHQIROGLQJIXOO\WKHSODWIRUP VKRXOGVWRZWLJKWO\ VQXJZLWKVWRZ EORFNV
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Page 9
Maintenance and Lubrication Lubrication Diagram 3DUDOOHO$UP 3LYRW3LQ%HDULQJV LO
Lift-Tite™/DWFK'DPSHQLQJ6SULQJ (2 springs - 4 Points) LO +\GUDXOLF&\OLQGHU 3LYRW%XVKLQJV LO
Lift-Tite™ Latches 7RZHU3LYRW3RLQWV LO
32819
Saddle Bearing (2) DE 3DUDOOHO$UP 3LYRW3LQ%HDULQJV LO
DOWN
UP
D UNFOL FOLD
32820
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+DQGUDLO3LYRW3LQ Bearings (4) LO ,QQHU)ROG$UP Roller Pin Bearings (4) LO 6DGGOH6XSSSRUW Bearings (8) LO ,QQHU)ROG$UP Cam Followers (4) LO
Inner Roll Stop /HYHU%HDULQJV and Slots (2) LO Inner Roll Stop 3LYRW%HDULQJV LO 2XWHU%DUULHU $UP6ORWV LG
,QQHU2XWHU)ROG$UP &RQWDFW$UHD LG 2XWHU)ROG$UP Bearings (8) LO Lift-Tite™ Latch Rollers (2) LO 3ODWIRUP3LYRW3LQ Bearings (4) LO 2XWHU%DUULHU*DV6SULQJV (2 Springs - 4 Places) LO 2XWHU%DUULHU/DWFK 3LYRW3RLQWV LO
2XWHU%DUULHU 3LYRW%HDULQJV LO
2XWHU%DUULHU 6ZLWFK/HYHU 3LYRW3RLQW LO
2XWHU%DUULHU Latch Roller Bearing (2) LO 2XWHU%DUULHU $FWLYDWLRQ)RRW Bearings (4) LO
6HHWKH0DLQWHQDQFH/XEULFDWLRQ6FKHGXOHIRUUHFRPPHQGHGDSSOLFDWLRQVSHUQXPEHURIF\FOHV 6SHFLÀHG UHFRPPHQGHG $YDLODEOH Lubricant Amount
%UDXQ Part No.
Lubricant
Type
LO - Light Oil
Light Penetrating Oil :HLJKWRUHTXLYDOHQW
/36*HQHUDO3XUSRVH Penetrating Oil
16 oz. $HURVRO&DQ
15807
DE - Door-Ease
6WDLQOHVV6WLFN 6W\OH WXEH
'RRU(DVH 6WLFN WXEH
1.68 oz.
15806
LG - Light Grease
Light Grease 0XOWLSXUSRVH
/XEULSODWH
14 oz. Can
15805
Page 10
Maintenance and Lubrication Schedule 3URSHUPDLQWHQDQFHLVQHFHVVDU\WRHQVXUHVDIH WURXEOHIUHHRSHUDWLRQ,QVSHFWLQJWKHOLIWIRUDQ\ZHDU GDPDJHRURWKHUDEQRUPDOFRQGLWLRQVVKRXOGEHDSDUW RIWKHWUDQVLWDJHQF\GDLO\VHUYLFHSURJUDP6LPSOH LQVSHFWLRQVFDQGHWHFWSRWHQWLDOSUREOHPV 7KHPDLQWHQDQFHDQGOXEULFDWLRQSURFHGXUHVVSHFLÀHG LQWKLVVFKHGXOHPXVWEHSHUIRUPHGE\D%UDXQDXWKRUL]HGVHUYLFHUHSUHVHQWDWLYHDWWKHVFKHGXOHGLQWHUYDOV DFFRUGLQJWRWKHQXPEHURIF\FOHV %UDXQGXDOSDUDOOHODUPOLIWVDUHHTXLSSHGZLWKKDUGHQHGSLQVDQGVHOIOXEULFDWLQJEXVKLQJVWRGHFUHDVH ZHDUSURYLGHVPRRWKRSHUDWLRQDQGH[WHQGWKHVHUYLFH life of the lift. :KHQVHUYLFLQJWKHOLIWDWWKHUHFRPPHQGHGLQWHUYDOVLQVSHFWLRQDQGOXEULFDWLRQSURFHGXUHVVSHFLÀHG LQWKHSUHYLRXVVHFWLRQVVKRXOGEHUHSHDWHG&OHDQ FRPSRQHQWVDQGWKHVXUURXQGLQJDUHDEHIRUHDSSO\LQJOXEULFDQWV/36*HQHUDO3XUSRVH3HQHWUDWLQJ 2LOLVUHFRPPHQGHGZKHUH/LJKW2LOLVFDOOHGRXW 8VHRILPSURSHUOXEULFDQWVFDQDWWUDFWGLUWRURWKHU FRQWDPLQDQWVZKLFKFRXOGUHVXOWLQZHDURUGDPDJH to the components. Platform components exposed to FRQWDPLQDQWVZKHQORZHUHGWRWKHJURXQGPD\UHTXLUH extra attention. /LIWFRPSRQHQWVUHTXLULQJJUHDVHDUHOXEULFDWHGGXULQJ DVVHPEO\SURFHGXUHV:KHQWKHVHFRPSRQHQWVDUH UHSODFHGJUHDVHPXVWEHDSSOLHGGXULQJLQVWDOODWLRQ SURFHGXUHV6SHFLÀHGOXEULFDQWVDUHDYDLODEOHIURP 7KH%UDXQ&RUSRUDWLRQ SDUWQXPEHUVSURYLGHGRQ SUHYLRXVSDJH
750 Cycles
FRQWLQXHG
$OOOLVWHGLQVSHFWLRQ OXEULFDWLRQDQGPDLQWARNING WHQDQFHSURFHGXUHV VKRXOGEHUHSHDWHGDW Maintenance and F\FOHLQWHUYDOVIROlubrication procedures ORZLQJWKHVFKHGXOHG must be performed as 4500 cycle maintenance VSHFLÀHGE\DQ SURFHGXUHV7KHVH authorized service LQWHUYDOVDUHDJHQHUDO technician. Failure to JXLGHOLQHIRUVFKHGXOLQJ do so may result in PDLQWHQDQFHSURFHGXUHV serious bodily injury DQGZLOOYDU\DFFRUGLQJ and/or property WROLIWXVHDQGFRQGLWLRQV damage. /LIWVH[SRVHGWRVHYHUH FRQGLWLRQV ZHDWKHU HQYLURQPHQWFRQWDPLQDWLRQKHDY\XVDJHHWF PD\UHTXLUHLQVSHFWLRQDQG PDLQWHQDQFHSURFHGXUHVWREHSHUIRUPHGPRUHRIWHQ WKDQVSHFLÀHG Cycle Counter: NCL-2 Series lift models are HTXLSSHGZLWKDF\FOHFRXQWHUORFDWHGRQWKHWRSRI WKHSXPSPRGXOH7KLVF\FOHFRXQWHUDOORZVWKHOLIW DWWHQGDQWRSHUDWRUWRHDVLO\WUDFNWKHQXPEHURIF\FOHV GXULQJGDLO\LQVSHFWLRQVRIWKHOLIW 'LVFRQWLQXHOLIWXVHLPPHGLDWHO\LIPDLQWHQDQFHDQG OXEULFDWLRQSURFHGXUHVDUHQRWSURSHUO\SHUIRUPHG RULIWKHUHLVDQ\VLJQRIZHDUGDPDJHRULPSURSHU RSHUDWLRQ&RQWDFW\RXUVDOHVUHSUHVHQWDWLYHRUFDOO 7KH%UDXQ&RUSRUDWLRQ2QHRIRXUQDWLRQDO3URGXFW 6XSSRUWUHSUHVHQWDWLYHVZLOOGLUHFW\RXWRDQDXWKRUL]HG VHUYLFHWHFKQLFLDQZKRZLOOLQVSHFW\RXUOLIW
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Lift-Tite™ODWFKJDV GDPSHQLQJ VSULQJSLYRW points (2 springs - 4 points)
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Inspect Lift-Tite™ latches and gas (dampening) VSULQJVIRUZHDURUGDPDJH EHQWGHIRUPHGRUPLVDOLJQHG SRVLWLYHVHFXUHPHQW ORFNQXWVH[WHUQDO snap rings) and proper operation
5HVHFXUHUHSODFHGDPDJHGSDUWVRURWKHUZLVH FRUUHFWDVQHHGHG1RWH $SSO\/LJKW*UHDVHWR Lift-Tite™ODWFKWRZHUSLYRWSRLQWLIUHSODFLQJODWFK
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Correct or replace damaged parts.
Page 11
Maintenance and Lubrication Schedule FRQWLQXHG
750 Cycles
,QVSHFWRXWHUEDUULHUODWFKIRUSURSHURSHUDWLRQ SRVLWLYHVHFXUHPHQWDQGGHWDFKHGRUPLVVLQJ spring(s)
&RUUHFWRUUHSODFHGDPDJHGSDUWVDQGRUUHOXEULFDWH6HH/XEULFDWLRQ'LDJUDP
$GMXVWIROGSUHVVXUH
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,QVSHFWOLIWIRUZHDUGDPDJHRUDQ\DEQRUPDO condition
Correct as needed.
Inspect lift for rattles
Correct as needed.
Perform all procedures listed in previous section also
1500 Cycles
FRQWLQXHG
Page 12
,QQHURXWHUIROGDUPV
$SSO\JUHDVH V\QWKHWLF WRFRQWDFWDUHDVEHWZHHQ LQQHURXWHUIROGDUPV6HH/XEULFDWLRQ'LDJUDP
3ODWIRUPSLYRWSLQEHDULQJV
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Inner fold arm cam followers (4)
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3DUDOOHODUPSLYRWSLQEHDULQJV
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Inspect Lift-Tite™ODWFKUROOHUVIRUZHDURUGDPDJH SRVLWLYHVHFXUHPHQWDQGSURSHURSHUDWLRQ
&RUUHFWUHSODFHGDPDJHGSDUWVDQGRUUHOXEULFDWH 6HH/XEULFDWLRQ'LDJUDP
Inspect inner roll stop for: :HDURUGDPDJH 3URSHURSHUDWLRQ5ROOVWRSVKRXOGMXVWUHVWRQ WRSVXUIDFHRIWKHWKUHVKROGSODWH 3RVLWLYHVHFXUHPHQW ERWKHQGV
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG6HH 3ODWIRUP$QJOH,QVWUXFWLRQVDQG7RZHU0LFURVZLWFK $GMXVWPHQW,QVWUXFWLRQV
,QVSHFWKDQGUDLOFRPSRQHQWVIRUZHDURUGDPDJH and for proper operation
Replace damaged parts.
,QVSHFWPLFURVZLWFKHVIRUVHFXUHPHQWDQGSURSHU DGMXVWPHQW
5HVHFXUHUHSODFHRUDGMXVWDVQHHGHG6HH 0LFURVZLWFK$GMXVWPHQW,QVWUXFWLRQV
0DNHVXUHOLIWRSHUDWHVVPRRWKO\
5HDOLJQWRZHUVDQGYHUWLFDODUPV/XEULFDWHRU correct as needed.
,QVSHFWLQQHUUROOVWRSORFNV DQGWRUVLRQ springs (2) for wear or damage and for proper operation
5HSODFHGDPDJHGSDUWV$SSO\/LJKW2LOWRLQQHU UROOVWRSORFNSLYRWSRLQW
Maintenance and Lubrication Schedule FRQWLQXHG
1500 Cycles
Inspect external snap rings: 2XWHUIROGDUPV /LIW7LWH™ latch rollers (2) /LIW7LWH™ latch gas (dampening) springs (4) 2XWHUEDUULHUODWFKJDVVSULQJV 2XWHUEDUULHUODWFKSLYRWV 2XWHUEDUULHUVZLWFKOHYHUSLYRW 2XWHUEDUULHUODWFKUROOHUV ,QQHUIROGDUPFDPIROORZHUV ,QQHUIROGDUPUROOHUSLQV ,QQHUUROOVWRSOHYHUEUDFNHWSLQV
5HVHFXUHRUUHSODFHLIQHHGHG
,QVSHFWRXWHUIROGDUPSLQV D[OHV DQG EHDULQJV IRUZHDURUGDPDJHDQGSRVLWLYH VHFXUHPHQW
5HSODFHGDPDJHGSDUWVDQGUHVHFXUHDVQHHGHG $SSO\/LJKW2LO
5HPRYHSXPSPRGXOHFRYHUDQGLQVSHFW +\GUDXOLFKRVHVÀWWLQJVDQGFRQQHFWLRQVIRUZHDU RUOHDNV +DUQHVVFDEOHVZLUHVWHUPLQDOVDQGFRQQHFWLRQV IRUVHFXUHPHQWRUGDPDJH 5HOD\VIXVHVSRZHUVZLWFKDQGOLJKWVIRU VHFXUHPHQWRUGDPDJH
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Perform all procedures listed in previous section also
4500 Cycles
FRQWLQXHG
,QVSHFWFRWWHUSLQVRQSODWIRUPSLYRWSLQ
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
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,QVSHFWF\OLQGHUVÀWWLQJVDQGK\GUDXOLFFRQQHFWLRQV IRUZHDUGDPDJHRUOHDNV
7LJKWHQUHSDLURUUHSODFHLIQHHGHG
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Replace if needed.
,QVSHFWSDUDOOHODUPSLYRWSLQPRXQWLQJEROWV
Tighten or replace if needed.
,QVSHFWSODWIRUPSLYRWSLQVEHDULQJVDQGYHUWLFDO DUPVIRUZHDUGDPDJHDQGSRVLWLYHVHFXUHPHQW
5HSODFHGDPDJHGSDUWVDQGUHVHFXUHDVQHHGHG $SSO\/LJKW*UHDVHGXULQJUHDVVHPEO\SURFHGXUHV
,QVSHFWLQQHURXWHUIROGDUPVVDGGOHVDGGOHVXSSRUWDQGDVVRFLDWHGSLYRWSLQVDQGEHDULQJVIRU YLVLEOHZHDURUGDPDJH
Replace if needed.
Inspect gas springs (cylinders - 6) for wear or damDJHSURSHURSHUDWLRQDQGSRVLWLYHVHFXUHPHQW
7LJKWHQUHSODFHRUFRUUHFWDVQHHGHG
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Page 13
Maintenance and Lubrication Schedule FRQWLQXHG
4500 Cycles
,QVSHFWSRZHUFDEOH
5HVHFXUHUHSDLURUUHSODFHLIQHHGHG
0RXQWLQJ
&KHFNWRVHHWKDWWKHOLIWLVVHFXUHO\DQFKRUHGWR WKHYHKLFOHDQGWKHUHDUHQRORRVHEROWVEURNHQ ZHOGVRUVWUHVVIUDFWXUHV
'HFDOVDQG$QWLVNLG
5HSODFHGHFDOVLIZRUQPLVVLQJRULOOHJLEOH5HSODFHDQWLVNLGLIZRUQRUPLVVLQJ
Consecutive 5HSHDWDOOSUHYLRXVO\OLVWHGLQVSHFWLRQOXEULFDWLRQDQGPDLQWHQDQFHSURFHGXUHVDWF\FOH 750 Cycle LQWHUYDOV Intervals
Page 14
Lift Electrical Schematic RD(18)
IB RAISED SWITCH
PLATFORM LIGHTS (OPTION) GN(20) RD(18)
2 2 1 1
GN(20) RD(18)
BK(18) BK(22) RD(22) C1
86
BK(18) 85
30 OR(12)
FUSE
LIFT POWER SWITCH
1 2 3
COUNTER E
DK. BU(20) GN(18) WH(18)
+
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86
RELAY
87
85
30
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BRIDGING MICROSWITCH BK(20) BU(20)
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BEEPER
C
RD(18)
LIGHT
BN(20) BU(20)
1 1 2 2
NC
BATTERY
-
RD(18)
-
00000 E
L G
) (20 BU
GN(18)
LIFT READY LED
+
COUNTER
BK(18)
IB OCCUPIED MICROSWITCH OR(20) BK(20) GN(20) RD(20) BU(20) WH(20)
1 2 3
UNFOLD
FLASHER
NO
VT(20)
NC
VT(20)
CHASSIS GROUND
C
CIRCUIT BREAKER/FUSE
6 2 5 3 4 1 7
STOW INTERLOCK MICROSWITCH
BK(20) GN(20) WH(20)
00000
RD(18)
BK(16)
RD(20)
BK(16) WH(18)
VT(20) WH(20)
1 1 2 2
NC
FOLD
NEG. -
POS.+
RD(18)
OR(12)
(+12V INPUT) (GROUND)
RD(18) GN(18)
9 8 7 6 5 4 3 2 1
RD(18)
9 8 7 6 5 4 3 2 1
GN(18)
VEHICLE SECURE SIGNAL LIFT NOT STOWED SIGNAL
(GROUND)
WH(18)
GY/RD(18) YL/LT. BU(18)
LIFT STOWED SIGNAL
DIODE
BU(20) BK(20)
NO C
GN(20)
INTERLOCK YL/LT. BU(18)
UP
87A
DOWN
NO C NC
OUTER BARRIER OCCUPIED / RAISED MICROSWITCH
87
BK(20)
SYMBOL
CAPACITOR
MICROSWITCH
OR(20)
RD(18) RD(18)
CB1
BK(20) VT(20)
1 1 2 2
LIFT SWITCH BOX
LIGHT RELAY
BK(18)
RD(18) BK(18)
2 2 1 1
RD(18)
BK(18) BK(18)
WH(20)
2 2 1 1
WH(20)
RD(18) BK(18)
2 2 1 1
WH(20)
BK(18) BK(18)
DESCRIPTION
6 2 BK(18) WH(18) BU(18)
PARTIAL FOLD MICROSWITCH
1 3 2 4
1 3 2 4
GN(18)
GN(18)
BK(18) WH(18) RD(18)
WH(18) GN(18) RD(18) GN(20) BK(20)
WH(18)
NC
TN/OR(18)
C
5 3 4 1 7
JUNCTION NO
MOTOR
BK(20) BK(18) WH(18) RD(18) BK(20)
TN/OR(18) GN(18) RD(18) GN(20)
4 5 2 1 6 3
4 5 2 1 6 3
SOLENOID
BU(20) BN(20) WH(20) BK(20)
SWITCH
NO C
CONNECTER
4
OR(12)
FOLD RELAY
WH(18)
THRESHOLD/ALARM MICROSWITCH
GN(18)
NC
GN(18) 85
86
CB1
NO C
M
VT(20)
NOTES:
BK(18)
( N.O. Valve) WH(18)
1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
GN(20)
LT. BU/GN(18)
30
BK(18)
3
FOLD RELIEF SOLENOID
87 87A
WH(18)
NC
CB1
UP MICROSWITCH NO
UP/FOLD SOLENOID
DOWN SOLENOID
UNFOLD MICROSWITCH
(N.C. Valve) BN(20)
WH(18) DK. BU(18)
BK(20)
TO ALL COMMON (C1) GROUNDS
GN(20)
RD(10) BK(20)
CB1
87 RD/WH(18)
SILVER(22) GOLD(22)
85
SILVER(22) GOLD(22)
RD/WH(18)
GN(20)
RD/WH(18)
THRESHOLD STRIP SWITCHES
RD/WH(18)
GN(20)
86
PUMP GN(14)
YL(14)
CIRCUIT BREAKER
BK(4)
M HYDRAULIC
CHASSIS GROUND
REDUNDANT POWER RELAY 85
CB1
RD(4)
GN(20)
RD(10)
87
30 RD(10)
87A
(UP)
CB1
FUSE CB1
GN(14) GN(20)
FLASHER
TO ALL CIRCUIT BREAKER (CB1) GROUNDS
THRESHOLD WARNING BEEPER
GN(20)
OR(12)
NC
WH(18) DK. BU(18)
OR(12)
1
DK. BU(18) TN/OR(18) GN(18) BK(18) RD(18) BN(20)
GN(20)
NO C
1 4 5 3 2 6
GN(20)
NC
1 4 5 3 2 6
GN(10)
BU(18) OR(18) GN(18) WH(18) RD(18) BK(18)
2
GN(20)
C
THRESHOLD WARNING LIGHT
RD(4) C1
CIRCUIT SENTRY (CIRCUIT BREAKER) RD(4)
POWER STUD
RD(2)
CHASSIS GROUND
Page 15
Li Un f fo Sc t E ld he lec fo m tri r: at ca ic l
Light Relay
2
NOT USED
2
NOT USED
NOT USED
3
NOT USED
4
5
LIFT NOT STOWED GROUND SIGNAL
5
6 7
VEHICLE SECURE +12V INPUT NOT USED
6 7
8 9
NOT USED LIFT STOWED GROUND SIGNAL
RD(18) BK(18)
NOT USED NOT USED
RD(18)
WHITE(18)
8
NOT USED
9
GREEN(18)
YL/LT. BU(18) 31798A LIFT STOWED / NOT STOWED GROUND SIGNAL (Located in cavity #5 or #9 - see chart above)
1 2
1 2
1 2
1 2
RD(18)
RD(18) GN(20)
Lift Ready LED
33377RA-954 - REAR PUMP
NO
N.O.
NC
N.C.
C-H
RD(18)
3
WHITE(18)
3
WHITE(18)
4
NOT USED
4
NOT USED
Counter
+ E
GN(18)
SILVER(22) SILVER(22)
3
2
1
1
2
3
6
5
4
4
5
6
6-COND WIRE CODE
BK
RD
GN
COLOR BLUE - 6 COND. (-)
2
ORANGE - 6 COND. (UP)
G
GREEN - 6 COND. (FOLD)
4
RED - 6 COND. (UNFOLD)
5
BLACK - 6 COND. (DOWN)
6
NOT USED
7
WHITE - 6 COND. (+)
COLOR
NO.
COLOR
1
WHITE(18)
1
BROWN(20)
2
BLACK(18)
2
BLUE(20)
3
BLACK(20)
3
BLACK(20)
4
BLACK(20)
4
VIOLET(20)
5
NOT USED
5
NOT USED
6
RED(18)
6
WHITE(20)
RD(18)
Up/Down Switch Fold/Unfold Switch
L
VT(20)
2 1 5 4 3 7 6
1 4
7
3 6
6-COND WIRE CODE
IB Occupied Microswitch
RD(18) BK(18)
COM. COM NO
VT(20)
N.O.
NC C-H
N.C.
33659A 1
33377FA-954 - FRONT PUMP
3
1 2 3 4 5 6 7
2 4
6
5 7
OR(12) 7-COND WIRE CODE NO.
GN(20) WH(20)
33231A
COLOR
1
GREEN(20)
2
TAN/ORANGE(18)
3
GREEN(18) RED(18)
4
WHITE(18)
5
COM
BK(18) WH(18) GN(18)
COM.
NO
N.O.
NC
N.C.
Threshold / Alarm Microswitch
COM
3
BU(18)
COM.
NO
N.O.
NC
N.C.
GN(18)
OR(12)
1
COM
2
COM.
NO
N.O.
NC
N.C.
BU(18) OR(18) GN(18)
2
1
6
5
4
2 3 4 5 6
1
2
3
4
5
6
6-COND WIRE CODE
COLOR
NO.
COLOR
BLUE(18)
1
DK. BLUE(18)
RED(18)
2
RED(18)
WHITE(18)
3
BLACK(18)
ORANGE(18)
4
TAN/ORANGE(18)
GREEN(18)
5
GREEN(18)
BLACK(18)
6
BROWN(20)
Outer Barrier Occupied / Raised Microswitch
33255A
Unfold Microswitch
COM
1
COM.
NO
N.O.
NC
N.C.
BK(22) RD(22)
1 2
1 2
BK(20) VT(20)
BK(18) WH(18) RD(18)
VT(20)
33775A NC NO COM
RD(20) BU(20) BK(20)
BU(20) BK(20)
1 2
VT(20) WH(20)
1 2
GN(20)
RD(18)
Bridging Microswitch
BN(20)
Fuse OR(12)
3
6-COND WIRE CODE NO.
Up Microswitch
32519A & 31228
IB Raised Switch
WH(18)
4
NOT USED BLACK(20) and BLACK(20)
945-2500NA
Partial Fold Microswitch
6 7
COM NO NC
BK(20) BU(20) RD(20)
34294A
BK(20) 1 BU(20) 2
1 2
BN(20) BU(20)
GN(14)
DK. BU(18)
BN(20) LT. BU / GN(18)
GN(20)
Fold Relief
RD(10)
Up/Fold Solenoid
LT. BU / GN(18)
COM
RED(18)
1 3
BK(20) COM.
BLACK(18)
2
7-COND WIRE CODE NO.
2
Stow Interlock Microswitch
1
BLUE(18)
OR
5
BK(20) GN(20) WH(20)
1 2 3
1 2 3
BLACK(18)
2
RD(18)
RD(18)
OR(12)
GN(20)
RD(18) RD(18)
BK(16)
DK. BU(18) GN(18) WH(18)
Interlock
1
RD(18)
Lift Power Switch
BK(16)
COLOR
Switch Box (As Viewed From Terminal Side of Switch)
RD(18)
GY/RD(18) VEHICLE SECURE SIGNAL +12V INPUT
NO.
NO.
FUSE HOLDER - BLACK(16) NOT USED
Fuse
Hydraulic Pump RD(4) GN(20)
BK(18)
B A T
RD(4)
BK(20)
86 87a 30
85
BN(20) BK(4)
GN(18)
GN(20) GN (20 )
Circuit Breaker
Pump Ground
Lift Power Cable 13362A
87 85
-
Beeper GN(20)
GN(20)
Threshold Warning Light RD/WH(18)
(Side view of solenoids removed from pump.)
87 86 87a 85
RD/WH(18)
30
(22)
GOLD
GOLD
(22)
Flasher
GN(20)
22166A
86 87a 30
RD(2) Connects to Vehicle Battery (+) Positive Post
GN(14)
87
WH(18)
Circuit Sentry (Circuit Breaker) Bat.
Fold Relief Down
YL(14) 35217A
Lead Wire 13362A
Power Stud
Ground
+
GN(20) GN(14) 33337A
Threshold Strip Switches
GN(14)
Note polarity of diode. It must be oriented as shown relative to the GN(20) wire above. Detail shows two different styles of diode identification.
RD/WH(18)
Down
GN (10 )
FOLD RELAY
or
REDUNDANT POWER RELAY
RD(10)
26082A-4
2) R(2 VE SIL 2) R(2 VE SIL
OR(12)
Pump Module Power Feed
WH(18) DK. BU(18)
RD(10)
BK(20)
LT. BU/GN(18)
RD(10)
A U X
31797A
RD(18)
BK(18)
RD(18)
BK(18)
- +
4
COLOR
33373RA-954 - REAR PUMP 33373FA-954 - FRONT PUMP
NOT USED
NO.
SOLID BUS
COLOR
1
4-COND WIRE CODE
WH
NO.
NOT USED
4
4-COND WIRE CODE
SOLID BUS
COLOR
1
2
3
BU
9-COND WIRE CODE
NO.
3
31033A103.5
9-COND WIRE CODE
3
1
3
GN(18) WH(18)
BK(18) BK(18)
8 9
1
4
RD(18)
5 6
7
2
RD(18)
4
7
BK(18)
85
RD(18)
1 2
4
9 8
31033A61.5
1
6 5
BK(18)
RD(18)
3 2
30
RD(18)
GN(20)
87 86 87a
2 1
2 1
RD(18)
RD(18)
2 1
2 1
GN(20)
BK(18)
BK(18)
BK(18)
BK(18)
Platform Lights (Option)
BK(18)
Lift Wiring Diagram
Aux. -
GN(20)
+
BK(20)
Back Plate
BK(20)
NOTES: 1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
Page 16
Hydraulic Schematic
Orifice
Orifice Down Valve
Lifting Relief Valve
2500 PSI
Secondary Valve
M
Folding Relief Valve
1900 PSI 800 PSI Opposite Pump Cylinder
Pump Side Cylinder
BACKUP PUMP
Description
PUMP
Symbol
Fixed Displacement Pump Pump Motor
Description
Symbol
Hydraulic Port M
2 Way 2 Position Solenoid Valve
Backup Pump
Pressure Compensated Flow Control
Single Acting Cylinder
Relief Valve
Check Valve
Filter Screen
Unfold Orifice
Vented Reservoir
Manual Shutoff Valve
Page 17
Hydraulics Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30
Qty. 1 1 1 1 1 2 1 1 3 1 4 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1
Description Pump Assembly (M-268-0114) 120G / 12V / Dual Relief Solenoid, 4-Post Trombetta - Angle Motor, Pump - 12 Volt - Low RPM Valve Assembly, “Dual Relief" (complete) Cartridge (only), “Dual Relief" Valve - (shown below) Coil (only) - (shown below) Valve Assembly, “Down” (complete) Cartridge (only), “Down” Valve - (shown below) Screw, 1/4-20 x 2-1/4", Allen Head Hand Pump (Backup) with O-Rings (Item 11) O-Ring (only), Hand Pump Mounting Clamp, Reservoir - H-48 (M259) Reservoir, Hydraulic Fluid Cap, Reservoir Filler - Screw On Fitting, 90° - 1/8" NPT x 1/8" Barb - Plastic Clamp, Hose - Solenoid Mounting Hose, Thermal Plastic - Black, 1/8" I.D. Handle with Grip Fitting, Male 7-16-20 SAE O-Ring to Male 7/16-20 JIC 37° Elbow, 7/16-20 JIC 37 Female Swivel (1) - 7/16-20 JIC 37° Male (2) Hose Assembly, 1/8" (Opposite-Pump-Side) Hose Assembly, 1/8" (Pump-Side) (OERZ 6$(25LQJ0DOH-,&0DOH2ULÀFH Cylinder Elbow, 90°, 1/4 NPT Male to 1/4" Barbed Hose, Thermal Plastic - Black, 1/8" I.D. Hose, Thermal Plastic - Black, 1/8" I.D. Diode Assembly, Up Solenoid Kit, Hydraulic Port Service Cap Connector, Plastic “Y”, 1/8” O.D.
Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P.
5DZPDWHULDOLWHPVRUGHUHGDQGSULFHGSHULQFK RUGHUVSHFLÀHGOHQJWK
4
“Dual Relief” Valve (complete)
Part # 32858-12V 35310 29690 31120K 31121 31122 31348K 26078 26080 26074 17351 17069 30160 30167 87563 29663 23742R* (6") 17206A 24504 26579 16004A-090 16004A-051 C1516.5-0409 15150 23742R* (68") 23742R* (30") 73906A 27049K 18877
“Down” Valve (complete)
6 Coil #31122
Hydraulic Fluid When adding or changing K\GUDXOLFÁXLGXVH%UDXQ 32840-QT (Exxon® Univis +9, K\GUDXOLFÁXLG GR not mix with Dextron III or RWKHUK\GUDXOLFÁXLGV
Page 18
5 Cartridge #31121
7
6 Coil #31122
8 Cartridge #26078
Hydraulics Diagram
1 28
2
16
24
24
29 Hydraulic Repair For repair of a hydraulic hose or cylinder, read this.
Service Bulletin 27049
Hydraulic Pump Motor 3
18
7
23
23
4
14
11
19
10
20
Manual Backup Pump
12
15
Pump Side Cylinder
Opposite Pump Cylinder
9
13
17 30 21
22
25
25
26
27
Page 19
Pump Module Parts List Item
Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1 1 1 1 1 1 1 1 1 1 1 3 1 2 4 5 1 1 1 1 1 3 1 4 4 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Pump Module (complete), 12 Volt, Rear Pump Assembly (M268-0114) 12V-120G - Dual Relief (Includes Items 1, 2 & 20) Solenoid, Up - 4-Post Trombetta - Angle Housing, Pump (Complete Assembly 947-2513RNA (Rear) or 947-2513FNA (Front) Includes Items 3 - 21) Beeper, Constant - High Output Switch, Toggle w/ Gold Contacts Stud, Power Feed Lens, Threshold Warning - Red Spacer, Lens - NHTSA Metal Ring Base - Lamp Socket, Lamp Screw, #8-32 x 1/2" Pan Head Phillips - Thread Cut Bulb, Light Clamp, Spring - Pump Handle Rivet, Pop, SD43BS - 1/8" - .13"/.19" Rivet, Pop, SD62BS - 3/16" - .06"/.13" Rivet, Snap, Black, 0.201" x .177/.217" Screw, T-Head, 10-32 x 3/8", Thumb Diode, Green LED - Panel Mount Circuit Breaker, Manual Reset - 15 Amps Clamp, Hose - Solenoid Mounting Washer, #10 Flat Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° Rivet, Snap, .122" Dia. - .158 -.197" Thick Washer, 5/16" External Tooth Bolt, 5/16-18 x 3/4", Nylock, Hex * See note below Bolt, 5/16-18 x 1/2", Nylock, Hex * See note below Cover, Pump Module Pump Handle with Grip Cycle Counter, LCD w/o Reset Flasher, 12V Relay, 30/40A SPDT 12V with Internal Diode Diode Assembly, Up Solenoid Cable, Pump Module Power Harness, Main Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° Cable, Lift / Chassis Ground Wire Assembly, Lift Interlock Connection Wire Assembly, Lift Stowed Connection See note below Rubber Boot, Red See note below Control, Hand Pendant Assembly - Non Electronic / Non Shielded - Coiled See note below Harness, Lift Power See note below Harness, Tower / Opposite Platform (Not shown - see Wiring Diagram) Harness, Bridge Inputs - Platform (Not shown - see Wiring Diagram) Harness, Stow - Platform (Not shown - see Wiring Diagram) Harness, Tower / Pump - Platform (Not shown - see Wiring Diagram) Harness, Extension Lighting - 61.5" (Not shown - see Wiring Diagram) Harness, Extension Lighting - 103.5" (Not shown - see Wiring Diagram) Hose Assembly, 90" - 1/8" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) Hose Assembly, 51" - 1/8" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) Hose, 1/8" Thermal Plastic (Not shown - see Hydraulic Diagram) Kit, Hydraulic Port Service Cap (Not shown - see Hydraulic Diagram) Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section) See note below Decal, Lift Power - On/Off (Not shown - see Decal Section) See note below Decal, Dual Relief Valve Adjustment (Not shown - see Decal Section) See note below Decal, Manual Instructions - Public (Not shown - see Decal Section) See note below
NCL954FIB-2 954-5516FNA 32858-12V 35310 947-2513FN 33251 31787 26084 30704 31386 30971 30703 30974 19841 12350 12954 11512 30408 33435 29545 35143 29663 11541 26579 25759 16368 29608 10012 947-2519FN 17206A 30547 32461 35249 73906A 26082A-4 945-2500NA 24504 22166A 31797A 31798A 82046 33659A 33688A 37009A 33373FA-954 33377FA-954 37014A 31033A61.5 31033A103.5 16004A-090 16004A-051 23742R 27049K 22249 21494 32201 32940
NCL954IB-2 954-5516RNA 32858-12V 35310 947-2513RN 33251 31787 26084 30704 31386 30971 30703 30974 19841 12350 12954 11512 30408 33435 29545 35143 29663 11541 26579 25759 16368 29608 10012 947-2519RN 17206A 30547 32461 35249 73906A 26082A-4 945-2500NA 24504 22166A 31797A 31798A 82046 33659A 33688A 37009A 33373RA-954 33377RA-954 37014A 31033A61.5 31033A103.5 16004A-090 16004A-051 23742R 27049K 22249 21494 32201 32940
* Apply Loctite® Threadlocker Red 271™or equivalant to the three pump mounting bolts (items 25 and 26) if a blue Q\ORQSDWFKLVQRWSUHVHQWRQWKHEROWVZKHQUHWURÀWWLQJDQ0SXPSDVVHPEO\ Indicates items available for replacement part purposes only. These items are not included with replacement pump modules.
Page 20
Pump Module Diagram Pump Mounting Bolts Apply Loctite®Threadlocker Red 271™ or equivalant to the three pump mounting bolts (items 25 and 26) if a blue nylon patch is not present on the bolts ZKHQUHWURÀWWLQJDQ0SXPSDVsembly. 17 40 27 8
32819
DO
WN
UP
D
FOL
D FOL
UN 32820
®
7 31 12 21
9 34 10 34
29 11
21
14
34
24
3
25 26 36
20 24
19 14 1
32
2
16
28 13
15
4 34
14
15
23 24
13
26
15
18
5 14 6
30 33 6 35
22
34
41
15
39
37 38
Note: Rear pump module shown, front pump module mirror image.
Page 21
Exploded Views and Parts Lists NCL954IB-2 Base Plate Assembly 16 DWG. NOTES 1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALANT TO ALL #25527 SCREWS.
2 20
4
5
12 NOTE: 3
8
23 18
22
21
14
19
9 3
6
10 7 11 1 13 15 "A"
NOTE: 1 NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
Page 22
ITEM
QTY.
PART NO.
23
4
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
DESCRIPTION
22
4
25346
WASHER-1/2" FLAT-BK
21
4
936-0403
PIN-PIVOT PARALLEL ARM
20
1
36075KS
KIT-THRESHOLD TRANSITION-RUBBER NOSE
19
2
14993
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
11541
WASHER-#10 FLAT/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
2
11913
WASHER-1/2" NYLON
11
2
28339BK
10
4
26614
9
2
975-4121A
8
2
33337A
7
2
10063
WASHER-5/16 FLAT
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-2148KS-34Y
KIT-BASE COVER - 34"
1
1
954-0154RNW34
WMT-BASE-REAR/54" FTG
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
NUT-3/8-16 TOP LOCK/AUTO-BK O-RING 5/16 ID X 1/16 MICRO SWITCH ASSY ASSY-THRESHOLD-STRIP SWITCH-NHTSA/945
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
Exploded Views and Parts Lists NCL954FIB-2 Base Plate Assembly
16 DWG. NOTES 1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALANT TO ALL #25527 SCREWS.
2 20
4 5 12 NOTE: 3
23
15 8
18
22
14
19
9
21
6
3 10 7 1 13 11
"A"
NOTE: 1
17
NOTE: 2
DETAIL A (SCALE = 4X)
NOTE: 1
ITEM
QTY.
PART NO.
23
4
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
DESCRIPTION
22
4
25346
WASHER-1/2" FLAT-BK
21
4
936-0403
PIN-PIVOT PARALLEL ARM
20
1
36075KS
KIT-THRESHOLD TRANSITION-RUBBER NOSE
19
2
14993
18
2
29765
CLAMP-INSULATED-1 3/8"
17
4
10091
CABLE TIE-11" SOLID
16
2
31816
BOLT-SHOULDER, 5/16 X 5/8-1/4-20 SS W/PC
15
3
29729
BOLT-3/8-16 X 1/2 W/NYLOCK PATCH
14
2
11541
WASHER-#10 FLAT/AUTO-BK
13
4
24570
RING-5/16 EXT SNAP/ZINC PLATED
12
2
11913
WASHER-1/2" NYLON
11
2
28339BK
10
4
26614
9
2
975-4121A
8
2
33337A
7
2
10063
WASHER-5/16 FLAT
6
4
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
5
2
26963
4
1
27208RW
WMT-LATCH-LIFT-TITE REAR-RETRO
3
1
27208FW
WMT-LATCH-LIFT-TITE FRONT-RETRO
2
1
945-2148KS-34Y
KIT-BASE COVER - 34"
1
1
954-0154FNW34
WMT-BASE-FRONT/54" FTG
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK
NUT-3/8-16 TOP LOCK/AUTO-BK O-RING 5/16 ID X 1/16 MICRO SWITCH ASSY ASSY-THRESHOLD-STRIP SWITCH-NHTSA/945
SPRING-DAMP5.67 E/4.291 C,P1=3.37N-RET
Page 23
Exploded Views and Parts Lists Top Parallel Arm Assembly - Front
10 3 11 8 7
14 13
2
15 9 6 5
4
1 12
ITEM QTY.
PART NO.
15
1
10062
14
1
30996BK
13
1
10068
12
1
15858BK
DESCRIPTION WASHER-1/4" FLAT/AUTO-BK NUT-5/16-18 ACORN WASHER-5/16" LOCK/AUTO-BK BOLT-CARR 5/16-18 X 3/4/AUTO-BK
11
1
16368
WASHER-5/16" EXTERNAL TOOTH
10
1
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
9
1
8
1
7
1
14993
6
1
915-0703
5
2
11513
4
1
945-0450
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
954-0419FNA
ASSY-BLOCK-GUIDE-PLATFORM-STOW
28593A
955-2392CLXT BKT.-QUIET-RIDE MTG.-955 RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK CAP-PARALLEL ARM
ASSY-PARALLEL ARM/TOP/54"FTG (Incl. Items 1-15)
Top Parallel Arm Assembly - Rear
3
1
2 1
5
7 10 11
4 12 ITEM QTY.
PART NO.
15
1
10062
14
1
30996BK
13
1
10068
12
1
15858BK
DESCRIPTION
WASHER-5/16" LOCK/AUTO-BK
8
BOLT-CARR 5/16-18 X 3/4/AUTO-BK
11
1
16368
WASHER-5/16" EXTERNAL TOOTH
1
24440
BOLT-5/16-18 X 3/4-BHSC/AUTO-BK
9
1
8
1
7
1
14993
6
1
915-0703
5
2
11513
4
1
945-0450
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
Page 24
13
NUT-5/16-18 ACORN
10
28593A
15 6
NUT-5/16-18 HEX/AUTO-BK
ASSY-BLOCK-GUIDE-PLATFORM-STOW
955-2392CLXT BKT.-QUIET-RIDE MTG.-955
RIV-POP-SD66BS-3/16"-.25/.38/AUTO-BK BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK CAP-PARALLEL ARM
954-0419RNA ASSY-PARALLEL ARM/TOP/54" FTG/R (Incl. Items 1-15)
9
14
Exploded Views and Parts Lists Bottom Parallel Arm Assembly - Rear
5
4
1 2
ITEM QTY. 5
PART NO.
DESCRIPTION
2
18349
4
1
32514NA
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
954-0412NA
NUT-#10-32 W/LOCKWASHER/AUTO-BK ASSY-IB OCCUPIED
3
ASSY-ARM-PARALLEL/BOTTOM/PUMP (Incl. Items 1-3)
Bottom Parallel Arm Assembly - Front
2
1
3 ITEM QTY.
PART NO.
DESCRIPTION
3
4
34398
WASHER-0.906"ID X 1.25"OD X .075"TH/ZINC
2
4
24011
BEARING-FLANGE-3/4" X 3/8"-12FDU06
1
1
954-0412NA
ASSY ARM-PARALLEL/BOTTOM/L917 (Incl. Items 1-3)
Page 25
Exploded Views and Parts Lists Hydraulic Cylinder Assembly - Main
2
RETRACTED STROKE EXTENDED
32.217 16.499 48.716
1
3
30° ±10°
ITEM QTY.
Page 26
PART NO.
DESCRIPTION
15150
ELBOW-1/4 NPT 90° 1/4 BARB
1
26667
ELBOW-7/16-20 M/O-RNG/37*/.035 ORFICE
1
C1516.5-0409
3
1
2 1
CYLINDER-16.499"/32.217 RETRACTED
Exploded Views and Parts Lists Vertical Arm Assembly - Front 8
DWG. NOTES 1) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS.
2
2) APPLY LOCTITE® THREADLOCKER BLUE 242® OR EQUIVALENT
NOTE: 1
9
3
10
3) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS.
8
7
9
11
10 NOTE: 3
8 11
9 10
1
PART NO.
ITEM QTY.
DESCRIPTION
11
4
30063
RIVET-PUSH IN-8MM
10
3
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
9
3
25346
8
3
936-0403
7
1
32408
6
1
81064-000
SCREW-1/4-20 X BHCS SS
5
1
945-5353
RETAINER-LIFT TITE ROLLER
4
1
1000-2395A
3
1
31060
BULB-LIGHT-20W-HALOGEN REFLECTOR
2
1
31062A
ASSY-LIGHT-VERTICAL CHANNEL w/BULB
1
1
954-0454FNW
11
WASHER-1/2" FLAT/AUTO-BK
11
PIN-PIVOT PARALLEL ARM RUBBER BUMPER-VERT CHAN. 4
5
ROLLER-ASSY-ARM-TORQUE SHAFT
6
NOTE: 2
WMT-VERTICAL CHANNEL-FRONT-54"
Vertical Arm Assembly - Rear 10
DWG. NOTES 1) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS.
11
2) HARNESS TO BE TUCKED INSIDE CHANNEL.
2
NOTE: 1
12
3
3) APPLY LOCTITE® THREADLOCKER BLUE 242® OR EQUIVALENT
10
4) APPLY LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS. 11
7
12
"A"
13
10
13
9
11 12 NOTE: 4
ITEM QTY.
PART NO.
DESCRIPTION
13
4
30063
RIVET-PUSH IN-8MM
12
3
25527
SCREW-5/16-18 X 3/4" FHS/AUTO-BK
11
3
25346
WASHER-1/2" FLAT/AUTO-BK
10
3
936-0403
9
2
37049
8
1
33689A
7
1
32408
ASSY-BRIDGE SWITCH W/ HARN/NL/NCL-2
1
81064-000
SCREW-1/4-20 X 1" BHCS SS
945-5353
RETAINER-LIFT TITE ROLLER
4
1
1000-2395A
3
1
31060
BULB-LIGHT-20W-HALOGEN REFLECTOR
ASSY-LIGHT-VERTICAL CHANNEL w/BULB
1
31062A 954-0454RNW
13
RUBBER BUMPER-VERT CHAN.
1
1
13
PIN-PIVOT PARALLEL ARM
6
2
NOTE: 2
DETAIL A
SCREW-#4-40 X 3/8" THREAD FORM
5
1
8
1
4 5
ROLLER ASSY-ARM-TORQUE SHAFT
WMT-VERTICAL CHANNEL-REAR-54"
6 NOTE: 3
Page 27
Exploded Views and Parts Lists Arm Cover Assembly - Front
1
2
SMOOTH SIDE
SMOOTH SIDE
ITEM
QTY.
PART NO.
DESCRIPTION
2
1
915-0704NA
COVER-PLASTIC-PARALLEL ARM-OUTSIDE-FRONT
1
1
945-0701NA
COVER-PLASTIC-PARALLEL ARM-INSIDE-FRONT
Arm Cover Assembly - Rear
SMOOTH SIDE 3
Page 28
4
SMOOTH SIDE
ITEM
QTY.
PART NO.
4
1
945-0703NA
COVER-PLASTIC-PARALLEL ARM-INSIDE-REAR
DESCRIPTION
3
1
915-0702NA
COVER-PLASTIC-PARALLEL ARM-OUTSIDE-REAR
Exploded Views and Parts Lists Front Handrail Assembly 13 7
6
4
5
3 8
ITEM
QTY.
13
2
PART NO.
11513
12
1
10069
WASHER-3/8" LOCK
11
1
29186A
GAS SPRING ASSY-14.468 EXT/8.956 COMP
10
2
30227
SPACER-UHMW 0.75 OD X 0.39 ID X 0.25
9
1
13617
NUT-3/8-16 UNC HEX LOCK/AUTO-BK
8
1
7
1
6
1
915-2606N
SLIDE-PLATFORM ROTATE
5
1
900-0413N
PIN-PIVOT LOWER ARM
4
2
18657
RING-3/4 EXT SNAP/AUTO-BK
3
1
10027
BOLT-3/8-16 X 2" HEX HD. CAP
2
1
1
1
954-0640FNA 31677
25171 954-0618NA
DESCRIPTION
9
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
1
ASSY-FOLD ARM-48 FTG-FRONT SLIDE-UHMW-PLATFORM SLIDE-2X6.9"
10
11 2
BOLT-3/8-16 X 3/4" FLBHSCS-GD8
12
HANDRAIL ASSY-NHTSA
Rear Handrail Assembly 8 7
6
4
5
3 9
ITEM
QTY.
PART NO.
14
1
* 32519A
13
1
25171
12
1
29186A
GAS SPRING ASSY-14.468 EXT/8.956 COMP
11
2
30227
SPACER-UHMW 0.75 OD X 0.39 ID X 0.25
10
1
9
1
13617 954-0640RNA
DESCRIPTION
10 1
SWITCH ASSEMBLY (INCLUDED WITH ITEM 9) BOLT-3/8-16 X 3/4" FLBHSCS-GD8
NUT-3/8-16 UNC HEX LOCK/AUTO-BK ASSY-FOLD ARM-48 FTG-REAR
8
2
11513
RIV-POP-SD64BS-3/16"-.13/.25/AUTO-BK
7
1
31677
SLIDE-UHMW-PLATFORM SLIDE-2X6.9"
6
1
915-2606N
SLIDE-PLATFORM ROTATE
5
1
900-0413N
PIN-PIVOT LOWER ARM
4
2
18657
RING-3/4 EXT SNAP/AUTO-BK
3
1
10027
BOLT-3/8-16 X 2" HEX HD. CAP
2
1
10069
1
1
954-0618NA
11 12
WASHER-3/8" LOCK
2
HANDRAIL ASSY-NHTSA
13 * INDICATES ITEMS NOT SHOWN
Page 29
Exploded Views and Parts Lists NCL954IB-2 & NCL954FIB-2 Platform Assembly DWG. NOTES 1) USE LOCTITE® THREADLOCKER RED 271™ OR EQUIVALENT ON SCREWS (B.C. #24537 AND B.C. 15733 2) USE LOCTITE® THREADLOCKER GREEN 290™ OR EQUIVALENT ON CLEVIS PINS (B.C. #24932BK) 3) APPLY BOUNDARY DECAL (ITEM 33) 48 1/8" FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL. 4) INBOARD EDGE OF DECAL (ITEM 32) TO BEGIN AT 48 1/2"
43 42 45
41
39 46
45 38 45
37 3
43 36
44
42
4
23
12
30 12 29
41
36 38
37
32
33
30
40
NOTE: 4
NOTE: 3
12
39 23
35
NOTE: 2
19 3
12 13
4
13
1 18 17
15
34 20
16 27
11
14
NOTE: 1
21 NOTE: 1
7
28 34
34
24 20
2 25
21
22
8
NOTE: 1
26 9
ITEM QTY.
PART NO.
DESCRIPTION
ITEM QTY.
PART NO.
6
8
DESCRIPTION
24
4
40-4230-0
23 22
2 2
990-0341
ADAPT-CYL/ROLL STOP LEVER-OUT
46
1
945-0431FNW
21
4
24537
SCREW-#10-32X3/8 FL HD-HX SKT/AUTO-BK
45
3
916-5406
20
2
34686
PIN-ROLLSTOP GAS SPRING
44
1
945-0431RNW
19
2
24932BK
PIN-CLEVIS 3/8 X 3" EFF LEN.-W/O HOLE/BK
43
2
10001
BOLT-1/4-20 X 1" HEX
18
2
33411
BRACKET ADJUST-SPLIT FOOT
42
2
33603
BUMPER-1" X 5/8" LG NAT UHMW/BRIDGEPLATE
17
2
10058
NUT-5/16-18 HEX/AUTO-BK
41
4
10059BK
16
2
10013
BOLT-5/16-18 X 1" HEX HD. CAP
40
1
32408
15
2
40-1092-0
SCREW-10-32 X 1.25" SHCS
39
4
10069BK
18663
SCREW-1/4-20 X 5/8" FHSC SCREW-1/2-20 X 1.5 SET-LOCK/AUTO-BK WMT-BKT-BRIDGE PLATE/FR BEARING-UHMW FLAT-THIN-BLK WMT-BKT-BRIDGE PLATE/RR
NUT-3/8-16 HEX/AUTO-BK RUBBER BUMPER-VERT CHAN. WASHER-3/8" LOCK/AUTO-BK
14
2
32759
STANDOFF-FOOT MOUNT
38
2
14614Z
13
6
24028
BEARING-PLASTIC-FLANGE-3/8IDX1/4"
37
2
24012
BEARING-FLANGE-3/4" X 1/4"-12FDU04
12
4
28031
BEARING-FLANGE-1 X 1/2-16FDU08
36
4
25171
BOLT-3/8-16 x 3/4" FLBHSCS-GD8
11
1
945-5206FN
LATCH-ROLL STOP/FRONT
35
2
30236R011
10
1
945-5206RNA
ASSY ROLL STOP LATCH/OCCUPIED SWITCH
34
2
36003
NUT-1/4-20 NYLOCK-ZINC
DECAL-BOUNDARY YELLOW LEXAN 1" X 11" HAIRPIN COTTER-STAINLESS-.042
9
2
13889
RING-3/8 RETAINING SNAP
33
1
30236R033.5
DECAL-BOUNDARY YELLOW LEXAN 1" x 33 1/2"
8
4
29371
WASHER-THRUST-.875 OD/.50 ID/.0585T
32
2
30236R039.5
DECAL-BOUNDARY YELLOW LEXAN 1" x 39 1/2"
7
1
945-0200NW-34
ROLL STOP ACTIVATION FOOT
31
4
91010-000 *
6
1
945-3202RN
BKT-LATCH/ROLL STOP/REAR
30
2
28324BK
5
1
945-3202FN
BKT-LATCH/ROLL STOP/FRONT
29
1
954-0147NW34Y
4
2
81003-000
SCREW-5/16-18 X 1 1/4 SHCS BK ZINC
28
2
32831
GAS-SPRING-30LB-3.54X9.65 BOLT-1/4-20 X 1/2" BUT HD SOC/AUTO-BK
3
2
900-0311
2
1
945-3312NA34Y
1
1
954-33454NW
STOP-PLATFORM
27
4
15733
ASSY-ROLL STOP w/RUBBER/-2
26
2
945-2336N
PLATFORM-NCL919IB 54" FTG
25
4
10775
CABLE TIE 3 3/4" BLACK NUT-5/16-18 TOP LOCK/AUTO-BK BRIDGE PLATE WELDMENT-34/54" FTG (954-0147NA34Y INCL. 29, 36-46)
BEARING-PLATFORM SLIDE NUT-1/4-20 HEX LOCK/AUTO-BK * ITEMS NOT SHOWN
Page 30
5
Braun® Limited Warranty WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The Braun Corporation (“Braun”) warranty covers certain parts of this wheelchair lift for three (3) years or 10,000 cycles and the cost of labor to repair or replace those parts for one (1) year or 3,000 cycles. If The Braun Corporation receives the warranty registration card within 20 days after the lift is put into service, the warranty labor coverage will increase from one (1) year or 3,000 cycles to three (3) years or 10,000 cycles. In addition, providing the warranty registration card is returned as noted above, the following lift’s power WUDLQSDUWVDUHZDUUDQWLHGIRUÀYH \HDUVRUF\FOHV &DEOH&\OLQGHU)ORZ&RQWURO*HDU%R[0Rtor, Pump, Hydraulic Hose and Fittings. This limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is operated and maintained properly and in conformity with WKHRZQHUҋVPDQXDO7KHZDUUDQW\SHULRGEHJLQVRQWKHGDWHWKDWWKHSURGXFWLVGHOLYHUHGWRWKHÀUVWUHWDLO purchaser by an independent, authorized dealer of Braun, or, if the dealer places the product into any type RIVHUYLFHSULRUWRUHWDLOVDOHRQWKHGDWHWKHGHDOHUÀUVWSODFHVWKHSURGXFWLQVXFKVHUYLFH7KLVOLPLWHG ZDUUDQW\DSSOLHVRQO\WRWKHÀUVWSXUFKDVHU,WPD\QRWEHWUDQVIHUUHG WHAT BRAUN WILL DO TO CORRECT PROBLEMS In the event that a substantial defect in material or workmanship, attributable to Braun, is found to exist GXULQJWKHÀUVW\HDURIZDUUDQW\FRYHUDJHLWZLOOEHUHSDLUHGRUUHSODFHGDW%UDXQҋVRSWLRQZLWKRXWFKDUJH for parts or labor to the owner, in accordance with the terms, conditions and limitations of this limited warranty. If the substantial defect in material or workmanship, attributable to Braun, is found to exist during the second or third year of warranty coverage, it will be repaired or replaced, at Braun’s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. Providing the warranty card is returned within 20 days as outlined above, the labor warranty period will be extended by two years of coverage in accordance with the terms, conditions, and limitations of this limited warranty. In addition, if a substantial defect in material or workmanship, attributable to Braun, is found WRH[LVWGXULQJWKHIRXUWKRUÀIWK\HDURIZDUUDQW\FRYHUDJHWRWKHIROORZLQJOLIWҋVSRZHUWUDLQSDUWV &DEOH Cylinder, Flow Control, Gear Box, Motor, Pump, Hydraulic Hose and Fittings, it will be repaired or replaced, at Braun’s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. The cost of labor for repair or replacement at any time after the warranty coverage detailed above is the sole responsibility of the owner. Braun’s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun under this limited warranty. Braun reserves the right to use new or remanufactured parts of similar quality to complete any work, and to make parts and design changes from time to time without notice to anyone. Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product. Braun makes no warranty as to the future performance of this product, and this limited warranty is not intended to extend to the future performance of the product. In addition, the owner’s obligation to notify Braun, or one of its authorized, independent dealers, of a claimed defect does not modify any obligation placed on the owner to contact Braun directly when attempting to pursue remedies under state or federal law. LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS, IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY. Braun GLVFODLPVDQ\H[SUHVVRULPSOLHGZDUUDQW\LQFOXGLQJDQ\LPSOLHGZDUUDQW\RIÀWQHVVRUPHUFKDQWDELOLW\RQ items excluded from coverage as set forth in this limited warranty. Braun makes no warranty of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or modify this limited warranty, and Braun does not authorize anyone to create any other obligation for it regarding this product. Braun is not responsible for any representation, promise or warranty made by any independent dealer or other person beyond what is expressly stated in this limited warranty. Any selling or servicing dealer is not Braun’s agent, but an independent entity. Page 31
Braun® Limited Warranty BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY. THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE. This warranty does not cover, and in no event shall Braun be liable for towing charges, travel, lodging, or any other expense incurred due to the loss of use of the product or other reason. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. HOW TO GET SERVICE To obtain warranty service the owner must do all of the following: 1. Notify an authorized service center, of the claimed defect attributable to Braun, within the warranty coverage period designated above 3URYLGHWKHQRWLÀFDWLRQPHQWLRQHGLQ DERYHZLWKLQWHQ GD\VRIZKHQWKHRZQHUGLVFRYHUHGRU should have discovered, the claimed defect 3. Promptly schedule an appointment with and take the product to an authorized service center for service. 4. Pay any transportation costs and all expenses associated with obtaining warranty service. Since Braun does not control the scheduling of service work at the independent dealerships you may encounter some delay in scheduling or completion of work. If you need assistance you may contact Braun, at 631 West 11th Street, Winamac, Indiana 46996; 1-800-THE-LIFT, (843-5438). If two (2) or more service attempts have been made to correct any covered defect that you believe impairs the value, use or safety of the product, or if it has taken longer than thirty (30) days for repairs to be completed, you must, to the extent permitted by law, notify Braun directly, in writing, at the above address, of the unsuccessful repair(s) of the alleged defect(s) so that Braun can become directly involved in providing service pursuant to the terms of this limited warranty. WHAT IS NOT COVERED This Limited Warranty does not cover any of the following: defects in materials, components or parts of the product not attributable to Braun, any material, component or part of the product that is warranted by another entity (Note: the written warranty provided by the manufacturer of the material, component or part is the direct responsibility of that manufacturer); items that are added or changed after the product leaves Braun’s possession; additional items installed at any dealership, or other place of business, or by any other party, other than Braun; normal wear, tear, usage, maintenance, service, periodic adjustments, the effects of condensation or moisture from condensation; mold or any damage caused by mold; imperfections that do not affect the product for its intended purpose; items that are working as designed but that you are unhappy with; problems related to mis-operation, misuse, mishandling, neglect or abuse, including failure to maintain the product in accordance with the owner’s manual, or other routine maintenance such as inspections, lubricating, adjustments, tightening of screws, sealing, wheel alignments or rotating tires; damage due to accident or collision, including any acts of weather or damage or corrosion due to the environment; theft, YDQGDOLVPÀUHRURWKHULQWHUYHQLQJDFWVQRWDWWULEXWDEOHWR%UDXQ GDPDJHUHVXOWLQJIURPWLUHZHDURUWLUH failure; defacing, scratches, dents or chips on any interior or exterior surface of the product, including those caused by rocks or other road hazards, damage caused by off road use, overloading or alteration of the product, or any of its components or parts. Defects and/or damage to interior and exterior surfaces and other appearance items may occur at the factory or when the product is in transit. These items are usually detected and corrected at the factory or by
Page 32
Braun® Limited Warranty a dealer prior to delivery to the purchaser. You must inspect the product for this type of damage when you WDNHGHOLYHU\,I\RXÀQGDQ\VXFKGHIHFWRUGDPDJH\RXPXVWQRWLI\WKHVHOOLQJGHDOHURU%UDXQDWWKHWLPH of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty. EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY The following shall completely discharge Braun from any express or implied warranty obligation to repair or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine maintenance (See Owner’s Manual), unauthorized alteration, off road use, Acts of Nature, damage from ZHDWKHURUWKHHQYLURQPHQWWKHIWYDQGDOLVPWDPSHULQJÀUHH[SORVLRQVRYHUORDGLQJWKHSURGXFWDQG odometer tampering. LEGAL REMEDIES Any action to enforce any portion of this limited warranty, or any implied warranty, must be commenced within six (6) months after expiration of the warranty coverage period designated above or the action will be barred because of the passage of time. Any performance of repairs shall not suspend this limitation period from expiring. Any performance of repairs after the warranty coverage period has expired, or performance of repairs regarding any thing excluded from coverage under this limited warranty shall be considered “good will” repairs, and they will not alter the terms of this limited warranty, or extend the warranty coverage period RUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK,QDGGLWLRQVLQFHLWLVUHDVRQDEOHWRH[SHFWWKDWWKHSURGXFW will need some service during the warranty period; this warranty does not extend to future performance. It only sets forth what Braun will do and does not guarantee anything about the product for any time period. Nothing in this warranty, or any action of Braun, or any agent of Braun, shall be interpreted as an extension RIDQ\ZDUUDQW\SHULRGRUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK6RPHVWDWHVGRQRWDOORZDUHGXFWLRQ in the statute of limitations, so this reduction may not apply to you. WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and delivered to the appropriate companies, including the Braun Delivery Checklist & Warranty form. That form must be returned to Braun within twenty (20) days of purchase. The Braun warranty will not be registered unless this warranty registration is completed DQGUHFHLYHGE\%UDXQ)DLOXUHWRÀOHWKLVZDUUDQW\UHJLVWUDWLRQZLWK%UDXQZLOOQRWDIIHFW\RXUULJKWVXQGHU this limited warranty as long as you can present proof of purchase, but it can cause delays in obtaining the EHQHÀWVRIWKLVOLPLWHGZDUUDQW\DQGLWFKDQJHVWKHVWDUWGDWHRIWKHZDUUDQW\WRWKHGDWHRIÀQDODVVHPEO\RI the product by Braun. Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within the appropriate warranty period designated above, provided that the repair is authorized by Braun and carried out by an authorized service center (a Braun labor schedule determines the cost allowance for repairs). Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate paperwork, and the work is completed by an independent, factory authorized service center. The appropriate paperwork can be obtained by written or phone contact with Braun at the contact information in this warranty. Braun reserves the right to designate where any warranty work can be performed. Braun also reserves the right to examine any defective workmanship or part prior to giving any authorization for warranty work. Braun’s return authorization procedure must be adhered to in order to process any warranty claims. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE.
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"Providing Access to the World" ®
Over 300 Braun Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 1-800-THE LIFT® (574) 946-6153
Winamac, IN 46996 USA FAX: (574) 946-4670
Service Manual for:
NCL954 Century 2
Series Public Use Wheelchair Lifts
Series FA
Patent #5,261,779
Patent #6,599,079
Patent #7,422,408
Patent #6,238,169
Patent #6,692,217
Patent #7,441,995
Patent #6,464,447
Patent #6,739,824
Patent #7,530,226
Patent #7,306,422
NCL954 Century Century 2 2 Series Series NCL954
33220
"Providing Access to the World" 37717 Rev. A April 2012
® ®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. © The Braun Corporation
