lyman filament extruder - AKK 3D Drucker
LYMAN FILAMENT EXTRUDER
Revision 10 (BOM UPDATED)
FABRICATION and OPERATIONAL MANUAL
References: Plastic Filament Extrusion System for Use with a 3D Printer: Project 1158, University of British Columbia http://www.youtube.com/watch?v=UG8jZpW81IE http://www.youtube.com/watch?feature=fvwp&NR=1&v=anqKC0i0a7Y http://filabot.com/ http://www.youtube.com/watch?v=UG8jZpW81IE
Lyman Filament Extruder Video: http://www.youtube.com/watch?v=JebhbxgjBgA
The Lyman Filament Extruder is an open source product licensed under http://creativecommons.org/licenses/by‐sa/3.0/ There may be errors or omissions in this manual. Feel free to change or modify as desired. Advise Lyman of any errors or omissions at: [email protected]
Table of Contents: Page 1
BOM & INDEX ‐ sorted by Part Description
Page 2
BOM & INDEX ‐ sorted by Drawing Part Number
Page 3
BOM & INDEX ‐ sorted by Source (Supplier)
Page 4
Equipment List used
Page 5
Drawing No. A01 ‐ isometric view of solid model
Page 6
Drawing No. A02 ‐ 2D views of solid model
Page 7
Drawing No. A03 ‐ setup & operation with photo of actual extruder
Page 8
Drawing No. A04 ‐ photo of back of actual extruder
Page 9
Drawing No. A05 ‐ photo of filament coiling on floor
Page 10
Drawing No. A06 ‐ photo of filament wound on spool
Page 11
Drawing No. E01 ‐ exploded view of frame assembly
Page 12
Drawing No. E02 – exploded view of extruder assembly
Page 13
Drawing No. E03 – exploded view of electronic components
Page 14
Drawing No. P01 – plastic parts from 3D printer
Page 15
Drawing No. P02 – part 1 – frame base plate
Page 16
Drawing No. P03 – part 2 – face plate for electronics enclosure
Page 17
Drawing No. P04 – parts 3, 4 & 8 – end plates for electronics enclosure
Page 18
Drawing No. P05 – parts 5, 6 & 7 – extruder cradle
Page 19
Drawing No. P06 – parts 20 & 15 – hopper chamber base & auger bearing plate
Page 20
Drawing No. P07 – part 21 – nozzle base hot chamber
Page 21
Drawing No. P08 – parts 11 & 37 – coupler & heat band spacers
Page 22
Drawing No. P09 – parts 10 & 19 – brass nozzle & auger bronze bearing
Page 23
Drawing No. P10 – parts 16 & 51 – heat barrier & phenolic washer
Page 24
Drawing No. P11 – parts 30 & 28 – 10 tooth sprocket & 30 tooth sprocket adapters
Page 25
Drawing No. P12 – part 39 – 5/8” auger bit
Page 26
Drawing No. P13 – wiring diagram
Page 27
Drawing No. P14 – MDF Board cutting pattern
09/23/12
Page 1
BOM & INDEX ‐ LYMAN FILAMENT EXTRUDER (sorted by DESCRIPTION) Line Item
Part #
Dwg #
Part DESCRIPTION Dwg #
SIZE
UNIT
QTY
FOB FOB UNIT SUPPLIER PART # or ID where supplier PRICE I got it PRICE $2.44 $2.44 46685K264
SUPPLIER
1
11
E02
P08 1/2" BLACK IRON COUPLING
2" LONG
EA
1
2
16
E02
P10 1/2" INSULATION BOARD
2"x2"
S.F.
0.016
$12.00
$0.19
3
1
E01
P01 1/2" MDF BOARD + parts 2‐8
2'x2'
S.F.
4
$1.25
$5.00
1508108
HOME DEPOT
4
20
E02
P07 1/2" PIPE NIPPLE + part 21
10"
EA
1
$6.27
$6.27
7753K164
McMASTER‐CARR
5
13
E02
*ND 1/4" BOLT
1‐3/4"
EA
4
$0.21
$0.84
11010
FASTENAL
6
18
E02
*ND 1/4" BOLT
2‐1/4"
EA
2
$0.28
$0.56
11012
FASTENAL
7
34
E02
*ND 1/4" BOLT
1‐1/4"
EA
4
$0.15
$0.60
11007
FASTENAL
8
40
E01
*ND 1/4" BOLT
1‐1/2"
EA
8
$0.17
$1.36
11009
FASTENAL
9
14
E02
P06 3/16" STL FLAT BAR +part 15
1‐3/4"
IN
9
$0.36
$3.24
8910K532
McMASTER‐CARR
10
28
E02
P11 ALUMINUM FLAT BAR
1/2x1‐1/2x1‐1/2
IN
1.6
$0.43
$0.69
6063‐T52
ONLINE METALS
11
30
E02
P11 ALUMINUM FLAT BAR
1/8x1‐1/4x1‐1/4
IN
1.35
$0.12
$0.16
6063‐T52
ONLINE METALS
12
37
E02
P08 ALUMINUM FLAT BAR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063‐T52
ONLINE METALS
13
39
E02
P12 AUGER DRILL BIT
5/8" DIA
EA
1
$8.00
$8.00
KAWASAKI AUGER
EBAY
14
12
E02
*ND BAND HEATER
1‐1/2"
EA
1
$21.46
$21.46
G3026423
ZORO TOOLS
15
25
E02
*ND BICYCLE CHAIN
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
16
19
E02
P09 BRONZE FLANGED BEARING
3/8'
EA
1
$0.62
$0.62
0435192
FASTENAL
17
9
E01
*ND BUMPER FEET
.62x.31
EA
4
$0.25
$1.00
BS‐15
BUMPER SPECIALTIES.COM
9353K31
McMASTER‐CARR McMASTER‐CARR
18
52
E03
*ND CABLE CLAMP
1/4"
EA
1
$0.05
$0.05
0708910
FASTENAL
19
29
E02
*ND CAP SCREW
M4‐35
EA
3
$0.25
$0.75
11103316
FASTENAL
20
32
E02
*ND CAP SCREW
M3‐14
EA
3
$0.15
$0.45
39518
FASTENAL
21
35
E02
*ND COLLAR
10mm
EA
1
$2.34
$2.34
0403084
FASTENAL
22
53
E03
*ND FAN 24V
40x40x10mm
EA
1
$4.28
$4.28
may201006
EBAY
23
NA
NA
*ND HOOKUP WIRE
VARIED
FT
8
$0.12
$0.96
on hand
RADIO SHACK
24
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
25
23
E02
*ND NUTS LOCK
M4
EA
3
$0.11
$0.33
1140147
FASTENAL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
interstareplastics.com
INTERSTATE PLASTICS
TA4
EA
1
$24.99
$24.99
[email protected]
EBAY
1.75 or 3mm
LB+/‐
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
26
51
E02
P10 PHENOLIC PANEL
27
41
E03
*ND PID TEMP CONTROLLER
28
26
E02
P01 PLA FILAMENT parts A,B,C,D
29
42
E03
*ND POWER SUPPLY (2) 24V OUT
120V IN
EA
1
$23.99
$23.99
[email protected]
EBAY
30
49
E03
*ND SCREWS #4
1/2" of less
EA
4
$0.02
$0.09
0139005
FASTENAL
31
50
E03
*ND SCREWS #8
1/2" of less
EA
3
$0.05
$0.15
1131290
FASTENAL
32
27
E02
*ND SET SCREW
M5 x 15
EA
1
$0.28
$0.28
0154262
FASTENAL
1/2"
EA
1
$2.36
$2.36
68615
FASTENAL
24V ‐ 120V
EA
1
$4.96
$4.96
tywseller
EBAY MJPA
33
10
E02
P10 SOILD BRASS PLUG (nozzle)
34
43
E03
*ND SOLID STATE RELAY
35
48
E03
*ND SWITCHES
SPST
EA
3
$0.75
$2.25
5002 SW
36
44
E03
*ND THERMOCOUPLER
TYPE K
EA
1
$1.00
$1.00
tinxi‐english
EBAY
37
36
E02
*ND THRUST BEARING
7/16"
EA
1
$2.72
$2.72
6655K16
McMASTER‐CARR
38
45
E03
*ND VOLTAGE REGULATOR
24V IN
EA
1
$9.99
$9.99
1984yht888
EBAY
39
8.1
E01
E01 WASHER
5/16"
EA
1
$0.06
$0.06
1133016
FASTENAL FASTENAL
40
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
41
24
E02
*ND WASHERS
M4
EA
6
$0.08
$0.48
11103679
FASTENAL
42
31
E02
*ND WASHERS
M3
EA
3
$0.02
$0.06
40217
FASTENAL
43
33
E02
*ND WIPER MOTOR nut & bolts incl.
12V
MONSTERGUTS.COM
46
NA
NA
*ND ** NON LISTED ITEMS ‐ TTT SUB TOTAL COST
ESTIMATED FRT IN
TOTAL COST
EA
1
$16.99
$16.99
12VWM
LOT
1
$7.00
$7.00
estimated
$175.04
frt. included on some items
there maybe better suppliers
@
40%
$70.01
most on eBay
some items were on hand
$245.05
verify item numbers
* ND ‐ NO PART DRAWING INCLUDED ** GLUE, WELDING ROD, WIRE CONNECTORS, ZIP TIES &TTT (This That & The other)
09/23/12
Page 2 BOM & INDEX ‐ LYMAN FILAMENT EXTRUDER (sorted by PART #)
Part # Dwg #
Part DESCRIPTION Dwg #
SIZE
UNIT
QTY
FOB FOB UNIT supplier PRICE PRICE $1.25 $5.00
SUPPLIER PART # or ID where I got it
SUPPLIER
1508108
HOME DEPOT
1
E01
P01 1/2" MDF BOARD + parts 2‐8
2'x2'
S.F.
4
8.1
E01
E01 WASHER
5/16"
EA
1
$0.06
$0.06
1133016
FASTENAL
9
E01
*ND BUMPER FEET
.62x.31
EA
4
$0.25
$1.00
BS‐15
BUMPER SPECIALTIES.COM
10
E02
P10 SOILD BRASS PLUG (nozzle)
1/2"
EA
1
$2.36
$2.36
68615
FASTENAL
11
E02
P08 1/2" BLACK IRON COUPLING
2" LONG
EA
1
$2.44
$2.44
46685K264
McMASTER‐CARR
12
E02
*ND BAND HEATER
1‐1/2"
EA
1
$21.46
$21.46
G3026423
ZORO TOOLS
13
E02
*ND 1/4" BOLT
1‐3/4"
EA
4
$0.21
$0.84
11010
FASTENAL
14
E02
P06 3/16" STL FLAT BAR +part 15
1‐3/4"
IN
9
$0.36
$3.24
8910K532
McMASTER‐CARR
16
E02
P10 1/2" INSULATION BOARD
2"x2"
S.F.
0.016
$12.00
$0.19
9353K31
McMASTER‐CARR
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
FASTENAL
18
E02
*ND 1/4" BOLT
2‐1/4"
EA
2
$0.28
$0.56
11012
FASTENAL
19
E02
P09 BRONZE FLANGED BEARING
3/8'
EA
1
$0.62
$0.62
0435192
FASTENAL
20
E02
P07 1/2" PIPE NIPPLE + part 21
10"
EA
1
$6.27
$6.27
7753K164
McMASTER‐CARR
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
23
E02
*ND NUTS LOCK
M4
EA
3
$0.11
$0.33
1140147
FASTENAL
24
E02
*ND WASHERS
M4
EA
6
$0.08
$0.48
11103679
FASTENAL
25
E02
*ND BICYCLE CHAIN
26
E02
P01 PLA FILAMENT parts A,B,C,D
27
E02
*ND SET SCREW
28
E02
P11 ALUMINUM FLAT BAR
29
E02
*ND CAP SCREW
30
E02
P11 ALUMINUM FLAT BAR
31
E02
*ND WASHERS
32
E02
*ND CAP SCREW
33
E02
*ND WIPER MOTOR nut & bolts incl.
34
E02
35
E02
36
E02
*ND THRUST BEARING
37
E02
P08 ALUMINUM FLAT BAR
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
1.75 or 3mm
LB+/‐
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
M5 x 15
EA
1
$0.28
$0.28
0154262
FASTENAL
1/2x1‐1/2x1‐1/2
IN
1.6
$0.43
$0.69
6063‐T52
ONLINE METALS
M4‐35
EA
3
$0.25
$0.75
11103316
FASTENAL
1/8x1‐1/4x1‐1/4
IN
1.35
$0.12
$0.16
6063‐T52
ONLINE METALS
M3
EA
3
$0.02
$0.06
40217
FASTENAL
M3‐14
EA
3
$0.15
$0.45
39518
FASTENAL
12V
EA
1
$16.99
$16.99
12VWM
MONSTERGUTS.COM
*ND 1/4" BOLT
1‐1/4"
EA
4
$0.15
$0.60
11007
FASTENAL
*ND COLLAR
10mm
EA
1
$2.34
$2.34
0403084
FASTENAL
7/16"
EA
1
$2.72
$2.72
6655K16
McMASTER‐CARR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063‐T52
ONLINE METALS
5/8" DIA
EA
1
$8.00
$8.00
KAWASAKI AUGER
EBAY
1‐1/2"
EA
8
$0.17
$1.36
11009
FASTENAL
TA4
EA
1
$24.99
$24.99
[email protected]
EBAY
39
E02
P12 AUGER DRILL BIT
40
E01
*ND 1/4" BOLT
41
E03
*ND PID TEMP CONTROLLER
42
E03
*ND POWER SUPPLY (2) 24V OUT
120V IN
EA
1
$23.99
$23.99
[email protected]
EBAY
43
E03
*ND SOLID STATE RELAY
24V ‐ 120V
EA
1
$4.96
$4.96
tywseller
EBAY
44
E03
*ND THERMOCOUPLER
TYPE K
EA
1
$1.00
$1.00
tinxi‐english
EBAY
45
E03
*ND VOLTAGE REGULATOR
24V IN
EA
1
$9.99
$9.99
1984yht888
EBAY
48
E03
*ND SWITCHES
SPST
EA
3
$0.75
$2.25
5002 SW
MJPA
49
E03
*ND SCREWS #4
1/2" of less
EA
4
$0.02
$0.09
0139005
FASTENAL
50
E03
*ND SCREWS #8
1/2" of less
EA
3
$0.05
$0.15
1131290
FASTENAL
51
E02
P10 PHENOLIC PANEL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
interstareplastics.com
INTERSTATE PLASTICS
52
E03
*ND CABLE CLAMP
FASTENAL
53
E03
*ND FAN 24V
NA
NA
*ND HOOKUP WIRE
NA
NA
*ND ** NON LISTED ITEMS ‐ TTT
1/4"
EA
1
$0.05
$0.05
0708910
40x40x10mm
EA
1
$4.28
$4.28
may201006
EBAY
VARIED
FT
8
$0.12
$0.96
on hand
RADIO SHACK
LOT
1
$7.00
SUB TOTAL COST
ESTIMATED FRT IN
TOTAL COST
@
40%
$7.00
estimated
$175.04
frt. included on some items
there maybe better suppliers
$70.01
most on eBay
some items were on hand
$245.05
verify item numbers
* ND ‐ NO PART DRAWING INCLUDED ** GLUE, WELDING ROD, WIRE CONNECTORS, ZIP TIES &TTT (This That & The other)
09/23/12
Page 3 BOM & INDEX ‐ LYMAN FILAMENT EXTRUDER (sorted by SUPPLIER)
Line Part Part # Dwg # DESCRIPTION Item Dwg #
SIZE
UNIT
QTY
2" LONG
EA
1
FOB FOB UNIT supplier PRICE PRICE $2.44 $2.44
SUPPLIER PART # or ID where I got it
SUPPLIER
46685K264
McMASTER‐CARR
1
11
E02
P08 1/2" BLACK IRON COUPLING
2
16
E02
P10 1/2" INSULATION BOARD
2"x2"
S.F.
0.016
$12.00
$0.19
9353K31
McMASTER‐CARR
3
1
E01
P01 1/2" MDF BOARD + parts 2‐8
2'x2'
S.F.
4
$1.25
$5.00
1508108
HOME DEPOT
4
20
E02
P07 1/2" PIPE NIPPLE + part 21
10"
EA
1
$6.27
$6.27
7753K164
McMASTER‐CARR
5
13
E02
*ND 1/4" BOLT
1‐3/4"
EA
4
$0.21
$0.84
11010
FASTENAL
6
18
E02
*ND 1/4" BOLT
2‐1/4"
EA
2
$0.28
$0.56
11012
FASTENAL
7
34
E02
*ND 1/4" BOLT
1‐1/4"
EA
4
$0.15
$0.60
11007
FASTENAL
8
40
E01
*ND 1/4" BOLT
1‐1/2"
EA
8
$0.17
$1.36
11009
FASTENAL
9
14
E02
P06 3/16" STL FLAT BAR +part 15
1‐3/4"
IN
9
$0.36
$3.24
8910K532
McMASTER‐CARR
10
28
E02
P11 ALUMINUM FLAT BAR
1/2x1‐1/2x1‐1/2
IN
1.6
$0.43
$0.69
6063‐T52
ONLINE METALS
11
30
E02
P11 ALUMINUM FLAT BAR
1/8x1‐1/4x1‐1/4
IN
1.35
$0.12
$0.16
6063‐T52
ONLINE METALS
12
37
E02
P08 ALUMINUM FLAT BAR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063‐T52
ONLINE METALS
13
39
E02
P12 AUGER DRILL BIT
5/8" DIA
EA
1
$8.00
$8.00
KAWASAKI AUGER
EBAY
14
12
E02
*ND BAND HEATER
1‐1/2"
EA
1
$21.46
$21.46
G3026423
ZORO TOOLS
15
25
E02
*ND BICYCLE CHAIN
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
16
19
E02
P09 BRONZE FLANGED BEARING
17
9
E01
*ND BUMPER FEET
3/8'
EA
1
$0.62
$0.62
0435192
FASTENAL
.62x.31
EA
4
$0.25
$1.00
BS‐15
BUMPER SPECIALTIES.COM
18
52
E03
*ND CABLE CLAMP
1/4"
EA
1
$0.05
$0.05
0708910
FASTENAL
19
29
E02
*ND CAP SCREW
M4‐35
EA
3
$0.25
$0.75
11103316
FASTENAL
20
32
E02
*ND CAP SCREW
M3‐14
EA
3
$0.15
$0.45
39518
FASTENAL
21
35
E02
*ND COLLAR
10mm
EA
1
$2.34
$2.34
0403084
FASTENAL
22
53
E03
*ND FAN 24V
40x40x10mm
EA
1
$4.28
$4.28
may201006
EBAY
23
NA
NA
*ND HOOKUP WIRE
VARIED
FT
8
$0.12
$0.96
on hand
RADIO SHACK
24
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
25
23
E02
*ND NUTS LOCK
M4
EA
3
$0.11
$0.33
1140147
FASTENAL
26
51
E02
P10 PHENOLIC PANEL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
interstareplastics.com
INTERSTATE PLASTICS
27
41
E03
*ND PID TEMP CONTROLLER
28
26
E02
P01 PLA FILAMENT parts A,B,C,D
29
42
E03
*ND POWER SUPPLY (2) 24V OUT
30
49
E03
*ND SCREWS #4
TA4
EA
1
$24.99
$24.99
[email protected]
EBAY
1.75 or 3mm
LB+/‐
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
120V IN
EA
1
$23.99
$23.99
[email protected]
EBAY
1/2" of less
EA
4
$0.02
$0.09
0139005
FASTENAL
31
50
E03
*ND SCREWS #8
1/2" of less
EA
3
$0.05
$0.15
1131290
FASTENAL
32
27
E02
*ND SET SCREW
M5 x 15
EA
1
$0.28
$0.28
0154262
FASTENAL FASTENAL
33
10
E02
P10 SOILD BRASS PLUG (nozzle)
34
43
E03
*ND SOLID STATE RELAY
35
48
E03
*ND SWITCHES
1/2"
EA
1
$2.36
$2.36
68615
24V ‐ 120V
EA
1
$4.96
$4.96
tywseller
EBAY
SPST
EA
3
$0.75
$2.25
5002 SW
MJPA
36
44
E03
*ND THERMOCOUPLER
TYPE K
EA
1
$1.00
$1.00
tinxi‐english
EBAY
37
36
E02
*ND THRUST BEARING
7/16"
EA
1
$2.72
$2.72
6655K16
McMASTER‐CARR
38
45
E03
*ND VOLTAGE REGULATOR
24V IN
EA
1
$9.99
$9.99
1984yht888
EBAY
39
8.1
E01
E01 WASHER
5/16"
EA
1
$0.06
$0.06
1133016
FASTENAL
40
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
FASTENAL
41
24
E02
*ND WASHERS
M4
EA
6
$0.08
$0.48
11103679
FASTENAL
42
31
E02
*ND WASHERS
M3
EA
3
$0.02
$0.06
40217
FASTENAL
43
33
E02
*ND WIPER MOTOR nut & bolts incl.
12V
EA
1
$16.99
$16.99
12VWM
MONSTERGUTS.COM
46
NA
NA
*ND ** NON LISTED ITEMS ‐ TTT
LOT
1
$7.00
$7.00
estimated
@
40%
SUB TOTAL COST
ESTIMATED FRT IN
TOTAL COST
$175.04
frt. included on some items there maybe better suppliers
$70.01
most on eBay
$245.05
verify item numbers
* ND ‐ NO PART DRAWING INCLUDED ** GLUE, WELDING ROD, WIRE CONNECTORS, ZIP TIES &TTT (This That & The other)
some items were on hand
09/23/12
Page 4
EQUIPMENT USED IN THE FABRAICATION OF THE LYMAN FILLAMENT EXTRUDER 1. Table Saw 2. Band Saw 3. CNC Router 4. 3D Printer 5. Welder 6. Abrasive Cut Off Saw 7. Drill Press 8. Grinder 9. Bench Top Belt Sander 10. Dremel 11. Hot Melt Gun 12. Miscellaneous Hand Tools
09/23/12
Page 5
09/23/12
Page 6
09/23/12
Page 7
09/23/12
Page 8
09/23/12
Page 9
09/23/12
Page 10
09/23/12
Page 11
09/23/12
Page 12
09/23/12
Page 13
09/23/12
Page 14
09/23/12
Page 15
09/23/12
Page 16
09/23/12
Page 17
09/23/12
Page 18
09/23/12
Page 19
09/23/12
Page 20
09/23/12
Page 21
09/23/12
Page 22
09/23/12
Page 23
09/23/12
Page 24
09/23/12
Page 25
09/23/12
Page 26
09/23/12
Page 27
Revision 10 (BOM UPDATED)
FABRICATION and OPERATIONAL MANUAL
References: Plastic Filament Extrusion System for Use with a 3D Printer: Project 1158, University of British Columbia http://www.youtube.com/watch?v=UG8jZpW81IE http://www.youtube.com/watch?feature=fvwp&NR=1&v=anqKC0i0a7Y http://filabot.com/ http://www.youtube.com/watch?v=UG8jZpW81IE
Lyman Filament Extruder Video: http://www.youtube.com/watch?v=JebhbxgjBgA
The Lyman Filament Extruder is an open source product licensed under http://creativecommons.org/licenses/by‐sa/3.0/ There may be errors or omissions in this manual. Feel free to change or modify as desired. Advise Lyman of any errors or omissions at: [email protected]
Table of Contents: Page 1
BOM & INDEX ‐ sorted by Part Description
Page 2
BOM & INDEX ‐ sorted by Drawing Part Number
Page 3
BOM & INDEX ‐ sorted by Source (Supplier)
Page 4
Equipment List used
Page 5
Drawing No. A01 ‐ isometric view of solid model
Page 6
Drawing No. A02 ‐ 2D views of solid model
Page 7
Drawing No. A03 ‐ setup & operation with photo of actual extruder
Page 8
Drawing No. A04 ‐ photo of back of actual extruder
Page 9
Drawing No. A05 ‐ photo of filament coiling on floor
Page 10
Drawing No. A06 ‐ photo of filament wound on spool
Page 11
Drawing No. E01 ‐ exploded view of frame assembly
Page 12
Drawing No. E02 – exploded view of extruder assembly
Page 13
Drawing No. E03 – exploded view of electronic components
Page 14
Drawing No. P01 – plastic parts from 3D printer
Page 15
Drawing No. P02 – part 1 – frame base plate
Page 16
Drawing No. P03 – part 2 – face plate for electronics enclosure
Page 17
Drawing No. P04 – parts 3, 4 & 8 – end plates for electronics enclosure
Page 18
Drawing No. P05 – parts 5, 6 & 7 – extruder cradle
Page 19
Drawing No. P06 – parts 20 & 15 – hopper chamber base & auger bearing plate
Page 20
Drawing No. P07 – part 21 – nozzle base hot chamber
Page 21
Drawing No. P08 – parts 11 & 37 – coupler & heat band spacers
Page 22
Drawing No. P09 – parts 10 & 19 – brass nozzle & auger bronze bearing
Page 23
Drawing No. P10 – parts 16 & 51 – heat barrier & phenolic washer
Page 24
Drawing No. P11 – parts 30 & 28 – 10 tooth sprocket & 30 tooth sprocket adapters
Page 25
Drawing No. P12 – part 39 – 5/8” auger bit
Page 26
Drawing No. P13 – wiring diagram
Page 27
Drawing No. P14 – MDF Board cutting pattern
09/23/12
Page 1
BOM & INDEX ‐ LYMAN FILAMENT EXTRUDER (sorted by DESCRIPTION) Line Item
Part #
Dwg #
Part DESCRIPTION Dwg #
SIZE
UNIT
QTY
FOB FOB UNIT SUPPLIER PART # or ID where supplier PRICE I got it PRICE $2.44 $2.44 46685K264
SUPPLIER
1
11
E02
P08 1/2" BLACK IRON COUPLING
2" LONG
EA
1
2
16
E02
P10 1/2" INSULATION BOARD
2"x2"
S.F.
0.016
$12.00
$0.19
3
1
E01
P01 1/2" MDF BOARD + parts 2‐8
2'x2'
S.F.
4
$1.25
$5.00
1508108
HOME DEPOT
4
20
E02
P07 1/2" PIPE NIPPLE + part 21
10"
EA
1
$6.27
$6.27
7753K164
McMASTER‐CARR
5
13
E02
*ND 1/4" BOLT
1‐3/4"
EA
4
$0.21
$0.84
11010
FASTENAL
6
18
E02
*ND 1/4" BOLT
2‐1/4"
EA
2
$0.28
$0.56
11012
FASTENAL
7
34
E02
*ND 1/4" BOLT
1‐1/4"
EA
4
$0.15
$0.60
11007
FASTENAL
8
40
E01
*ND 1/4" BOLT
1‐1/2"
EA
8
$0.17
$1.36
11009
FASTENAL
9
14
E02
P06 3/16" STL FLAT BAR +part 15
1‐3/4"
IN
9
$0.36
$3.24
8910K532
McMASTER‐CARR
10
28
E02
P11 ALUMINUM FLAT BAR
1/2x1‐1/2x1‐1/2
IN
1.6
$0.43
$0.69
6063‐T52
ONLINE METALS
11
30
E02
P11 ALUMINUM FLAT BAR
1/8x1‐1/4x1‐1/4
IN
1.35
$0.12
$0.16
6063‐T52
ONLINE METALS
12
37
E02
P08 ALUMINUM FLAT BAR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063‐T52
ONLINE METALS
13
39
E02
P12 AUGER DRILL BIT
5/8" DIA
EA
1
$8.00
$8.00
KAWASAKI AUGER
EBAY
14
12
E02
*ND BAND HEATER
1‐1/2"
EA
1
$21.46
$21.46
G3026423
ZORO TOOLS
15
25
E02
*ND BICYCLE CHAIN
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
16
19
E02
P09 BRONZE FLANGED BEARING
3/8'
EA
1
$0.62
$0.62
0435192
FASTENAL
17
9
E01
*ND BUMPER FEET
.62x.31
EA
4
$0.25
$1.00
BS‐15
BUMPER SPECIALTIES.COM
9353K31
McMASTER‐CARR McMASTER‐CARR
18
52
E03
*ND CABLE CLAMP
1/4"
EA
1
$0.05
$0.05
0708910
FASTENAL
19
29
E02
*ND CAP SCREW
M4‐35
EA
3
$0.25
$0.75
11103316
FASTENAL
20
32
E02
*ND CAP SCREW
M3‐14
EA
3
$0.15
$0.45
39518
FASTENAL
21
35
E02
*ND COLLAR
10mm
EA
1
$2.34
$2.34
0403084
FASTENAL
22
53
E03
*ND FAN 24V
40x40x10mm
EA
1
$4.28
$4.28
may201006
EBAY
23
NA
NA
*ND HOOKUP WIRE
VARIED
FT
8
$0.12
$0.96
on hand
RADIO SHACK
24
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
25
23
E02
*ND NUTS LOCK
M4
EA
3
$0.11
$0.33
1140147
FASTENAL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
interstareplastics.com
INTERSTATE PLASTICS
TA4
EA
1
$24.99
$24.99
[email protected]
EBAY
1.75 or 3mm
LB+/‐
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
26
51
E02
P10 PHENOLIC PANEL
27
41
E03
*ND PID TEMP CONTROLLER
28
26
E02
P01 PLA FILAMENT parts A,B,C,D
29
42
E03
*ND POWER SUPPLY (2) 24V OUT
120V IN
EA
1
$23.99
$23.99
[email protected]
EBAY
30
49
E03
*ND SCREWS #4
1/2" of less
EA
4
$0.02
$0.09
0139005
FASTENAL
31
50
E03
*ND SCREWS #8
1/2" of less
EA
3
$0.05
$0.15
1131290
FASTENAL
32
27
E02
*ND SET SCREW
M5 x 15
EA
1
$0.28
$0.28
0154262
FASTENAL
1/2"
EA
1
$2.36
$2.36
68615
FASTENAL
24V ‐ 120V
EA
1
$4.96
$4.96
tywseller
EBAY MJPA
33
10
E02
P10 SOILD BRASS PLUG (nozzle)
34
43
E03
*ND SOLID STATE RELAY
35
48
E03
*ND SWITCHES
SPST
EA
3
$0.75
$2.25
5002 SW
36
44
E03
*ND THERMOCOUPLER
TYPE K
EA
1
$1.00
$1.00
tinxi‐english
EBAY
37
36
E02
*ND THRUST BEARING
7/16"
EA
1
$2.72
$2.72
6655K16
McMASTER‐CARR
38
45
E03
*ND VOLTAGE REGULATOR
24V IN
EA
1
$9.99
$9.99
1984yht888
EBAY
39
8.1
E01
E01 WASHER
5/16"
EA
1
$0.06
$0.06
1133016
FASTENAL FASTENAL
40
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
41
24
E02
*ND WASHERS
M4
EA
6
$0.08
$0.48
11103679
FASTENAL
42
31
E02
*ND WASHERS
M3
EA
3
$0.02
$0.06
40217
FASTENAL
43
33
E02
*ND WIPER MOTOR nut & bolts incl.
12V
MONSTERGUTS.COM
46
NA
NA
*ND ** NON LISTED ITEMS ‐ TTT SUB TOTAL COST
ESTIMATED FRT IN
TOTAL COST
EA
1
$16.99
$16.99
12VWM
LOT
1
$7.00
$7.00
estimated
$175.04
frt. included on some items
there maybe better suppliers
@
40%
$70.01
most on eBay
some items were on hand
$245.05
verify item numbers
* ND ‐ NO PART DRAWING INCLUDED ** GLUE, WELDING ROD, WIRE CONNECTORS, ZIP TIES &TTT (This That & The other)
09/23/12
Page 2 BOM & INDEX ‐ LYMAN FILAMENT EXTRUDER (sorted by PART #)
Part # Dwg #
Part DESCRIPTION Dwg #
SIZE
UNIT
QTY
FOB FOB UNIT supplier PRICE PRICE $1.25 $5.00
SUPPLIER PART # or ID where I got it
SUPPLIER
1508108
HOME DEPOT
1
E01
P01 1/2" MDF BOARD + parts 2‐8
2'x2'
S.F.
4
8.1
E01
E01 WASHER
5/16"
EA
1
$0.06
$0.06
1133016
FASTENAL
9
E01
*ND BUMPER FEET
.62x.31
EA
4
$0.25
$1.00
BS‐15
BUMPER SPECIALTIES.COM
10
E02
P10 SOILD BRASS PLUG (nozzle)
1/2"
EA
1
$2.36
$2.36
68615
FASTENAL
11
E02
P08 1/2" BLACK IRON COUPLING
2" LONG
EA
1
$2.44
$2.44
46685K264
McMASTER‐CARR
12
E02
*ND BAND HEATER
1‐1/2"
EA
1
$21.46
$21.46
G3026423
ZORO TOOLS
13
E02
*ND 1/4" BOLT
1‐3/4"
EA
4
$0.21
$0.84
11010
FASTENAL
14
E02
P06 3/16" STL FLAT BAR +part 15
1‐3/4"
IN
9
$0.36
$3.24
8910K532
McMASTER‐CARR
16
E02
P10 1/2" INSULATION BOARD
2"x2"
S.F.
0.016
$12.00
$0.19
9353K31
McMASTER‐CARR
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
FASTENAL
18
E02
*ND 1/4" BOLT
2‐1/4"
EA
2
$0.28
$0.56
11012
FASTENAL
19
E02
P09 BRONZE FLANGED BEARING
3/8'
EA
1
$0.62
$0.62
0435192
FASTENAL
20
E02
P07 1/2" PIPE NIPPLE + part 21
10"
EA
1
$6.27
$6.27
7753K164
McMASTER‐CARR
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
23
E02
*ND NUTS LOCK
M4
EA
3
$0.11
$0.33
1140147
FASTENAL
24
E02
*ND WASHERS
M4
EA
6
$0.08
$0.48
11103679
FASTENAL
25
E02
*ND BICYCLE CHAIN
26
E02
P01 PLA FILAMENT parts A,B,C,D
27
E02
*ND SET SCREW
28
E02
P11 ALUMINUM FLAT BAR
29
E02
*ND CAP SCREW
30
E02
P11 ALUMINUM FLAT BAR
31
E02
*ND WASHERS
32
E02
*ND CAP SCREW
33
E02
*ND WIPER MOTOR nut & bolts incl.
34
E02
35
E02
36
E02
*ND THRUST BEARING
37
E02
P08 ALUMINUM FLAT BAR
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
1.75 or 3mm
LB+/‐
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
M5 x 15
EA
1
$0.28
$0.28
0154262
FASTENAL
1/2x1‐1/2x1‐1/2
IN
1.6
$0.43
$0.69
6063‐T52
ONLINE METALS
M4‐35
EA
3
$0.25
$0.75
11103316
FASTENAL
1/8x1‐1/4x1‐1/4
IN
1.35
$0.12
$0.16
6063‐T52
ONLINE METALS
M3
EA
3
$0.02
$0.06
40217
FASTENAL
M3‐14
EA
3
$0.15
$0.45
39518
FASTENAL
12V
EA
1
$16.99
$16.99
12VWM
MONSTERGUTS.COM
*ND 1/4" BOLT
1‐1/4"
EA
4
$0.15
$0.60
11007
FASTENAL
*ND COLLAR
10mm
EA
1
$2.34
$2.34
0403084
FASTENAL
7/16"
EA
1
$2.72
$2.72
6655K16
McMASTER‐CARR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063‐T52
ONLINE METALS
5/8" DIA
EA
1
$8.00
$8.00
KAWASAKI AUGER
EBAY
1‐1/2"
EA
8
$0.17
$1.36
11009
FASTENAL
TA4
EA
1
$24.99
$24.99
[email protected]
EBAY
39
E02
P12 AUGER DRILL BIT
40
E01
*ND 1/4" BOLT
41
E03
*ND PID TEMP CONTROLLER
42
E03
*ND POWER SUPPLY (2) 24V OUT
120V IN
EA
1
$23.99
$23.99
[email protected]
EBAY
43
E03
*ND SOLID STATE RELAY
24V ‐ 120V
EA
1
$4.96
$4.96
tywseller
EBAY
44
E03
*ND THERMOCOUPLER
TYPE K
EA
1
$1.00
$1.00
tinxi‐english
EBAY
45
E03
*ND VOLTAGE REGULATOR
24V IN
EA
1
$9.99
$9.99
1984yht888
EBAY
48
E03
*ND SWITCHES
SPST
EA
3
$0.75
$2.25
5002 SW
MJPA
49
E03
*ND SCREWS #4
1/2" of less
EA
4
$0.02
$0.09
0139005
FASTENAL
50
E03
*ND SCREWS #8
1/2" of less
EA
3
$0.05
$0.15
1131290
FASTENAL
51
E02
P10 PHENOLIC PANEL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
interstareplastics.com
INTERSTATE PLASTICS
52
E03
*ND CABLE CLAMP
FASTENAL
53
E03
*ND FAN 24V
NA
NA
*ND HOOKUP WIRE
NA
NA
*ND ** NON LISTED ITEMS ‐ TTT
1/4"
EA
1
$0.05
$0.05
0708910
40x40x10mm
EA
1
$4.28
$4.28
may201006
EBAY
VARIED
FT
8
$0.12
$0.96
on hand
RADIO SHACK
LOT
1
$7.00
SUB TOTAL COST
ESTIMATED FRT IN
TOTAL COST
@
40%
$7.00
estimated
$175.04
frt. included on some items
there maybe better suppliers
$70.01
most on eBay
some items were on hand
$245.05
verify item numbers
* ND ‐ NO PART DRAWING INCLUDED ** GLUE, WELDING ROD, WIRE CONNECTORS, ZIP TIES &TTT (This That & The other)
09/23/12
Page 3 BOM & INDEX ‐ LYMAN FILAMENT EXTRUDER (sorted by SUPPLIER)
Line Part Part # Dwg # DESCRIPTION Item Dwg #
SIZE
UNIT
QTY
2" LONG
EA
1
FOB FOB UNIT supplier PRICE PRICE $2.44 $2.44
SUPPLIER PART # or ID where I got it
SUPPLIER
46685K264
McMASTER‐CARR
1
11
E02
P08 1/2" BLACK IRON COUPLING
2
16
E02
P10 1/2" INSULATION BOARD
2"x2"
S.F.
0.016
$12.00
$0.19
9353K31
McMASTER‐CARR
3
1
E01
P01 1/2" MDF BOARD + parts 2‐8
2'x2'
S.F.
4
$1.25
$5.00
1508108
HOME DEPOT
4
20
E02
P07 1/2" PIPE NIPPLE + part 21
10"
EA
1
$6.27
$6.27
7753K164
McMASTER‐CARR
5
13
E02
*ND 1/4" BOLT
1‐3/4"
EA
4
$0.21
$0.84
11010
FASTENAL
6
18
E02
*ND 1/4" BOLT
2‐1/4"
EA
2
$0.28
$0.56
11012
FASTENAL
7
34
E02
*ND 1/4" BOLT
1‐1/4"
EA
4
$0.15
$0.60
11007
FASTENAL
8
40
E01
*ND 1/4" BOLT
1‐1/2"
EA
8
$0.17
$1.36
11009
FASTENAL
9
14
E02
P06 3/16" STL FLAT BAR +part 15
1‐3/4"
IN
9
$0.36
$3.24
8910K532
McMASTER‐CARR
10
28
E02
P11 ALUMINUM FLAT BAR
1/2x1‐1/2x1‐1/2
IN
1.6
$0.43
$0.69
6063‐T52
ONLINE METALS
11
30
E02
P11 ALUMINUM FLAT BAR
1/8x1‐1/4x1‐1/4
IN
1.35
$0.12
$0.16
6063‐T52
ONLINE METALS
12
37
E02
P08 ALUMINUM FLAT BAR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063‐T52
ONLINE METALS
13
39
E02
P12 AUGER DRILL BIT
5/8" DIA
EA
1
$8.00
$8.00
KAWASAKI AUGER
EBAY
14
12
E02
*ND BAND HEATER
1‐1/2"
EA
1
$21.46
$21.46
G3026423
ZORO TOOLS
15
25
E02
*ND BICYCLE CHAIN
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
16
19
E02
P09 BRONZE FLANGED BEARING
17
9
E01
*ND BUMPER FEET
3/8'
EA
1
$0.62
$0.62
0435192
FASTENAL
.62x.31
EA
4
$0.25
$1.00
BS‐15
BUMPER SPECIALTIES.COM
18
52
E03
*ND CABLE CLAMP
1/4"
EA
1
$0.05
$0.05
0708910
FASTENAL
19
29
E02
*ND CAP SCREW
M4‐35
EA
3
$0.25
$0.75
11103316
FASTENAL
20
32
E02
*ND CAP SCREW
M3‐14
EA
3
$0.15
$0.45
39518
FASTENAL
21
35
E02
*ND COLLAR
10mm
EA
1
$2.34
$2.34
0403084
FASTENAL
22
53
E03
*ND FAN 24V
40x40x10mm
EA
1
$4.28
$4.28
may201006
EBAY
23
NA
NA
*ND HOOKUP WIRE
VARIED
FT
8
$0.12
$0.96
on hand
RADIO SHACK
24
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
25
23
E02
*ND NUTS LOCK
M4
EA
3
$0.11
$0.33
1140147
FASTENAL
26
51
E02
P10 PHENOLIC PANEL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
interstareplastics.com
INTERSTATE PLASTICS
27
41
E03
*ND PID TEMP CONTROLLER
28
26
E02
P01 PLA FILAMENT parts A,B,C,D
29
42
E03
*ND POWER SUPPLY (2) 24V OUT
30
49
E03
*ND SCREWS #4
TA4
EA
1
$24.99
$24.99
[email protected]
EBAY
1.75 or 3mm
LB+/‐
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
120V IN
EA
1
$23.99
$23.99
[email protected]
EBAY
1/2" of less
EA
4
$0.02
$0.09
0139005
FASTENAL
31
50
E03
*ND SCREWS #8
1/2" of less
EA
3
$0.05
$0.15
1131290
FASTENAL
32
27
E02
*ND SET SCREW
M5 x 15
EA
1
$0.28
$0.28
0154262
FASTENAL FASTENAL
33
10
E02
P10 SOILD BRASS PLUG (nozzle)
34
43
E03
*ND SOLID STATE RELAY
35
48
E03
*ND SWITCHES
1/2"
EA
1
$2.36
$2.36
68615
24V ‐ 120V
EA
1
$4.96
$4.96
tywseller
EBAY
SPST
EA
3
$0.75
$2.25
5002 SW
MJPA
36
44
E03
*ND THERMOCOUPLER
TYPE K
EA
1
$1.00
$1.00
tinxi‐english
EBAY
37
36
E02
*ND THRUST BEARING
7/16"
EA
1
$2.72
$2.72
6655K16
McMASTER‐CARR
38
45
E03
*ND VOLTAGE REGULATOR
24V IN
EA
1
$9.99
$9.99
1984yht888
EBAY
39
8.1
E01
E01 WASHER
5/16"
EA
1
$0.06
$0.06
1133016
FASTENAL
40
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
FASTENAL
41
24
E02
*ND WASHERS
M4
EA
6
$0.08
$0.48
11103679
FASTENAL
42
31
E02
*ND WASHERS
M3
EA
3
$0.02
$0.06
40217
FASTENAL
43
33
E02
*ND WIPER MOTOR nut & bolts incl.
12V
EA
1
$16.99
$16.99
12VWM
MONSTERGUTS.COM
46
NA
NA
*ND ** NON LISTED ITEMS ‐ TTT
LOT
1
$7.00
$7.00
estimated
@
40%
SUB TOTAL COST
ESTIMATED FRT IN
TOTAL COST
$175.04
frt. included on some items there maybe better suppliers
$70.01
most on eBay
$245.05
verify item numbers
* ND ‐ NO PART DRAWING INCLUDED ** GLUE, WELDING ROD, WIRE CONNECTORS, ZIP TIES &TTT (This That & The other)
some items were on hand
09/23/12
Page 4
EQUIPMENT USED IN THE FABRAICATION OF THE LYMAN FILLAMENT EXTRUDER 1. Table Saw 2. Band Saw 3. CNC Router 4. 3D Printer 5. Welder 6. Abrasive Cut Off Saw 7. Drill Press 8. Grinder 9. Bench Top Belt Sander 10. Dremel 11. Hot Melt Gun 12. Miscellaneous Hand Tools
09/23/12
Page 5
09/23/12
Page 6
09/23/12
Page 7
09/23/12
Page 8
09/23/12
Page 9
09/23/12
Page 10
09/23/12
Page 11
09/23/12
Page 12
09/23/12
Page 13
09/23/12
Page 14
09/23/12
Page 15
09/23/12
Page 16
09/23/12
Page 17
09/23/12
Page 18
09/23/12
Page 19
09/23/12
Page 20
09/23/12
Page 21
09/23/12
Page 22
09/23/12
Page 23
09/23/12
Page 24
09/23/12
Page 25
09/23/12
Page 26
09/23/12
Page 27
