AS Universal Bracket Install Manual_072809aFinal.indd
SONANCE ARCHITECTURAL SERIES® UNIVERSAL BRACKET INSTALLATION INSTRUCTIONS
THE SONANCE ARCHITECTURAL SERIES ® SPEAKER SYSTEM IS COMPRISED OF THREE ELEMENTS: • A UNIVERSAL BRACKET The Universal Bracket is a versatile installation solution that can be used with almost any construction material, both in new contstruction and retrofit applications. Available stud-mount rails (shown) are required for installation in wood or metal stud new construction.
• AN ARCHITECTURAL SERIES SPEAKER The Speaker is installed after the wall or ceiling surface has been completely finished.
• AN ARCHITECTURAL SERIES FINISH COMPONENT Paintable metal and cloth grilles are available, both with and without trim elements. N OT E : Fa s c i a m o d e l A r c h i t e c t u r a l S e r i e s speakers include the fascia and do not require Finish Components.
The Architectural Series Universal Bracket, Architectural Series Speakers and Architectural Series Finish Components are ordered and shipped separately.
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BOX CONTENTS • UNIVERSAL BRACKET BOX: 2 Sonance Architectural Series Universal Brackets 2 Backer Board Templates (for retrofit installation in drywall)
• STUD-MOUNT RAIL BOX (AVAILABLE SEPARATELY): 2 Sonance Architectural Series Universal Bracket Stud-Mount Rails
REQUIRED TOOLS (not supplied) • ELECTRIC DRILL OR ELECTRIC SCREWDRIVER WITH PHILLIPS BIT • ELECTRIC CIRCULAR OR RECIPROCATING SAW • UTILITY KNIFE • 5’ STRAIGHT EDGE • ZIP TOOL OR DRYWALL SAW • STRING LINE/LASER SIGHT • STUD FINDER • HEX WRENCH (INCLUDED WITH THE ARCHITECTURAL SERIES SPEAKER)
REQUIRED MATERIALS (not supplied) • FIBERGLASS JOINT TAPE • JOINT COMPOUND • FOR WOOD STUD CONSTRUCTION: 1 5/8 ”-LONG DRYWALL SCREWS (4 PER BRACKET) • FOR METAL STUD CONSTRUCTION: 1½”-LONG FINE-THREAD DRYWALL SCREWS (4 PER BRACKET)
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INSTALLING THE UNIVERSAL BRACKET I N N E W W O O D / M E TA L S T U D CONSTRUCTION 1. Determine the location for the speaker. 2. If the installation includes a Sonance Acoustic Enclosure, install it according to its installation instructions before installing the Universal Bracket. 3. Using a straight edge, check for flatness of the studs/joists in the two different axes. • To measure the studs/joists lengthwise, place the straight edge on the face of one stud/ joist where the Universal Bracket will be attached and verify that it is flat for at least 32” (81cm). Repeat for the other stud/joist. To obtain flat mounting surfaces on the studs/joists, place furring strips as required or replace the stud/joist. (See Figure 1.)
FIGURE 2 IMPORTANT: R EPLACING
OR FIXING STUDS / JOISTS
SHOULD BE DONE BY THE PROPER TRADESPEOPLE; ADDING FURRING STRIPS SHOULD BE DONE BY THE D R Y WA L L E R . A LWAY S A L E R T T H E J O B ’ S G E N E R A L CONTRACTOR/PROJECT MANAGER WHENEVER YOU FIND STUDS / JOISTS THAT ARE NOT FLAT .
NOTE: The Universal Bracket has marked center lines that intersect in the exact center of the speaker opening. (See Figure 3.) This will help you finalize the Bracket’s position so that the speaker opening will be in the desired location on the finished wall/ceiling.
Centering Marks
FIGURE 1 • To measure across the studs/joists, place a straight edge across a minimum of 2 stud/joist bays on each side of the selected mounting position. All 5 bays should be in the same plane. Add furring strips or replace studs/joists as required to achieve a flat mounting surface for the Bracket. (See Figure 2, next column.)
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Centering Marks
FIGURE 3
UNIVERSAL BRACKET INSTALLATION INSTRUCTIONS
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4. The Stud-Mount Rails are designed to fit stud/joist construction that is a minimum of 16” (41cm) on-center. If the studs/joists are spaced closer than 16” (41cm) on-center you will have to shorten the Rails so they fit. IMPORTANT: ONLY PERFORM THIS PROCEDURE IF THE STUDS/JOISTS ARE CLOSER THAN 16” (41CM) ON-CENTER. To shorten the rails:
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To make the Bracket ’s Wire Tab Guide accessible after the Rails are attached, bend it out 90° (see Figure 6).
a) Remove the four flat-head screws and four round-head screws from each Rail (as shown in Figure 4) and slide the Rail sections apart.
FIGURE 6 6. Attach the Rails to the Bracket: a) Remove the outer two flat-head screws on the face of one Rail (see Figure 7, left).
FIGURE 4 b) C l i p e a c h Ra i l s e c t i o n a t t h e n o t c h e s as shown in Figure 5, and flex them until they break apart.
FIGURE 7 b) Insert the screws through the tabs on the Bracket and screw them back into their holes on the face of the Rail (see Figure 7, right). Do not tighten the screws all the way at this time. c) Repeat Steps 6a) and 6b) to attach the other Rail to the Bracket.
FIGURE 5
d) Center the Bracket in both Rail slots to allow for adjustment after attachment to the studs/joists.
c) Re-assemble each Rail. S ONANCE A RCHITECTURAL S ERIES •
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7.
Attach the Bracket assembly to the studs/joists: a) Use a plumb line and/or level and the Bracket’s center line marks to properly position the assembly (see Figure 8).
9. If it has not already been done, run speaker wire from the amplifier location to the speaker location. Loop the wire through the Bracket’s Wire Tab Guide to secure it for the speaker installer. 10. Ensure that the Bracket’s Zip Barrier is in its fully-recessed position. (If it isn’t, push it all the way in.) See Figure 10.
FIGURE 8 NOTE: Make sure the Rails are parallel with each other to allow the Bracket to be adjusted after it is attached. b) Use four screws appropriate for the stud/ joist material to attach the assembly as shown in Figure 9. Do not tighten the screws all the way at this time.
F I G U R E 10 The bracket is now ready for drywall installation.
D RY WA L L I N G A R O U N D T H E U N I V E R S A L BRACKET 1. After the drywall tradesperson has installed drywall over the Bracket, use a zip tool to remove the drywall over the bracket opening. See Figure 11.
FIGURE 9 8.
Use the plumb line, level and Bracket’s centering marks to finalize the Bracket’s position, then firmly tighten the four screws that attach the Bracket to the Rails.
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F I G U R E 11
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The Bracket’s Zip Barrier will act as a guide and stop mechanism for the cutting tool as the drywall is removed from the speaker opening. 2. After the drywall has been installed and the speaker opening cut, remove the Zip Barrier screws and Barrier from the Bracket and discard them. See Figure 12.
5. Pull the Mud Dam out so it is proud of the drywall surface (see Figure 15, left), then use a level or straight edge to retract it so the Mud Dam is flush with the drywall surface (see Figure 15, right).
F I G U R E 15 IMPORTANT: USE
EDGE TO ENSURE THAT YOU DO NOT DAMAGE THE M UD DAM’S EDGE. 6. Adjust the Mud Dam height according to the thickness of the wall/ceiling’s finish coat. For a common skim coat, pull out the Mud Dam one click. This will assure a 1/16“ (2mm) lip. (Each click of the Mud Dam represents 1/16“.) IMPORTANT: CONSULT WITH THE CONTRACTOR TO CONFIRM THE THICKNESS OF THE FINAL FINISH COAT. See Figure 16.
F I G U R E 12 3. Te m p o r a r i l y r e m o v e t h e Pa i n t Shield from the Bracket, as shown in Figure 13. 4. Ensure that all four M u d D a m l o c king tabs are in the OUT position, as shown in Figure 14.
THE FLAT PART OF THE STRAIGHT
F I G U R E 13
F I G U R E 16
F I G U R E 14
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NOTE: The Mud Dam can be pulled out a maximum of 1½” (38mm) FROM THE SURFACE OF THE BRACKET. Consider the thickness of the drywall when making calculations. UNIVERSAL BRACKET INSTALLATION INSTRUCTIONS
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7. When the desired height is reached, push the four Locking Tabs to their IN position, as shown in Figure 17 (you may need to use a screwdriver). You can pull the tabs out and re-set them if necessary.
F I G U R E 19
INSTALLING THE UNIVERSAL BRACKET IN EXISTING DRYWALL/STUD/JOIST CONSTRUCTION
F I G U R E 17 8. Seal the gap between the Bracket and the drywall opening with an all-purpose construction adhesive, such as Power Grab, as shown in Figure 18, left. (This will prevent joint compound from entering the gap.) Smooth the adhesive with a putty knife (or your fingers) so it is level with (or slightly below) the surface of the drywall. See Figure 18, right.
1. Determine the location for the speaker. Use a stud finder to confirm the locations of any studs/joists. 2. Perform an obstruction survey to be certain that there are no conduit, pipes, heating ducts, pocket doors or air returns in the wall or ceiling cavity that will interfere with the speaker. 3. Place the included Backer Board/Template against the wall/ceiling at the speaker location, making sure that it is level. Trace an outline of the Backer Board’s inside edge on the mounting surface. See Figure 20.
F I G U R E 18 19. Replace the Paint Shield on the Bracket (no screws are necessary). See Figure 19. 20. The installation is now ready for finishing. See Finishing The Installation Area, on page 11.
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F I G U R E 20
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4. Use a drywall saw to cut the mounting hole along the traced mark (Figure 21).
7. Drive a screw through the drywall and into each side of the Backer Board to hold it in place during the installation. Make sure that the screw heads are flush with the drywall. See Figure 23.
F I G U R E 21 5. Fold the small section of the Backer Board on top of the larger section and insert it into the mounting hole, as shown in Figure 22, left.
F I G U R E 23 CAUTION: BE SURE NOT TO DRIVE THE SCREWS THROUGH YOUR FINGERS WHILE YOU’RE HOLDING THE BACKER BOARD. 8. Remove the four tabs on the Universal Bracket by flexing them back and forth until they break-off where they are scored, as shown in Figure 24.
F I G U R E 22 6. Unfold the Backer Board and hold it in place against the back of the drywall at the mounting hole. Align the opening in the Backer Board with the mounting hole. See Figure 22, right.
F I G U R E 24
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9. Bend the Bracket’s Wire Tab Guide out 90° to make it accessible (see Figure 25). Bring the speaker wire out through the mounting hole and loop it through the Wire Tab so it will be accessible after the bracket is installed.
12. Remove the Zip Barrier screws and Barrier from the Bracket and discard them. See Figure 27, left.
F I G U R E 27 F I G U R E 25 10. Place the Universal Bracket in the mounting hole and drive two 1½” coarse-thread screws through it and the Backer Board to lightly anchor it. Then, using the built-in centering marks, a level and/or a plumb line, confirm that the Bracket is properly aligned and tighten the screws. See Figure 26.
13. Temporarily remove the Paint Shield from the Bracket (see Figure 27, right). 14. Ensure that all four Mud Dam locking tabs are in the OUT position, as shown in Figure 14, on page 7. 15. Pull the Mud Dam out so it is proud of the drywall surface (Figure 28, left), then use a level or straight edge to retract it so the Mud Dam is flush with the Bracket’s surface. See Figure 28, right.
F I G U R E 26 11. Firmly anchor the bracket by driving at least two more screws through it and the Backer Board. (Depending on the Bracket’s size and shape, you may need to use more than two more screws.)
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F I G U R E 28 IMPORTANT: USE
THE FLAT PART OF THE STRAIGHT
EDGE TO ENSURE THAT YOU DO NOT DAMAGE THE
DAM’S
EDGE .
UNIVERSAL BRACKET INSTALLATION INSTRUCTIONS
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MUD
16. Adjust the Mud Dam height according to the thickness of the wall/ceiling’s finish coat, as shown in Figure 29, left. For a common skim coat, pull out the Mud Dam one click. This will assure a 1/16 “ (2mm) lip. (Each click of the Mud Dam represents 1/16 “.) Consult with the the job’s contractor to confirm the thickness of the final finish coat.
F I G U R E 30
FINISHING THE UNIVERSAL BRACKET (DRYWALL CONSTRUCTION) The Finishing and Painting procedures described here will in almost all instances be performed by professional drywall and paint contractor personnel. They are included here as a reference for you.
F I G U R E 29 NOTE: The Mud Dam can be pulled out a maximum of 1½” (38mm) FROM THE SURFACE OF THE BRACKET. The thickness of the Bracket itself is 1/16” (2mm) 17. When the desired height is reached, use a screwdriver to push the four Locking Tabs to their IN positions, as shown in Figure 29, right. You can pull the tabs out and re-set them if necessary.
The Architectural Series speaker installation procedure begins on page 13. 1. Apply joint tape over all of the gaps around the Bracket. Apply a layer of joint compound over the tape. (See Figure 31.)
18. Seal the gap between the Bracket and the drywall opening with an all-purpose construction adhesive, such as Power Grab, as shown in Figure 30 left, next column. Smooth the adhesive with a putty knife (or your fingers) so it is level with (or slightly below) the surface of the drywall. See Figure 30 right. 19. Replace the Paint Shield on the Bracket (no screws are necessary). 20. The Universal Bracket is now ready for finishing.
F I G U R E 31
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2. Once the joint compound over the tape is dry, apply a thin layer of joint compound to the entire surface of the Bracket and the drywall surrounding the Bracket. Do not exceed the height of the Mud Dam with plaster, joint compound or any other finishing materials. Feather the finishing material out away from the bracket. See Figure 32. Let the material dry to get a solid surface.
4. When the wall surface finish has been completed, the speaker installer must inspect each speaker installation. Check for uniformity, straightness and lack of seam lines. See Figure 33.
F I G U R E 33 NOTE: We recommend wearing vinyl or latex gloves to perform the inspection. At the very least you must have clean hands.
F I G U R E 32
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Repeat this process as necessary to achieve the desired finish. 3. If sanding, sand the surface until it is level with the Mud Dam, taking care not to damage the edge of the Mud Dam. NOTE: Be careful when sanding not to round off the the sharp edge created between the finished surface and the inside wall of the mud dam.
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Remove the Paint Shield from the bracket (see Figure 34) and clean any excess materials from the edge and inside surface of the Mud Dam.
IMPORTANT: THE MUD DAM’S INSIDE SURFACE SHOULD BE CLEAN AND FREE OF ANY FINISHING MATERIAL . U SE A BLUNT - EDGED TOOL , PREFERABLY PLASTIC OR WOOD , TO REMOVE ANY EXCESS MATERIALS FROM THE M UD D AM ’ S INSIDE SURFACE .
UNIVERSAL BRACKET INSTALLATION INSTRUCTIONS
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3. Apply a large drop of thread locking compound (provided with the speaker) to the end of each hex speaker attachment screw (provided with the speaker). NOTE: The thread locking compound will prevent the hex screws from backing-out during normal use, but will allow the speaker to be removed if it ever requires service. 4. Place the loudspeaker into the Bracket and attach it using the provided hex screws and the provided hand-held hex wrench. See Figure 36.
F I G U R E 34 Once the Universal Bracket is installed and finished, the only visible portion of the Bracket is the edge and interior surface the Mud Dam.
I N S TA L L I N G T H E A R C H I T E C T U R A L SERIES SPEAKER 1. If the Paint Shield remains on the bracket, remove and discard it. 2. Pull the speaker wire out through the bracket opening and connect it to the loudspeaker terminals (see Figure 35). Be sure to connect amplifier “+” to speaker “+” and amplifier “–” to speaker “–”.
F I G U R E 36 VERY IMPORTANT: • USE ONLY THE SUPPLIED HAND-HELD HEX WRENCH TO ATTACH THE SPEAKER . • DO NOT USE AN ELECTRIC DRILL OR SCREWDRIVER. • NEVER OVER-TIGHTEN THE HEX SPEAKER ATTACHMENT SCREWS . Over-tightening the hex screws can fracture the bracket assembly (which has been permanently installed into the wall or ceiling). This type of damage is NOT covered by the Sonance Architectural Series Warranty.
F I G U R E 35 S ONANCE A RCHITECTURAL S ERIES •
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I N S TA L L I N G T H E A R C H I T E C T U R A L SERIES FINISH COMPONENT
Leave Top 1/16” (2mm) Exposed
PAINTING THE FINISH COMPONENT You can paint micro-perforated metal and cloth Architectural Series Finish Components before installing them. Use ONLY water-based latex paint on the Finish Component. NOTE: These painting instructions are based on the use of premium-quality paints such as SherwinWilliams ® and Behr ® brands. Other paint brands may have different amounts of pigment, which may require different dilution proportions than are given in these instructions. We recommend that you perform a test before making the final application to the Finish Component. 1. For metal Finish Components only: Before painting the Finish Component, carefully remove the scrim cloth from the underside of the Component. It is held in place with a light tacking glue. Remove the cloth carefully, since you will need to replace it when you’re done painting the Finish Component. NOTE: Remove any adhesive residue from the back of the Finish Component before painting. 2. Use a painter’s tape designed for delicate surfaces (such as 3M Scotch Blue Painter’s Tape For Delicate Surfaces, #2080) to mask the inside and outside surfaces of the Finish Component’s rim. • For Finish Components with micro-trim: Mask the inside and outside surfaces of the entire rim, leaving the micro-trim exposed to the paint. • For trimless Finish Components: Mask the inside and outside surfaces of the entire rim, but leave the top 1/16” (2mm) of the rim’s outside surface exposed to the paint, since this will be visible when the Finish Component is installed on the speaker. (See Figure 37 .)
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Mask Rim
F I G U R E 37 3. Prime the grille with XIM Primer/Bonder (or similar) in a spray can. Carefully follow the directions on the can. (The primer helps prevent paint from clogging the Finish Component’s micro perforations.) 4. Thin the paint to a ratio of 1:1 paint-to-water, and strain it through a standard mesh strainer to remove any lumps. 5. Use a small touch-up gun or capspray gun with a #3 tip for painting. Set the nozzle with a medium to wide fan, and set the pressure regulator to 60psi. Lightly spray the front of the Finish Component in three quick strokes from approximately 10 inches away. Hold the gun at a slight angle to ensure that paint covers the side walls of the perforations. Let the paint set for a minute, then turn the Finish Component 90° and repeat the painting process. (See Figure 38 .) Let the paint dry thoroughly, then turn the Finish Component another 90° and repeat the painting procedure two more times from the remaining two directions. This will ensure that all sides and edges of the Finish Component’s perforations will be painted. After the paint has thoroughly dried, turn the Finish Component over and repeat the entier procedure on its back side.
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ATTACHING THE FINISH COMPONENT TO THE SPEAKER IMPORTANT: Before attaching the Finish Component to the speaker, be sure your hands are clean! 1. The finish component inserts into the groove created by the Mud Dam and the outer edge of the Architectural Series Speaker component. It is secured in place by an engineered Prescision-Fit ball bearing assembly.
F I G U R E 38 6a. For metal Finish Components only: While the paint is still wet, inspect the Finish Component and make sure that none of the micro perforations are filled with paint. If any are, you should be able to use compressed air to blow the paint out of the perforation.
2. Insert about half of the Finish Component rim into the groove on the speaker. Gently fit the remaining half of the rim by working around the speaker, fitting the rim into the groove as you go. (See Figure 39 and Figure 40.)
NOTE: If you find any perforations that are plugged with paint after the paint has dried, use a straight pin or sewing needle to carefully remove the paint. 6b. For cloth Finish Components only: While the paint is still wet, inspect the Finish Component and make sure that all of the areas of exposed grille cloth are properly covered.
F I G U R E 39
7. Once the Finish Component is painted and dry, carefully remove the painter’s tape from the rim and replace the scrim cloth on the back of the Finish Component.
F I G U R E 40 S ONANCE A RCHITECTURAL S ERIES •
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©2009 Sonance. All rights reserved. Sonance and Architectural Series are trademarks or registered trademarks of Dana Innovations. Due to continuous product improvement, all specifications are subject to change without notice. For the latest Sonance product specification information visit our website: www.sonance.com
SONANCE • 212 Avenida Fabricante • San Clemente, CA 92672-7531 • USA 800.582.7777 or 949.492.7777 • FAX: 949.361.5151 • Technical Support: 800.582.0772
www.sonance.com
THE SONANCE ARCHITECTURAL SERIES ® SPEAKER SYSTEM IS COMPRISED OF THREE ELEMENTS: • A UNIVERSAL BRACKET The Universal Bracket is a versatile installation solution that can be used with almost any construction material, both in new contstruction and retrofit applications. Available stud-mount rails (shown) are required for installation in wood or metal stud new construction.
• AN ARCHITECTURAL SERIES SPEAKER The Speaker is installed after the wall or ceiling surface has been completely finished.
• AN ARCHITECTURAL SERIES FINISH COMPONENT Paintable metal and cloth grilles are available, both with and without trim elements. N OT E : Fa s c i a m o d e l A r c h i t e c t u r a l S e r i e s speakers include the fascia and do not require Finish Components.
The Architectural Series Universal Bracket, Architectural Series Speakers and Architectural Series Finish Components are ordered and shipped separately.
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BOX CONTENTS • UNIVERSAL BRACKET BOX: 2 Sonance Architectural Series Universal Brackets 2 Backer Board Templates (for retrofit installation in drywall)
• STUD-MOUNT RAIL BOX (AVAILABLE SEPARATELY): 2 Sonance Architectural Series Universal Bracket Stud-Mount Rails
REQUIRED TOOLS (not supplied) • ELECTRIC DRILL OR ELECTRIC SCREWDRIVER WITH PHILLIPS BIT • ELECTRIC CIRCULAR OR RECIPROCATING SAW • UTILITY KNIFE • 5’ STRAIGHT EDGE • ZIP TOOL OR DRYWALL SAW • STRING LINE/LASER SIGHT • STUD FINDER • HEX WRENCH (INCLUDED WITH THE ARCHITECTURAL SERIES SPEAKER)
REQUIRED MATERIALS (not supplied) • FIBERGLASS JOINT TAPE • JOINT COMPOUND • FOR WOOD STUD CONSTRUCTION: 1 5/8 ”-LONG DRYWALL SCREWS (4 PER BRACKET) • FOR METAL STUD CONSTRUCTION: 1½”-LONG FINE-THREAD DRYWALL SCREWS (4 PER BRACKET)
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INSTALLING THE UNIVERSAL BRACKET I N N E W W O O D / M E TA L S T U D CONSTRUCTION 1. Determine the location for the speaker. 2. If the installation includes a Sonance Acoustic Enclosure, install it according to its installation instructions before installing the Universal Bracket. 3. Using a straight edge, check for flatness of the studs/joists in the two different axes. • To measure the studs/joists lengthwise, place the straight edge on the face of one stud/ joist where the Universal Bracket will be attached and verify that it is flat for at least 32” (81cm). Repeat for the other stud/joist. To obtain flat mounting surfaces on the studs/joists, place furring strips as required or replace the stud/joist. (See Figure 1.)
FIGURE 2 IMPORTANT: R EPLACING
OR FIXING STUDS / JOISTS
SHOULD BE DONE BY THE PROPER TRADESPEOPLE; ADDING FURRING STRIPS SHOULD BE DONE BY THE D R Y WA L L E R . A LWAY S A L E R T T H E J O B ’ S G E N E R A L CONTRACTOR/PROJECT MANAGER WHENEVER YOU FIND STUDS / JOISTS THAT ARE NOT FLAT .
NOTE: The Universal Bracket has marked center lines that intersect in the exact center of the speaker opening. (See Figure 3.) This will help you finalize the Bracket’s position so that the speaker opening will be in the desired location on the finished wall/ceiling.
Centering Marks
FIGURE 1 • To measure across the studs/joists, place a straight edge across a minimum of 2 stud/joist bays on each side of the selected mounting position. All 5 bays should be in the same plane. Add furring strips or replace studs/joists as required to achieve a flat mounting surface for the Bracket. (See Figure 2, next column.)
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Centering Marks
FIGURE 3
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4. The Stud-Mount Rails are designed to fit stud/joist construction that is a minimum of 16” (41cm) on-center. If the studs/joists are spaced closer than 16” (41cm) on-center you will have to shorten the Rails so they fit. IMPORTANT: ONLY PERFORM THIS PROCEDURE IF THE STUDS/JOISTS ARE CLOSER THAN 16” (41CM) ON-CENTER. To shorten the rails:
5
To make the Bracket ’s Wire Tab Guide accessible after the Rails are attached, bend it out 90° (see Figure 6).
a) Remove the four flat-head screws and four round-head screws from each Rail (as shown in Figure 4) and slide the Rail sections apart.
FIGURE 6 6. Attach the Rails to the Bracket: a) Remove the outer two flat-head screws on the face of one Rail (see Figure 7, left).
FIGURE 4 b) C l i p e a c h Ra i l s e c t i o n a t t h e n o t c h e s as shown in Figure 5, and flex them until they break apart.
FIGURE 7 b) Insert the screws through the tabs on the Bracket and screw them back into their holes on the face of the Rail (see Figure 7, right). Do not tighten the screws all the way at this time. c) Repeat Steps 6a) and 6b) to attach the other Rail to the Bracket.
FIGURE 5
d) Center the Bracket in both Rail slots to allow for adjustment after attachment to the studs/joists.
c) Re-assemble each Rail. S ONANCE A RCHITECTURAL S ERIES •
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7.
Attach the Bracket assembly to the studs/joists: a) Use a plumb line and/or level and the Bracket’s center line marks to properly position the assembly (see Figure 8).
9. If it has not already been done, run speaker wire from the amplifier location to the speaker location. Loop the wire through the Bracket’s Wire Tab Guide to secure it for the speaker installer. 10. Ensure that the Bracket’s Zip Barrier is in its fully-recessed position. (If it isn’t, push it all the way in.) See Figure 10.
FIGURE 8 NOTE: Make sure the Rails are parallel with each other to allow the Bracket to be adjusted after it is attached. b) Use four screws appropriate for the stud/ joist material to attach the assembly as shown in Figure 9. Do not tighten the screws all the way at this time.
F I G U R E 10 The bracket is now ready for drywall installation.
D RY WA L L I N G A R O U N D T H E U N I V E R S A L BRACKET 1. After the drywall tradesperson has installed drywall over the Bracket, use a zip tool to remove the drywall over the bracket opening. See Figure 11.
FIGURE 9 8.
Use the plumb line, level and Bracket’s centering marks to finalize the Bracket’s position, then firmly tighten the four screws that attach the Bracket to the Rails.
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F I G U R E 11
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The Bracket’s Zip Barrier will act as a guide and stop mechanism for the cutting tool as the drywall is removed from the speaker opening. 2. After the drywall has been installed and the speaker opening cut, remove the Zip Barrier screws and Barrier from the Bracket and discard them. See Figure 12.
5. Pull the Mud Dam out so it is proud of the drywall surface (see Figure 15, left), then use a level or straight edge to retract it so the Mud Dam is flush with the drywall surface (see Figure 15, right).
F I G U R E 15 IMPORTANT: USE
EDGE TO ENSURE THAT YOU DO NOT DAMAGE THE M UD DAM’S EDGE. 6. Adjust the Mud Dam height according to the thickness of the wall/ceiling’s finish coat. For a common skim coat, pull out the Mud Dam one click. This will assure a 1/16“ (2mm) lip. (Each click of the Mud Dam represents 1/16“.) IMPORTANT: CONSULT WITH THE CONTRACTOR TO CONFIRM THE THICKNESS OF THE FINAL FINISH COAT. See Figure 16.
F I G U R E 12 3. Te m p o r a r i l y r e m o v e t h e Pa i n t Shield from the Bracket, as shown in Figure 13. 4. Ensure that all four M u d D a m l o c king tabs are in the OUT position, as shown in Figure 14.
THE FLAT PART OF THE STRAIGHT
F I G U R E 13
F I G U R E 16
F I G U R E 14
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NOTE: The Mud Dam can be pulled out a maximum of 1½” (38mm) FROM THE SURFACE OF THE BRACKET. Consider the thickness of the drywall when making calculations. UNIVERSAL BRACKET INSTALLATION INSTRUCTIONS
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7. When the desired height is reached, push the four Locking Tabs to their IN position, as shown in Figure 17 (you may need to use a screwdriver). You can pull the tabs out and re-set them if necessary.
F I G U R E 19
INSTALLING THE UNIVERSAL BRACKET IN EXISTING DRYWALL/STUD/JOIST CONSTRUCTION
F I G U R E 17 8. Seal the gap between the Bracket and the drywall opening with an all-purpose construction adhesive, such as Power Grab, as shown in Figure 18, left. (This will prevent joint compound from entering the gap.) Smooth the adhesive with a putty knife (or your fingers) so it is level with (or slightly below) the surface of the drywall. See Figure 18, right.
1. Determine the location for the speaker. Use a stud finder to confirm the locations of any studs/joists. 2. Perform an obstruction survey to be certain that there are no conduit, pipes, heating ducts, pocket doors or air returns in the wall or ceiling cavity that will interfere with the speaker. 3. Place the included Backer Board/Template against the wall/ceiling at the speaker location, making sure that it is level. Trace an outline of the Backer Board’s inside edge on the mounting surface. See Figure 20.
F I G U R E 18 19. Replace the Paint Shield on the Bracket (no screws are necessary). See Figure 19. 20. The installation is now ready for finishing. See Finishing The Installation Area, on page 11.
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F I G U R E 20
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4. Use a drywall saw to cut the mounting hole along the traced mark (Figure 21).
7. Drive a screw through the drywall and into each side of the Backer Board to hold it in place during the installation. Make sure that the screw heads are flush with the drywall. See Figure 23.
F I G U R E 21 5. Fold the small section of the Backer Board on top of the larger section and insert it into the mounting hole, as shown in Figure 22, left.
F I G U R E 23 CAUTION: BE SURE NOT TO DRIVE THE SCREWS THROUGH YOUR FINGERS WHILE YOU’RE HOLDING THE BACKER BOARD. 8. Remove the four tabs on the Universal Bracket by flexing them back and forth until they break-off where they are scored, as shown in Figure 24.
F I G U R E 22 6. Unfold the Backer Board and hold it in place against the back of the drywall at the mounting hole. Align the opening in the Backer Board with the mounting hole. See Figure 22, right.
F I G U R E 24
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9. Bend the Bracket’s Wire Tab Guide out 90° to make it accessible (see Figure 25). Bring the speaker wire out through the mounting hole and loop it through the Wire Tab so it will be accessible after the bracket is installed.
12. Remove the Zip Barrier screws and Barrier from the Bracket and discard them. See Figure 27, left.
F I G U R E 27 F I G U R E 25 10. Place the Universal Bracket in the mounting hole and drive two 1½” coarse-thread screws through it and the Backer Board to lightly anchor it. Then, using the built-in centering marks, a level and/or a plumb line, confirm that the Bracket is properly aligned and tighten the screws. See Figure 26.
13. Temporarily remove the Paint Shield from the Bracket (see Figure 27, right). 14. Ensure that all four Mud Dam locking tabs are in the OUT position, as shown in Figure 14, on page 7. 15. Pull the Mud Dam out so it is proud of the drywall surface (Figure 28, left), then use a level or straight edge to retract it so the Mud Dam is flush with the Bracket’s surface. See Figure 28, right.
F I G U R E 26 11. Firmly anchor the bracket by driving at least two more screws through it and the Backer Board. (Depending on the Bracket’s size and shape, you may need to use more than two more screws.)
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F I G U R E 28 IMPORTANT: USE
THE FLAT PART OF THE STRAIGHT
EDGE TO ENSURE THAT YOU DO NOT DAMAGE THE
DAM’S
EDGE .
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MUD
16. Adjust the Mud Dam height according to the thickness of the wall/ceiling’s finish coat, as shown in Figure 29, left. For a common skim coat, pull out the Mud Dam one click. This will assure a 1/16 “ (2mm) lip. (Each click of the Mud Dam represents 1/16 “.) Consult with the the job’s contractor to confirm the thickness of the final finish coat.
F I G U R E 30
FINISHING THE UNIVERSAL BRACKET (DRYWALL CONSTRUCTION) The Finishing and Painting procedures described here will in almost all instances be performed by professional drywall and paint contractor personnel. They are included here as a reference for you.
F I G U R E 29 NOTE: The Mud Dam can be pulled out a maximum of 1½” (38mm) FROM THE SURFACE OF THE BRACKET. The thickness of the Bracket itself is 1/16” (2mm) 17. When the desired height is reached, use a screwdriver to push the four Locking Tabs to their IN positions, as shown in Figure 29, right. You can pull the tabs out and re-set them if necessary.
The Architectural Series speaker installation procedure begins on page 13. 1. Apply joint tape over all of the gaps around the Bracket. Apply a layer of joint compound over the tape. (See Figure 31.)
18. Seal the gap between the Bracket and the drywall opening with an all-purpose construction adhesive, such as Power Grab, as shown in Figure 30 left, next column. Smooth the adhesive with a putty knife (or your fingers) so it is level with (or slightly below) the surface of the drywall. See Figure 30 right. 19. Replace the Paint Shield on the Bracket (no screws are necessary). 20. The Universal Bracket is now ready for finishing.
F I G U R E 31
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2. Once the joint compound over the tape is dry, apply a thin layer of joint compound to the entire surface of the Bracket and the drywall surrounding the Bracket. Do not exceed the height of the Mud Dam with plaster, joint compound or any other finishing materials. Feather the finishing material out away from the bracket. See Figure 32. Let the material dry to get a solid surface.
4. When the wall surface finish has been completed, the speaker installer must inspect each speaker installation. Check for uniformity, straightness and lack of seam lines. See Figure 33.
F I G U R E 33 NOTE: We recommend wearing vinyl or latex gloves to perform the inspection. At the very least you must have clean hands.
F I G U R E 32
5
Repeat this process as necessary to achieve the desired finish. 3. If sanding, sand the surface until it is level with the Mud Dam, taking care not to damage the edge of the Mud Dam. NOTE: Be careful when sanding not to round off the the sharp edge created between the finished surface and the inside wall of the mud dam.
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Remove the Paint Shield from the bracket (see Figure 34) and clean any excess materials from the edge and inside surface of the Mud Dam.
IMPORTANT: THE MUD DAM’S INSIDE SURFACE SHOULD BE CLEAN AND FREE OF ANY FINISHING MATERIAL . U SE A BLUNT - EDGED TOOL , PREFERABLY PLASTIC OR WOOD , TO REMOVE ANY EXCESS MATERIALS FROM THE M UD D AM ’ S INSIDE SURFACE .
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3. Apply a large drop of thread locking compound (provided with the speaker) to the end of each hex speaker attachment screw (provided with the speaker). NOTE: The thread locking compound will prevent the hex screws from backing-out during normal use, but will allow the speaker to be removed if it ever requires service. 4. Place the loudspeaker into the Bracket and attach it using the provided hex screws and the provided hand-held hex wrench. See Figure 36.
F I G U R E 34 Once the Universal Bracket is installed and finished, the only visible portion of the Bracket is the edge and interior surface the Mud Dam.
I N S TA L L I N G T H E A R C H I T E C T U R A L SERIES SPEAKER 1. If the Paint Shield remains on the bracket, remove and discard it. 2. Pull the speaker wire out through the bracket opening and connect it to the loudspeaker terminals (see Figure 35). Be sure to connect amplifier “+” to speaker “+” and amplifier “–” to speaker “–”.
F I G U R E 36 VERY IMPORTANT: • USE ONLY THE SUPPLIED HAND-HELD HEX WRENCH TO ATTACH THE SPEAKER . • DO NOT USE AN ELECTRIC DRILL OR SCREWDRIVER. • NEVER OVER-TIGHTEN THE HEX SPEAKER ATTACHMENT SCREWS . Over-tightening the hex screws can fracture the bracket assembly (which has been permanently installed into the wall or ceiling). This type of damage is NOT covered by the Sonance Architectural Series Warranty.
F I G U R E 35 S ONANCE A RCHITECTURAL S ERIES •
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I N S TA L L I N G T H E A R C H I T E C T U R A L SERIES FINISH COMPONENT
Leave Top 1/16” (2mm) Exposed
PAINTING THE FINISH COMPONENT You can paint micro-perforated metal and cloth Architectural Series Finish Components before installing them. Use ONLY water-based latex paint on the Finish Component. NOTE: These painting instructions are based on the use of premium-quality paints such as SherwinWilliams ® and Behr ® brands. Other paint brands may have different amounts of pigment, which may require different dilution proportions than are given in these instructions. We recommend that you perform a test before making the final application to the Finish Component. 1. For metal Finish Components only: Before painting the Finish Component, carefully remove the scrim cloth from the underside of the Component. It is held in place with a light tacking glue. Remove the cloth carefully, since you will need to replace it when you’re done painting the Finish Component. NOTE: Remove any adhesive residue from the back of the Finish Component before painting. 2. Use a painter’s tape designed for delicate surfaces (such as 3M Scotch Blue Painter’s Tape For Delicate Surfaces, #2080) to mask the inside and outside surfaces of the Finish Component’s rim. • For Finish Components with micro-trim: Mask the inside and outside surfaces of the entire rim, leaving the micro-trim exposed to the paint. • For trimless Finish Components: Mask the inside and outside surfaces of the entire rim, but leave the top 1/16” (2mm) of the rim’s outside surface exposed to the paint, since this will be visible when the Finish Component is installed on the speaker. (See Figure 37 .)
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Mask Rim
F I G U R E 37 3. Prime the grille with XIM Primer/Bonder (or similar) in a spray can. Carefully follow the directions on the can. (The primer helps prevent paint from clogging the Finish Component’s micro perforations.) 4. Thin the paint to a ratio of 1:1 paint-to-water, and strain it through a standard mesh strainer to remove any lumps. 5. Use a small touch-up gun or capspray gun with a #3 tip for painting. Set the nozzle with a medium to wide fan, and set the pressure regulator to 60psi. Lightly spray the front of the Finish Component in three quick strokes from approximately 10 inches away. Hold the gun at a slight angle to ensure that paint covers the side walls of the perforations. Let the paint set for a minute, then turn the Finish Component 90° and repeat the painting process. (See Figure 38 .) Let the paint dry thoroughly, then turn the Finish Component another 90° and repeat the painting procedure two more times from the remaining two directions. This will ensure that all sides and edges of the Finish Component’s perforations will be painted. After the paint has thoroughly dried, turn the Finish Component over and repeat the entier procedure on its back side.
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ATTACHING THE FINISH COMPONENT TO THE SPEAKER IMPORTANT: Before attaching the Finish Component to the speaker, be sure your hands are clean! 1. The finish component inserts into the groove created by the Mud Dam and the outer edge of the Architectural Series Speaker component. It is secured in place by an engineered Prescision-Fit ball bearing assembly.
F I G U R E 38 6a. For metal Finish Components only: While the paint is still wet, inspect the Finish Component and make sure that none of the micro perforations are filled with paint. If any are, you should be able to use compressed air to blow the paint out of the perforation.
2. Insert about half of the Finish Component rim into the groove on the speaker. Gently fit the remaining half of the rim by working around the speaker, fitting the rim into the groove as you go. (See Figure 39 and Figure 40.)
NOTE: If you find any perforations that are plugged with paint after the paint has dried, use a straight pin or sewing needle to carefully remove the paint. 6b. For cloth Finish Components only: While the paint is still wet, inspect the Finish Component and make sure that all of the areas of exposed grille cloth are properly covered.
F I G U R E 39
7. Once the Finish Component is painted and dry, carefully remove the painter’s tape from the rim and replace the scrim cloth on the back of the Finish Component.
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©2009 Sonance. All rights reserved. Sonance and Architectural Series are trademarks or registered trademarks of Dana Innovations. Due to continuous product improvement, all specifications are subject to change without notice. For the latest Sonance product specification information visit our website: www.sonance.com
SONANCE • 212 Avenida Fabricante • San Clemente, CA 92672-7531 • USA 800.582.7777 or 949.492.7777 • FAX: 949.361.5151 • Technical Support: 800.582.0772
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