clarke ex20 portable carpet extractor parts manual
EX20
Parts List Models: 56105288 (100C) (cold), 56105289 (100H) (heated), 56105290 (100SC) (single cord, heated)
Form No. 56042651 5/2015 REV A
PARTS LIST GENERAL VIEW
2
3
1
Item 1 2 3
2
Ref. No. Qty 1 1 1
Description Base System Recovery System Solution System
EX20 - 56042651
5/2015
PARTS LIST TABLE OF CONTENTS DESCRIPTION
PAGE
General View ..................................................................................................................... 2 Decal System ................................................................................................................ 4 - 5 Base System Heated .................................................................................................... 6 - 7 Base System Cold ........................................................................................................ 8 - 9 Recovery System ...................................................................................................... 10 - 11 Solution System ........................................................................................................ 12 - 13 Ladder Diagram - Single Cord Heated............................................................................. 14 Ladder Diagram - Dual Cord Heated ............................................................................... 15 Ladder Diagram - Single Cord Cold ................................................................................. 16 Options & Accessories ..................................................................................................... 17 Water Flow Diagram Heated ............................................................................................ 18 Water Flow Diagram Cold ................................................................................................ 19
WHEN ORDERING PARTS * Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit” column to identify which kit contains the part in question, then use the kit callout, for example “K1”, to find the “Ref. No.” for that kit. Kit Item Ref. No. Qty Description K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 K1
Washer Flat 3/16 Zinc Plat Screw-BHS-Brass-10-32x3/8-MS Washer EPDM 7/32 X 1/8 Chain-Cover Caster Swivel 4 Gray Non MA Nut, Hex Nyl Loc 10-24 Scr- Hex SS 1/4-20 X .75 Scr, Hex Hd Loc 1/4-20 x .50 Wsh, Flt SS .260 X 1.000 X .074 Solution Tank Hinge Plate
56113103
1
Kit-Hardware Solution Tank
805 905
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model _____________________________
5/2015
56113012 56113034
16 2 3 1 2 2 3 16 3 1 2
Serial No. ________________________________
560042651 - EX20
3
PARTS LIST DECAL SYSTEM
3 2
1
6
4 5
4
EX20 - 56042651
5/2015
PARTS LIST DECAL SYSTEM Item 1 2 3 4 5 6
Ref. No. Qty 4339 56105380 56105381 56105441 56113166 56380692 1503A 2001A-CRI
1 1 1 1 1 1 1 2
Description Label Caution / Extension Cord qty of 2 used on 100H (model 56105289) Switchplate Overlay-100 SC only used on 100SC (model 56105290) Switchplate Overlay-100 only used on 100H (model 56105289) Switchplate Overlay 100C only used on 100C (model 56105288) Decal-EX20 Label Danger Electric Shock Label Danger Electric Shock NOTE 1 Decal-CRI Bronze NOTE 1
NOTE 1 = Only used on 100H (models 56105289)
5/2015
560042651 - EX20
5
PARTS LIST BASE SYSTEM HEATED
TO BARB FITTING ON SOLUTION TANK 2 41 1
14
16
19
20
2
TO BARB FITTING ON HEATER INLET
34
30 10 36
24
30
9
28
8
23
7
50 51
49
43 30 31
TO HEATER OUTLET
TO PUMP OUTLET
1 2 38 1
1 2 12
46
48
35
13
40
33
TO PUMP INLET
2 15
16
3
6
45 27
22
TO 90 ELBOW (1280)
37
47
25
21
29 52
44
53 54
26
1 55
39 32
TO VACUUM MOTOR OUTLET
17
42 5
2 14
2 4
2 11 6
EX20 - 56042651
5/2015
PARTS LIST BASE SYSTEM HEATED Kit Item K1 K1 K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 [] 19 20
K2
21 22 23 24 25 26 27
Ref. No. Qty Description 79 313 801 1280 2013 2092 56009005 56105341 56105243 56105258 56105370 56105371 56105372 56105398 56105399 56105407 56105408 56105262 56463650
15 34 3 4 3 1 2 1 1 1 3 1 2 5 8 6 1 1 1 2 1 1 1 1 1 1 1 3 1
Nut-Nylock-Zp-1-4-20 Washer Flat 3/16 Zinc Plat Tie, 8” Black Bolt-Hex-Ss-Zinc Plate-1/4-20x1-1/4 Screw-Fhp-Ss-2x1/4-Sms Hose S/S Braided Teflon 1/4 Hinge Pin Rod S/S 1/4 X Screw 2-56 X1 Panhead Philip Nut. Finish 2-56 Thread Zp Elbow 90 Deg 1/4 Fpt X 1/4 F Bolt 1/4 X 20 6l Full Threa Gasket 1 Side Adhesive 5-1/2 O Wheel 12”X1” Black On Gray 1/2” Axle Scr- Hex SS 1/4-20 X .75 Scr, Hex Hd Loc Scr, Pan Phil Ss Type AB 10-16 X .75 Base-100 PSI SC NOTE 1 Base-100 PSI NOTE 2 Harness-Main Wand Bracket Heater 1100w 120V NOTE 1 Heater 1750w 120V NOTE 2 Hose 3/8 Id Red Hose 3/8 Id Red Gasket-Poron 1/4x1/2x16.5 Gasket-Poron 1/4x1/2x63.5 Power Cord Pigtail-Yellow Term .250 Ins Tab Handle Grab
Kit Item K2 K1
K1 K1
K2
28 29 30 31 32 33 34 35 36 37 38
Ref. No. Qty Description
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
56471194 1 2 3 116A 1 156USP 1 166USP 4 198USP 1 27AUSP 2 1 2 56105255 1 56113056 1 430A 1 4404C 1 455USP 1 459USP 1 45USP 1 1 905USP 2 910-1863 1 92AUSP 1 MA-6 1 56105263 1 1312 3 35 3 16 4 56002431 4 56183523 2 56002857 4
[] []
SUBSYP1 1 2154 2
K1 K2 [] []
56105216 56105217 FP256 FP256B
1 1 1 1
Latch Assembly Hose Barb Nylon 90 3/8 X 3/8 Washer 1 Od X 9/16 Id X Bushing 3/4 X 9/16 Hose Clamp-Size 28-1-9/16- 2 1/2 Hose Clamp-SS-3/8-7/8 Hose Clamp 48 3-1/2dia 9 Axel Cap Black Pal Nut Washer Brass Half Hard 1 X Bolt-Php-SS-8-32x1/2 Vacuum Motor, 3-Stage, 5.7 Vac Motor Brush Kit-120V (for 56105255) Vac Hose 2” ID X 13.5 Black Rubber Tank Mate Bar Mount Heat Exchanger Louver 2-1/2 Gray Plastic Quick Disconnect Plug Male Pump 100 PSI Caster Swivel 4 Gray Non Ma Axel Rod Zinc Plated 1/2 Ro Nipple Stainless Steel 1/4 Pip Manifold For Cobra Black Power Cord Pigtail-Red NOTE 2 Mounting Pad Tie 4 Black Weather Resis Nut Nylon Lock 6/32 Z.P. NOTE 4 Wsh Flt SAE 4 NOTE 4 Terminal Block NOTE 3 Scr Pan Phil 6-32 X .88 NOTE 4 Syphon-Hose-HHP-12 Power Cord 12/3 SJTW 25 Y NOTE 3 Service Kits Kit-Hardware Base Kit-Pump Complete 100PSI Repair Kit Heat Bi-Metallic NOTE 2 Repair Kit Heat Bi-Metallic NOTE 1
[ ] = Not Shown NOTE 1: NOTE 2: NOTE 3: NOTE 4:
5/2015
Only used on 100SC (model 56105290) Only used on 100H (model 56105289) Qty of 1 used on 100SC (model 56105290) Qty of 2 used on 100SC (model 56105290)
560042651 - EX20
7
PARTS LIST BASE SYSTEM COLD
22
23
TO PUMP OUTLET
1 2
19
TO BARB FITTING ON SOLUTION TANK
1
TO PUMP INLET
2 27
TO BARB FITTING (318AB)
13 48
1
40
37 31 46 31
43 30
25 10
36 29
24
33
39
1
34
38 9 42
15 28
8
5
3
TO VACUUM MOTOR OUTLET
31 32
47
41 17
11 4
44
26
2 18
21
2
2 6
35
16
EX20 - 56042651
14
45 2
8
7
12 5/2015
PARTS LIST BASE SYSTEM COLD Kit Item K1 K1
K1 K1 K1 K1 K1
K1 K1
K2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 [] 21 22 23 24 25 26 27
Ref. No. Qty Description 16 35 79 801 1312 2013 2092 56002431 56002857 56105255 56105258 56105262 56105398 56105399 56105407 56105408 56105456
11 22 2 3 3 4 3 2 1 1 3 3 1 2 2 1 2 8 1 1 1 1 1 1 1 1 3
Nut Nylock 1/4 -20 Zinc Pla Washer Flat 3/16 Zinc Plat Nut Nylon Lock 6/32 Z.P. Tie 4 Black Weather Resis Tie, 8” Black Bolt-Hex-SS-Zinc Plate-1/4-20 x 1-1/4 Screw-Fhp-SS-2 x 1/4-Sms Hinge Pin Rod S/S 1/4 X Screw 2-56 X1 Panhead Philip Nut. Finish 2-56 Thread Zp Mounting Pad Bolt 1/4 X 20 6l Full Threa Gasket 1 Side Adhesive 5-1/2 O Wheel 12”X1” Black On Gray 1/2” Axle Wsh, Flt SAE #4 Scr- Hex SS 1/4-20 X .75 Scr-Pan Phil 6-32 X .88 Scr-Hex Hd Loc 1/4-20 x .50 Vac Motor-13A-120V-3 Stage Harness-Main Power Cord Pigtail-Yellow Hose 3/8 ID Red Hose 3/8 ID Red Gasket-Poron 1/4 x 1/2 x 16.5 Gasket-Poron 1/4 x 1/2 x 63.5 Base-Clarke-100C Term .250 Ins Tab
Kit Item K2 K1
K1 K1
K2
Ref. No. Qty Description
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
56183523 1 56471194 1 2 3 116A 1 156USP 1 166USP 4 27AUSP 2 318AB 1 1 2 430A 1 4404C 1 459USP 1 45USP 1 1 905USP 2 910-1863 1 91USP 1 92AUSP 1 MA-6 1
Terminal Block Latch Assembly Hose Barb Nylon 90 3/8 x 3/8 Washer Fiber 1 x 9/16 x 1/16 Bushing 3/4 X 9/16 Hose Clamp-Size 28-1-9/16- 2 1/2 Hose Clamp 3/8-7/8 Axel Cap Black Pal Nut Hose Barb Solution Tank Standard Washer Brass Half Hard 1 X Bolt 8-32 X 1/2 Pan Head Vac Hose 2” ID X 13.5 Black Rubber Tank Mate Bar Louver 2-1/2 Gray Plastic Quick Disconnect Plug 1/4 NPT Pump 100 PSI Caster Swivel 4 Gray Non Ma Axel Rod Zinc Plated 1/2 Ro Elbow 90 Deg Angle 1/4 Male Nipple Stainless Steel 1/4 Pip Manifold For Cobra Black
[] []
SUBSYP1 1 2154 2
Syphon-Hose-HHP-12 Power Cord 12/3 SJTW 25 Y
K1 K2
56105216 1 56105217 1
Service Kits Kit-Hardware Base Kit-Pump Complete 100PSI
[ ] = Not Shown
5/2015
560042651 - EX20
9
PARTS LIST RECOVERY SYSTEM
1
20
14
4
9
12
2
5
17
19
16
7 13
11 3
8
9
10
6 18
Connect to Manifold In Base System
15
10
EX20 - 56042651
5/2015
PARTS LIST RECOVERY SYSTEM Kit Item K1 K2 K1 K2
K2 K2
K2 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
K1 K2
5/2015
Ref. No. Qty
56383436
6 6 3 IN 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 2 1 1 1
56105214 56105237
1 1
935 1518 1528 56392171 56001993 56105241 56105448 56105363 56113125 56113126 56463650 56900041 156USP
Description Screw-Php-Ss-6x1/2-Sms Screw H-Low 8 x 3/8 PA PVC Pipe 1-1/2 Sch 40 (3 in.) Gasket-Lid-Xlpe-6.5idx3/16 Thick Adapter Abs 1-1/2 Trap Sl Hose Clamp 3/4 X 1 3/4 Ss Adapter Female 1 1/2 Clamp, Plastic Scr-Pan Phil 10-24 X .50 Vac Hose-2.0 Id X 30.00 In Recovery Tank-Blue Gasket Filter S/S Ball Float Manifold-Ball Float Drain Hose Replacement Drain Hose Cap (for use on 56113125) Handle Grab Plug, Cap Hose Clamp-Size 28-1-9/16- 2 1/2 Washer Flat 1-3/4 Id X 2-1 Lid-Clear With Ring O-Ring for 56383435 Lid Service Kits Lid Kit-Recovery Tank Kit-Ball Float Assy
560042651 - EX20
11
PARTS LIST SOLUTION SYSTEM
5
22
23
3 26
2
2
15 19 7 11
1
17 6
4
9 10
18
8 14 16 12 13
20 25
27 9 12
EX20 - 56042651
21 24
5/2015
PARTS LIST SOLUTION SYSTEM Item K1 K1 K1 K1 K1 K1 K1 K1 K1 K1
K1
K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 [] [] K1
Ref. No. Qty
Description
56105204 56105205
2 2 1 4 1 3 2 3 4 2 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 2 1 1
Washer Flat 3/16 Zinc Plat Nut-Nylon Lock-SS-10-32 Fhp-10-32 5-8 Screw-Php-SS-4x3/8-Sms Screw-Bhs-Brass-10-32 x 3/8-Ms Screw-Ph-Combo-Tapping-8 x 5/8 Ab Strap/Buckle Cord Wrap W/Spur Switch Rocker Dpst On/Off 20 NOTE 1 Screw 1/4-20 X 1-1/4” Allen Head SS Wsh-Flt SAE SS 1/4 Scr, Hex Hd Loc Scr-Pan Phil 6-32 X .31 Solution Tank-Blue Switchplate NOTE 3 100H Switchplate NOTE 4 100C Switchplate NOTE 5 100SC Wheel Axle Gasket Switchplate Wand Clip Light Green 250v Assy NOTE 3 Wheel 3.00 Filter 40 Mesh S/S 1/2NPT Fem Bolt-Php-SS-8-32x1/2 Chain-Cover Lid-Tank-Sol Latch-Strike-SS-No 8 Hole Nipple PVC 1/2 N.P.T. Gasket Wsh,Flt SS .260 x 1.000 x .074 Jumper Wire WHT for 100SC NOTE 2 Jumper Wire BLK for 100SC NOTE 2
56105225
1
Service Kit Kit-Hardware Solution Tank
1603 1644
56105444 56105361 56105440 56105385 56105362 56105397 56113020 56113091 56324499 207A 805USP 901A 909A 92BUSP 56105363
[ ] = Not Shown NOTE 1: NOTE 2: NOTE 3: NOTE 4: NOTE 5:
5/2015
Quantity is 2 on 100C (model 56105288) Only used on 100SC and 100 C (models 56105290 & 56105288) Only used on 100H (model 56105289) Only used on 100C (model 56105288) Only used on 100SC (model 56105290)
560042651 - EX20
13
PARTS LIST LADDER DIAGRAM – SINGLE CORD HEATED
L2
L1
MAIN POWER 1 BLU S1 3 4
BLK
M1
1 2
WHT
M ~
PUMPS
GRN/YEL
WHT
S2 3 4
BLK
1 2
M2
ORN WHT
M ~
GRN/YEL
VAC
WHT
S3 BLK
3 4
SW5
SW4 1 BLK 1 2 2 WHT THERMOSTAT
BLK
1
2
GRN/YEL
CUTOUT 262 F E1 HEAT ELEMENT3 1 2
INTERNAL TO HEATER WHT
Kit Item E1 M1 M2
K1 K1
14
S1 S2 S3 SW4 SW5
Ref. No. Qty
Description
56105371 56105217 56105255 56113056 1644 1644 1644
Heater 1100w 120V Kit-Pump Complete 100PSI Vacuum Motor, 3-Stage, 5.7 Vac Motor Brush Kit-120V (for 56105255) Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul Thermostat (part of E1) Thermal Cut-Out 262 Deg (part of E1)
1 1 1 1 1 1 1 1 1
EX20 - 56042651
K1
FP256B
1 BLK = BLU = GRN = ORN = WHT = YEL =
Service Kit Repair Kit Heat Bi-Metallic Black Blue Green Orange White Yellow
5/2015
PARTS LIST LADDER DIAGRAM – DUAL CORD HEATED L1
L2
MAIN POWER 1
P1
S1 BLK 3 4
BLU
1 2
1
BLU M1
2
h
M
WHT
~
WHT
PUMPS
GRN/YEL WHT
S2 3 4
BLK
M3 1 ORN 2 WHT
M 1~ GRN/YEL
VAC
WHT BLK H2 240V LAMP NEON
L1
L2 BLK
MAIN POWER 2
THERMOSTAT SW4
S3 BLK
3 4
1 BLK 1 2
2 WHT
E1 SW5 BLK
1 2 CUTOUT 262 F
GRN/YEL
COIL, HEATING 1 2 INTERNAL TO HEATER WHT
Kit Item E1 H2 M1 M3
K1 K1
P1 S1 S2 S3 SW4 SW5
5/2015
Ref. No. Qty 56105372 56113091 56105217 56105255 56113056 423-120-240 1644 1644 1644
1 1 1 1 1 1 1 1 1 1 1
Description Heater 1750w 120V Light Green 250v Assy Kit-Pump Complete 100PSI Vacuum Motor, 3-Stage, 5.7 Vac Motor Brush Kit-120V (for 56105255) Hour Meter (optional) Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul Thermostat (part of E1) Thermal Cut-Out 262 Deg (part of E1)
K1
FP256
1 BLK = BLU = GRN = ORN = WHT = YEL =
560042651 - EX20
Service Kit Repair Kit Heat Bi-Metallic Black Blue Green Orange White Yellow
15
PARTS LIST LADDER DIAGRAM – SINGLE CORD COLD
L2
L1
MAIN POWER 1 BLU S1 3 4
BLK
M1
1 2
WHT
M ~
PUMP-DUMP
GRN/YEL
WHT
ORN S2 3 4
BLK
1 2
M2
ORN WHT
M ~
GRN/YEL
VAC
WHT
Kit Item M1 M3 S1 S2
16
Ref. No. Qty
Description
56105217 56105255 56113056 1644 1644
Kit-Pump Complete 100PSI Vacuum Motor, 3-Stage, 5.7 Vac Motor Brush Kit-120V (for 56105255) Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul
1 1 1 1 1
EX20 - 56042651
BLK = BLU = GRN = ORN = WHT = YEL =
Black Blue Green Orange White Yellow
5/2015
PARTS LIST OPTIONS & ACCESSORIES Kit Item
5/2015
Ref. No. Qty
Description
56113108 FPHT-5 FP153 56044706 FP195 FP196
1 1 1 1 1 1
Kit-Hour Meter 120/240 (can only be used on 100H) Hand Tool Detailer S/S Vac Hose/Pressure LN 15 Extr Literature Pack Vac Hose/Pressure Line 25’ 1/8 Vac Hose/Pressure Line 25’ Extension
CSW-12 CSW-12HP 56380572
1 1 1
Carpet Scrub Wand 12 Head-Lp Carpet Scrub Wand 12 Head Doub Aquawand Carpet Scrub Wand 13
560042651 - EX20
17
PARTS LIST WATER FLOW DIAGRAM HEATED
1 2
3
4
5
BLUE = FRESH WATER GREEN = 100PSI WATER FLOW RED = 100PSI HEATED WATER FLOW Kit Item 1 2 3 4 5
18
Ref. No. Qty
Description Solution Tank Fresh Water Inlet Filter 100PSI Pump Heat Exchanger 100PSI Quick Connect
EX20 - 56042651
5/2015
PARTS LIST WATER FLOW DIAGRAM COLD
1 2
3
4
BLUE = FRESH WATER GREEN = 100PSI WATER FLOW Kit Item 1 2 3 4
5/2015
Ref. No. Qty
Description Solution Tank Fresh Water Inlet Filter 100PSI Pump 100PSI Quick Connect
560042651 - EX20
19
14600 21st Avenue North Plymouth, MN 55447-3408 www.clarkeus.com Phone: 800-253-0367 Fax: 800-825-2753 ©2015 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand
Parts List Models: 56105288 (100C) (cold), 56105289 (100H) (heated), 56105290 (100SC) (single cord, heated)
Form No. 56042651 5/2015 REV A
PARTS LIST GENERAL VIEW
2
3
1
Item 1 2 3
2
Ref. No. Qty 1 1 1
Description Base System Recovery System Solution System
EX20 - 56042651
5/2015
PARTS LIST TABLE OF CONTENTS DESCRIPTION
PAGE
General View ..................................................................................................................... 2 Decal System ................................................................................................................ 4 - 5 Base System Heated .................................................................................................... 6 - 7 Base System Cold ........................................................................................................ 8 - 9 Recovery System ...................................................................................................... 10 - 11 Solution System ........................................................................................................ 12 - 13 Ladder Diagram - Single Cord Heated............................................................................. 14 Ladder Diagram - Dual Cord Heated ............................................................................... 15 Ladder Diagram - Single Cord Cold ................................................................................. 16 Options & Accessories ..................................................................................................... 17 Water Flow Diagram Heated ............................................................................................ 18 Water Flow Diagram Cold ................................................................................................ 19
WHEN ORDERING PARTS * Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit” column to identify which kit contains the part in question, then use the kit callout, for example “K1”, to find the “Ref. No.” for that kit. Kit Item Ref. No. Qty Description K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 K1
Washer Flat 3/16 Zinc Plat Screw-BHS-Brass-10-32x3/8-MS Washer EPDM 7/32 X 1/8 Chain-Cover Caster Swivel 4 Gray Non MA Nut, Hex Nyl Loc 10-24 Scr- Hex SS 1/4-20 X .75 Scr, Hex Hd Loc 1/4-20 x .50 Wsh, Flt SS .260 X 1.000 X .074 Solution Tank Hinge Plate
56113103
1
Kit-Hardware Solution Tank
805 905
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model _____________________________
5/2015
56113012 56113034
16 2 3 1 2 2 3 16 3 1 2
Serial No. ________________________________
560042651 - EX20
3
PARTS LIST DECAL SYSTEM
3 2
1
6
4 5
4
EX20 - 56042651
5/2015
PARTS LIST DECAL SYSTEM Item 1 2 3 4 5 6
Ref. No. Qty 4339 56105380 56105381 56105441 56113166 56380692 1503A 2001A-CRI
1 1 1 1 1 1 1 2
Description Label Caution / Extension Cord qty of 2 used on 100H (model 56105289) Switchplate Overlay-100 SC only used on 100SC (model 56105290) Switchplate Overlay-100 only used on 100H (model 56105289) Switchplate Overlay 100C only used on 100C (model 56105288) Decal-EX20 Label Danger Electric Shock Label Danger Electric Shock NOTE 1 Decal-CRI Bronze NOTE 1
NOTE 1 = Only used on 100H (models 56105289)
5/2015
560042651 - EX20
5
PARTS LIST BASE SYSTEM HEATED
TO BARB FITTING ON SOLUTION TANK 2 41 1
14
16
19
20
2
TO BARB FITTING ON HEATER INLET
34
30 10 36
24
30
9
28
8
23
7
50 51
49
43 30 31
TO HEATER OUTLET
TO PUMP OUTLET
1 2 38 1
1 2 12
46
48
35
13
40
33
TO PUMP INLET
2 15
16
3
6
45 27
22
TO 90 ELBOW (1280)
37
47
25
21
29 52
44
53 54
26
1 55
39 32
TO VACUUM MOTOR OUTLET
17
42 5
2 14
2 4
2 11 6
EX20 - 56042651
5/2015
PARTS LIST BASE SYSTEM HEATED Kit Item K1 K1 K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 [] 19 20
K2
21 22 23 24 25 26 27
Ref. No. Qty Description 79 313 801 1280 2013 2092 56009005 56105341 56105243 56105258 56105370 56105371 56105372 56105398 56105399 56105407 56105408 56105262 56463650
15 34 3 4 3 1 2 1 1 1 3 1 2 5 8 6 1 1 1 2 1 1 1 1 1 1 1 3 1
Nut-Nylock-Zp-1-4-20 Washer Flat 3/16 Zinc Plat Tie, 8” Black Bolt-Hex-Ss-Zinc Plate-1/4-20x1-1/4 Screw-Fhp-Ss-2x1/4-Sms Hose S/S Braided Teflon 1/4 Hinge Pin Rod S/S 1/4 X Screw 2-56 X1 Panhead Philip Nut. Finish 2-56 Thread Zp Elbow 90 Deg 1/4 Fpt X 1/4 F Bolt 1/4 X 20 6l Full Threa Gasket 1 Side Adhesive 5-1/2 O Wheel 12”X1” Black On Gray 1/2” Axle Scr- Hex SS 1/4-20 X .75 Scr, Hex Hd Loc Scr, Pan Phil Ss Type AB 10-16 X .75 Base-100 PSI SC NOTE 1 Base-100 PSI NOTE 2 Harness-Main Wand Bracket Heater 1100w 120V NOTE 1 Heater 1750w 120V NOTE 2 Hose 3/8 Id Red Hose 3/8 Id Red Gasket-Poron 1/4x1/2x16.5 Gasket-Poron 1/4x1/2x63.5 Power Cord Pigtail-Yellow Term .250 Ins Tab Handle Grab
Kit Item K2 K1
K1 K1
K2
28 29 30 31 32 33 34 35 36 37 38
Ref. No. Qty Description
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
56471194 1 2 3 116A 1 156USP 1 166USP 4 198USP 1 27AUSP 2 1 2 56105255 1 56113056 1 430A 1 4404C 1 455USP 1 459USP 1 45USP 1 1 905USP 2 910-1863 1 92AUSP 1 MA-6 1 56105263 1 1312 3 35 3 16 4 56002431 4 56183523 2 56002857 4
[] []
SUBSYP1 1 2154 2
K1 K2 [] []
56105216 56105217 FP256 FP256B
1 1 1 1
Latch Assembly Hose Barb Nylon 90 3/8 X 3/8 Washer 1 Od X 9/16 Id X Bushing 3/4 X 9/16 Hose Clamp-Size 28-1-9/16- 2 1/2 Hose Clamp-SS-3/8-7/8 Hose Clamp 48 3-1/2dia 9 Axel Cap Black Pal Nut Washer Brass Half Hard 1 X Bolt-Php-SS-8-32x1/2 Vacuum Motor, 3-Stage, 5.7 Vac Motor Brush Kit-120V (for 56105255) Vac Hose 2” ID X 13.5 Black Rubber Tank Mate Bar Mount Heat Exchanger Louver 2-1/2 Gray Plastic Quick Disconnect Plug Male Pump 100 PSI Caster Swivel 4 Gray Non Ma Axel Rod Zinc Plated 1/2 Ro Nipple Stainless Steel 1/4 Pip Manifold For Cobra Black Power Cord Pigtail-Red NOTE 2 Mounting Pad Tie 4 Black Weather Resis Nut Nylon Lock 6/32 Z.P. NOTE 4 Wsh Flt SAE 4 NOTE 4 Terminal Block NOTE 3 Scr Pan Phil 6-32 X .88 NOTE 4 Syphon-Hose-HHP-12 Power Cord 12/3 SJTW 25 Y NOTE 3 Service Kits Kit-Hardware Base Kit-Pump Complete 100PSI Repair Kit Heat Bi-Metallic NOTE 2 Repair Kit Heat Bi-Metallic NOTE 1
[ ] = Not Shown NOTE 1: NOTE 2: NOTE 3: NOTE 4:
5/2015
Only used on 100SC (model 56105290) Only used on 100H (model 56105289) Qty of 1 used on 100SC (model 56105290) Qty of 2 used on 100SC (model 56105290)
560042651 - EX20
7
PARTS LIST BASE SYSTEM COLD
22
23
TO PUMP OUTLET
1 2
19
TO BARB FITTING ON SOLUTION TANK
1
TO PUMP INLET
2 27
TO BARB FITTING (318AB)
13 48
1
40
37 31 46 31
43 30
25 10
36 29
24
33
39
1
34
38 9 42
15 28
8
5
3
TO VACUUM MOTOR OUTLET
31 32
47
41 17
11 4
44
26
2 18
21
2
2 6
35
16
EX20 - 56042651
14
45 2
8
7
12 5/2015
PARTS LIST BASE SYSTEM COLD Kit Item K1 K1
K1 K1 K1 K1 K1
K1 K1
K2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 [] 21 22 23 24 25 26 27
Ref. No. Qty Description 16 35 79 801 1312 2013 2092 56002431 56002857 56105255 56105258 56105262 56105398 56105399 56105407 56105408 56105456
11 22 2 3 3 4 3 2 1 1 3 3 1 2 2 1 2 8 1 1 1 1 1 1 1 1 3
Nut Nylock 1/4 -20 Zinc Pla Washer Flat 3/16 Zinc Plat Nut Nylon Lock 6/32 Z.P. Tie 4 Black Weather Resis Tie, 8” Black Bolt-Hex-SS-Zinc Plate-1/4-20 x 1-1/4 Screw-Fhp-SS-2 x 1/4-Sms Hinge Pin Rod S/S 1/4 X Screw 2-56 X1 Panhead Philip Nut. Finish 2-56 Thread Zp Mounting Pad Bolt 1/4 X 20 6l Full Threa Gasket 1 Side Adhesive 5-1/2 O Wheel 12”X1” Black On Gray 1/2” Axle Wsh, Flt SAE #4 Scr- Hex SS 1/4-20 X .75 Scr-Pan Phil 6-32 X .88 Scr-Hex Hd Loc 1/4-20 x .50 Vac Motor-13A-120V-3 Stage Harness-Main Power Cord Pigtail-Yellow Hose 3/8 ID Red Hose 3/8 ID Red Gasket-Poron 1/4 x 1/2 x 16.5 Gasket-Poron 1/4 x 1/2 x 63.5 Base-Clarke-100C Term .250 Ins Tab
Kit Item K2 K1
K1 K1
K2
Ref. No. Qty Description
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
56183523 1 56471194 1 2 3 116A 1 156USP 1 166USP 4 27AUSP 2 318AB 1 1 2 430A 1 4404C 1 459USP 1 45USP 1 1 905USP 2 910-1863 1 91USP 1 92AUSP 1 MA-6 1
Terminal Block Latch Assembly Hose Barb Nylon 90 3/8 x 3/8 Washer Fiber 1 x 9/16 x 1/16 Bushing 3/4 X 9/16 Hose Clamp-Size 28-1-9/16- 2 1/2 Hose Clamp 3/8-7/8 Axel Cap Black Pal Nut Hose Barb Solution Tank Standard Washer Brass Half Hard 1 X Bolt 8-32 X 1/2 Pan Head Vac Hose 2” ID X 13.5 Black Rubber Tank Mate Bar Louver 2-1/2 Gray Plastic Quick Disconnect Plug 1/4 NPT Pump 100 PSI Caster Swivel 4 Gray Non Ma Axel Rod Zinc Plated 1/2 Ro Elbow 90 Deg Angle 1/4 Male Nipple Stainless Steel 1/4 Pip Manifold For Cobra Black
[] []
SUBSYP1 1 2154 2
Syphon-Hose-HHP-12 Power Cord 12/3 SJTW 25 Y
K1 K2
56105216 1 56105217 1
Service Kits Kit-Hardware Base Kit-Pump Complete 100PSI
[ ] = Not Shown
5/2015
560042651 - EX20
9
PARTS LIST RECOVERY SYSTEM
1
20
14
4
9
12
2
5
17
19
16
7 13
11 3
8
9
10
6 18
Connect to Manifold In Base System
15
10
EX20 - 56042651
5/2015
PARTS LIST RECOVERY SYSTEM Kit Item K1 K2 K1 K2
K2 K2
K2 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
K1 K2
5/2015
Ref. No. Qty
56383436
6 6 3 IN 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 2 1 1 1
56105214 56105237
1 1
935 1518 1528 56392171 56001993 56105241 56105448 56105363 56113125 56113126 56463650 56900041 156USP
Description Screw-Php-Ss-6x1/2-Sms Screw H-Low 8 x 3/8 PA PVC Pipe 1-1/2 Sch 40 (3 in.) Gasket-Lid-Xlpe-6.5idx3/16 Thick Adapter Abs 1-1/2 Trap Sl Hose Clamp 3/4 X 1 3/4 Ss Adapter Female 1 1/2 Clamp, Plastic Scr-Pan Phil 10-24 X .50 Vac Hose-2.0 Id X 30.00 In Recovery Tank-Blue Gasket Filter S/S Ball Float Manifold-Ball Float Drain Hose Replacement Drain Hose Cap (for use on 56113125) Handle Grab Plug, Cap Hose Clamp-Size 28-1-9/16- 2 1/2 Washer Flat 1-3/4 Id X 2-1 Lid-Clear With Ring O-Ring for 56383435 Lid Service Kits Lid Kit-Recovery Tank Kit-Ball Float Assy
560042651 - EX20
11
PARTS LIST SOLUTION SYSTEM
5
22
23
3 26
2
2
15 19 7 11
1
17 6
4
9 10
18
8 14 16 12 13
20 25
27 9 12
EX20 - 56042651
21 24
5/2015
PARTS LIST SOLUTION SYSTEM Item K1 K1 K1 K1 K1 K1 K1 K1 K1 K1
K1
K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 [] [] K1
Ref. No. Qty
Description
56105204 56105205
2 2 1 4 1 3 2 3 4 2 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 2 1 1
Washer Flat 3/16 Zinc Plat Nut-Nylon Lock-SS-10-32 Fhp-10-32 5-8 Screw-Php-SS-4x3/8-Sms Screw-Bhs-Brass-10-32 x 3/8-Ms Screw-Ph-Combo-Tapping-8 x 5/8 Ab Strap/Buckle Cord Wrap W/Spur Switch Rocker Dpst On/Off 20 NOTE 1 Screw 1/4-20 X 1-1/4” Allen Head SS Wsh-Flt SAE SS 1/4 Scr, Hex Hd Loc Scr-Pan Phil 6-32 X .31 Solution Tank-Blue Switchplate NOTE 3 100H Switchplate NOTE 4 100C Switchplate NOTE 5 100SC Wheel Axle Gasket Switchplate Wand Clip Light Green 250v Assy NOTE 3 Wheel 3.00 Filter 40 Mesh S/S 1/2NPT Fem Bolt-Php-SS-8-32x1/2 Chain-Cover Lid-Tank-Sol Latch-Strike-SS-No 8 Hole Nipple PVC 1/2 N.P.T. Gasket Wsh,Flt SS .260 x 1.000 x .074 Jumper Wire WHT for 100SC NOTE 2 Jumper Wire BLK for 100SC NOTE 2
56105225
1
Service Kit Kit-Hardware Solution Tank
1603 1644
56105444 56105361 56105440 56105385 56105362 56105397 56113020 56113091 56324499 207A 805USP 901A 909A 92BUSP 56105363
[ ] = Not Shown NOTE 1: NOTE 2: NOTE 3: NOTE 4: NOTE 5:
5/2015
Quantity is 2 on 100C (model 56105288) Only used on 100SC and 100 C (models 56105290 & 56105288) Only used on 100H (model 56105289) Only used on 100C (model 56105288) Only used on 100SC (model 56105290)
560042651 - EX20
13
PARTS LIST LADDER DIAGRAM – SINGLE CORD HEATED
L2
L1
MAIN POWER 1 BLU S1 3 4
BLK
M1
1 2
WHT
M ~
PUMPS
GRN/YEL
WHT
S2 3 4
BLK
1 2
M2
ORN WHT
M ~
GRN/YEL
VAC
WHT
S3 BLK
3 4
SW5
SW4 1 BLK 1 2 2 WHT THERMOSTAT
BLK
1
2
GRN/YEL
CUTOUT 262 F E1 HEAT ELEMENT3 1 2
INTERNAL TO HEATER WHT
Kit Item E1 M1 M2
K1 K1
14
S1 S2 S3 SW4 SW5
Ref. No. Qty
Description
56105371 56105217 56105255 56113056 1644 1644 1644
Heater 1100w 120V Kit-Pump Complete 100PSI Vacuum Motor, 3-Stage, 5.7 Vac Motor Brush Kit-120V (for 56105255) Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul Thermostat (part of E1) Thermal Cut-Out 262 Deg (part of E1)
1 1 1 1 1 1 1 1 1
EX20 - 56042651
K1
FP256B
1 BLK = BLU = GRN = ORN = WHT = YEL =
Service Kit Repair Kit Heat Bi-Metallic Black Blue Green Orange White Yellow
5/2015
PARTS LIST LADDER DIAGRAM – DUAL CORD HEATED L1
L2
MAIN POWER 1
P1
S1 BLK 3 4
BLU
1 2
1
BLU M1
2
h
M
WHT
~
WHT
PUMPS
GRN/YEL WHT
S2 3 4
BLK
M3 1 ORN 2 WHT
M 1~ GRN/YEL
VAC
WHT BLK H2 240V LAMP NEON
L1
L2 BLK
MAIN POWER 2
THERMOSTAT SW4
S3 BLK
3 4
1 BLK 1 2
2 WHT
E1 SW5 BLK
1 2 CUTOUT 262 F
GRN/YEL
COIL, HEATING 1 2 INTERNAL TO HEATER WHT
Kit Item E1 H2 M1 M3
K1 K1
P1 S1 S2 S3 SW4 SW5
5/2015
Ref. No. Qty 56105372 56113091 56105217 56105255 56113056 423-120-240 1644 1644 1644
1 1 1 1 1 1 1 1 1 1 1
Description Heater 1750w 120V Light Green 250v Assy Kit-Pump Complete 100PSI Vacuum Motor, 3-Stage, 5.7 Vac Motor Brush Kit-120V (for 56105255) Hour Meter (optional) Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul Thermostat (part of E1) Thermal Cut-Out 262 Deg (part of E1)
K1
FP256
1 BLK = BLU = GRN = ORN = WHT = YEL =
560042651 - EX20
Service Kit Repair Kit Heat Bi-Metallic Black Blue Green Orange White Yellow
15
PARTS LIST LADDER DIAGRAM – SINGLE CORD COLD
L2
L1
MAIN POWER 1 BLU S1 3 4
BLK
M1
1 2
WHT
M ~
PUMP-DUMP
GRN/YEL
WHT
ORN S2 3 4
BLK
1 2
M2
ORN WHT
M ~
GRN/YEL
VAC
WHT
Kit Item M1 M3 S1 S2
16
Ref. No. Qty
Description
56105217 56105255 56113056 1644 1644
Kit-Pump Complete 100PSI Vacuum Motor, 3-Stage, 5.7 Vac Motor Brush Kit-120V (for 56105255) Switch Rocker Dpst On/Off 20A 125-250vac ul Switch Rocker Dpst On/Off 20A 125-250vac ul
1 1 1 1 1
EX20 - 56042651
BLK = BLU = GRN = ORN = WHT = YEL =
Black Blue Green Orange White Yellow
5/2015
PARTS LIST OPTIONS & ACCESSORIES Kit Item
5/2015
Ref. No. Qty
Description
56113108 FPHT-5 FP153 56044706 FP195 FP196
1 1 1 1 1 1
Kit-Hour Meter 120/240 (can only be used on 100H) Hand Tool Detailer S/S Vac Hose/Pressure LN 15 Extr Literature Pack Vac Hose/Pressure Line 25’ 1/8 Vac Hose/Pressure Line 25’ Extension
CSW-12 CSW-12HP 56380572
1 1 1
Carpet Scrub Wand 12 Head-Lp Carpet Scrub Wand 12 Head Doub Aquawand Carpet Scrub Wand 13
560042651 - EX20
17
PARTS LIST WATER FLOW DIAGRAM HEATED
1 2
3
4
5
BLUE = FRESH WATER GREEN = 100PSI WATER FLOW RED = 100PSI HEATED WATER FLOW Kit Item 1 2 3 4 5
18
Ref. No. Qty
Description Solution Tank Fresh Water Inlet Filter 100PSI Pump Heat Exchanger 100PSI Quick Connect
EX20 - 56042651
5/2015
PARTS LIST WATER FLOW DIAGRAM COLD
1 2
3
4
BLUE = FRESH WATER GREEN = 100PSI WATER FLOW Kit Item 1 2 3 4
5/2015
Ref. No. Qty
Description Solution Tank Fresh Water Inlet Filter 100PSI Pump 100PSI Quick Connect
560042651 - EX20
19
14600 21st Avenue North Plymouth, MN 55447-3408 www.clarkeus.com Phone: 800-253-0367 Fax: 800-825-2753 ©2015 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand
