crushmaster - Telford Smith
SIZE REDUCTION BRIQUETTING PELLETIZING
crushmaster Harness the Power of Nature
Solutions for the size reduction and processing of Biomass
Brazil annully produces approximately 16 billion liters of ethanol.
Annual harvest of about 21 million tons of cereal straw. (Of which 11 million tons of wheat straw)
BIOMASS is a renewable and carbon neu Worldwide, biomass currently provides o energy needs. Biomass will become an in energy source rising to 30 percent global
Oil palm trees annual production is about 35 million tons per year. 2
With a production of around 45 million tons of coconuts annually, the coconut palm is one of the major crops.
Every year over 850 million tons of corn is harvested worldwide. Worldwide, a total of 24.6 million tons Cotton is produced.
tral energy source. ver 10 percent of our creasingly important ly by 2050. Approximately 54.1 million tons of rapeseed is annually produced.
The worldwide use of grain in biofuels is approximately 125 million tons.
Wood is one of the most important biomass energy sources.
3
Biomass – is a resource of the f In times of rising energy cost, petroleum and gas reserves diminishing, and a world focus on environmental impact, alternative energy forms are becoming increasingly important. It makes sense to use energy resources that are ready available, plentiful, renewable and sustainable. Biomass provides us with one of the most environmentally friendly energy sources to meet the worlds growing energy needs.
Wood pellets are the most common product on the international biomass market. The global production of wood pellets has shown an exponential growth: from 2 million tons of wood pellets in 2001 to 4 million tons in 2006, to 9 million in 2008 and 16 million in 2010. Over the years, the level of professionalism in the sector has risen, as has the average production capacity and capital investment per wood pellet plant. Additionally, increasing amounts of wood chips, briquettes, and pellets from agricultural residues are used for energy production.
Global pellet production is rapidly expanding to meet the worlds increasing energy needs.
WORLD ANNUAL WOOD PELLET CONSUMPTION MILLIONS OF TONS CONSUMED
70 59
60 50 37
40 30 16
20 9 10 2
4
0 2001
2006
2008
YEAR 4
2010
2015
2020
uture
For thousands of years man has been burning wood as a form of energy. Wood pellets are the modern form of wood heating which arguably has more potential to cut CO² emissions than any other source of renewable energy currently available. By using a sustainable, carbon neutral source of fuel such as biomass wood pellets in the generation of electricity and heat energy, we can drastically cut our CO² emissions and save money.
5
Processing of Biomass with Cru
Material infeed
Infeed belt
1st move: Pre-crushing with a shredder
E.g. filling a truck and transported
6
shmaster Products Processing is the conversion of the input materials into a homogeneous product, which is then used as a fuel for the generation of electricity and heat. Crushmaster produces a full range of equipment for the production of woodchips, briquettes and pellets. Production of wood pellets Crushmaster has innovative size reduction and pelletizing systems for your process. We have a full line of products for complete biomass systems including shredders, granulators, material handling equipment, metal detection and separation, design, installation, start-up and training services.
Removal of interfering materials, such as metal
2nd move: Secondary crushing with a granulator
Silo
Overview of machines: Granulator H Series K Series S Series
Briquetting and Pelletizer U Series V Series X Series
Hammer Mill L Series
Accessories: Material handling equipment Metal detection and separation
Shredder Q Series
3nd move: Finishing in a pellet press
Screener
7
Pre-Crushing
8
2nd-Crushing
Pelleting
Briquetting
9
Size reduction SIZE REDUCTION BRIQUETTING
Pre-crushing to a chip size > 10 mm
PELLETIZING
Q and P Serie The single shaft shredder of Q and P series are used in crafts and industries of the wood processing industry to ensure sound treatment of waste wood and many other materials. The machines were developed for strong stresses and reliability in continuous operation. Each machine is custom designed for material throughput and particle size.
2nd-crushing to chip size > 3 mm K, H and S Series For the granulator series different rotor designs are available with working widths of 500-1400 mm. The grinding chamber made in a welded steel construction combined with the V-shaped arrangement rotor blades allow universal use of these machines. The cleverly designed machine is ideal for easy accessibility for maintenance.
10
Additional technical information see Data Sheets
Briquetting and Pelletizing Briquettes with a diameter> 5cm with hydraulic presses -
U and V Series
Crushmaster briquetting systems process residual wood at a constantly high level of quality and density – from the finest wood dust through wood shavings and sawdust up to coarse wood chips. In addition to wood, a variety of residual organic materials such as miscanthus, straw and cotton can be pressed into handy briquettes of various sizes without the need of additional binders, provided the water content is under 15 percent.
Production of high density Pellets X Series The wood pellet mill with a single-motor V-belt driving system features ideal transmission, increased drive torque and steady running. Die available in a variety of thickness and hole diameter ranging from 6 MM to 12 MM. Intelligent feeding by an advanced frequency drive-conversion motor, equipped with an overload protection device and magnetic separation.
Additional technical information see Data Sheets
11
We reserve the right to make technical changes and measurement adjustments. Ver. 1.0 - 08/2013 Images shown in this brochure may also contain optional equipment variants. Pictures page 2, 3 and 4 © iStockphoto.com / all the figures information are from wikipedia
crushmaster Harness the Power of Nature
Crushmaster Ltd. 12/F Ruttonjee House · 11 Duddell Street, St. Central Hong Kong · China Phone: +852 28109783 [email protected] · www.crushmaster.com
crushmaster Harness the Power of Nature
Solutions for the size reduction and processing of Biomass
Brazil annully produces approximately 16 billion liters of ethanol.
Annual harvest of about 21 million tons of cereal straw. (Of which 11 million tons of wheat straw)
BIOMASS is a renewable and carbon neu Worldwide, biomass currently provides o energy needs. Biomass will become an in energy source rising to 30 percent global
Oil palm trees annual production is about 35 million tons per year. 2
With a production of around 45 million tons of coconuts annually, the coconut palm is one of the major crops.
Every year over 850 million tons of corn is harvested worldwide. Worldwide, a total of 24.6 million tons Cotton is produced.
tral energy source. ver 10 percent of our creasingly important ly by 2050. Approximately 54.1 million tons of rapeseed is annually produced.
The worldwide use of grain in biofuels is approximately 125 million tons.
Wood is one of the most important biomass energy sources.
3
Biomass – is a resource of the f In times of rising energy cost, petroleum and gas reserves diminishing, and a world focus on environmental impact, alternative energy forms are becoming increasingly important. It makes sense to use energy resources that are ready available, plentiful, renewable and sustainable. Biomass provides us with one of the most environmentally friendly energy sources to meet the worlds growing energy needs.
Wood pellets are the most common product on the international biomass market. The global production of wood pellets has shown an exponential growth: from 2 million tons of wood pellets in 2001 to 4 million tons in 2006, to 9 million in 2008 and 16 million in 2010. Over the years, the level of professionalism in the sector has risen, as has the average production capacity and capital investment per wood pellet plant. Additionally, increasing amounts of wood chips, briquettes, and pellets from agricultural residues are used for energy production.
Global pellet production is rapidly expanding to meet the worlds increasing energy needs.
WORLD ANNUAL WOOD PELLET CONSUMPTION MILLIONS OF TONS CONSUMED
70 59
60 50 37
40 30 16
20 9 10 2
4
0 2001
2006
2008
YEAR 4
2010
2015
2020
uture
For thousands of years man has been burning wood as a form of energy. Wood pellets are the modern form of wood heating which arguably has more potential to cut CO² emissions than any other source of renewable energy currently available. By using a sustainable, carbon neutral source of fuel such as biomass wood pellets in the generation of electricity and heat energy, we can drastically cut our CO² emissions and save money.
5
Processing of Biomass with Cru
Material infeed
Infeed belt
1st move: Pre-crushing with a shredder
E.g. filling a truck and transported
6
shmaster Products Processing is the conversion of the input materials into a homogeneous product, which is then used as a fuel for the generation of electricity and heat. Crushmaster produces a full range of equipment for the production of woodchips, briquettes and pellets. Production of wood pellets Crushmaster has innovative size reduction and pelletizing systems for your process. We have a full line of products for complete biomass systems including shredders, granulators, material handling equipment, metal detection and separation, design, installation, start-up and training services.
Removal of interfering materials, such as metal
2nd move: Secondary crushing with a granulator
Silo
Overview of machines: Granulator H Series K Series S Series
Briquetting and Pelletizer U Series V Series X Series
Hammer Mill L Series
Accessories: Material handling equipment Metal detection and separation
Shredder Q Series
3nd move: Finishing in a pellet press
Screener
7
Pre-Crushing
8
2nd-Crushing
Pelleting
Briquetting
9
Size reduction SIZE REDUCTION BRIQUETTING
Pre-crushing to a chip size > 10 mm
PELLETIZING
Q and P Serie The single shaft shredder of Q and P series are used in crafts and industries of the wood processing industry to ensure sound treatment of waste wood and many other materials. The machines were developed for strong stresses and reliability in continuous operation. Each machine is custom designed for material throughput and particle size.
2nd-crushing to chip size > 3 mm K, H and S Series For the granulator series different rotor designs are available with working widths of 500-1400 mm. The grinding chamber made in a welded steel construction combined with the V-shaped arrangement rotor blades allow universal use of these machines. The cleverly designed machine is ideal for easy accessibility for maintenance.
10
Additional technical information see Data Sheets
Briquetting and Pelletizing Briquettes with a diameter> 5cm with hydraulic presses -
U and V Series
Crushmaster briquetting systems process residual wood at a constantly high level of quality and density – from the finest wood dust through wood shavings and sawdust up to coarse wood chips. In addition to wood, a variety of residual organic materials such as miscanthus, straw and cotton can be pressed into handy briquettes of various sizes without the need of additional binders, provided the water content is under 15 percent.
Production of high density Pellets X Series The wood pellet mill with a single-motor V-belt driving system features ideal transmission, increased drive torque and steady running. Die available in a variety of thickness and hole diameter ranging from 6 MM to 12 MM. Intelligent feeding by an advanced frequency drive-conversion motor, equipped with an overload protection device and magnetic separation.
Additional technical information see Data Sheets
11
We reserve the right to make technical changes and measurement adjustments. Ver. 1.0 - 08/2013 Images shown in this brochure may also contain optional equipment variants. Pictures page 2, 3 and 4 © iStockphoto.com / all the figures information are from wikipedia
crushmaster Harness the Power of Nature
Crushmaster Ltd. 12/F Ruttonjee House · 11 Duddell Street, St. Central Hong Kong · China Phone: +852 28109783 [email protected] · www.crushmaster.com
