Operators Manual Australian Addendum Gas Floor Model Kettles KGL-40, KGL-60, KGL-80, KGL-100
For your future reference.
KGL-40-T, KGL-60-T, KGL-80-T
Model # ______________________________________
KGL-40-SH, KGL-60-SH,
Serial # _______________________________________
KGL-40-TSH
KGL-40
KGL-40SH
KGL-40-T
™
Cleveland
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Ph: 216.481.4900 Fx: 216.481.3782 www.clevelandrange.com
For a complete Service Manual refer to www.clevelandrange.com
This equipment must be installed by an authorized person in accordance with AS 5601, local authority, gas, electricity, any electricity, any applicable statutory regulations and manufacturer requirements.
SE95003-1 ADDAUS rev. 8 February 2012
SPECIFICATION DRAWING TILTING MODELS A
CAPACITIES: (in 8 oz. servings, other sizes may be calculated) 40 Gallon / 150 liters . . . 640 servings 60 Gallon / 225 liters . . . 960 servings
4.00” (102mm)
K J
3.00” (76mm)
H
C
L
B
M N O TOP VIEW
TOP VIEW (SHOWING DRAIN & FOOT LOCATIONS)
P
FLOOR DRAIN (12” (305mm) WIDE X 12” (305mm) LONG)
7/16" (11 mm)
UNIT SHOWN WITH 2” TANGENT DRAWOFF VALVE, SPRING ASSIST COVER AND OPTIONAL COLD WATER FAUCET
124 Ø mm 3 1/8" (80 mm) Ø B.C.D.
75˚
3.00” (76mm) MINIMUM CLEARANCE
TYP 1 5/8" (42 mm) Ø
G
T (I.D.)
(COVER OPEN)
1" (25 MAX. ADJUSTMENT
14 mm
FLANGED FOOT DETAIL
H C
D
F E FRONT VIEW
SIDE VIEW
DIMENSIONS MODEL #
A B C D E F G H J K L M N O P T (I.D.) 41.63” 42.38 35.50” 37.00“ 8.75“ 15.50“ 71.00“ 9.25“ 20.75“ 32.25“ 10.38“ 18.63“ 29.63“ 31.50“ 6.38“ 33.00“ KGL-40-SH 1057mm 1076mm 902mm 940mm 222mm 394mm 1803mm 235mm 527mm 819mm 264mm 473mm 753mm 800mm 162mm 838mm 44.00” 43.50 36.50” 38.00“ 8.75“ 15.00“ 74.00“ 9.13“ 20.88“ 34.63“ 10.38“ 18.63“ 31.25“ 31.50“ 7.50“ 35.50“ KGL-60-SH 1118mm 1105mm 927mm 965mm 222mm 381mm 1880mm 232mm 530mm 879mm 264mm 473mm 794mm 800mm 191mm 902mm
NATURAL Piping 3⁄4˝ N.P.T. Supply pressure 4.00˝ W.C. Min. 14.00˝ W.C. Max.
GAS PROPANE Piping 3⁄4˝ N.P.T. Supply pressure 11.00˝ W.C. Min. 14.00˝ W.C. Max.
BTU RATING 190,000
ELECTRIC 120V-1Phase, 60 Hz. 10 amps
WATER ⁄2˝ diameter Soft Copper Tubing each When ordered with optional faucet 1
CLEARANCE RIGHT = 3˝ LEFT = 3˝ REAR = 3˝ Allow 6˝ space min. from rear and sides When located near combustible walls
NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.
SECT.
IX PAGE 14 0609 Litho in U.S.A.
SPECIFICATION DRAWING STATIONARY MODELS 3
A (64 mm)
REF
M
REF
(64 mm)
E
B
P
C
4 124 Ø mm
7/16" (11 mm) Ø 3 3 1/8" (80 mm) Ø B.C.D.
L F
TYP
Q 1 5/8" (42 mm) Ø
4 (105 mm) VALVE OPENING
1" (25 MAX. ADJUSTMENT
D
14 mm
O
N H B POWER TILT OPTION
S I.D. H C
G RECOMMENDED 1" (26 mm) per 4' (1220 mm)
H P min. valve size plus 1" (26 mm)
K J
CLEARANCE SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.
CAPACITIES: (in 8 oz. servings, other sizes may be calculated) 40 Gallon / 150 liters . . . 640 servings 60 Gallon / 225 liters . . . 960 servings 80 Gallon / 300 liters . . . 1280 servings
DIMENSIONS GALS./ LITERS 40 150 60 225 80 300
IN mm IN mm IN mm
A
B
45 3/4 42 1/2 1163 108 49 3/8 46 1255 1169 53 49 1347 1245
C
D
E
38 966 41 1/2 1055 44 1/2 1131
35 889 37 940 39 991
9 229 11 3/4 299 14 3/4 375
F
G
H
J
GAS NATURAL Piping: 3⁄4˝ N.P.T. Supply pressure: 4.00˝ W.C. minimum 14.00˝ W.C. maximum
K
42 1/4 71 40 1/2 15 1/2 23 1/4 1074 1804 1029 394 591 47 1/4 75 43 3/4 15 1/4 24 1/2 1201 1905 1112 388 623 51 78 44 3/4 14 25 1296 1982 1137 356 635
PROPANE Piping: 3⁄4˝ N.P.T. Supply pressure: 4.00˝ W.C. minimum 14.00˝ W.C. maximum
L 19 483 22 559 25 635
M
N
35 3/4 4 3/8 909 112 39 3/8 6 1001 153 43 7 1093 178
ELECTRIC B.T.U. RATING 40 gal. 140,000 60 gal. 80 gal. 190,000 100 gal.
Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.
120V-1 Phase, 60 Hz, 10 amps
O
P
24 610 28 712 30 762
33 839 37 940 40 1016
WATER
Q
S I.D.
63 26 1601 661 68 29 1/2 1728 750 72 33 1829 839
H
C
⁄2˝ dia. Soft
1
H C Copper
Tubing (each) When ordered with optional faucet.
CLEARANCE RIGHT = 0˝ LEFT = 0˝ REAR = 3˝ Allow 6˝ space minimum from rear and sides when located near combustible walls. 12" recommended on right side for service
NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.
SECT.
IX
8
PAGE 0609 Litho in U.S.A.
SPECIFICATION DRAWING TILTING MODELS, SHORT SERIES K J A
H
3 (77 mm)
4" (102 mm) 7/16" (11 mm) 124 Ø mm
L 3 1/8" (80 mm) Ø B.C.D.
M N
O B
TYP
C
1 5/8" (42 mm)
1" (25 MAX. ADJUSTMENT
14 mm
FLANGED FOOT DETAIL 12" (305 12" (305 mm) LONG
OPENING P S
3" (77 CLEARANCE (I.D.)
OPEN) H C D
4 RECOMMENDED
RECOMMENDED FLOOR SLOPE 1" (26 mm) per 4' (1220 mm)
F E
min. valve size plus 1" (26 mm)
SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.
CAPACITIES: (in 8 oz. servings, other sizes may be calculated) 40 Gallon / 150 liters . . . 640 servings 60 Gallon / 225 liters . . . 960 servings 80 Gallon / 300 liters . . . 1280 servings 100 Gallon / 375 liters . . . 1600 servings
DIMENSIONS GALS./ LITERS 40 150 60 225 80 300 100 375
IN mm IN mm IN mm IN mm
A
B
C
D
35 1/8 893 38 1/4 972 41 5/8 1058 44 1118
37 940 39 991 42 3/8 1077 43 1/2 1105
32 1/4 820 34 1/4 870 35 1/2 902 36 1/2 928
40 1/2 1029 43 1/2 1105 45 1/2 1156 47 1/2 1207
E
F
G
H
9 1/4 16 71 1/2 235 407 1817 8 3/4 14 1/4 75 223 362 1905 8 3/4 15 1/2 79 223 394 2007 8 3/4 15 1/2 83 1/2 22.3 394 2121
9 9/16 243 8 15/16 228 9 1/4 235 9 1/8 232
J
GAS NATURAL Piping: 3⁄4˝ N.P.T. Supply pressure: 4.00˝ W.C. minimum 14.00˝ W.C. maximum
PROPANE Piping: 3⁄4˝ N.P.T. Supply pressure: 4.00˝ W.C. minimum 14.00˝ W.C. maximum
K
L
17 3/4 25 15/16 10 3/8 451 659 264 19 1/8 29 5/16 10 3/8 486 745 264 20 3/4 32 1/4 10 3/8 528 820 264 21 7/8 34 5/8 10 3/8 556 880 264
M
N
O
18 5/8 474 18 5/8 474 18 5/8 474 18 5/8 474
26 7/8 683 27 7/8 709 29 5/8 753 31 1/4 794
28 1/2 724 30 1/4 769 31 1/2 801 32 1/2 826
ELECTRIC B.T.U. RATING 40 gal. 140,000 60 gal. 80 gal. 190,000 100 gal.
Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.
120V-1 Phase, 60 Hz, 10 amps
P
S
T I.D.
4 5/8 24 1/2 26 118 648 661 5 1/4 27 29 1/2 134 686 750 6 5/8 29 33 169 737 839 7 1/2 30 1/2 35 1/2 191 775 902
WATER
H
C
⁄2˝ dia. Soft H C Copper Tubing (each) 1
When ordered with optional faucet.
CLEARANCE RIGHT = 3˝ LEFT = 3˝ REAR = 3˝ Allow 6˝ space minimum from rear and sides when located near combustible walls. 12" recommended on right side for service
NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.
SECT.
IX
10
PAGE 0609 Litho in U.S.A.
SPECIFICATION DRAWING STATIONARY MODELS, SHORT SERIES • CAPACITIES: (in 8 oz. servings, other sizes may be calculated) 40 Gallon / 150 liters...................640
49 3/8
37
7/16" (11 mm) Ø 3 HOLES ON 3 1/8" (80 mm) Ø B.C.D.
4 7/8" 124 Ø mm
120º TYP 1 5/8" (42 mm) Ø
1" (25 mm) MAX. ADJUSTMENT
29 1/2 I.D.
9/16" 14 mm
FOOT LOCATION & FLOOR DRAIN DETAIL
FLANGED FOOT DETAIL
36 5/8
SPECIFICATIONS NOTES
NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.
SECT.
IX
12
PAGE 0609 Litho in U.S.A.
-
1
SCREW; PHILIPS 8-32X1/4"L
SCREW; SLOT 8-32X3/4"L
SCREW; PHILIPS 6-32X1/4"L
AIR PRESSURE SWITCH ASSEMBLY; AUSTRALIA
25 FA15018-3
26 FA10243
27 FA15018-7
28 KE02400-2
1 1 5 1 20"
LIGHT; GREEN-HEAT INDICAT #249-7967-3332-504
ROTARY SEAL; #N9030 X 1/4 (AMP-HEXSEAL)
CONNECTOR; MARR NO. 1
WIRING HARNESS; KGL40-100
3/8" FLEXIBLE ALUMINUM CONDUIT (CSA&UL APPRVD)
L-110 CONNECTOR XC290
34 KE50567-1
35 KE50567-3
36 KE51005
37 KE52412
38 WHKGLT
39 RB01564
40 KE51384
TERMINAL SECTION
TERMINAL END SECTION
44 SK50872-1
45 SK50872-2 1
3
1
BRACKET; RELAY MOUNTING - AUSTRALIA
43 KE603856
ONLY FOR GAS KETTLE (NOT USED FOR MIXER KETTLE)
1
2
ELBOW; HOSE BARB 90°BRASS - 1/8 NPT TO 3/16 BARB
42 FI05318-1
41 KE50753-11 RELAY; DPDT/16A/24VAC #RM203524
1 1
LIGHT; RED-WATER INDICAT #249-7867-3331-504
33 KE50988-1
2
2
TERMINAL; FULLY INSULATED AMP#2-520181-2 OR 182-2
POTENTIOMETER; C/W ON/OFF SW REV LOG TAPER
32 KE54668-1
1
6
SCREW; PHILIPS 8-32X3/8"L
24 FA15018-4
2
6 2
RELAY; DPDT/10A/12VDC #KUP-11D55-12
23 KE50753-8
ANTI-SHORT; NO. 1
1 4
TUBE; AIR SWITCH
22 KE55501-1
VARFLO SLEEVING 12" LONG
1
BRACKET FOR COMPONENT BOX
19 KE53620
31 NPN00057
1
COVER; COMPONENT BOX (KGL/-T)
18 KE53440
30 KE54661-2
1
SNAP-IN BUSHING; 0.875 DIA.
17 KE54833-3
1
1 1
THERMOSTAT;SAFETY(KGT/KGL)
29 KE54662-1 HEAT SHIRINKABLE TUBING; 3/126 ID 12" LONG
1
GASKET; KGL/KGL-T
1
16 KE55069-6
KETTLE CONTROL BOX
10 KE53599-1
KE50303-1
9
1
1
KE00458-1
8
TRANSFORMER BRACKET
1
1
1
1
QTY.
-
ELECTRONIC BOX HOLDER
KE603765
7
6
4
KE003654
KE53469-5 IGNITION CONTROL; KGL/T (CSA/CE/AGA APPROVED) TRANSFORMER;120 V PRIMARY/24 V SECONDARY, KE53838-20 60HZ, 20 VA TRANSFORMER;120 V PRIMARY/14 V SECONDARY, KE53838-27 60HZ, 20 VA
COMPONENT BOX WELDMENT; KGL/-T
DESCRIPTION
COMPONENT BOX ASSEMBLY; AUSTRALIA
1
PART NUMBER
KE01422-3
2
REV ITEM
A
8251 KEELE STREET, CONCORD, ONTARIO, CANADA
! "
" # !!! " # !!!
ELECTRICAL COMPONENT BOX
WIRING DIAGRAM
Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 50Hz, Australia
Terminal block connection in console.