Control and Automation - GE Industrial Solutions

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Control and Automation For industrial applications Motor protection devices

ED.03

Motor protection devices

B.2

SFK - Motor protection circuit breaker



Order codes



Auxiliary contact blocks and auxiliary functions



Enclosures and accessories



Terminal numbering



Technical data

Dimensions

B.8

SURION - Manual motor starter



GPS1B... - Thermal and magnetic protection



GPS2B... - Thermal and magnetic protection



GPS1M... - Magnetic protection



GPS2M... - Magnetic protection

Plug-in relays and Auxiliary contactors

A

Motor protection devices 

B

Contactors and Thermal overload relays

C

Motorstarters  D

Accessories Enclosures

Technical data



Mounting possibilities of the auxiliaries

Control and signalling units

E

Electronic relays

F

Limit switches

G

Speed drive units

H

Main switches

I

Numerical index

X

Dimensions

B.1

Series SFK

Motor protection devices

Motor protection circuit breaker

Standards

A

IEC 947-2 IEC 947-4-1 VDE 0660

B

Approvals

C

UL

D E

CSA

• • • • •

For thermal and magnetic protection of AC and DC motors Conformity to standards IEC 947-2, IEC 947-4-1 and VDE 0660 Manual push-button operation Setting ranges from 0.1 to 25A at 690V AC and 220V DC Short-circuit capacity of 65kA up to setting range of 1.6-2.5A/400V

• • • • • • • •

Trip class 10 Instant magnetic tripping (12 times the maximum operating current Ie) Single phase protection Ambient temperature compensation between – 5° C and + 40° C Internal and external accessories easy to mount Quick fixing on DIN rail EN 50022-35 and, with two screws, on plate or wall Terminals protected against accidental contacts (IP20) Suitable for isolation (­   ) and positive padlocking in open position (IEC 947-1 § 7-1-6)

CE

Motor protection circuit breakers 3-phase Magnetical Thermal tripping current Cat. no. Ref. no. motor AC3 tripping (setting range) 380/415V current Min. Max. kW A A A

F

Pack

0.02 1.9 0.1 0.16 SFK0A 120001 1/5 0.06 3.0 0.16 0.25 SFK0B 120002 1/5 0.06 / 0.0 9 4.8 0.25 0.4 SFK0C 120003 1/5 0.12 / 0.18 7.5 0.4 0.63 SFK0D 120004 1/5 0.25 12 0.63 1 SFK0E 120005 1/5 0.37 / 0.55 19 1 1.6 SFK0F 120006 1/5 0.75 30 1.6 2.5 SFK0G 120007 1/5 1.1 / 1.5 48 2.5 4 SFK0H 120008 5 2.2 75 4 6.3 SFK0I 120009 5 3.7 / 4.0 120 6.3 10 SFK0J 120010 5 5.5 / 7.5 190 10 16 SFK0K 120011 5 9.0 240 16 20 SFK0L 120012 1/5 11 / 12.5 300 20 25 SFK0M 120013 1/5 Circuit breaker to protect transformers on request

G H I X

B.2

Series SFK Auxiliary contact blocks

Cat. no.

Ref. no.

Pack

1NO 1NC SFAL11N 120020 2NO SFAL20N 120021 1NO 1NC SFAL11D 120022 (advanced on closing) 2NO SFAL20D 120023 (advanced on closing) For lower 1change-over SFAL11S 120027 energy levels PE + N conductor SFALPEN 264826 (G 4V, G 4mA)

5 5 5 5 1 1



Internal mounting

1NO 1NC SFAI11 120024 5 Switch trip 1NO SFAK10 120025 5 indicator-alarm 1NC SFAK01 120026 5

Coils for internal mounting Minimum power



Cat. no.

Functioning range: 0.35Ue < U < 0.7Ue Manual reset Dissipated power 2.2VA / 1W 110V / 50Hz 220V / 50Hz 380V / 50Hz

SFB0RJ 120034 5 SFB0RN 120035 5 SFB0RU 120036 5

120V / 60Hz 240V / 60Hz 440V / 60Hz

Ref. no.

Motor protection circuit breaker

Side mounting

Pack

A B C

Undervoltage release special for machinery

According to IEC204-1, DIN VDE 0113, INRS Art. L233-5 A combination of a special undervoltage release and auxiliary contact block SFAL20D 110V / 50Hz 120V / 60Hz 220V / 50Hz 240V / 60Hz 380V / 50Hz 440V / 60Hz

D

SFB0RJM 107256 1 SFB0RNM 120114 1 SFB0RUM 120115 1

E Shunt trip

Functioning range: 0.7Ue < U < 1.2Ue Manual reset 110V / 50Hz 220V / 50Hz 380V / 50Hz

120V / 60Hz 240V / 60Hz 440V / 60Hz

F

SFB0AJ 120030 5 SFB0AN 120031 5 SFB0AU 120032 5

G H

Current limiter Current limiter



Cat. no.

Combined with SFK. Upgrades breaking capacity to 50kA/3~400V Not available UL, CSA. In = 32A

Ref. no.

Pack

SFVH03 243713 1

I X

B.3

Series SFK Enclosures

Motor protection devices

Surface mounting

Cat. no.

Ref. no.

Pack

IP41-PG16

SFS04 120040 1 Conversion kit IP55 SFS0K2 120046 1 IP55-PG16 SFS05 120041 1 IP41-M25 SFS04M 212558 1 IP65-M25 SFS05M 212559 1

Flush mounting



IP41 SFE04 120042 1 Conversion kit IP55 SFE0K2 120047 1 IP55 SFE05 120043 1

Accessories for enclosures

A



Neutral connection

For use with surface and flush mounting enclosures

Cat. no.

Ref. no.

Pack



SFVN0 101369 1

Up to 3 padlocks 6 - 8 mm

SFVCD 120054 1

B C

Padlocking device

D E Emergency mushroom push-buttons IP55

F

Impulse function SFPS0 120051 1 Latched, pull to release SFPR0 120052 1 Key locked, turn to release SFPE0 120053 5 Conversion kit IP55 for SFS04 SFS04K1 245217 1 Conversion kit IP55 for SFE04 SFE04K1 216604 1

G Indicator lamps for AC and DC

H I X

B.4

Green 110/120V Green 220/240V Green 380/440V Green 480/500V Green 600V Red 110/120V Red 220/240V Red 380/440V Red 480/500V Red 600V Transparent 110/120V Transparent 220/240V Transparent 380/440V Transparent 480/500V Transparent 600V

GPELGAJ GPELGAN GPELGAU GPELGAX GPELGAY GPELRAJ GPELRAN GPELRAU GPELRAX GPELRAY GPELCAJ GPELCAN GPELCAU GPELCAX GPELCAY

101375 101376 101377 101378 101379 101380 101381 101382 101383 101384 101385 101386 101387 101388 101389

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Series SFK Accessories for enclosures (continued) 4 units

Ui 690V / Ie 63A L = 207mm 5 units Ui 690V / Ie 63A L = 261mm Plastic cover for 3 unused terminals

Supply block

Ref. no.

Pack

GPB104A 101392 2 GPB105A 101393 2 GPB1GA 101408 2

Ie = 63A F ully insulated

Motor protection circuit breaker

Three phase busbar block

Cat. no.

SFVB8 254537 5

Terminal numbering

A

Auxiliary contact blocks

Motor protection circuit breaker

B

Side mounting SFAL20N

SFAL11N 13 21

34 44 32 44 34 44 32 44 34 44 32 44 34 44 32 44 34 44 32 44 34 44 32 44 32 44

34 44

13 21 13 21 13 23 13 2113 23 13 21 13 2313 21 13 23 13 2113 23 13 21 13 14 23 12 13 14 23 12

31 43

33 43 31 43 33 43 31 43 33 43 31 43 33 43 31 43 33 43 31 43 33 43 31 43 31 43

33 43

32 44

I> I> I>

14 22

2/T1 4/T2 6/T3

14 22 14 22 14 24 14 22 14 24 14 22 14 24 14 22 14 24 14 22 14 24 14 22 14 24 11

33 43 31 43

31 43 33 43

14 24 14 22

33 43

32 44 34 44

34 44 32 44

14 22 14 24

1314 23 12 13 2314

33 43

13 23 13 21

34 44

32 44 34 44 31 43 33 43

14 24 14 22

13 21 13 23

34 44

32 44 31 43

14 22

13 23 13 21

14 2411

14

12

11

SFAL11S

SFAL20D 13 21

14 11 24

12

14 24 11

14

12

PE

PE

PE

1/L1 3/L2 5/L3

SFAL11D

PE

SFK...

11

D E

N

F N

G

Internal mounting SFAK10

SFAI11

C

SFAK01

53 51

53 51 53

53 51 53 51

51 53

51

54 52

54 52 54

54 52 54 52

52 54

52

H I X

B.5

Series SFK Mounting positions

General

Motor protection devices

Rated thermal current (Ith) at 40ºC Rated insulation voltage (Ui) Rated operational voltage (Ue) AC (see application diagram) DC

25A 690V 690V, 40/60Hz 220V, with or without earth

Standards IEC 947-2

IEC 947-4-1

VDE 0660

Approvals UL CSA

Main circuit AC3, DC4 40 to 60 Hz aprox. 7 ms 105 operations 105 operations 40 operations/hour 6W

Category Operational frequency limits Opening time Mechanical endurance Electrical endurance category AC3 Maximum operating rate Total dissipated power at rated thermal current and hot state

Tripping characteristics

A

Thermal Symmetrical overloads Asymmetrical overloads (phase failure) Temperature compensation Magnetic Shunt release Operating voltage limits Consumption AC DC Undervoltage release Operating voltage limits Breaking voltage limits Consumption

B C D

Class 10 (see curve 1, tripping curves) To IEC 947-4-1 (see curve 2, tripping curves) – 5 to + 40ºC 12 x Ie (Ie = max. thermal setting value) 0.7 - 1.2 Ue  100% ED 2.2 VA 1W 0.85 - 1.1 Ue  100% ED

Auxiliary contact blocks SFAL

SFAI - SFAK

500V 500V Rated insulation voltage (Ui) according VDE 0110 6A Rated thermal current (Ith) 6A AC-15 Ue 230V 400V 500V 230V 400V 500V 1A 2A 1A 0,5A Ie 3,5A 2A DC-13 Ue 60V 110V 220V 60V 110V 220V Ie 1,5A 1A 0,5A 0,7A 0,55A 0,25A 6A 6A Protective fuse gl Wiring capacity, 2 x 0.75mm2 2 x 0.75mm2 Flexible wire min. 2 x 2.5mm2 2 x 2.5mm2 max. M3,5, Pozidriv, safety flange screws Terminal type

Wiring diagram AC 3 phase 690V ~

0.75 - 0.35 Ue 2.2 VA 1W

L1 L2 L3

1 phase690V ~

N

L

N

Wiring capacity

E



Rigid wire Flexible wire

F

min. max. min. max.

2 wires of 0,75mm2 2 wires of 6mm2 2 wires of 0,75mm2 2 wires of 4mm2

DC

Tripping curve

L+(-)

220V

L-(+)

2h 100 60 40

minutes

G H

20 10 6 4 2

1

seconds

1 40

I

Application diagram for tooling machines

20 10 6 4

2

2

100 60 40

5/L3

1/L1

20 10 6 4 1

1.5

2

3

4

5 6 7 8 9 10

15

20

D1

X

200

3/L2

milliseconds

1 600 400

30

I> I> I>

U
Icu (kA)

Motor protection devices

For ranges GPS1BSA* / GPS1MSA*

A B

gl/gG fuses (A) 230V 400V 440V 500V 600V 690V

A 1.6 # # # # # #

B 0.25 # # # # # #

C 0.4 # # # # # #

D 0.63 # # # # # #

E 1 # # # # # #

F 1.6 # # # # # #

G 2.5 # # # # 20 20

# # # # # #

J 6.3 # # 50 50 40 40

K 10 # # 63 50 50 50

L 13 # 80 63 63 63 50

M 16 # 100 80 63 63 63

N 20 100 100 80 63 63 63

P 25 100 100 80 80 80 63

R 32 100 100 80 80 80 63

S 40 -

T 50 -

U 63 -

# 100 80 80 63 63

# 125 80 80 63 63

# 125 100 80 80 63

# 125 100 80 80 63

-

-

-

# 100 80 80 63 63

125 125 80 80 63 63

125 125 100 80 80 63

125 125 100 80 80 63

125 125 125 100 100 63

125 125 125 100 100 80

160 160 125 125 100 100

# 125 80 80 63 63

# 125 100 80 80 63

# 125 100 80 80 63

# 125 125 100 100 63

# 125 125 100 100 80

# 160 125 125 100 100

For ranges GPS1BHA* / GPS1MHA*

GPS1*H 230V 400V 440V 500V 600V 690V

H 4 # # # # 32 32

# # # # # #

# # # # # #

# # # # # #

# # # # # #

# # # # # #

# # # # 25 25

# # # # 40 40

# # # # 50 50

# # 63 50 50 50

# # 63 63 63 63

For ranges GPS2BSA* / GPS2MSA* 230V 400V 440V 500V 600V 690V

-

-

-

-

-

-

-

-

-

# # 63 63 63 63

# 80 63 63 63 63

For ranges GPS2BHA* / GPS2MHA* 230V 400V 440V 500V 600V 690V

-

-

-

-

-

-

-

-

-

# # 63 63 80 80

# # 63 63 63 63

# 100 80 80 63 63

C Back-up gl/gG fuses only if Ics > Icu (kA)

D E F G H I X

B.24

Manual motor starter: GPS1...

Manual motor starter: GPS2...

Surion Specific let-through energy at Ue = 400/415 V

Manual motor starter: GPS1...

Manual motor starter: GPS2...

Manual motor starter A B C Peak current limitation at Ue = 400/415 V

Manual motor starter: GPS1...

Manual motor starter: GPS2...

D E F G H I X

B.25

Surion

Motor protection devices

Mounting possibilities of the auxiliaries

Wiring diagram

Type

Frontal auxiliaries

Description

Auxiliary contact block

1NO or 1NC

Two frontal auxiliary contact blocks can be installed at the same time maintaining the overall width of the manual motor starter.

Alarm contact block

1NO or 1NC

Installed on the frontal right side. Can be mounted in combination with the frontal auxiliary block. The overall width of the manual motor starter is maintained.

Auxiliary contact block

2NO 1NO + 1NC 2NC

Auxiliary/alarm contact block

1NO (alarm) + 1NO (auxiliary) 1NO (alarm) + 1NC (auxiliary) 1NC (alarm) + 1NO (auxiliary) 1NC (alarm) + 1NC (auxiliary)

Short-circuit alarm contact block

1NO + 1NC

A Lateral auxiliaries

B

Different catalogue numbers for left or right mounting. Maximum number of auxiliary contact blocks mounted on each side: 2. Total number of auxiliary contacts in combination frontal and lateral: 8. Width of each lateral auxiliary contact block: 9 mm. GPS1 rated at 32A allows maximum 2 auxiliary contact blocks (4 contacts).

C D E F G



Installed on the left side. Maximum number of blocks per manual motor starter: 1. Can be fitted together with one lateral auxiliary contact block or one shortcircuit alarm block mounted on the left side. Width of each lateral alarm/auxiliary contact block: 9 mm. Installed on the left side. Tripping in case of short-circuit only. Can be fitted together with one lateral auxiliary contact block or one auxiliary/ alarm block mounted on the left side. Width of each short-circuit alarm contact block: 9 mm.

Shunt trip

Installed on the right side. Can not be mounted together with the undervoltage release or any lateral block mounted on the same side. Width of each shunt trip: 18 mm.

Undervoltage trip

Installed on the right side. Can not be mounted together with a shunt trip device or any lateral block mounted on the same side. Width of each undervoltage trip: 18 mm

Undervoltage trip with 2NO early make auxiliary contacts

Installed on the right side. Two different types, one for the GPS1*S.. and another for the GPS1*H..and GPS2.. Can not be mounted together with a shunt trip device or any lateral block mounted on the same side. Width of each undervoltage trip: 18 mm.

H I X

Shunt trip, undervoltage trip and undervoltage with 2NO contacts can be mounted together with any frontal block or left lateral block with above mentioned restrictions

B.26

Surion Auxiliaries Catalogue reference

GPAC*F.. Aux. frontal block

GPAC*L.. Aux. lateral block

GPAL.. Alarm frontal block

GPAD.. Alarm/aux. lateral block

GPAE.. Short-circuit alarm block

B300 / Q300

A600 / P300

B300 / Q300

A600 / P300

A600 / P300

6A

10A

6A

10A

10A

Cont. cap. contacts class (UL508) Back-up fuses gG, gl

Utilization category AC-15 Rated operating voltage Ue (Vac) 48 125 230 48 125 230 400 500 690 48 125 230 48 125 230 400 500 690 48 125 230 400 500 690 Rated operational current (A) 5 3 1.5 6 4 4 2.2 1.5 0.6 5 3 1.5 6 4 4 2.2 1.5 0.6 6 4 4 2.2 1.5 0.6

Mounting side Front Terminals capacity: Solid or stranded without end sleeve 2x0.5…2.5 mm2 AWG 2x18…14 Terminal type screw Tightening torque 0.8Nm Screwdriver Pz2/Slotted Dimensions width (mm) Maintain same width

48 5

110 1.3

220 0.5

Left or right

Utilization category DC-13 48 110 220 48 110 1.38 0.55 0.27 5 1.3 Mounting data Frontal right

220 0.5

48 5

110 1.3

Left

Left

220 0.5

2x0.5…2.5 mm2 2x18…14 screw 0.8Nm Pz2/Slotted

2x0.5…2.5 mm2 2x18…14 screw 0.8Nm Pz2/Slotted

2x0.5…2.5 mm2 2x18…14 screw 0.8Nm Pz2/Slotted

2x0.5…2.5 mm2 2x18…14 screw 0.8Nm Pz2/Slotted

Increase width 9 mm

Maintain same width

Increase width 9 mm

Increase width 9 mm

Manual motor starter

Rated operating voltage Ue (Vdc) 48 110 220 Rated operational current (A) 1.38 0.55 0.27

Detailed dimensions see page B.29

A

Auxiliaries Catalogue reference Power consuption: Pick-up (VA/W) Hold (VA/W) Operating voltage Tripping (V) Pick-up (V) Max. operation supply (ms) Rated operating voltage Ue

Contacts class (UL508) Back-up fuses (gG,gI)



GPAU Undervoltage trip

GPAS Shunt trip 21/12 -

0.35Ve-0.7Ve 0.85Ve-1.1Ve -

0.7Ve-1.1Ve 5(DC)

C

24V 50Hz 24V 60Hz 48V 50Hz 48V 60Hz 110/127V 50Hz / 120V 60Hz 208V 60Hz 220/230V 50Hz / 240/260V 60Hz 240V 50Hz / 277V 60Hz 380/400V 50Hz 415/440V 50Hz / 460/480V 60Hz 500V 50Hz / 600V 60Hz

24V 50/60Hz 48V 60Hz 48V 50Hz / 60V 60Hz 110/127V 50Hz / 120V 60Hz 208V 60Hz 220/230V 50Hz / 240/260V 60Hz 240V 50Hz / 277V 60Hz 380/400V 50Hz 415/440V 50Hz / 460/480V 60Hz 500V 50Hz / 600V 60Hz 24 to 60Vdc 110 to 240Vdc 10A

D

10A

Dimensions width (mm)

E F G

Mounting data Mounting side Terminals capacity: Solid or stranded without end sleeve AWG Terminal type Tightening torque Screwdriver

B

21/12 8/1.2

Right

Right

2x0.5…2.5 mm2 2x18…14 Screw 0.8Nm Pz2/Slotted

2x0.5…2.5 mm2 2x18…14 Screw 0.8Nm Pz2/Slotted

Increase width 18 mm

Increase width 18 mm

H I X

B.27

Surion Dimensional drawings

Motor protection devices

Manual Motor Starter - GPS1 rocker

A

Manual Motor Starter - GPS1 rotary

B C D E F Manual Motor Starter - GPS2

G H I X

B.28

Surion Auxiliary contact blocks Frontal

Auxiliary contact blocks Lateral

Manual motor starter

Alarm contact blocks Frontal

Alarm contact blocks Lateral

A B C D E F

Shunt and undervoltage trip devices

Short-circuit contact block

G H I X

B.29

Surion Dimensional drawings

Motor protection devices

GPS1 rocker + Undervoltage trip device with 2NO contacts

GPS1 rocker + Auxiliaries

A B C

GPS1 rotary + Auxiliaries

D E F G H I X

B.30

GPS2 + Auxiliaries

Surion External handle operator

Manual motor starter

Load side

A

Type

Applicable frame

B C D E F G H I X

B.31

Surion Dimensional drawings

Motor protection devices

Enclosure for GPS1 - Surface mounting

A B C D E

Enclosure for GPS1 - Surface mounting with padlocking device Padlocking device locked

F G H I X

B.32

unlocked

Surion Enclosure for GPS1 - Surface mounting with emergency push-button

Manual motor starter A B C D E F G H I X

B.33

Surion Dimensional drawings

Motor protection devices

Enclosure for GPS1 - Flush mounting

A B C Enclosure for GPS1 - Flush mounting with padlocking device

D Padlocking device

E

locked

F G H I X

B.34

unlocked

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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