LYMAN FILAMENT SPOOL WINDER
FABRICATION and OPERATIONAL MANUAL
References: NONE
Lyman Filament Spool Winder Video: http://www.youtube.com/watch?v=k3lul6rw3H4&feature=youtu.be
The Lyman Filament Spool Winder is an open source product licensed under http://creativecommons.org/licenses/by‐sa/3.0/ There may be errors or omissions in this manual. Feel free to change or modify as desired. Advise Lyman of any errors or omissions at:
[email protected] Table of Contents: Page 1
BOM & INDEX sorted by SOURCE
Page 2
BOM & INDEX sorted by DESRIPTION
Page 3
Equipment List used
Page 4
Drawing No. A01 ‐ Isometric view of solid model
Page 5
Drawing No. A02 ‐ 2D views of solid model
Page 6
Drawing No. A03 ‐ Setup & operation (photo coming)
Page 7
Drawing No. A04 – Exploded View of Device
Page 8
Drawing No. P01 – 3D printed parts
Page 9
Drawing No. P02 – MDF board parts
Page 10
Drawing No. P03 – Threaded Rod parts
Page 11
Drawing No. P04 – Latex tubing parts
Page 12
Drawing No. P05 – Wiring Diagram
09/18/12
Page 1
BOM & INDEX ‐ LYMAN FILAMENT SPOOL WINDER (sorted by source) Line Part # Item
Dwg #
Part DESRIPTION dwg #
SIZE
UNIT
QTY
UNIT COST
SUB TOTAL COST
PART # or ID
SOURCE
1/2"
EA
4
$0.25
$1.00
85‐15
BUMPER SPECIALTIES.COM
1
1
A04
*ND
RUBBER FEET
2
2
A04
P01
FILAMENT + parts 3‐7
1.75 or 3mm
LB
0.25
$18.00
$4.50
LOVEMYDOUGHBOY
EBAY
3
8
A04
*ND
VOLTAGE REGULATOR
24V
EA
2
$9.99
$19.98
1984yht888
EBAY
4
9
A04
*ND
GEAR MOTOR
12V
EA
2
$4.19
$8.38
minishop_008
EBAY
5
10
A04
*ND
AC DC VOLTAGE POWER
24V
EA
1
$4.99
$4.99
YEWELONG
EBAY
6
11
A04
*ND
1/4" NUTS
1/4"
EA
18
$0.07
$1.26
31161727
FASTENAL
7
12
A04
*ND
BRONZE FLANGED BEARING
1/4" ID
EA
6
$0.42
$2.52
0435359
FASTENAL
8
13
A04
*ND
CAP SCREWS
M4x30
EA
2
$0.20
$0.40
31161518
FASTENAL
9
14
A04
*ND
CAP SCREWS
M3x10
EA
4
$0.09
$0.36
MS2510010A40000
FASTENAL
10
15
A04
*ND
LOCK NUTS
1/4"
EA
5
$0.07
$0.35
1137018
FASTENAL
11
16
A04
*ND
NUTS
M4
EA
2
$0.02
$0.04
40142
FASTENAL
12
17
A04
*ND
SCREWS
#4 x 3/8"
EA
8
$0.02
$0.16
0139005
FASTENAL
13
18
A04
*ND
SCREWS
#6 x 1/2"
EA
2
$0.05
$0.10
0139025
FASTENAL
14
19
A04
*ND
SPRINGS
1/4 x 1
EA
2
$2.09
$4.18
0166744
FASTENAL
15
20
A04
*ND
WASHERS
M3
EA
4
$0.03
$0.12
11510886
FASTENAL
16
21
A04
*ND
WASHERS
M4
EA
4
$0.05
$0.20
145158
FASTENAL
17
22
A04
*ND
WASHERS
1/4"
EA
3
$0.03
$0.09
33077
FASTENAL
18
23
A04
*ND
WASHERS
3/8"
EA
2
$0.04
$0.07
1133012
FASTENAL
19
NA
NA
*ND
HOT MELT GLUE
STICK
EA
2
$0.21
$0.42
MG24‐4
HOME DEPOT
20
24
A04
P02
1/2" MDF BOARD + part 25
12 x 12"
SF
1
$1.25
$1.25
1508108
HOME DEPOT
21
26
A04
P03
1/4" THREADED ROD + parts 27‐28
15
IN
1
$1.47
$1.47
17160
HOME DEPOT
22
30
A04
P04
LATEX TUBING
3/4" OD
FT
0.208
$2.89
$0.60
1608
LATEX‐TUBING.COM
23
31
A04
P04
LATEX TUBING
1/2" OD
FT
0.166
$1.89
$0.31
808
LATEX‐TUBING.COM
24
32
A04
*ND
SWITCH
SMALL
EA
1
$0.75
$0.75
5002 SW
MJPA
25
NA
NA
*ND
HOOKUP WIRE
22 AWG
FT
2.5
$0.12
$0.30
278‐1224
RADIO SHACK
26
33
A04
*ND
SPOOL
VARIES
EA
1
$0.00
$0.00
NA
NA
27
NA
NA
*ND
TTT (this that & the other)
$1.00
estimated
SUB TOTAL COST
ESTIMATED FRT IN
TOTAL COST
$53.80 @
40%
$21.52 $75.33
09/18/12
Page 2
BOM & INDEX ‐ LYMAN FILAMENT SPOOL WINDER (sorted by DESRIPTION) Line Part # Item
Dwg #
Part DESRIPTION dwg #
SIZE
UNIT
QTY
UNIT COST
SUB TOTAL COST
PART # or ID
SOURCE
12 x 12"
SF
1
$1.25
$1.25
1508108
HOME DEPOT
1/4"
EA
18
$0.07
$1.26
31161727
FASTENAL
20
24
A04
P02
1/2" MDF BOARD + part 25
6
11
A04
*ND
1/4" NUTS
21
26
A04
P03
1/4" THREADED ROD + parts 27‐28
15
IN
1
$1.47
$1.47
17160
HOME DEPOT
5
10
A04
*ND
AC DC VOLTAGE POWER
24V
EA
1
$4.99
$4.99
YEWELONG
EBAY
7
12
A04
*ND
BRONZE FLANGED BEARING
1/4" ID
EA
6
$0.42
$2.52
0435359
FASTENAL
8
13
A04
*ND
CAP SCREWS
M4x30
EA
2
$0.20
$0.40
31161518
FASTENAL
9
14
A04
*ND
CAP SCREWS
M3x10
EA
4
$0.09
$0.36
MS2510010A40000
FASTENAL
2
2
A04
P01
FILAMENT + parts 3‐7
1.75 or 3mm
LB
0.25
$18.00
$4.50
LOVEMYDOUGHBOY
EBAY
4
9
A04
*ND
GEAR MOTOR
12V
EA
2
$4.19
$8.38
minishop_008
EBAY
25
NA
NA
*ND
HOOKUP WIRE
22 AWG
FT
2.5
$0.12
$0.30
278‐1224
RADIO SHACK
19
NA
NA
*ND
HOT MELT GLUE
STICK
EA
2
$0.21
$0.42
MG24‐4
HOME DEPOT
23
31
A04
P04
LATEX TUBING
1/2" OD
FT
0.166
$1.89
$0.31
808
LATEX‐TUBING.COM
22
30
A04
P04
LATEX TUBING
3/4" OD
FT
0.208
$2.89
$0.60
1608
LATEX‐TUBING.COM
10
15
A04
*ND
LOCK NUTS
1/4"
EA
5
$0.07
$0.35
1137018
FASTENAL
11
16
A04
*ND
NUTS
M4
EA
2
$0.02
$0.04
40142
FASTENAL
1
1
A04
*ND
RUBBER FEET
1/2"
EA
4
$0.25
$1.00
85‐15
BUMPER SPECIALTIES.COM
12
17
A04
*ND
SCREWS
#4 x 3/8"
EA
8
$0.02
$0.16
0139005
FASTENAL
13
18
A04
*ND
SCREWS
#6 x 1/2"
EA
2
$0.05
$0.10
0139025
FASTENAL
14
19
A04
*ND
SPRINGS
1/4 x 1
EA
2
$2.09
$4.18
0166744
FASTENAL
24
32
A04
*ND
SWITCH
SMALL
EA
1
$0.75
$0.75
5002 SW
MJPA
3
8
A04
*ND
VOLTAGE REGULATOR
24V
EA
2
$9.99
$19.98
1984yht888
EBAY
15
20
A04
*ND
WASHERS
M3
EA
4
$0.03
$0.12
11510886
FASTENAL
16
21
A04
*ND
WASHERS
M4
EA
4
$0.05
$0.20
145158
FASTENAL
17
22
A04
*ND
WASHERS
1/4"
EA
3
$0.03
$0.09
33077
FASTENAL
18
23
A04
*ND
WASHERS
3/8"
EA
2
$0.04
$0.07
1133012
FASTENAL
26
33
A04
*ND
SPOOL
VARIES
EA
1
$0.00
$0.00
NA
NA
27
NA
NA
*ND
TTT (this that & the other)
$1.00
estimated
SUB TOTAL COST
ESTIMATED FRT IN
TOTAL COST
$53.80 @
40%
$21.52 $75.33
09/18/12
Page 3
EQUIPMENT USED IN THE FABRAICATION OF THE LYMAN FILLAMENT SPOOL WINDER 1. Table Saw 2. Band Saw 3. 3D Printer 4. Drill Press 5. Grinder 6. Dremel 7. Hot Melt Gun 8. Soldering Iron 9. Miscellaneous Hand Tools
09/18/12
Page 4
09/18/12
Page 5
09/18/12
Page 6
09/18/12
Page 7
09/18/12
Page 8
09/18/12
Page 9
09/18/12
Page 10
09/18/12
Page 11
09/18/12
Page 12