Alternating Relays - Klockner Moeller

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Tab40.book Page 187 Thursday, April 7, 2011 10:00 AM

Control Relays and Timers Alternating Relays

40.9

Contents

D85 Series—Alternating Relays

Description

Page

D85 Series—Alternating Relays Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .

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V7-T40-188 V7-T40-188 V7-T40-189 V7-T40-189 V7-T40-191

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Product Description Alternating relays are used in applications where the optimization of load usage is required by equalizing the run time of two loads. They are also used where additional capacity is required in case of excess load requirements. This alternating action is initiated by a control switch— such as a float switch, manual switch, timing relay, pressure switch or other isolated contact. Each time the initiating switch is opened, the output relay contacts will change state, thus alternating the two loads. Two LED indicators show the status of the output relay. The D851 and D852 Series Relays are used with one control switch and are available in either SPDT or DPDT output configurations with or without a selector switch to lock in one sequence. The D852X Series Relays are available in DPDT cross-wired output configurations for use with one or two control switches (LEAD and LAG).

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Features The D853 Series is designed for use with three-switch applications (LEAD, LAG and STOP). The D853 Series combines a standard DPDT Cross-Wired alternating relay, contactor auxiliary contacts, and a control relay into one compact and economical product. This saves space and labor, while reducing the number of components needed. The D853 Series uses Sequence On– Simultaneous Off (S.O.S.O.) operation, where the two loads are energized sequentially, but remain on together until the STOP switch is opened. This device also protects against failure of the STOP and LEAD switches. If both switches fail, the two pump motors will be energized simultaneously when the LAG switch is closed.

Each of the D85 Series alternating relays is available with an optional threeposition selector switch, which allows the unit to alternate the two loads as normal, or lock the relay to one load or the other. By locking the alternating relay to one load, the other load can be removed for service without rewiring the first load for continuous operation. The selector switch has a low profile to prevent any accidental actuation.

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For duplex loads Works with one-, two-, or three-switch applications Compact plug-in design using industry standard sockets 10A SPDT or DPDT output configurations Optional low profile selector switch to lock in one sequence Two LEDs indicate relay status D853 Series replaces separate components in duplex panel—saving space and reducing labor

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Standards and Certifications ●

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CE cRUus UL listed  RoHS compliant

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Note  When used with appropriate Eaton socket.

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Volume 7—Motor Controls, Logic and Connectivity CA08100008E—April 2011 www.eaton.com

V7-T40-187

For Immediate Delivery or Tech Support call KMParts.com at (866) 595-9616

Tab40.book Page 188 Thursday, April 7, 2011 10:00 AM

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Control Relays and Timers Alternating Relays

Product Selection D85 Series—Alternating Relays

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Output Contacts

Control Voltage

Socket

Catalog Number

SPDT

12 Vac

8-pin

D851NR

40

SPDT

24 Vac

8-pin

D851NT

SPDT

120 Vac

8-pin

D851NA

40

SPDT

240 Vac

8-pin

D851NB

SPDT w/selector switch

12 Vac

8-pin

D851LR

SPDT w/selector switch

24 Vac

8-pin

D851LT

SPDT w/selector switch

120 Vac

8-pin

D851LA

SPDT w/selector switch

240 Vac

8-pin

D851LB

40

DPDT

12 Vac

11-pin

D852NR

DPDT

24 Vac

11-pin

D852NT

40

DPDT

120 Vac

11-pin

D852NA

DPDT

240 Vac

11-pin

D852NB

DPDT w/selector switch

12 Vac

11-pin

D852LR

40

DPDT w/selector switch

24 Vac

11-pin

D852LT

DPDT w/selector switch

120 Vac

11-pin

D852LA

40

DPDT w/selector switch

240 Vac

11-pin

D852LB

DPDT cross-wired

12 Vac

8-pin

D852XNR

DPDT cross-wired

24 Vac

8-pin

D852XNT

DPDT cross-wired

120 Vac

8-pin

D852XNA

DPDT cross-wired

240 Vac

8-pin

D852XNB

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DPDT cross-wired w/selector switch

12 Vac

8-pin

D852XLR

DPDT cross-wired w/selector switch

24 Vac

8-pin

D852XLT

40

DPDT cross-wired w/selector switch

120 Vac

8-pin

D852XLA

DPDT cross-wired w/selector switch

240 Vac

8-pin

D852XLB

40

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40

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Accessories D85 Series—Alternating Relays

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Description

Standard Pack

Catalog Number

8-pin socket

10

D3PA2

11-pin socket

10

D3PA3-A2

Hold-down spring

10

D65CHDS

Note  Contact Eaton for relays for 3-switch applications (Lead-Lag-Stop).

40 40 40 40 40 40 40 40 V7-T40-188

Volume 7—Motor Controls, Logic and Connectivity CA08100008E—April 2011 www.eaton.com

For Immediate Delivery or Tech Support call KMParts.com at (866) 595-9616

Tab40.book Page 189 Thursday, April 7, 2011 10:00 AM

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Control Relays and Timers Alternating Relays

Technical Data and Specifications

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D85 Series—Alternating Relays

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Description

Specification

Voltage tolerance

+10%/-15% of control voltage at 50/60 Hz

Load (burden)

Less than 3 VA

Output contacts

10A resistive at 240 Vac / 30 Vdc, 1/2 hp at 120/240 Vac (NO), 1/3 hp at 120/240 Vac (NC)

Mechanical life

10,000,000 operations

Electrical life

100,000 operations

Temperature

–20˚ to 150˚F (–28˚ to 65˚C)

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Transient protection

10,000 volts for 20 microseconds

Indicator LEDs

2 LEDs marked LOAD A and LOAD B

Optional selector switch settings

ALTERNATE, LOCK LOAD A, LOCK LOAD B

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Wiring Diagrams D851 Series Relays, SPDT

D852 Series Relays, DPDT

Input Voltage L2

Input Voltage

L1

L1

Control Switch

D852X Series Relays, DPDT Cross-Wired

L2

Input Voltage

L1

D853 Series Relays, Three-Switch Applications L2 Stop

Control Switch

5

3

6

4

2

7

3 2

1

8

5

6 7

Lag

8

Lag

6

2

9 10

7 1 8

1 11

Load A: Pin 2 Load B: Pin 8

3

40

4 5

4 5 4

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Input Voltage L1

L2

3

6

2

Load B

Load B

7 1 8

Load A

Load A

Load A: Pins 3 or 11 Load B: Pins 1 or 9

Typical Installations for SPDT and DPDT Alternating Relays, Standard Installation L2

L1

Typical Installations for SPDT and DPDT Alternating Relays, Anti-Bounce Installation L1

L2 M2 M2

SPDT O/L

1 2 Control Switch 5

4

8

M1

M1 SPDT

M2

3

2

Control Switch 5

4

In the OFF state (standard installation), the control switch is open, the alternating relay is in the LOAD A position, and both loads (M1 and M2) are off. When the control switch closes, it energizes the first load (M1). The red LED marked “LOAD A” glows. As long as the control switch remains closed, M1 remains energized.

When the control switch opens, the first load (M1) is turned off and the alternating relay toggles to the LOAD B position. When the control switch closes again, it energizes the second load (M2). The red LED marked “LOAD B” glows.

When the control switch opens, the second load (M2) is turned off, the alternating relay toggles back to the LOAD A position, and the process can be repeated again. On relays with DPDT contacts, two pilot lights can be used for remote indication of LOAD A or LOAD B status.

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1 Off

40

40

M1

O/L

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Lead

Lead

40

40

8

40

3

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To eliminate any bounce condition of the control switch, the addition of a second switch (OFF) along with two auxiliary contacts is recommended as shown in the Anti-Bounce Installation.

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Volume 7—Motor Controls, Logic and Connectivity CA08100008E—April 2011 www.eaton.com

V7-T40-189

For Immediate Delivery or Tech Support call KMParts.com at (866) 595-9616

Tab40.book Page 190 Thursday, April 7, 2011 10:00 AM

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Control Relays and Timers Alternating Relays

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Typical Installations for DPDT Cross-Wired Alternating Relays, Standard Installation

Typical Installations for DPDT Cross-Wired Alternating Relays, Anti-Bounce Installation

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L1

L1

L2

L2 M2 M2

40

Cross-Wired

40

M1

Lag 8

40

Cross-Wired

M1 Lag

Lead

2

O/L

1

40

M1

O/L

2

7

M2

Off

Lead

1

40

7

40

3

6 3

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8

6

In the OFF state, both the LEAD control switch and the LAG control switch are open, the alternating relay is in the LOAD A position, and both loads are off. When the LEAD control switch closes, it energizes the first load (M1). The red LED marked “LOAD A” glows. As long as the LEAD control switch remains closed, M1 remains energized. If the LAG control switch closes, it energizes the second load (M2).

When the LEAD control switch closes, it turns on the second load (M2). The red LED marked “LOAD B” glows. If the LAG control switch closes, it will energize the first load (M1). When the LAG control switch opens, the first load (M1) is turned off. When the LEAD control switch opens, the second load (M2) is turned off, the alternating relay toggles back to the LOAD A position, and the process can be repeated again.

When the LAG control switch opens, the second load (M2) is turned off. When the LEAD control switch opens, the first load (M1) is turned off and the alternating relay toggles to the LOAD B position.

To eliminate any bounce condition of the control switch, the addition of a second switch (OFF) along with two auxiliary contacts is recommended as shown in the Anti-Bounce Installation.

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Typical Installations for DPDT Cross-Wired Relays for Three-Switch Applications

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L1

40

L2

40

L1

40

L2

40

L3

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M1

M2

M1

7

M2

O/L

1 Stop Switch

Motor 2

8 Lead Switch

Motor 1

M2 M2

O/L

2

M1

L3

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Lag Switch

M1

4

L1

3

L2

6

In the OFF state, all three switches are open, the alternating relay is in the LOAD A position, and both loads are off. No action happens with the alternating relay or either load when the STOP switch closes. When the LEAD switch closes, Load #1 (M1) turns on. When the LAG switch closes, Load #2 (M2) turns on. Both loads remain on as long as all three switches are closed.

The alternating relay toggles to the LOAD B position. The entire cycle is then repeated, but with Load #2 (M2) energized first followed by Load #1 (M1). This type of operation is known as “Sequence On–Simultaneously Off (S.O.S.O.)”—the two loads are energized sequentially, but remain on together until the STOP switch is opened.

When the LAG switch opens, Load #2 (M2) remains on because the STOP switch is still closed. When the LEAD switch opens, Load #1 (M1) remains on because the STOP switch is still closed. When the STOP switch opens, both Load #1 (M1) and Load #2 (M2) are turned off simultaneously.

If both the STOP switch and LEAD switch fail to close and turn on the first load, both loads will be turned on simultaneously when the LAG switch is closed.

40 40 V7-T40-190

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For Immediate Delivery or Tech Support call KMParts.com at (866) 595-9616

Tab40.book Page 191 Thursday, April 7, 2011 10:00 AM

Control Relays and Timers Alternating Relays

40.9

Dimensions

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Approximate Dimensions in Inches (mm)

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D85 Series—Alternating Relays

40 40 2.4 (60)

40 40 1.7 (43)

2.9 (74)

40

3.1 (79)

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Volume 7—Motor Controls, Logic and Connectivity CA08100008E—April 2011 www.eaton.com

V7-T40-191

For Immediate Delivery or Tech Support call KMParts.com at (866) 595-9616

Index

A

B

Accessories, 1-2 accidental, 1 action, 1, 4 actuation, 1 addition, 3-4 additional, 1 again, 3-4 against, 1 all, 4 allows, 1 along, 3-4 also, 1 ALTERNATE, 3 alternate, 1 Alternating, 1-5 alternating, 1, 3-4 AM, 1-5 an, 1 and, 1-5 Anti, 3-4 any, 1, 3-4 Applications, 3-4 applications, 1-2 appropriate, 1 Approximate, 5 April, 1-5 are, 1, 3-4 As, 3-4 as, 1, 3-4 at, 1-5 auxiliary, 1, 3-4 available, 1

back, 3-4 be, 1, 3-4 because, 4 book, 1-5 Both, 4 both, 1, 3-4 Bounce, 3-4 bounce, 3-4 burden, 3 but, 1, 4 By, 1 by, 1, 4

C CA, 1-5 call, 1-5 can, 1, 3-4 capacity, 1 case, 1 Catalog, 2 CEfail, 1 Certifications, 1 change, 1 CHDS, 2 close, 4 closed, 1, 3-4 closes, 3-4 com, 1-5

Index

combines, 1 Compact, 1 compact, 1 compliant, 1 components, 1 condition, 3-4 configurations, 1 Connectivity, 1-5 Contact, 2 contact, 1 contactor, 1 Contacts, 2 contacts, 1, 3-4 Contents, 1 continuous, 1 Control, 1-5 control, 1, 3-4 Controls, 1-5 Cross, 1, 3-4 cross, 1-2 cRUus, 1 cycle, 4

entire, 4 equalizing, 1 excess, 1

F fail, 4 failure, 1 Features, 1 first, 1, 3-4 float, 1 followed, 4 For, 1-5 for, 1-4

G D Data, 1, 3 Delivery, 1-5 Description, 1-3 design, 1 designed, 1 device, 1 Diagrams, 1, 3 Dimensions, 1, 5 down, 2 DPDT, 1-4 duplex, 1

E Each, 1 Eaton, 1-2 eaton, 1-5 economical, 1 either, 1, 4 Electrical, 3 eliminate, 3-4 empera, 3 energize, 4 energized, 1, 3-4 energizes, 3-4

glows, 3-4

H happens, 4 has, 1 Hold, 2 hp, 3 Hz, 3

I If, 1, 4 Immediate, 1-5 In, 3-4 in, 1, 3-5 Inches, 5 indicate, 1 indication, 3 Indicator, 3 indicators, 1 industry, 1 initiated, 1

Index

initiating, 1 Input, 3 Installation, 3-4 installation, 3 Installations, 3-4 into, 1 is, 1, 3-4 isolated, 1 it, 3-4

M manual, 1 marked, 3-4 Mechanical, 3 microseconds, 3 mm, 5 Motor, 1-5 motors, 1

K KMParts, 1-5 known, 4

L LA, 2 labor, 1 LAG, 1, 4 Lag, 2-4 LASPDT, 2 LB, 2 LEAD, 1, 4 Lead, 2-4 LeadL, 4 LED, 1, 3-4 LEDs, 1, 3 Less, 3 life, 3 lights, 3 listed, 1 LOAD, 3-4 Load, 3-4 load, 1, 3-4 loads, 1, 3-4 LOCK, 3 lock, 1 locking, 1 Logic, 1-5 long, 3-4 low, 1 LR, 2 LT, 2 LTDPDT, 2

N NA, 2 NB, 2 NC, 3 needed, 1 NO, 3 No, 4 normal, 1 Note, 1-2 NR, 2 NT, 2 Number, 2 number, 1

O of, 1, 3-4 OFF, 3-4 Off, 1, 3-4 off, 3-4 On, 1, 3-4 on, 1, 4 one, 1 open, 3-4 opened, 1, 4 opens, 3-4 operation, 1, 4 operations, 3 optimization, 1 Optional, 1, 3 optional, 1 or, 1-5 other, 1 Output, 2-3 output, 1

Index

P PA, 2 Pack, 2 Page, 1-5 panel, 1 pilot, 3 Pin, 3 pin, 2 Pins, 3 plug, 1 position, 1, 3-4 pressure, 1 prevent, 1 process, 3-4 Product, 1-2 product, 1 profile, 1 protection, 3 protects, 1 pump, 1

R recommended, 3-4 red, 3-4 reducing, 1 relay, 1, 3-4 Relays, 1-5 relays, 1-3 remain, 1, 4 remains, 3-4 remote, 3 removed, 1 repeated, 3-4 replaces, 1 required, 1 requirements, 1 resistive, 3 rewiring, 1 RoHS, 1 run, 1

S saves, 1 saving, 1

second, 3-4 Selection, 1-2 selector, 1-3 separate, 1 Sequence, 1, 4 sequence, 1 sequentially, 1, 4 Series, 1-3, 5 service, 1 settings, 3 show, 1 shown, 3-4 Simultaneous, 1 Simultaneously, 4 simultaneously, 1, 4 Socket, 2 socket, 1-2 sockets, 1 space, 1 SPDT, 1-3 Specification, 3 Specifications, 1, 3 spring, 2 Standard, 2-4 standard, 1, 3 Standards, 1 state, 1, 3-4 status, 1, 3 still, 4 STOP, 1, 4 Stop, 2-4 such, 1 Support, 1-5 Switch, 3-4 switch, 1-4 switches, 1, 4 SwitchL, 4

T Tab, 1-5 Tech, 1-5 Technical, 1, 3 than, 3 The, 1, 3-4 the, 1, 3-4 then, 4 They, 1 This, 1, 4 Three, 3-4 three, 1, 4 Thursday, 1-5 thus, 1 time, 1

Index

Timers, 1-5 timing, 1 To, 3-4 to, 1, 3-4 together, 1, 4 toggles, 3-4 tolerance, 3 Transient, 3 ture, 3 turn, 4 turned, 3-4 turns, 4 Two, 1 two, 1, 3-4 type, 4 Typical, 3-4

U UL, 1 unit, 1 until, 1, 4 usage, 1 use, 1 used, 1, 3 uses, 1 using, 1

V VA, 3 Vac, 2-3 Vdc, 3 Voltage, 2-3 voltage, 3 volts, 3 Volume, 1-5

W When, 1, 3-4 when, 1, 4 where, 1 which, 1 while, 1

will, 1, 4 Wired, 1, 3-4 wired, 1-2 Wiring, 1, 3 with, 1, 3-4 without, 1 Works, 1 www, 1-5

X XLA, 2 XLB, 2 XLR, 2 XLT, 2 XNA, 2 XNB, 2 XNR, 2 XNT, 2