clarke ex30 portable carpet extractor parts manual
EX30 500H
Parts List Models: 56113178
Form No. 56042652 4/2015 REV A
PARTS LIST
TABLE OF CONTENTS DESCRIPTION
PAGE
Decal System .................................................................................................................. 2-3 Pallet System EX30-1 ..................................................................................................... 4-5 Pallet System EX30-2 ..................................................................................................... 6-7 Recovery System ............................................................................................................... 8 Solution System ................................................................................................................. 9 Wiring Diagram ........................................................................................................... 10-11 Options & Accessories ..................................................................................................... 11 Water Flow Diagram-EX30 .............................................................................................. 12 WHEN ORDERING PARTS * Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit” column to identify which kit contains the part in question, then use the kit callout, for example “K1”, to find the “Ref. No.” for that kit.
Kit Item Ref. No. Qty Description K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 K1
56113012 56113034
16 2 3 1 2 2 3 16 3 1 2
Washer Flat 3/16 Zinc Plat Screw-BHS-Brass-10-32x3/8-MS Washer EPDM 7/32 X 1/8 Chain-Cover Caster Swivel 4 Gray Non MA Nut, Hex Nyl Loc 10-24 Scr- Hex SS 1/4-20 X .75 Scr, Hex Hd Loc 1/4-20 x .50 Wsh, Flt SS .260 X 1.000 X .074 Solution Tank Hinge Plate
56113103
1
Kit-Hardware Solution Tank
805 905
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model _____________________________
4/2015
Serial No. ________________________________
56042652 - EX30 500H
1
PARTS LIST
DECAL SYSTEM
2 4 6
5 3 1
2
EX30 500H - 56042652
4/2015
PARTS LIST
DECAL SYSTEM Kit Item 1 2 3 4 5 6
4/2015
Ref. No.
Qty
4339 4344 56113167 56380692 56380831 1503A
2 1 1 1 1 1
Description Label Caution / Extension Cord Label Gauge Priming Warning 2 Decal-EX30 Label Danger Electric Shock Decal-CRI Gold Label Danger Electric Shock (CSA only)
56042652 - EX30 500H
3
PARTS LIST
PALLET SYSTEM EX30-1
8
To Barb On Unloader Valve
To Barb On Pressure Relief Assy
65
66
64
To Unloader Valve
To Quick Disconnect
To Pressure Relief Assy To Unloader Assy
62
To Pressure Gauge
59 61
63
To Heater
60
To Heater
To Pump
To Barb On Recovery Tank
75 89
48
To Pump
85
3 53
78 12
37
19
77 27
1
76
1
41
42
6
83
84 28
49
5
4 7
33
24
72 86
To Barb On Solution Tank
14
35
16
71 1 31 90
15 9
80 7
To "T" Barb From Unloader
54 56
31
91
55
1 To Barb On Pump
52
4
8
EX30 500H - 56042652
40 57
12
90
To Barb On Solution Tank
8
4/2015
PARTS LIST
PALLET SYSTEM EX30-1 Kit Item K1 K1
K1 K1 K1
K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 * 38 39 40 41 42 43 44 45 46 47 48 49 50 [] 52 * 53
4/2015
Ref. No. Qty 31USP 45USP 115USP 140USP 156USP 50248A 198USP 219USP 230USP
455USP 1130 1554 1555 1579 1603 1644 2092 2165
56113145 56113056 56113014 56113015 56113016 56113017 56113019 56113020 56113021 56113027 56113028 56113029 56113032 56113033 56113035 56113046 56113060 56113109 56113135
20 11 1 1 3 1 4 6 2 1 2 24 6 4 2 2 1 1 1 4 3 2 1 1 4 2 6 1 2 3 9 4 2 2 4 1 2 1 1 2 1 2 2 1 2 1 1 1 2 2 1 1 1 1 1
Description Washer Flat 3/16 Zinc Plat Screw-Php-SS-4 x 3/8-SMS Washer Brass Half Hard 1 X Quick Disconnect Plug Male Washer 1 OD X 9/16 ID X Elbow 45deg.Angle 1/4 Male X 1 Hose Clamp-Size 28-1-9/16- 2 1/2 Clamp, Hose Hose Clamp 48 3-1/2dia 9 Quick Connect Brass 1/4 FPT Retainer Power Cord Water T Screw-Php-SS-6 x 1/2-SMS Screw-Fhp-SS-2 x 1/4-SMS Screw-Ph-Combo-Tapping-8 x 5/8 AB Mount Heat Exchanger Strap-Velcro-1.0 X 11-Black-Hook Mount-Plate-Valve Clamp-Valve-Mount Bridge Rectifier Strap-Buckle/Cord-W/Spur Grommet Switch Rocker DPST On/Off 20 Wheel 12” X 1” Black On Gray 1/2” Axle Gauge-Pressure Scr-Pan Phil 8-32 X .75 Wsh, Flt SAE 5/16 Scr, Soc Hd 1/4-20 X 1.00 Scr, Hex 1/4-20 X 4.25 Nut, Hex Nyl Loc 8-32 Scr, Pan Phil Loc 1/4-20 X .62 Scr, Pan Phil SS 8-32 X .50 Scr, Hex Hd Loc 1/4-20x.50 Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated Scr-Soc Shd SS Loc .31 X .625 X 1/4-20 Scr-Flt Phil Sm #8 X .50 Scr-Pan Phil Sm #6 X .75 Scr-Pan Phil 8-32 X .31 Vac Mtr-6.5A-120V-3 Stage-CSA Vac Motor Brush Kit-120V Equipment Pallet Cover-Intake-Pallet Cover-Exhaust Chamber Roller Ball-Pallet Roller Ball Bushing-Pallet Wand Clip Hose Hanger SS Cover Plate Pressure 500PSI Switchplate Assy 120V Rocker Switch-3 Position Vac Motor Intake-3 Stage Gasket Vac Intake Wand Bracket Harness-Main Heat Exch Complete-120V 1750W Kit-Heater Repair Vac Hose Rubber 7.75 X 2.0 ID
Kit Item
Ref. No. Qty
Description
54 55 56 57 *
56412277 56113063 56113064 56113074 56113117
1 1 1 1 1
*
56113101
1
58 [] 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91
56113076 2154 56113077 56113078 56113079 56113080 56113110 56113085 56113086 56113087 56113091 56113093 56113104 56113105 56183523 56442003 56003873 56900000 56113127 116A 2013A 2025A 27AUSP 430A 910-2450 928B 92AUSP MA-6 SUBMA-6 56056215 912 56113124 1518 56219932 35
2 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 6in. 1 1 2 1
Solution Hose Hose 3/8 ID Gasket-Pallet 120v-500PSI Pump Assy Kit-Pump Head 500 PSI Complete (Pump w/fittings & Bearing & Cam Assy) Kit-Pump Motor 120V (Motor w/Bearing & Cam Assembly) Power Cord Pigtail Power Cord 12/3 SJTW 25’ Yellow Hose-1/4” ID 1/8mnpt 1/4 FNPT Hose-3/8 ID 1/4qd 3/8mnpt Hose-1/4 ID 1/8mnpt 1/4 FNPT Hose-1/4id 3/8 FNPT 90-1/4mnpt Hose-Assy Union Tee-Barb 3/8ID Hose Hose-3/8 ID Hose-3/8 ID Light Green 250V Assy Hose Hanger Bushing Pressure Relief Assembly Unloader Assembly Terminal Block Clamp-P Nut-Hex Flange SS M4-0.7 Plug, Cap Vacuum Hose Bushing 3/4 X 9/16 Gasket 1 Side Adhesive 5 1/2 Heat Sink Plate Bridge Rectifier Axel Cap Black Pal Nut Vac Hose 2” ID X 13.5 Black Rubber Axel Rod Zinc Plate 1/2 OD Louver 3 Black Plastic Nipple-SS-1/4 Pipe-Length .90 Manifold for Cobra Black Manifold Black w/1063 S-W Grommet Shrink Tubing 1/2 Red Poly Gasket Switchplate Hose Clamp 3/4 x 1 3/4 SS Clamp-Hose SAE #6 Tie 4 Black Weather Resis
Service Kits K1
56113107
1
Kit-Hardware Pallet Sys 500
[ ] = Not Shown * = Optional, Not Included
56042652 - EX30 500H
5
PARTS LIST
PALLET SYSTEM EX30-2
23
30
73
21
26
67
10
47
2
45
2
70
46
17 16 14 69
18
88
36
43
38
1
1
68
44 12 82
74 31
13 81
1 20
12
87
34
50 58
6
29
EX30 500H - 56042652
32
25
11
39
22
79
4/2015
PARTS LIST
PALLET SYSTEM EX30-2 Kit Item K1 K1
K1 K1 K1
K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 * 38 39 40 41 42 43 44 45 46 47 48 49 50 [] 52 * 53
4/2015
Ref. No. Qty 31USP 45SUP 115USP 140USP 156USP 50248A 198USP 219USP 230USP
455USP 1130 1554 1555 1579 1603 1644 2092 2165
56113145 56113056 56113014 56113015 56113016 56113017 56113019 56113020 56113021 56113027 56113028 56113029 56113032 56113033 56113035 56113046 56113060 56113109 56113135
20 11 1 1 3 1 4 6 2 1 2 24 6 4 2 2 1 1 1 4 3 2 1 1 4 2 6 1 2 3 9 4 2 2 4 1 2 1 1 2 1 2 2 1 2 1 1 1 2 2 1 1 1 1 1
Description Washer Flat 3/16 Zinc Plat Screw-Php-SS-4 x 3/8-SMS Washer Brass Half Hard 1 X Quick Disconnect Plug Male Washer 1 OD X 9/16 ID X Elbow 45deg.Angle 1/4 Male X 1 Hose Clamp-Size 28-1-9/16- 2 1/2 Clamp, Hose Hose Clamp 48 3-1/2dia 9 Quick Connect Brass 1/4 FPT Retainer Power Cord Water T Screw-Php-SS-6 x 1/2-SMS Screw-Fhp-SS-2 x 1/4-SMS Screw-Ph-Combo-Tapping-8 x 5/8 AB Mount Heat Exchanger Strap-Velcro-1.0 X 11-Black-Hook Mount-Plate-Valve Clamp-Valve-Mount Bridge Rectifier Strap-Buckle/Cord-W/Spur Grommet Switch Rocker DPST On/Off 20 Wheel 12” X 1” Black On Gray 1/2” Axle Gauge-Pressure Scr-Pan Phil 8-32 X .75 Wsh, Flt SAE 5/16 Scr, Soc Hd 1/4-20 X 1.00 Scr, Hex 1/4-20 X 4.25 Nut, Hex Nyl Loc 8-32 Scr, Pan Phil Loc 1/4-20 X .62 Scr, Pan Phil SS 8-32 X .50 Scr, Hex Hd Loc 1/4-20x.50 Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated Scr-Soc Shd SS Loc .31 X .625 X 1/4-20 Scr-Flt Phil Sm #8 X .50 Scr-Pan Phil Sm #6 X .75 Scr-Pan Phil 8-32 X .31 Vac Mtr-6.5A-120V-3 Stage-CSA Vac Motor Brush Kit-120V Equipment Pallet Cover-Intake-Pallet Cover-Exhaust Chamber Roller Ball-Pallet Roller Ball Bushing-Pallet Wand Clip Hose Hanger SS Cover Plate Pressure 500PSI Switchplate Assy 120V Rocker Switch-3 Position Vac Motor Intake-3 Stage Gasket Vac Intake Wand Bracket Harness-Main Heat Exch Complete-120V 1750W Kit-Heater Repair Vac Hose Rubber 7.75 X 2.0 ID
Kit Item
Ref. No. Qty
Description
54 55 56 57 *
56412277 56113063 56113064 56113074 56113117
1 1 1 1 1
*
56113101
1
58 [] 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91
56113076 2154 56113077 56113078 56113079 56113080 56113110 56113085 56113086 56113087 56113091 56113093 56113104 56113105 56183523 56442003 56003873 56900000 56113127 116A 2013A 2025A 27AUSP 430A 910-2450 928B 92AUSP MA-6 SUBMA-6 56056215 912 56113124 1518 56219932 35
2 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 6in. 1 1 2 1
Solution Hose Hose 3/8 ID Gasket-Pallet 120v-500PSI Pump Assy Kit-Pump Head 500 PSI Complete (Pump w/fittings & Bearing & Cam Assy) Kit-Pump Motor 120V (Motor w/Bearing & Cam Assembly) Power Cord Pigtail Power Cord 12/3 SJTW 25’ Yellow Hose-1/4” ID 1/8mnpt 1/4 FNPT Hose-3/8 ID 1/4qd 3/8mnpt Hose-1/4 ID 1/8mnpt 1/4 FNPT Hose-1/4id 3/8 FNPT 90-1/4mnpt Hose-Assy Union Tee-Barb 3/8ID Hose Hose-3/8 ID Hose-3/8 ID Light Green 250V Assy Hose Hanger Bushing Pressure Relief Assembly Unloader Assembly Terminal Block Clamp-P Nut-Hex Flange SS M4-0.7 Plug, Cap Vacuum Hose Bushing 3/4 X 9/16 Gasket 1 Side Adhesive 5 1/2 Heat Sink Plate Bridge Rectifier Axel Cap Black Pal Nut Vac Hose 2” ID X 13.5 Black Rubber Axel Rod Zinc Plate 1/2 OD Louver 3 Black Plastic Nipple-SS-1/4 Pipe-Length .90 Manifold for Cobra Black Manifold Black w/1063 S-W Grommet Shrink Tubing 1/2 Red Poly Gasket Switchplate Hose Clamp 3/4 x 1 3/4 SS Clamp-Hose SAE #6 Tie 4 Black Weather Resis
Service Kits K1
56113107
1
Kit- Hardware Pallet Sys 500
[ ] = Not Shown * = Optional, Not Included
56042652 - EX30 500H
7
PARTS LIST
RECOVERY SYSTEM
5
10 13 14 6 4 3
VAC HOSE FROM PALLET SYSTEM
2 1 8
9 11
7 Kit Item K1 1 K1 2 K1 3 K1 4 K1 5 6 7 8 9 10 11 K1 K1
8
EX30 500H - 56042652
Ref. No.
13 14
56383436
Qty 6 1 1 1 6 1 1 1 1 1 1 1 1 1
K1
Service Kits 56113100
1
1277 1518 56113158 56113036 56113039 56113125 56113126
Description Nut-Nylon Lock-SS-8-32 Chain-Cover Screw 6 x 3/8 S/S Trusshead P Gasket-Lid-XLPE-6.5ID x 3/16 Thick Screw-Php-SS-8-32 x 1-1/8 Barb 1-1/2 X FIPT ABS Hose Clamp 3/4 X 1 3/4 SS Recovery Tank-EX30 Recovery Tank Gasket Ball Float Assy Drain Hose Plug-Drain Hose (for 56113125) Lid Clear With Ring O-Ring Kit-Recovery Tank Lid
4/2015
PARTS LIST
SOLUTION SYSTEM 3 9
2
13
17
7
6
15 BYPASS / RETURN HOSE FROM PALLET SYSTEM
8
1
4
11
PUMP SUPPLY HOSE FROM PALLET SYSTEM
16
10
8 1
5
14 12
Kit Item K1 1 K1 2 K1 3 4 5 K1 6 K1 7 K1 8 K1 9 10 11 12 13 14 15 16 K1 17 K1
4/2015
Ref. No.
805USP 905USP
56113156 56113034 207A 901A 92BUSP 1083 1113 Service Kits 56113103
Qty 16 1 3 1 2 2 3 16 3 1 2 1 1 1 1 1 1 1
Description Washer Flat 3/16 Zinc Plat Screw-BHS-Brass-10-32 x 3/8-MS Washer EPDM 7/32 X 1/8 Chain-Cover Caster Swivel 4 Gray Non MA Nut-Nylon Lock-SS-10-32 Scr- Hex SS 1/4-20 X .75 Scr, Hex Hd Loc 1/4-20 x .50 Wsh, Flt SS .260 X 1.000 X .074 Solution Tank-EX30 (includes fittings 15 & 16) Hinge Plate Filter 40 Mesh S/S 1/2NPT FEM Lid-Tank-Sol Nipple PVC 1/2 N.P.T. Hose Barb, 3/8 Barb X 1/4 Mpt Hose Barb 90 Degree 1/2 Hos FHP-10-32 5-8 Kit-Hardware Solution Tank
56042652 - EX30 500H
9
PARTS LIST
WIRING DIAGRAM ALTERNATE CIRCUIT FOR PUMP M1 L1
L2 MAIN POWER 1 PUMP 200 PSI
RED
M1 RED S1 3 4
WHT
E2
1 2
+
-
M
GRN/YEL
1 2 HOURMETER(OPTION)
YEL/WHT
YEL/WHT
GRN/YEL
B BLK
BLK
WHT
L1
L2
MAIN POWER 1 RED PUMP 500 PSI
RED E2
S1 3 4
BLK
1 2
1
-
+
RED
+
M
-
~
2 YEL/WHT
M1
E1
~
BRIDGE
GRN/YEL
HOURMETER (OPTION)
YEL/WHT BLK WHT 1 S2 3 4
BLK
1 2
VAC 1
2
M2
ORN
M GRN/YEL RED/WHT WHT
VAC 2 1 S3 3 4
BLK
1 2
2 M3
BLU
M GRN/YEL BRN/WHT WHT
BLK
B H1 240V LAMP NEON
L2
L1
MAIN POWER 2 120V MACHINE ONLY BLK
RED/WHT BLK/WHT
SW5
TEMP 1 S4
SW6
TEMP 2 SI3
1
TEMP CUT-OFF
2
GRN/YEL
3 4 BLK
5 6
VIO
HEATER HEAT ELEMENT 1
2
WHT
10
EX30 500H - 56042652
4/2015
PARTS LIST
WIRING DIAGRAM Kit Item
Ref. No.
Qty
E1 E2
1579 56113108
1 1
Bridge Rectifier Kit-Hour Meter (Optional)
H1
56113091
1
Light Green
M1
56113101
1
Kit-Pump Motor 120V-500 PSI
M2 *
56113145 56113056
2 1
Vac Mtr-6.5A-120V-3 Stage-CSA Vac Motor Brush Kit-120V
M3 *
56113145 56113056
2 1
Vac Mtr-6.5A-120V-3 Stage-CSA Vac Motor Brush Kit-120V
S1 S2 S3 S4 K1 SW5 K1 SW6 K1 S13
1644 1644 1644 56113029 399 56113030 NA
1 1 1 1 1 1 1
Switch, Pump Switch, Vac Switch, Vac Switch, Heater Thermostat Thermostat Thermal Cutout
Service Kits 56113109
1
Kit-Heater Repair
K1
Description
OPTIONS & ACCESSORIES Item
Ref. No.
Qty
Description
* * * *
56113108 FP203 FP196 FPHT-5
1 1 1 1
Options Kit-Hour Meter Vac Hose/Pressure Ln. 15’ Exte Vac Hose/Pressure Ln. 25’ Exte Hand Tool Detailer S/S
SUBSYP1 56044696
1 1
Syphon-Hose-Red (for priming pump) Literature Pack
* = Optional, Not Included
4/2015
56042652 - EX30 500H
11
PARTS LIST
WATER FLOW DIAGRAM-EX30 BLUE = FRESH WATER GREEN = 500PSI WATER FLOW PURPLE = PRESSURE RELIEF RETURN TO TANK RED = 500PSI HEATED WATER FLOW Item 1 2 3 4 5 6 7 8
Description Solution Tank Fresh Water Inlet Filter 500PSI Pump Unloader Valve Pressure Gauge Pressure Relief Valve 500PSI Quick Connect Heater
5
7 8 4
1 6 3
2
12
EX30 500H - 56042652
4/2015
14600 21st Avenue North Plymouth, MN 55447-3408 www.clarkeus.com Phone: 800-253-0367 Fax: 800-825-2753 ©2015 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand
Parts List Models: 56113178
Form No. 56042652 4/2015 REV A
PARTS LIST
TABLE OF CONTENTS DESCRIPTION
PAGE
Decal System .................................................................................................................. 2-3 Pallet System EX30-1 ..................................................................................................... 4-5 Pallet System EX30-2 ..................................................................................................... 6-7 Recovery System ............................................................................................................... 8 Solution System ................................................................................................................. 9 Wiring Diagram ........................................................................................................... 10-11 Options & Accessories ..................................................................................................... 11 Water Flow Diagram-EX30 .............................................................................................. 12 WHEN ORDERING PARTS * Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit” column to identify which kit contains the part in question, then use the kit callout, for example “K1”, to find the “Ref. No.” for that kit.
Kit Item Ref. No. Qty Description K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 K1
56113012 56113034
16 2 3 1 2 2 3 16 3 1 2
Washer Flat 3/16 Zinc Plat Screw-BHS-Brass-10-32x3/8-MS Washer EPDM 7/32 X 1/8 Chain-Cover Caster Swivel 4 Gray Non MA Nut, Hex Nyl Loc 10-24 Scr- Hex SS 1/4-20 X .75 Scr, Hex Hd Loc 1/4-20 x .50 Wsh, Flt SS .260 X 1.000 X .074 Solution Tank Hinge Plate
56113103
1
Kit-Hardware Solution Tank
805 905
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model _____________________________
4/2015
Serial No. ________________________________
56042652 - EX30 500H
1
PARTS LIST
DECAL SYSTEM
2 4 6
5 3 1
2
EX30 500H - 56042652
4/2015
PARTS LIST
DECAL SYSTEM Kit Item 1 2 3 4 5 6
4/2015
Ref. No.
Qty
4339 4344 56113167 56380692 56380831 1503A
2 1 1 1 1 1
Description Label Caution / Extension Cord Label Gauge Priming Warning 2 Decal-EX30 Label Danger Electric Shock Decal-CRI Gold Label Danger Electric Shock (CSA only)
56042652 - EX30 500H
3
PARTS LIST
PALLET SYSTEM EX30-1
8
To Barb On Unloader Valve
To Barb On Pressure Relief Assy
65
66
64
To Unloader Valve
To Quick Disconnect
To Pressure Relief Assy To Unloader Assy
62
To Pressure Gauge
59 61
63
To Heater
60
To Heater
To Pump
To Barb On Recovery Tank
75 89
48
To Pump
85
3 53
78 12
37
19
77 27
1
76
1
41
42
6
83
84 28
49
5
4 7
33
24
72 86
To Barb On Solution Tank
14
35
16
71 1 31 90
15 9
80 7
To "T" Barb From Unloader
54 56
31
91
55
1 To Barb On Pump
52
4
8
EX30 500H - 56042652
40 57
12
90
To Barb On Solution Tank
8
4/2015
PARTS LIST
PALLET SYSTEM EX30-1 Kit Item K1 K1
K1 K1 K1
K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 * 38 39 40 41 42 43 44 45 46 47 48 49 50 [] 52 * 53
4/2015
Ref. No. Qty 31USP 45USP 115USP 140USP 156USP 50248A 198USP 219USP 230USP
455USP 1130 1554 1555 1579 1603 1644 2092 2165
56113145 56113056 56113014 56113015 56113016 56113017 56113019 56113020 56113021 56113027 56113028 56113029 56113032 56113033 56113035 56113046 56113060 56113109 56113135
20 11 1 1 3 1 4 6 2 1 2 24 6 4 2 2 1 1 1 4 3 2 1 1 4 2 6 1 2 3 9 4 2 2 4 1 2 1 1 2 1 2 2 1 2 1 1 1 2 2 1 1 1 1 1
Description Washer Flat 3/16 Zinc Plat Screw-Php-SS-4 x 3/8-SMS Washer Brass Half Hard 1 X Quick Disconnect Plug Male Washer 1 OD X 9/16 ID X Elbow 45deg.Angle 1/4 Male X 1 Hose Clamp-Size 28-1-9/16- 2 1/2 Clamp, Hose Hose Clamp 48 3-1/2dia 9 Quick Connect Brass 1/4 FPT Retainer Power Cord Water T Screw-Php-SS-6 x 1/2-SMS Screw-Fhp-SS-2 x 1/4-SMS Screw-Ph-Combo-Tapping-8 x 5/8 AB Mount Heat Exchanger Strap-Velcro-1.0 X 11-Black-Hook Mount-Plate-Valve Clamp-Valve-Mount Bridge Rectifier Strap-Buckle/Cord-W/Spur Grommet Switch Rocker DPST On/Off 20 Wheel 12” X 1” Black On Gray 1/2” Axle Gauge-Pressure Scr-Pan Phil 8-32 X .75 Wsh, Flt SAE 5/16 Scr, Soc Hd 1/4-20 X 1.00 Scr, Hex 1/4-20 X 4.25 Nut, Hex Nyl Loc 8-32 Scr, Pan Phil Loc 1/4-20 X .62 Scr, Pan Phil SS 8-32 X .50 Scr, Hex Hd Loc 1/4-20x.50 Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated Scr-Soc Shd SS Loc .31 X .625 X 1/4-20 Scr-Flt Phil Sm #8 X .50 Scr-Pan Phil Sm #6 X .75 Scr-Pan Phil 8-32 X .31 Vac Mtr-6.5A-120V-3 Stage-CSA Vac Motor Brush Kit-120V Equipment Pallet Cover-Intake-Pallet Cover-Exhaust Chamber Roller Ball-Pallet Roller Ball Bushing-Pallet Wand Clip Hose Hanger SS Cover Plate Pressure 500PSI Switchplate Assy 120V Rocker Switch-3 Position Vac Motor Intake-3 Stage Gasket Vac Intake Wand Bracket Harness-Main Heat Exch Complete-120V 1750W Kit-Heater Repair Vac Hose Rubber 7.75 X 2.0 ID
Kit Item
Ref. No. Qty
Description
54 55 56 57 *
56412277 56113063 56113064 56113074 56113117
1 1 1 1 1
*
56113101
1
58 [] 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91
56113076 2154 56113077 56113078 56113079 56113080 56113110 56113085 56113086 56113087 56113091 56113093 56113104 56113105 56183523 56442003 56003873 56900000 56113127 116A 2013A 2025A 27AUSP 430A 910-2450 928B 92AUSP MA-6 SUBMA-6 56056215 912 56113124 1518 56219932 35
2 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 6in. 1 1 2 1
Solution Hose Hose 3/8 ID Gasket-Pallet 120v-500PSI Pump Assy Kit-Pump Head 500 PSI Complete (Pump w/fittings & Bearing & Cam Assy) Kit-Pump Motor 120V (Motor w/Bearing & Cam Assembly) Power Cord Pigtail Power Cord 12/3 SJTW 25’ Yellow Hose-1/4” ID 1/8mnpt 1/4 FNPT Hose-3/8 ID 1/4qd 3/8mnpt Hose-1/4 ID 1/8mnpt 1/4 FNPT Hose-1/4id 3/8 FNPT 90-1/4mnpt Hose-Assy Union Tee-Barb 3/8ID Hose Hose-3/8 ID Hose-3/8 ID Light Green 250V Assy Hose Hanger Bushing Pressure Relief Assembly Unloader Assembly Terminal Block Clamp-P Nut-Hex Flange SS M4-0.7 Plug, Cap Vacuum Hose Bushing 3/4 X 9/16 Gasket 1 Side Adhesive 5 1/2 Heat Sink Plate Bridge Rectifier Axel Cap Black Pal Nut Vac Hose 2” ID X 13.5 Black Rubber Axel Rod Zinc Plate 1/2 OD Louver 3 Black Plastic Nipple-SS-1/4 Pipe-Length .90 Manifold for Cobra Black Manifold Black w/1063 S-W Grommet Shrink Tubing 1/2 Red Poly Gasket Switchplate Hose Clamp 3/4 x 1 3/4 SS Clamp-Hose SAE #6 Tie 4 Black Weather Resis
Service Kits K1
56113107
1
Kit-Hardware Pallet Sys 500
[ ] = Not Shown * = Optional, Not Included
56042652 - EX30 500H
5
PARTS LIST
PALLET SYSTEM EX30-2
23
30
73
21
26
67
10
47
2
45
2
70
46
17 16 14 69
18
88
36
43
38
1
1
68
44 12 82
74 31
13 81
1 20
12
87
34
50 58
6
29
EX30 500H - 56042652
32
25
11
39
22
79
4/2015
PARTS LIST
PALLET SYSTEM EX30-2 Kit Item K1 K1
K1 K1 K1
K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 * 38 39 40 41 42 43 44 45 46 47 48 49 50 [] 52 * 53
4/2015
Ref. No. Qty 31USP 45SUP 115USP 140USP 156USP 50248A 198USP 219USP 230USP
455USP 1130 1554 1555 1579 1603 1644 2092 2165
56113145 56113056 56113014 56113015 56113016 56113017 56113019 56113020 56113021 56113027 56113028 56113029 56113032 56113033 56113035 56113046 56113060 56113109 56113135
20 11 1 1 3 1 4 6 2 1 2 24 6 4 2 2 1 1 1 4 3 2 1 1 4 2 6 1 2 3 9 4 2 2 4 1 2 1 1 2 1 2 2 1 2 1 1 1 2 2 1 1 1 1 1
Description Washer Flat 3/16 Zinc Plat Screw-Php-SS-4 x 3/8-SMS Washer Brass Half Hard 1 X Quick Disconnect Plug Male Washer 1 OD X 9/16 ID X Elbow 45deg.Angle 1/4 Male X 1 Hose Clamp-Size 28-1-9/16- 2 1/2 Clamp, Hose Hose Clamp 48 3-1/2dia 9 Quick Connect Brass 1/4 FPT Retainer Power Cord Water T Screw-Php-SS-6 x 1/2-SMS Screw-Fhp-SS-2 x 1/4-SMS Screw-Ph-Combo-Tapping-8 x 5/8 AB Mount Heat Exchanger Strap-Velcro-1.0 X 11-Black-Hook Mount-Plate-Valve Clamp-Valve-Mount Bridge Rectifier Strap-Buckle/Cord-W/Spur Grommet Switch Rocker DPST On/Off 20 Wheel 12” X 1” Black On Gray 1/2” Axle Gauge-Pressure Scr-Pan Phil 8-32 X .75 Wsh, Flt SAE 5/16 Scr, Soc Hd 1/4-20 X 1.00 Scr, Hex 1/4-20 X 4.25 Nut, Hex Nyl Loc 8-32 Scr, Pan Phil Loc 1/4-20 X .62 Scr, Pan Phil SS 8-32 X .50 Scr, Hex Hd Loc 1/4-20x.50 Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated Scr-Soc Shd SS Loc .31 X .625 X 1/4-20 Scr-Flt Phil Sm #8 X .50 Scr-Pan Phil Sm #6 X .75 Scr-Pan Phil 8-32 X .31 Vac Mtr-6.5A-120V-3 Stage-CSA Vac Motor Brush Kit-120V Equipment Pallet Cover-Intake-Pallet Cover-Exhaust Chamber Roller Ball-Pallet Roller Ball Bushing-Pallet Wand Clip Hose Hanger SS Cover Plate Pressure 500PSI Switchplate Assy 120V Rocker Switch-3 Position Vac Motor Intake-3 Stage Gasket Vac Intake Wand Bracket Harness-Main Heat Exch Complete-120V 1750W Kit-Heater Repair Vac Hose Rubber 7.75 X 2.0 ID
Kit Item
Ref. No. Qty
Description
54 55 56 57 *
56412277 56113063 56113064 56113074 56113117
1 1 1 1 1
*
56113101
1
58 [] 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91
56113076 2154 56113077 56113078 56113079 56113080 56113110 56113085 56113086 56113087 56113091 56113093 56113104 56113105 56183523 56442003 56003873 56900000 56113127 116A 2013A 2025A 27AUSP 430A 910-2450 928B 92AUSP MA-6 SUBMA-6 56056215 912 56113124 1518 56219932 35
2 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 6in. 1 1 2 1
Solution Hose Hose 3/8 ID Gasket-Pallet 120v-500PSI Pump Assy Kit-Pump Head 500 PSI Complete (Pump w/fittings & Bearing & Cam Assy) Kit-Pump Motor 120V (Motor w/Bearing & Cam Assembly) Power Cord Pigtail Power Cord 12/3 SJTW 25’ Yellow Hose-1/4” ID 1/8mnpt 1/4 FNPT Hose-3/8 ID 1/4qd 3/8mnpt Hose-1/4 ID 1/8mnpt 1/4 FNPT Hose-1/4id 3/8 FNPT 90-1/4mnpt Hose-Assy Union Tee-Barb 3/8ID Hose Hose-3/8 ID Hose-3/8 ID Light Green 250V Assy Hose Hanger Bushing Pressure Relief Assembly Unloader Assembly Terminal Block Clamp-P Nut-Hex Flange SS M4-0.7 Plug, Cap Vacuum Hose Bushing 3/4 X 9/16 Gasket 1 Side Adhesive 5 1/2 Heat Sink Plate Bridge Rectifier Axel Cap Black Pal Nut Vac Hose 2” ID X 13.5 Black Rubber Axel Rod Zinc Plate 1/2 OD Louver 3 Black Plastic Nipple-SS-1/4 Pipe-Length .90 Manifold for Cobra Black Manifold Black w/1063 S-W Grommet Shrink Tubing 1/2 Red Poly Gasket Switchplate Hose Clamp 3/4 x 1 3/4 SS Clamp-Hose SAE #6 Tie 4 Black Weather Resis
Service Kits K1
56113107
1
Kit- Hardware Pallet Sys 500
[ ] = Not Shown * = Optional, Not Included
56042652 - EX30 500H
7
PARTS LIST
RECOVERY SYSTEM
5
10 13 14 6 4 3
VAC HOSE FROM PALLET SYSTEM
2 1 8
9 11
7 Kit Item K1 1 K1 2 K1 3 K1 4 K1 5 6 7 8 9 10 11 K1 K1
8
EX30 500H - 56042652
Ref. No.
13 14
56383436
Qty 6 1 1 1 6 1 1 1 1 1 1 1 1 1
K1
Service Kits 56113100
1
1277 1518 56113158 56113036 56113039 56113125 56113126
Description Nut-Nylon Lock-SS-8-32 Chain-Cover Screw 6 x 3/8 S/S Trusshead P Gasket-Lid-XLPE-6.5ID x 3/16 Thick Screw-Php-SS-8-32 x 1-1/8 Barb 1-1/2 X FIPT ABS Hose Clamp 3/4 X 1 3/4 SS Recovery Tank-EX30 Recovery Tank Gasket Ball Float Assy Drain Hose Plug-Drain Hose (for 56113125) Lid Clear With Ring O-Ring Kit-Recovery Tank Lid
4/2015
PARTS LIST
SOLUTION SYSTEM 3 9
2
13
17
7
6
15 BYPASS / RETURN HOSE FROM PALLET SYSTEM
8
1
4
11
PUMP SUPPLY HOSE FROM PALLET SYSTEM
16
10
8 1
5
14 12
Kit Item K1 1 K1 2 K1 3 4 5 K1 6 K1 7 K1 8 K1 9 10 11 12 13 14 15 16 K1 17 K1
4/2015
Ref. No.
805USP 905USP
56113156 56113034 207A 901A 92BUSP 1083 1113 Service Kits 56113103
Qty 16 1 3 1 2 2 3 16 3 1 2 1 1 1 1 1 1 1
Description Washer Flat 3/16 Zinc Plat Screw-BHS-Brass-10-32 x 3/8-MS Washer EPDM 7/32 X 1/8 Chain-Cover Caster Swivel 4 Gray Non MA Nut-Nylon Lock-SS-10-32 Scr- Hex SS 1/4-20 X .75 Scr, Hex Hd Loc 1/4-20 x .50 Wsh, Flt SS .260 X 1.000 X .074 Solution Tank-EX30 (includes fittings 15 & 16) Hinge Plate Filter 40 Mesh S/S 1/2NPT FEM Lid-Tank-Sol Nipple PVC 1/2 N.P.T. Hose Barb, 3/8 Barb X 1/4 Mpt Hose Barb 90 Degree 1/2 Hos FHP-10-32 5-8 Kit-Hardware Solution Tank
56042652 - EX30 500H
9
PARTS LIST
WIRING DIAGRAM ALTERNATE CIRCUIT FOR PUMP M1 L1
L2 MAIN POWER 1 PUMP 200 PSI
RED
M1 RED S1 3 4
WHT
E2
1 2
+
-
M
GRN/YEL
1 2 HOURMETER(OPTION)
YEL/WHT
YEL/WHT
GRN/YEL
B BLK
BLK
WHT
L1
L2
MAIN POWER 1 RED PUMP 500 PSI
RED E2
S1 3 4
BLK
1 2
1
-
+
RED
+
M
-
~
2 YEL/WHT
M1
E1
~
BRIDGE
GRN/YEL
HOURMETER (OPTION)
YEL/WHT BLK WHT 1 S2 3 4
BLK
1 2
VAC 1
2
M2
ORN
M GRN/YEL RED/WHT WHT
VAC 2 1 S3 3 4
BLK
1 2
2 M3
BLU
M GRN/YEL BRN/WHT WHT
BLK
B H1 240V LAMP NEON
L2
L1
MAIN POWER 2 120V MACHINE ONLY BLK
RED/WHT BLK/WHT
SW5
TEMP 1 S4
SW6
TEMP 2 SI3
1
TEMP CUT-OFF
2
GRN/YEL
3 4 BLK
5 6
VIO
HEATER HEAT ELEMENT 1
2
WHT
10
EX30 500H - 56042652
4/2015
PARTS LIST
WIRING DIAGRAM Kit Item
Ref. No.
Qty
E1 E2
1579 56113108
1 1
Bridge Rectifier Kit-Hour Meter (Optional)
H1
56113091
1
Light Green
M1
56113101
1
Kit-Pump Motor 120V-500 PSI
M2 *
56113145 56113056
2 1
Vac Mtr-6.5A-120V-3 Stage-CSA Vac Motor Brush Kit-120V
M3 *
56113145 56113056
2 1
Vac Mtr-6.5A-120V-3 Stage-CSA Vac Motor Brush Kit-120V
S1 S2 S3 S4 K1 SW5 K1 SW6 K1 S13
1644 1644 1644 56113029 399 56113030 NA
1 1 1 1 1 1 1
Switch, Pump Switch, Vac Switch, Vac Switch, Heater Thermostat Thermostat Thermal Cutout
Service Kits 56113109
1
Kit-Heater Repair
K1
Description
OPTIONS & ACCESSORIES Item
Ref. No.
Qty
Description
* * * *
56113108 FP203 FP196 FPHT-5
1 1 1 1
Options Kit-Hour Meter Vac Hose/Pressure Ln. 15’ Exte Vac Hose/Pressure Ln. 25’ Exte Hand Tool Detailer S/S
SUBSYP1 56044696
1 1
Syphon-Hose-Red (for priming pump) Literature Pack
* = Optional, Not Included
4/2015
56042652 - EX30 500H
11
PARTS LIST
WATER FLOW DIAGRAM-EX30 BLUE = FRESH WATER GREEN = 500PSI WATER FLOW PURPLE = PRESSURE RELIEF RETURN TO TANK RED = 500PSI HEATED WATER FLOW Item 1 2 3 4 5 6 7 8
Description Solution Tank Fresh Water Inlet Filter 500PSI Pump Unloader Valve Pressure Gauge Pressure Relief Valve 500PSI Quick Connect Heater
5
7 8 4
1 6 3
2
12
EX30 500H - 56042652
4/2015
14600 21st Avenue North Plymouth, MN 55447-3408 www.clarkeus.com Phone: 800-253-0367 Fax: 800-825-2753 ©2015 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand
