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SEP4 combination hydraulic, air, dirt and magnetic separator ™

CALEFFI

5495 series

01249/13.1 NA

ACCREDITED

ISO 9001 FM 21654

ISO 9001 No. 0003

Replaces 01249/13 NA

Function ;OL*HSLMÄ:,7™ combination hydraulic, air, dirt and magnetic separator is a device that, incorporates high performance air and magnetic and non-magnetic dirt removal functionality into the hydraulic separation function which makes the primary and secondary circuits connected to it hydraulically independent, and can be used on hot or chilled water Z`Z[LTZ;OL:,7™MLH[\YLZHU/+7,PU[LYUHSLSLTLU[[OH[JVTIPULZ to continuously and automatically eliminate air micro-bubbles with the simultaneous removal of dirt particles as tiny as 5 microns. The air discharge capacity is very high, with the capability of automatically removing all the HPYWYLZLU[PU[OLZ`Z[LTKV^U[V[OLTPJYVI\IISLSL]LS;OLPUOPNO WLYMVYTHUJLM\UJ[PVUHSP[`VM[OL:,7™ saves system installation and maintenance costs as there is no need to include separate air and dirt separators. In addition to removing sand and rust impurities, the added powerful removable external magnet around the lower body removes up to 95% of the ferrous oxide particles that can form in a hydronic system.

Product range  ZLYPLZ :  ,7™ hydraulic, air, dirt and magnetic separator in steel with union connections, drain and insulation .................................................................JVUULJ[PVUZ    57;MLTHSL\UPVU   ZLYPLZ :  ,7™ hydraulic, air, dirt and magnetic separator in steel with union connections, drain and insulation ......................................................................... JVUULJ[PVUZ    Z^LH[\UPVU

;LJOUPJHSZWLJPÄJH[PVUZ epoxy resin coated steel 57;-[HPSWPLJLZNHS]HUPaLKTL[HS sweat tailpieces, brass - HPY]LU[IVK`! IYHZZ,5*>5 - HPY]LU[O`KYH\SPJZLHS! ,7+4 - HPY]LU[ÅVH[! 77 HPY]LU[ÅVH[SPURHNLZ! Z[HPUSLZZZ[LLS HPY]LU[ÅVH[N\PKLWPU! Z[HPUSLZZZ[LLS - PU[LSLTLU[! /+7, - KYHPU]HS]LIVK`! IYHZZ,5*>5 - magnet: neodymium rare-earth

A

E

- body: \UPVUU\[Z!

D

Materials

Dimensions

Performance :\P[HISLÅ\PKZ!  4H_WLYJLU[HNLVMNS`JVS! 4H_^VYRPUNWYLZZ\YL! ;LTWLYH[\YLYHUNL!

Connections 4HPUJVUULJ[PVUZ! ;OLYTV^LSS[HWJVUULJ[PVU! +YHPU]HS]L! 

C

A

^H[LYNS`JVSZVS\[PVU  WZPIHY ^P[OV\[PUZ\SH[PVU¶‡-¶‡* ^P[OPUZ\SH[PVU¶‡-¶‡* 7HY[PJSLZLWHYH[PVULMÄJPLUJ`! [V›TTPS 4HNUL[PJWHY[PJSLZLWHYH[PVULMÄJPLUJ`! \W[V  YLTV]HS     57;-^P[O\UPVUZ     Z^LH[^P[O\UPVUZ  -Z[YHPNO[[OYLHK  OVZL

7HFKQLFDOVSHFLðFDWLRQVRILQVXODWLRQ 4H[LYPHS!  JSVZLKJLSSL_WHUKLK7,? ;OPJRULZZ!   TT Density: - PUULYWHY[!  SIM[ 3RNT3  - V\[LYWHY[! SIM[ 3RNT3  *VUK\J[P]P[`0:6! H[‡-‡*");TÇ2 H[‡-‡*");TÇ2 >H[LY]HWVYYLZPZ[HUJLJVLMÄJPLU[+05! % ;LTWLYH[\YLYHUNL! ¶‡-¶‡* -PYLYLZPZ[HUJL+05! JSHZZ)

B Code*

A

B

C

D

E

Wt. (lbs.)

Flow (gpm)

Vol (gal.)

5495( (



 3À

 5À

 5À









5495( (

À

9 3À

 5À

9 À

5 À







5495( (

À



 5À

 À

 À









 3À

 3À

À 

 5À





3.5

5495 (

(

*54950:57;MLTHSL\UPVUJVUULJ[PVUZ 54959: sweat union connnections.

Operating principle +\GUDXOLFVHSDUDWLRQ >OLU H ZPUNSL Z`Z[LT JVU[HPUZ H WYPTHY` WYVK\J[PVU JPYJ\P[ ^P[O P[Z own pump, and a secondary user circuit, with one or more distribution pumps, operating conditions may arise in the system whereby the W\TWZPU[LYHJ[JYLH[PUNHIUVYTHS]HYPH[PVUZPUJPYJ\P[ÅV^YH[LZHUK pressures. The hydraulic separator creates a flow path with a low pressure loss, which enables the primary and secondary circuits JVUULJ[LK[VP[[VILO`KYH\SPJHSS`PUKLWLUKLU[VMLHJOV[OLY"WKHñRZ LQRQHFLUFXLWGRHVQRWDIIHFWñRZLQWKHRWKHU 0U[OPZJHZL[OLÅV^YH[LPU[OLYLZWLJ[P]LJPYJ\P[ZKLWLUKZL_JS\ZP]LS` on the flow rate characteristics of the circuit pumps, preventing YLJPWYVJHSPUÅ\LUJLJH\ZLKI`JVUULJ[PVUPUZLYPLZ;OLYLMVYL\ZPUNH KL]PJL^P[O[OLZLJOHYHJ[LYPZ[PJZTLHUZ[OH[[OLÅV^PU[OLZLJVUKHY` circuit only circulates when the relevant pump is on, permitting the Z`Z[LT[VTLL[[OLZWLJPÄJSVHKYLX\PYLTLU[ZH[[OH[[PTL

[OYV\NO [OL ZLWHYH[VY >P[O [OL O`KYH\SPJ ZLWHYH[VY P[ PZ [OLYLMVYL WVZZPISL[VOH]LHWYPTHY`WYVK\J[PVUJPYJ\P[^P[OHJVUZ[HU[ÅV^YH[L HUK H ZLJVUKHY` KPZ[YPI\[PVU JPYJ\P[ ^P[O H ]HYPHISL ÅV^ YH[L" [OLZL operating conditions are typical of modern heating and cooling systems. Three possible hydraulic balance situations are shown below.

Gp

Gs

primary

secondary

>OLU[OLZLJVUKHY`W\TWPZVMM[OLYLPZUVJPYJ\SH[PVUPU[OLZLJVUKHY` JPYJ\P["[OL^OVSLÅV^YH[LWYVK\JLKI`[OLWYPTHY`W\TWPZI`WHZZLK

Primary

Secondary

Gp

Gs

Gprimary = Gsecondary

Primary Gp

Secondary Gs

GpYPTHY`%Gsecondary

0LFUREXEEOHDLUVHSDUDWLRQ ;OL :,7»Z PU[LYUHS HPY ZLWHYH[PVU LSLTLU[  JYLH[LZ [OL ^OPYSPUN TV]LTLU[YLX\PYLK[VMHJPSP[H[L[OLYLSLHZLVMTPJYVI\IISLZHUK[OLPY adhesion to the internal element surfaces. The bubbles, fusing with each V[OLYPUJYLHZLPUZPaL\U[PS[OLO`KYVZ[H[PJ[OY\Z[V]LYJVTLZ[OLHKOLZPVU force to the mesh. They rise towards the top of the unit from which they are YLSLHZLK[OYV\NOHÅVH[VWLYH[LKH\[VTH[PJHPY]LU[ Magnetic particle separation ;OL:,7™ incorporates a fourth separation function by removing both THNUL[PJHUKUVUTHNUL[PJWHY[PJSLZJVU[PU\V\ZS`;OL:,7™ features Microparticle dirt separation 0TW\YP[PLZPU[OLÅ\PK\WVUZ[YPRPUN [OLZ\YMHJLZVM[OL:,7»ZPU[LYUHS KPY[ ZLWHYH[PVU LSLTLU[  NL[ separated and drop to the bottom VM[OLIVK`^OLYL[OL`JVSSLJ[

Primary Gp

Secondary Gs

Gprimary < Gsecondary a powerful removable external rare-earth magnet around the body below [OLÅV^SPULMVYMHZ[HUKLMMLJ[P]LJHW[\YLVMMLYYV\ZWHY[PJSLZ;OL:,7™ magnetic particle separation function causes no added system pressure KYVWZPUJL[OLTHNUL[PZWVZP[PVULKL_[LYUHSS`HUKUV[PUZPKL[OLÅV^WH[O-LYYV\Z oxide forms in hydronic systems when iron or steel corrodes. The abrasive, L_[YLTLS`ÄULZLKPTLU[PZKPMÄJ\S[[VYLTV]LHUKJHUKLWVZP[VU[VOLH[L_JOHUNL Z\YMHJLZHUKHJJ\T\SH[LPUW\TWJH]P[PLZJH\ZPUNYLK\JLKLMÄJPLUJ`HUK WYLTH[\YL^LHY;OL:,7™ HJJVTWSPZOLZ[PTLZ[OLMLYYV\ZV_PKL removal performance of standard dirt separation function, delivering up [V  LSPTPUH[PVULMÄJPLUJ`*HW[\YLKPTW\YP[PLZHYLLHZPS`Å\ZOLKI` unclamping the collar and purging - even with the system still operating. LQKLJKSHUIRUPDQFHIXQFWLRQDOLW\ Hydraulic separation

(PYZLWHYH[PVU

Dirt separation

4HNUL[PJYLTV]HSVMMLYYV\ZWHY[PJSLZ

1

In addition, the large internal ]VS\TLVM:,7™ slows down the ÅV^ZWLLKVM[OLÅ\PK[O\ZOLSWPUN by gravity, to separate the particles it contains.

2

The collected impurities are discharged, by opening the drain ]HS]L^P[O[OLOHUKSLL]LU with the system operating.

3 4

5

Construction details ;OLH\[VTH[PJHPY]LU[(SVJH[LKH[[OL[VWVM[OL units, has a long chamber for the movement of the ÅVH[;OPZMLH[\YLWYL]LU[ZHU`KLIYPZWYLZLU[PU[OL ^H[LYMYVTYLHJOPUN[OLZLHSPUNZLH[(Z[HPUSLZZZ[LLS ÅVH[N\PKLWPUWYL]LU[Z[OLÅVH[MYVTZ[PJRPUNK\L[V HJJ\T\SH[PUNYLZPK\LPU[OLÅV^PUNÅ\PKZL]LU^OLU [OL:,7™ is not installed perfectly vertical.

A

59829

(YLWSHJLTLU[HPY]LU[HZZLTIS`PZJVKL   The moving parts that control air venting are accessed simply by removing the upper cover. 9LWSHJLTLU[JHWHUKÅVH[HZZLTIS`MVY[OL:,7™ PZJVKL°-  >OLU JSLHUPUN ZPTWS` \UZJYL^ [OL WVY[PVU VM [OL body containing the automatic air vent. F39807 Dirt removing element ;OL:,7™ dirt removing element separates and collects any PTW\YP[PLZWYLZLU[PU[OL°Z`Z[LT These impurities are removed by [OL KYHPU ]HS]L ) ^OPJO JHU IL connected to a discharge hose      Z [ H U K H YK  N H YK L U  O V Z L [OYLHK H[ [OL IV[[VT VM [OL separator.

B

Insulation

Hydraulic characteristics

;OL :,7 comes standard with a hot preformed insulation shell. ;OL°PUZ\SH[PVUPZTHKLVMHZOLSSPUJSVZLKJLSSL_WHUKLK7,?MVHT;OPZ insulation ensures not only perfect heat insulation but also the tightness YLX\PYLK[VWYL]LU[H[TVZWOLYPJ^H[LY]HWVYZMYVTLU[LYPUN[OL\UP[ -VY°[OLZLYLHZVUZ[OPZ[`WLVMPUZ\SH[PVUJHUHSZVIL\ZLKPUJVVSPUN water circuits, as it prevents the formation of condensate on the surface VM[OL°ZLWHYH[VY°IVK`

;OL:,7™ZOV\SKILZPaLKHJJVYKPUN[V[OLTH_PT\TÅV^YH[LH[[OL PUSL[;OLZLSLJ[LK]HS\LPZ[OLWYPTHY`JPYJ\P[ÅV^YH[LVYZLJVUKHY` JPYJ\P[ÅV^YH[L^OPJOL]LYPZSHYNLZ[



Size

1"

11ç4"

11ç2"

2"

gpm









3

m /h









l/s









Gallons







3.5

liters









Maintenance Dirt separation element ;VWLYMVYTTHPU[LUHUJLZPTWS`\ZLHTTOL_HNVU^YLUJO[V unscrew the dirt collection chamber, to which the inner dirt separation element mesh element is connected for removal and for cleaning.

Air separation element The automatic air release valve, located on the top of the unit, has a long JOHTILYMVY[OLTV]LTLU[VM[OLÅVH[;OPZMLH[\YLWYL]LU[ZHU`KLIYPZ present in the water from reaching the sealing seat.

The moving parts that control the air venting are accessed simply by removing the upper cover.

Application diagram Shut-off valve Check valve Three-way mixing valve Clock Outside temperature regulator Pressure gauge Outside temperature probe

>OLU JSLHUPUN ZPTWS` \UZJYL^ the portion of the body containing the automatic air vent valve. The inner air separation mesh element can be removed for cleaning.

SPECIFICATION SUMMARIES SEP4™ 5495 series *VTIPUH[PVUO`KYH\SPJHPYKPY[HUKTHNUL[PJZLWHYH[VY:^LH[HUK57;MLTHSLJVUULJ[PVUZ^P[O\UPVUZ   HUK ,WV_`YLZPUWHPU[LK Z[LLSIVK`/+7,PU[LYUHSLSLTLU[ZYLTV]HISLMVYJSLHUPUN;LTWLYH[\YLYHUNL¶‡-¶‡*^P[OPUZ\SH[PVUVY¶‡-¶‡*^P[OV\[ PUZ\SH[PVU :\P[HISL Å\PKZ! >H[LY VY   TH_PT\T NS`JVS ZVS\[PVU 4H_PT\T ^VYRPUN WYLZZ\YL WZP  IHY ,_[LYUHS YLTV]HISL THNUL[ ILS[ ULVK`TP\TYHYLLHY[O7HY[PJSLZLWHYH[PUNJHWHJP[`›TTPS4HNUL[PJWHY[PJSLZLWHYH[PVULMÄJPLUJ`!\W[V  YLTV]HS:\WWSPLK^P[OIYHZZHPY ]LU[^P[OZ[HPUSLZZZ[LLSÅVH[SPURHNLZHUKÅVH[N\PKLWPU,7+4O`KYH\SPJZLHSHUK77ÅVH[HUKIYHZZKYHPU]HS]L^P[OOVZLJVUULJ[PVU7YLMVYTLK PUZ\SH[PVUZOLSSPZJSVZLKJLSSL_WHUKLK7,?;OLYTVTL[LY^LSSWVJRL[JVUULJ[PVU Z[YHPNO[MLTHSL[OYLHK

We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. *HSLMMP5VY[O(TLYPJH0UJ >4PS^H\RLL9VHK 4PS^H\RLL>0  ;LS!Ç-H_! ZHSLZ'JHSLMMPJVTÇ^^^JHSLMMP\Z *VW`YPNO[*HSLMMP5VY[O(TLYPJH0UJ