Control and Automation For industrial applications Motor protection devices
ED.03
Motor protection devices
B.2
SFK - Motor protection circuit breaker
Order codes
Auxiliary contact blocks and auxiliary functions
Enclosures and accessories
Terminal numbering
Technical data
Dimensions
B.8
SURION - Manual motor starter
GPS1B... - Thermal and magnetic protection
GPS2B... - Thermal and magnetic protection
GPS1M... - Magnetic protection
GPS2M... - Magnetic protection
Plug-in relays and Auxiliary contactors
A
Motor protection devices
B
Contactors and Thermal overload relays
C
Motorstarters D
Accessories Enclosures
Technical data
Mounting possibilities of the auxiliaries
Control and signalling units
E
Electronic relays
F
Limit switches
G
Speed drive units
H
Main switches
I
Numerical index
X
Dimensions
B.1
Series SFK
Motor protection devices
Motor protection circuit breaker
Standards
A
IEC 947-2 IEC 947-4-1 VDE 0660
B
Approvals
C
UL
D E
CSA
• • • • •
For thermal and magnetic protection of AC and DC motors Conformity to standards IEC 947-2, IEC 947-4-1 and VDE 0660 Manual push-button operation Setting ranges from 0.1 to 25A at 690V AC and 220V DC Short-circuit capacity of 65kA up to setting range of 1.6-2.5A/400V
• • • • • • • •
Trip class 10 Instant magnetic tripping (12 times the maximum operating current Ie) Single phase protection Ambient temperature compensation between – 5° C and + 40° C Internal and external accessories easy to mount Quick fixing on DIN rail EN 50022-35 and, with two screws, on plate or wall Terminals protected against accidental contacts (IP20) Suitable for isolation ( ) and positive padlocking in open position (IEC 947-1 § 7-1-6)
CE
Motor protection circuit breakers 3-phase Magnetical Thermal tripping current Cat. no. Ref. no. motor AC3 tripping (setting range) 380/415V current Min. Max. kW A A A
F
Pack
0.02 1.9 0.1 0.16 SFK0A 120001 1/5 0.06 3.0 0.16 0.25 SFK0B 120002 1/5 0.06 / 0.0 9 4.8 0.25 0.4 SFK0C 120003 1/5 0.12 / 0.18 7.5 0.4 0.63 SFK0D 120004 1/5 0.25 12 0.63 1 SFK0E 120005 1/5 0.37 / 0.55 19 1 1.6 SFK0F 120006 1/5 0.75 30 1.6 2.5 SFK0G 120007 1/5 1.1 / 1.5 48 2.5 4 SFK0H 120008 5 2.2 75 4 6.3 SFK0I 120009 5 3.7 / 4.0 120 6.3 10 SFK0J 120010 5 5.5 / 7.5 190 10 16 SFK0K 120011 5 9.0 240 16 20 SFK0L 120012 1/5 11 / 12.5 300 20 25 SFK0M 120013 1/5 Circuit breaker to protect transformers on request
G H I X
B.2
Series SFK Auxiliary contact blocks
Cat. no.
Ref. no.
Pack
1NO 1NC SFAL11N 120020 2NO SFAL20N 120021 1NO 1NC SFAL11D 120022 (advanced on closing) 2NO SFAL20D 120023 (advanced on closing) For lower 1change-over SFAL11S 120027 energy levels PE + N conductor SFALPEN 264826 (G 4V, G 4mA)
5 5 5 5 1 1
Internal mounting
1NO 1NC SFAI11 120024 5 Switch trip 1NO SFAK10 120025 5 indicator-alarm 1NC SFAK01 120026 5
Coils for internal mounting Minimum power
Cat. no.
Functioning range: 0.35Ue < U < 0.7Ue Manual reset Dissipated power 2.2VA / 1W 110V / 50Hz 220V / 50Hz 380V / 50Hz
SFB0RJ 120034 5 SFB0RN 120035 5 SFB0RU 120036 5
120V / 60Hz 240V / 60Hz 440V / 60Hz
Ref. no.
Motor protection circuit breaker
Side mounting
Pack
A B C
Undervoltage release special for machinery
According to IEC204-1, DIN VDE 0113, INRS Art. L233-5 A combination of a special undervoltage release and auxiliary contact block SFAL20D 110V / 50Hz 120V / 60Hz 220V / 50Hz 240V / 60Hz 380V / 50Hz 440V / 60Hz
D
SFB0RJM 107256 1 SFB0RNM 120114 1 SFB0RUM 120115 1
E Shunt trip
Functioning range: 0.7Ue < U < 1.2Ue Manual reset 110V / 50Hz 220V / 50Hz 380V / 50Hz
120V / 60Hz 240V / 60Hz 440V / 60Hz
F
SFB0AJ 120030 5 SFB0AN 120031 5 SFB0AU 120032 5
G H
Current limiter Current limiter
Cat. no.
Combined with SFK. Upgrades breaking capacity to 50kA/3~400V Not available UL, CSA. In = 32A
Ref. no.
Pack
SFVH03 243713 1
I X
B.3
Series SFK Enclosures
Motor protection devices
Surface mounting
Cat. no.
Ref. no.
Pack
IP41-PG16
SFS04 120040 1 Conversion kit IP55 SFS0K2 120046 1 IP55-PG16 SFS05 120041 1 IP41-M25 SFS04M 212558 1 IP65-M25 SFS05M 212559 1
Flush mounting
IP41 SFE04 120042 1 Conversion kit IP55 SFE0K2 120047 1 IP55 SFE05 120043 1
Accessories for enclosures
A
Neutral connection
For use with surface and flush mounting enclosures
Cat. no.
Ref. no.
Pack
SFVN0 101369 1
Up to 3 padlocks 6 - 8 mm
SFVCD 120054 1
B C
Padlocking device
D E Emergency mushroom push-buttons IP55
F
Impulse function SFPS0 120051 1 Latched, pull to release SFPR0 120052 1 Key locked, turn to release SFPE0 120053 5 Conversion kit IP55 for SFS04 SFS04K1 245217 1 Conversion kit IP55 for SFE04 SFE04K1 216604 1
G Indicator lamps for AC and DC
H I X
B.4
Green 110/120V Green 220/240V Green 380/440V Green 480/500V Green 600V Red 110/120V Red 220/240V Red 380/440V Red 480/500V Red 600V Transparent 110/120V Transparent 220/240V Transparent 380/440V Transparent 480/500V Transparent 600V
GPELGAJ GPELGAN GPELGAU GPELGAX GPELGAY GPELRAJ GPELRAN GPELRAU GPELRAX GPELRAY GPELCAJ GPELCAN GPELCAU GPELCAX GPELCAY
101375 101376 101377 101378 101379 101380 101381 101382 101383 101384 101385 101386 101387 101388 101389
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Series SFK Accessories for enclosures (continued) 4 units
Ui 690V / Ie 63A L = 207mm 5 units Ui 690V / Ie 63A L = 261mm Plastic cover for 3 unused terminals
Supply block
Ref. no.
Pack
GPB104A 101392 2 GPB105A 101393 2 GPB1GA 101408 2
Ie = 63A F ully insulated
Motor protection circuit breaker
Three phase busbar block
Cat. no.
SFVB8 254537 5
Terminal numbering
A
Auxiliary contact blocks
Motor protection circuit breaker
B
Side mounting SFAL20N
SFAL11N 13 21
34 44 32 44 34 44 32 44 34 44 32 44 34 44 32 44 34 44 32 44 34 44 32 44 32 44
34 44
13 21 13 21 13 23 13 2113 23 13 21 13 2313 21 13 23 13 2113 23 13 21 13 14 23 12 13 14 23 12
31 43
33 43 31 43 33 43 31 43 33 43 31 43 33 43 31 43 33 43 31 43 33 43 31 43 31 43
33 43
32 44
I> I> I>
14 22
2/T1 4/T2 6/T3
14 22 14 22 14 24 14 22 14 24 14 22 14 24 14 22 14 24 14 22 14 24 14 22 14 24 11
33 43 31 43
31 43 33 43
14 24 14 22
33 43
32 44 34 44
34 44 32 44
14 22 14 24
1314 23 12 13 2314
33 43
13 23 13 21
34 44
32 44 34 44 31 43 33 43
14 24 14 22
13 21 13 23
34 44
32 44 31 43
14 22
13 23 13 21
14 2411
14
12
11
SFAL11S
SFAL20D 13 21
14 11 24
12
14 24 11
14
12
PE
PE
PE
1/L1 3/L2 5/L3
SFAL11D
PE
SFK...
11
D E
N
F N
G
Internal mounting SFAK10
SFAI11
C
SFAK01
53 51
53 51 53
53 51 53 51
51 53
51
54 52
54 52 54
54 52 54 52
52 54
52
H I X
B.5
Series SFK Mounting positions
General
Motor protection devices
Rated thermal current (Ith) at 40ºC Rated insulation voltage (Ui) Rated operational voltage (Ue) AC (see application diagram) DC
25A 690V 690V, 40/60Hz 220V, with or without earth
Standards IEC 947-2
IEC 947-4-1
VDE 0660
Approvals UL CSA
Main circuit AC3, DC4 40 to 60 Hz aprox. 7 ms 105 operations 105 operations 40 operations/hour 6W
Category Operational frequency limits Opening time Mechanical endurance Electrical endurance category AC3 Maximum operating rate Total dissipated power at rated thermal current and hot state
Tripping characteristics
A
Thermal Symmetrical overloads Asymmetrical overloads (phase failure) Temperature compensation Magnetic Shunt release Operating voltage limits Consumption AC DC Undervoltage release Operating voltage limits Breaking voltage limits Consumption
B C D
Class 10 (see curve 1, tripping curves) To IEC 947-4-1 (see curve 2, tripping curves) – 5 to + 40ºC 12 x Ie (Ie = max. thermal setting value) 0.7 - 1.2 Ue 100% ED 2.2 VA 1W 0.85 - 1.1 Ue 100% ED
Auxiliary contact blocks SFAL
SFAI - SFAK
500V 500V Rated insulation voltage (Ui) according VDE 0110 6A Rated thermal current (Ith) 6A AC-15 Ue 230V 400V 500V 230V 400V 500V 1A 2A 1A 0,5A Ie 3,5A 2A DC-13 Ue 60V 110V 220V 60V 110V 220V Ie 1,5A 1A 0,5A 0,7A 0,55A 0,25A 6A 6A Protective fuse gl Wiring capacity, 2 x 0.75mm2 2 x 0.75mm2 Flexible wire min. 2 x 2.5mm2 2 x 2.5mm2 max. M3,5, Pozidriv, safety flange screws Terminal type
Wiring diagram AC 3 phase 690V ~
0.75 - 0.35 Ue 2.2 VA 1W
L1 L2 L3
1 phase690V ~
N
L
N
Wiring capacity
E
Rigid wire Flexible wire
F
min. max. min. max.
2 wires of 0,75mm2 2 wires of 6mm2 2 wires of 0,75mm2 2 wires of 4mm2
DC
Tripping curve
L+(-)
220V
L-(+)
2h 100 60 40
minutes
G H
20 10 6 4 2
1
seconds
1 40
I
Application diagram for tooling machines
20 10 6 4
2
2
100 60 40
5/L3
1/L1
20 10 6 4 1
1.5
2
3
4
5 6 7 8 9 10
15
20
D1
X
200
3/L2
milliseconds
1 600 400
30
I> I> I>
U
Icu (kA)
Motor protection devices
For ranges GPS1BSA* / GPS1MSA*
A B
gl/gG fuses (A) 230V 400V 440V 500V 600V 690V
A 1.6 # # # # # #
B 0.25 # # # # # #
C 0.4 # # # # # #
D 0.63 # # # # # #
E 1 # # # # # #
F 1.6 # # # # # #
G 2.5 # # # # 20 20
# # # # # #
J 6.3 # # 50 50 40 40
K 10 # # 63 50 50 50
L 13 # 80 63 63 63 50
M 16 # 100 80 63 63 63
N 20 100 100 80 63 63 63
P 25 100 100 80 80 80 63
R 32 100 100 80 80 80 63
S 40 -
T 50 -
U 63 -
# 100 80 80 63 63
# 125 80 80 63 63
# 125 100 80 80 63
# 125 100 80 80 63
-
-
-
# 100 80 80 63 63
125 125 80 80 63 63
125 125 100 80 80 63
125 125 100 80 80 63
125 125 125 100 100 63
125 125 125 100 100 80
160 160 125 125 100 100
# 125 80 80 63 63
# 125 100 80 80 63
# 125 100 80 80 63
# 125 125 100 100 63
# 125 125 100 100 80
# 160 125 125 100 100
For ranges GPS1BHA* / GPS1MHA*
GPS1*H 230V 400V 440V 500V 600V 690V
H 4 # # # # 32 32
# # # # # #
# # # # # #
# # # # # #
# # # # # #
# # # # # #
# # # # 25 25
# # # # 40 40
# # # # 50 50
# # 63 50 50 50
# # 63 63 63 63
For ranges GPS2BSA* / GPS2MSA* 230V 400V 440V 500V 600V 690V
-
-
-
-
-
-
-
-
-
# # 63 63 63 63
# 80 63 63 63 63
For ranges GPS2BHA* / GPS2MHA* 230V 400V 440V 500V 600V 690V
-
-
-
-
-
-
-
-
-
# # 63 63 80 80
# # 63 63 63 63
# 100 80 80 63 63
C Back-up gl/gG fuses only if Ics > Icu (kA)
D E F G H I X
B.24
Manual motor starter: GPS1...
Manual motor starter: GPS2...
Surion Specific let-through energy at Ue = 400/415 V
Manual motor starter: GPS1...
Manual motor starter: GPS2...
Manual motor starter A B C Peak current limitation at Ue = 400/415 V
Manual motor starter: GPS1...
Manual motor starter: GPS2...
D E F G H I X
B.25
Surion
Motor protection devices
Mounting possibilities of the auxiliaries
Wiring diagram
Type
Frontal auxiliaries
Description
Auxiliary contact block
1NO or 1NC
Two frontal auxiliary contact blocks can be installed at the same time maintaining the overall width of the manual motor starter.
Alarm contact block
1NO or 1NC
Installed on the frontal right side. Can be mounted in combination with the frontal auxiliary block. The overall width of the manual motor starter is maintained.
Auxiliary contact block
2NO 1NO + 1NC 2NC
Auxiliary/alarm contact block
1NO (alarm) + 1NO (auxiliary) 1NO (alarm) + 1NC (auxiliary) 1NC (alarm) + 1NO (auxiliary) 1NC (alarm) + 1NC (auxiliary)
Short-circuit alarm contact block
1NO + 1NC
A Lateral auxiliaries
B
Different catalogue numbers for left or right mounting. Maximum number of auxiliary contact blocks mounted on each side: 2. Total number of auxiliary contacts in combination frontal and lateral: 8. Width of each lateral auxiliary contact block: 9 mm. GPS1 rated at 32A allows maximum 2 auxiliary contact blocks (4 contacts).
C D E F G
Installed on the left side. Maximum number of blocks per manual motor starter: 1. Can be fitted together with one lateral auxiliary contact block or one shortcircuit alarm block mounted on the left side. Width of each lateral alarm/auxiliary contact block: 9 mm. Installed on the left side. Tripping in case of short-circuit only. Can be fitted together with one lateral auxiliary contact block or one auxiliary/ alarm block mounted on the left side. Width of each short-circuit alarm contact block: 9 mm.
Shunt trip
Installed on the right side. Can not be mounted together with the undervoltage release or any lateral block mounted on the same side. Width of each shunt trip: 18 mm.
Undervoltage trip
Installed on the right side. Can not be mounted together with a shunt trip device or any lateral block mounted on the same side. Width of each undervoltage trip: 18 mm
Undervoltage trip with 2NO early make auxiliary contacts
Installed on the right side. Two different types, one for the GPS1*S.. and another for the GPS1*H..and GPS2.. Can not be mounted together with a shunt trip device or any lateral block mounted on the same side. Width of each undervoltage trip: 18 mm.
H I X
Shunt trip, undervoltage trip and undervoltage with 2NO contacts can be mounted together with any frontal block or left lateral block with above mentioned restrictions
B.26
Surion Auxiliaries Catalogue reference
GPAC*F.. Aux. frontal block
GPAC*L.. Aux. lateral block
GPAL.. Alarm frontal block
GPAD.. Alarm/aux. lateral block
GPAE.. Short-circuit alarm block
B300 / Q300
A600 / P300
B300 / Q300
A600 / P300
A600 / P300
6A
10A
6A
10A
10A
Cont. cap. contacts class (UL508) Back-up fuses gG, gl
Utilization category AC-15 Rated operating voltage Ue (Vac) 48 125 230 48 125 230 400 500 690 48 125 230 48 125 230 400 500 690 48 125 230 400 500 690 Rated operational current (A) 5 3 1.5 6 4 4 2.2 1.5 0.6 5 3 1.5 6 4 4 2.2 1.5 0.6 6 4 4 2.2 1.5 0.6
Mounting side Front Terminals capacity: Solid or stranded without end sleeve 2x0.5…2.5 mm2 AWG 2x18…14 Terminal type screw Tightening torque 0.8Nm Screwdriver Pz2/Slotted Dimensions width (mm) Maintain same width
48 5
110 1.3
220 0.5
Left or right
Utilization category DC-13 48 110 220 48 110 1.38 0.55 0.27 5 1.3 Mounting data Frontal right
220 0.5
48 5
110 1.3
Left
Left
220 0.5
2x0.5…2.5 mm2 2x18…14 screw 0.8Nm Pz2/Slotted
2x0.5…2.5 mm2 2x18…14 screw 0.8Nm Pz2/Slotted
2x0.5…2.5 mm2 2x18…14 screw 0.8Nm Pz2/Slotted
2x0.5…2.5 mm2 2x18…14 screw 0.8Nm Pz2/Slotted
Increase width 9 mm
Maintain same width
Increase width 9 mm
Increase width 9 mm
Manual motor starter
Rated operating voltage Ue (Vdc) 48 110 220 Rated operational current (A) 1.38 0.55 0.27
Detailed dimensions see page B.29
A
Auxiliaries Catalogue reference Power consuption: Pick-up (VA/W) Hold (VA/W) Operating voltage Tripping (V) Pick-up (V) Max. operation supply (ms) Rated operating voltage Ue
Contacts class (UL508) Back-up fuses (gG,gI)
GPAU Undervoltage trip
GPAS Shunt trip 21/12 -
0.35Ve-0.7Ve 0.85Ve-1.1Ve -
0.7Ve-1.1Ve 5(DC)
C
24V 50Hz 24V 60Hz 48V 50Hz 48V 60Hz 110/127V 50Hz / 120V 60Hz 208V 60Hz 220/230V 50Hz / 240/260V 60Hz 240V 50Hz / 277V 60Hz 380/400V 50Hz 415/440V 50Hz / 460/480V 60Hz 500V 50Hz / 600V 60Hz
24V 50/60Hz 48V 60Hz 48V 50Hz / 60V 60Hz 110/127V 50Hz / 120V 60Hz 208V 60Hz 220/230V 50Hz / 240/260V 60Hz 240V 50Hz / 277V 60Hz 380/400V 50Hz 415/440V 50Hz / 460/480V 60Hz 500V 50Hz / 600V 60Hz 24 to 60Vdc 110 to 240Vdc 10A
D
10A
Dimensions width (mm)
E F G
Mounting data Mounting side Terminals capacity: Solid or stranded without end sleeve AWG Terminal type Tightening torque Screwdriver
B
21/12 8/1.2
Right
Right
2x0.5…2.5 mm2 2x18…14 Screw 0.8Nm Pz2/Slotted
2x0.5…2.5 mm2 2x18…14 Screw 0.8Nm Pz2/Slotted
Increase width 18 mm
Increase width 18 mm
H I X
B.27
Surion Dimensional drawings
Motor protection devices
Manual Motor Starter - GPS1 rocker
A
Manual Motor Starter - GPS1 rotary
B C D E F Manual Motor Starter - GPS2
G H I X
B.28
Surion Auxiliary contact blocks Frontal
Auxiliary contact blocks Lateral
Manual motor starter
Alarm contact blocks Frontal
Alarm contact blocks Lateral
A B C D E F
Shunt and undervoltage trip devices
Short-circuit contact block
G H I X
B.29
Surion Dimensional drawings
Motor protection devices
GPS1 rocker + Undervoltage trip device with 2NO contacts
GPS1 rocker + Auxiliaries
A B C
GPS1 rotary + Auxiliaries
D E F G H I X
B.30
GPS2 + Auxiliaries
Surion External handle operator
Manual motor starter
Load side
A
Type
Applicable frame
B C D E F G H I X
B.31
Surion Dimensional drawings
Motor protection devices
Enclosure for GPS1 - Surface mounting
A B C D E
Enclosure for GPS1 - Surface mounting with padlocking device Padlocking device locked
F G H I X
B.32
unlocked
Surion Enclosure for GPS1 - Surface mounting with emergency push-button
Manual motor starter A B C D E F G H I X
B.33
Surion Dimensional drawings
Motor protection devices
Enclosure for GPS1 - Flush mounting
A B C Enclosure for GPS1 - Flush mounting with padlocking device
D Padlocking device
E
locked
F G H I X
B.34
unlocked
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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