Chrysler 41TE, 40TE, 41AE, 40TES, 41TES; 62TE ... - cloudfront.net
T R A N S M IS S ION PART S Instructions
Chrysler 41TE, 40TE, 41AE, 40TES, 41TES; 62TE
Oversized TCC Control & Plunger Valve Kit
42RLE Valve Body
Part No.
92835-33K
R
EQ
D
TOOL
UIRE
• Dampener Plunger • Control Valve • Control Plunger • Control Sleeve
OE Dampener Spring
Dampener Plunger Control Valve OE #4 Retainer Clip
Tool Kit
Tool Kit
Control Plunger
F-92835-TL33
NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
OE Retainer Clip
Control Sleeve
Part No. • Reamer • Reamer Jig • Guide Pin
OE Control Spring
CAUTION
CAUTION: For 40 and 41 series transmissions, this kit CANNOT be used in early units that have #33 separator plates. Kit can only be used in later designs that have a #4 retainer clip in the TCC control valve bore (main illustration). Kit is compatible with all 42LE, 42RLE and 62TE units.
1. Disassembly a. Remove OE retainer clip and save for reuse. b. Remove OE TCC control plunger and sleeve assembly. Discard plunger and sleeve; save spring for reuse. c. Remove and discard OE TCC control valve. d. Remove OE clip #4 that retains TCC dampener plunger and set aside for reuse.
NOTE: 62TE does not have a #4 retainer clip or a dampener plunger and spring.
e. Remove OE TCC dampener plunger and spring. Discard plunger; save spring for reuse. 2. Bore Reaming Ream TCC control bore (for reaming instructions/reamer care, please visit www.sonnax.com). Sonnax reaming tool kit F-92835-TL33 and VB-FIX are required for this operation.
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
92835-33K-IN 06-03-15 Page 1
T R A N S M IS S ION PART S Instructions
OVERSIZED TCC CONTROL VALVE KIT 92835-33K, F-92835-TL33
3. Installation & Assembly a. Thoroughly clean valve bore and body, removing all debris.
Figure 2
TCC Control Assembly
NOTE: For 62TE, skip to step "d".
b. Install OE dampener spring into Sonnax dampener plunger. Insert spring/ plunger assembly into bore, spring end first.
NOTE: Dampener spring has the larger wire diameter of the two OE springs. Ensure the TCC dampener spring is correctly seated in the valve body casting pocket; spring must be guided into pocket.
c. A pply pressure to TCC dampener plunger with a screwdriver to compress, then reinstall OE retainer clip #4.
Sonnax TCC Control Plunger
Sonnax TCC Control Sleeve OE TCC Control Spring
d. Install Sonnax TCC control valve. e. Remove Sonnax TCC control plunger from Sonnax TCC control sleeve.
Figure 3
f. Install OE TCC control spring into Sonnax TCC control sleeve.
17"-Hg
g. Install Sonnax TCC control plunger into OE TCC control spring/Sonnax sleeve assembly.
20
15
10
25
h. Install TCC control assembly (Sonnax plunger, OE spring and Sonnax sleeve) into bore (Figure 2). Spring will compress as assembly is pushed into bore.
5
0 30 VACUUM TEST
17"-Hg
i. Reinstall OE retainer clip. 42RLE Valve Body
4. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 17 and 18 in-Hg (Figures 3 & 4).
NOTE: 42RLE shown. Testing locations on 40, 41 and 42 series transmissions very similar.
Figure 4
May have to block worm track to isolate valve while testing. 17"-Hg
20
15
10
25
5
0 30 VACUUM TEST
18"-Hg Block passages on opposite side of casting for both vac test locations.
TCC Control Valve Bore
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
62TE Valve Body
92835-33K-IN 06-03-15 Page 2
Chrysler 41TE, 40TE, 41AE, 40TES, 41TES; 62TE
Oversized TCC Control & Plunger Valve Kit
42RLE Valve Body
Part No.
92835-33K
R
EQ
D
TOOL
UIRE
• Dampener Plunger • Control Valve • Control Plunger • Control Sleeve
OE Dampener Spring
Dampener Plunger Control Valve OE #4 Retainer Clip
Tool Kit
Tool Kit
Control Plunger
F-92835-TL33
NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
OE Retainer Clip
Control Sleeve
Part No. • Reamer • Reamer Jig • Guide Pin
OE Control Spring
CAUTION
CAUTION: For 40 and 41 series transmissions, this kit CANNOT be used in early units that have #33 separator plates. Kit can only be used in later designs that have a #4 retainer clip in the TCC control valve bore (main illustration). Kit is compatible with all 42LE, 42RLE and 62TE units.
1. Disassembly a. Remove OE retainer clip and save for reuse. b. Remove OE TCC control plunger and sleeve assembly. Discard plunger and sleeve; save spring for reuse. c. Remove and discard OE TCC control valve. d. Remove OE clip #4 that retains TCC dampener plunger and set aside for reuse.
NOTE: 62TE does not have a #4 retainer clip or a dampener plunger and spring.
e. Remove OE TCC dampener plunger and spring. Discard plunger; save spring for reuse. 2. Bore Reaming Ream TCC control bore (for reaming instructions/reamer care, please visit www.sonnax.com). Sonnax reaming tool kit F-92835-TL33 and VB-FIX are required for this operation.
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
92835-33K-IN 06-03-15 Page 1
T R A N S M IS S ION PART S Instructions
OVERSIZED TCC CONTROL VALVE KIT 92835-33K, F-92835-TL33
3. Installation & Assembly a. Thoroughly clean valve bore and body, removing all debris.
Figure 2
TCC Control Assembly
NOTE: For 62TE, skip to step "d".
b. Install OE dampener spring into Sonnax dampener plunger. Insert spring/ plunger assembly into bore, spring end first.
NOTE: Dampener spring has the larger wire diameter of the two OE springs. Ensure the TCC dampener spring is correctly seated in the valve body casting pocket; spring must be guided into pocket.
c. A pply pressure to TCC dampener plunger with a screwdriver to compress, then reinstall OE retainer clip #4.
Sonnax TCC Control Plunger
Sonnax TCC Control Sleeve OE TCC Control Spring
d. Install Sonnax TCC control valve. e. Remove Sonnax TCC control plunger from Sonnax TCC control sleeve.
Figure 3
f. Install OE TCC control spring into Sonnax TCC control sleeve.
17"-Hg
g. Install Sonnax TCC control plunger into OE TCC control spring/Sonnax sleeve assembly.
20
15
10
25
h. Install TCC control assembly (Sonnax plunger, OE spring and Sonnax sleeve) into bore (Figure 2). Spring will compress as assembly is pushed into bore.
5
0 30 VACUUM TEST
17"-Hg
i. Reinstall OE retainer clip. 42RLE Valve Body
4. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 17 and 18 in-Hg (Figures 3 & 4).
NOTE: 42RLE shown. Testing locations on 40, 41 and 42 series transmissions very similar.
Figure 4
May have to block worm track to isolate valve while testing. 17"-Hg
20
15
10
25
5
0 30 VACUUM TEST
18"-Hg Block passages on opposite side of casting for both vac test locations.
TCC Control Valve Bore
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
62TE Valve Body
92835-33K-IN 06-03-15 Page 2
