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T R A N S M IS S ION PART S Instructions
Aisin AW TF-60SN; BMW 6F21WA; VW/Audi 09G, 09K, 09M
Oversized K2 Clutch Control Valve Kit
TOOL
R
Spring EQ
D
Part No.
TF-60SN Lower Valve Body
UIRE
15741-57K
Valve
• Valve • Spring
Tool Kit Tool Kit
Part No.
F-15741-TL57
• Reamer • Reamer Jig • Guide Pin NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
CAUTION: Prior to removal of spring adjustment plug, measure and record the distance from CAUTION the plug to the casting (Figure 1). This dimension must be matched during reassembly.
Figure 1
1. Disassembly a. Remove and save OE adjustment plug retaining clip. b. Measure and record adjustment plug-to-casting distance, then remove and save OE adjustment plug. c. Remove OE retaining pin and solenoid, set aside for re-use. d. Remove and discard OE valve and spring. 2. Bore Reaming Ream K2 clutch control valve bore (for reaming instructions/reamer care, please visit www.sonnax. com). Sonnax reaming tool kit F-15741-TL57 and VB-FIX are required for this operation.
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
Location shown may not match your particular application; picture is to illustrate measuring procedure only.
15741-57K-IN 11-23-15 Page 1
T R A N S M IS S ION PART S Instructions
OVERSIZED K2 CLUTCH CONTROL VALVE KIT 15741-57K, F-15741-TL57
3. Installation & Assembly a. Be certain all debris has been removed from valve bore and body.
Figure 2
b. Reinstall OE spring adjustment plug and set to the reference dimension noted in disassembly procedure, then reinstall OE adjustment plug retaining clip. NOTE: To reduce pressure loss past the spring adjustment plug threads, an ATF-compatible thread sealant can be used. Permatex® 24163 surface prep activator combined with blue Threadlocker works well for this purpose. Compound used must not create a permanent set.
c. Install Sonnax spring, followed by Sonnax valve; ensure spring is secured in spring pocket during installation.
18"-Hg
d. Reinstall OE solenoid and retaining pin. 20
4. Final Testing Vacuum tests at the ports indicated hold the recommended minimum 18 in-Hg (Figure 2).
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
15
10
25
TF-60SN Lower Valve Body
5
0 30 VACUUM TEST
15741-57K-IN 11-23-15 Page 2
Aisin AW TF-60SN; BMW 6F21WA; VW/Audi 09G, 09K, 09M
Oversized K2 Clutch Control Valve Kit
TOOL
R
Spring EQ
D
Part No.
TF-60SN Lower Valve Body
UIRE
15741-57K
Valve
• Valve • Spring
Tool Kit Tool Kit
Part No.
F-15741-TL57
• Reamer • Reamer Jig • Guide Pin NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
CAUTION: Prior to removal of spring adjustment plug, measure and record the distance from CAUTION the plug to the casting (Figure 1). This dimension must be matched during reassembly.
Figure 1
1. Disassembly a. Remove and save OE adjustment plug retaining clip. b. Measure and record adjustment plug-to-casting distance, then remove and save OE adjustment plug. c. Remove OE retaining pin and solenoid, set aside for re-use. d. Remove and discard OE valve and spring. 2. Bore Reaming Ream K2 clutch control valve bore (for reaming instructions/reamer care, please visit www.sonnax. com). Sonnax reaming tool kit F-15741-TL57 and VB-FIX are required for this operation.
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
Location shown may not match your particular application; picture is to illustrate measuring procedure only.
15741-57K-IN 11-23-15 Page 1
T R A N S M IS S ION PART S Instructions
OVERSIZED K2 CLUTCH CONTROL VALVE KIT 15741-57K, F-15741-TL57
3. Installation & Assembly a. Be certain all debris has been removed from valve bore and body.
Figure 2
b. Reinstall OE spring adjustment plug and set to the reference dimension noted in disassembly procedure, then reinstall OE adjustment plug retaining clip. NOTE: To reduce pressure loss past the spring adjustment plug threads, an ATF-compatible thread sealant can be used. Permatex® 24163 surface prep activator combined with blue Threadlocker works well for this purpose. Compound used must not create a permanent set.
c. Install Sonnax spring, followed by Sonnax valve; ensure spring is secured in spring pocket during installation.
18"-Hg
d. Reinstall OE solenoid and retaining pin. 20
4. Final Testing Vacuum tests at the ports indicated hold the recommended minimum 18 in-Hg (Figure 2).
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
15
10
25
TF-60SN Lower Valve Body
5
0 30 VACUUM TEST
15741-57K-IN 11-23-15 Page 2
