Cleveland Range

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Operators Manual Australian Addendum Gas Floor Model Kettles KGL-40, KGL-60, KGL-80, KGL-100

For your future reference.

KGL-40-T, KGL-60-T, KGL-80-T

Model # ______________________________________

KGL-40-SH, KGL-60-SH,

Serial # _______________________________________

KGL-40-TSH

KGL-40

KGL-40SH

KGL-40-T



Cleveland

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Ph: 216.481.4900 Fx: 216.481.3782 www.clevelandrange.com

For a complete Service Manual refer to www.clevelandrange.com

This equipment must be installed by an authorized person in accordance with AS 5601, local authority, gas, electricity, any electricity, any applicable statutory regulations and manufacturer requirements.

SE95003-1 ADDAUS rev. 8 February 2012

SPECIFICATION DRAWING TILTING MODELS A

CAPACITIES: (in 8 oz. servings, other sizes may be calculated) 40 Gallon / 150 liters . . . 640 servings 60 Gallon / 225 liters . . . 960 servings

4.00” (102mm)

K J

3.00” (76mm)

H

C

L

B

M N O TOP VIEW

TOP VIEW (SHOWING DRAIN & FOOT LOCATIONS)

P

FLOOR DRAIN (12” (305mm) WIDE X 12” (305mm) LONG)

7/16" (11 mm)

UNIT SHOWN WITH 2” TANGENT DRAWOFF VALVE, SPRING ASSIST COVER AND OPTIONAL COLD WATER FAUCET

124 Ø mm 3 1/8" (80 mm) Ø B.C.D.

75˚

3.00” (76mm) MINIMUM CLEARANCE

TYP 1 5/8" (42 mm) Ø

G

T (I.D.)

(COVER OPEN)

1" (25 MAX. ADJUSTMENT

14 mm

FLANGED FOOT DETAIL

H C

D

F E FRONT VIEW

SIDE VIEW

DIMENSIONS MODEL #

A B C D E F G H J K L M N O P T (I.D.) 41.63” 42.38 35.50” 37.00“ 8.75“ 15.50“ 71.00“ 9.25“ 20.75“ 32.25“ 10.38“ 18.63“ 29.63“ 31.50“ 6.38“ 33.00“ KGL-40-SH 1057mm 1076mm 902mm 940mm 222mm 394mm 1803mm 235mm 527mm 819mm 264mm 473mm 753mm 800mm 162mm 838mm 44.00” 43.50 36.50” 38.00“ 8.75“ 15.00“ 74.00“ 9.13“ 20.88“ 34.63“ 10.38“ 18.63“ 31.25“ 31.50“ 7.50“ 35.50“ KGL-60-SH 1118mm 1105mm 927mm 965mm 222mm 381mm 1880mm 232mm 530mm 879mm 264mm 473mm 794mm 800mm 191mm 902mm

NATURAL Piping 3⁄4˝ N.P.T. Supply pressure 4.00˝ W.C. Min. 14.00˝ W.C. Max.

GAS PROPANE Piping 3⁄4˝ N.P.T. Supply pressure 11.00˝ W.C. Min. 14.00˝ W.C. Max.

BTU RATING 190,000

ELECTRIC 120V-1Phase, 60 Hz. 10 amps

WATER ⁄2˝ diameter Soft Copper Tubing each When ordered with optional faucet 1

CLEARANCE RIGHT = 3˝ LEFT = 3˝ REAR = 3˝ Allow 6˝ space min. from rear and sides When located near combustible walls

NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

SECT.

IX PAGE 14 0609 Litho in U.S.A.

SPECIFICATION DRAWING STATIONARY MODELS 3

A (64 mm)

REF

M

REF

(64 mm)

E

B

P

C

4 124 Ø mm

7/16" (11 mm) Ø 3 3 1/8" (80 mm) Ø B.C.D.

L F

TYP

Q 1 5/8" (42 mm) Ø

4 (105 mm) VALVE OPENING

1" (25 MAX. ADJUSTMENT

D

14 mm

O

N H B POWER TILT OPTION

S I.D. H C

G RECOMMENDED 1" (26 mm) per 4' (1220 mm)

H P min. valve size plus 1" (26 mm)

K J

CLEARANCE SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

CAPACITIES: (in 8 oz. servings, other sizes may be calculated) 40 Gallon / 150 liters . . . 640 servings 60 Gallon / 225 liters . . . 960 servings 80 Gallon / 300 liters . . . 1280 servings

DIMENSIONS GALS./ LITERS 40 150 60 225 80 300

IN mm IN mm IN mm

A

B

45 3/4 42 1/2 1163 108 49 3/8 46 1255 1169 53 49 1347 1245

C

D

E

38 966 41 1/2 1055 44 1/2 1131

35 889 37 940 39 991

9 229 11 3/4 299 14 3/4 375

F

G

H

J

GAS NATURAL Piping: 3⁄4˝ N.P.T. Supply pressure: 4.00˝ W.C. minimum 14.00˝ W.C. maximum

K

42 1/4 71 40 1/2 15 1/2 23 1/4 1074 1804 1029 394 591 47 1/4 75 43 3/4 15 1/4 24 1/2 1201 1905 1112 388 623 51 78 44 3/4 14 25 1296 1982 1137 356 635

PROPANE Piping: 3⁄4˝ N.P.T. Supply pressure: 4.00˝ W.C. minimum 14.00˝ W.C. maximum

L 19 483 22 559 25 635

M

N

35 3/4 4 3/8 909 112 39 3/8 6 1001 153 43 7 1093 178

ELECTRIC B.T.U. RATING 40 gal. 140,000 60 gal. 80 gal. 190,000 100 gal.

Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.

120V-1 Phase, 60 Hz, 10 amps

O

P

24 610 28 712 30 762

33 839 37 940 40 1016

WATER

Q

S I.D.

63 26 1601 661 68 29 1/2 1728 750 72 33 1829 839

H

C

⁄2˝ dia. Soft

1

H C Copper

Tubing (each) When ordered with optional faucet.

CLEARANCE RIGHT = 0˝ LEFT = 0˝ REAR = 3˝ Allow 6˝ space minimum from rear and sides when located near combustible walls. 12" recommended on right side for service

NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

SECT.

IX

8

PAGE 0609 Litho in U.S.A.

SPECIFICATION DRAWING TILTING MODELS, SHORT SERIES K J A

H

3 (77 mm)

4" (102 mm) 7/16" (11 mm) 124 Ø mm

L 3 1/8" (80 mm) Ø B.C.D.

M N

O B

TYP

C

1 5/8" (42 mm)

1" (25 MAX. ADJUSTMENT

14 mm

FLANGED FOOT DETAIL 12" (305 12" (305 mm) LONG

OPENING P S

3" (77 CLEARANCE (I.D.)

OPEN) H C D

4 RECOMMENDED

RECOMMENDED FLOOR SLOPE 1" (26 mm) per 4' (1220 mm)

F E

min. valve size plus 1" (26 mm)

SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

CAPACITIES: (in 8 oz. servings, other sizes may be calculated) 40 Gallon / 150 liters . . . 640 servings 60 Gallon / 225 liters . . . 960 servings 80 Gallon / 300 liters . . . 1280 servings 100 Gallon / 375 liters . . . 1600 servings

DIMENSIONS GALS./ LITERS 40 150 60 225 80 300 100 375

IN mm IN mm IN mm IN mm

A

B

C

D

35 1/8 893 38 1/4 972 41 5/8 1058 44 1118

37 940 39 991 42 3/8 1077 43 1/2 1105

32 1/4 820 34 1/4 870 35 1/2 902 36 1/2 928

40 1/2 1029 43 1/2 1105 45 1/2 1156 47 1/2 1207

E

F

G

H

9 1/4 16 71 1/2 235 407 1817 8 3/4 14 1/4 75 223 362 1905 8 3/4 15 1/2 79 223 394 2007 8 3/4 15 1/2 83 1/2 22.3 394 2121

9 9/16 243 8 15/16 228 9 1/4 235 9 1/8 232

J

GAS NATURAL Piping: 3⁄4˝ N.P.T. Supply pressure: 4.00˝ W.C. minimum 14.00˝ W.C. maximum

PROPANE Piping: 3⁄4˝ N.P.T. Supply pressure: 4.00˝ W.C. minimum 14.00˝ W.C. maximum

K

L

17 3/4 25 15/16 10 3/8 451 659 264 19 1/8 29 5/16 10 3/8 486 745 264 20 3/4 32 1/4 10 3/8 528 820 264 21 7/8 34 5/8 10 3/8 556 880 264

M

N

O

18 5/8 474 18 5/8 474 18 5/8 474 18 5/8 474

26 7/8 683 27 7/8 709 29 5/8 753 31 1/4 794

28 1/2 724 30 1/4 769 31 1/2 801 32 1/2 826

ELECTRIC B.T.U. RATING 40 gal. 140,000 60 gal. 80 gal. 190,000 100 gal.

Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.

120V-1 Phase, 60 Hz, 10 amps

P

S

T I.D.

4 5/8 24 1/2 26 118 648 661 5 1/4 27 29 1/2 134 686 750 6 5/8 29 33 169 737 839 7 1/2 30 1/2 35 1/2 191 775 902

WATER

H

C

⁄2˝ dia. Soft H C Copper Tubing (each) 1

When ordered with optional faucet.

CLEARANCE RIGHT = 3˝ LEFT = 3˝ REAR = 3˝ Allow 6˝ space minimum from rear and sides when located near combustible walls. 12" recommended on right side for service

NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

SECT.

IX

10

PAGE 0609 Litho in U.S.A.

SPECIFICATION DRAWING STATIONARY MODELS, SHORT SERIES • CAPACITIES: (in 8 oz. servings, other sizes may be calculated) 40 Gallon / 150 liters...................640

49 3/8

37

7/16" (11 mm) Ø 3 HOLES ON 3 1/8" (80 mm) Ø B.C.D.

4 7/8" 124 Ø mm

120º TYP 1 5/8" (42 mm) Ø

1" (25 mm) MAX. ADJUSTMENT

29 1/2 I.D.

9/16" 14 mm

FOOT LOCATION & FLOOR DRAIN DETAIL

FLANGED FOOT DETAIL

36 5/8

SPECIFICATIONS NOTES

NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

SECT.

IX

12

PAGE 0609 Litho in U.S.A.

-

1

SCREW; PHILIPS 8-32X1/4"L

SCREW; SLOT 8-32X3/4"L

SCREW; PHILIPS 6-32X1/4"L

AIR PRESSURE SWITCH ASSEMBLY; AUSTRALIA

25 FA15018-3

26 FA10243

27 FA15018-7

28 KE02400-2

1 1 5 1 20"

LIGHT; GREEN-HEAT INDICAT #249-7967-3332-504

ROTARY SEAL; #N9030 X 1/4 (AMP-HEXSEAL)

CONNECTOR; MARR NO. 1

WIRING HARNESS; KGL40-100

3/8" FLEXIBLE ALUMINUM CONDUIT (CSA&UL APPRVD)

L-110 CONNECTOR XC290

34 KE50567-1

35 KE50567-3

36 KE51005

37 KE52412

38 WHKGLT

39 RB01564

40 KE51384

TERMINAL SECTION

TERMINAL END SECTION

44 SK50872-1

45 SK50872-2 1

3

1

BRACKET; RELAY MOUNTING - AUSTRALIA

43 KE603856

ONLY FOR GAS KETTLE (NOT USED FOR MIXER KETTLE)

1

2

ELBOW; HOSE BARB 90°BRASS - 1/8 NPT TO 3/16 BARB

42 FI05318-1

41 KE50753-11 RELAY; DPDT/16A/24VAC #RM203524

1 1

LIGHT; RED-WATER INDICAT #249-7867-3331-504

33 KE50988-1

2

2

TERMINAL; FULLY INSULATED AMP#2-520181-2 OR 182-2

POTENTIOMETER; C/W ON/OFF SW REV LOG TAPER

32 KE54668-1

1

6

SCREW; PHILIPS 8-32X3/8"L

24 FA15018-4

2

6 2

RELAY; DPDT/10A/12VDC #KUP-11D55-12

23 KE50753-8

ANTI-SHORT; NO. 1

1 4

TUBE; AIR SWITCH

22 KE55501-1

VARFLO SLEEVING 12" LONG

1

BRACKET FOR COMPONENT BOX

19 KE53620

31 NPN00057

1

COVER; COMPONENT BOX (KGL/-T)

18 KE53440

30 KE54661-2

1

SNAP-IN BUSHING; 0.875 DIA.

17 KE54833-3

1

1 1

THERMOSTAT;SAFETY(KGT/KGL)

29 KE54662-1 HEAT SHIRINKABLE TUBING; 3/126 ID 12" LONG

1

GASKET; KGL/KGL-T

1

16 KE55069-6

KETTLE CONTROL BOX

10 KE53599-1

KE50303-1

9

1

1

KE00458-1

8

TRANSFORMER BRACKET

1

1

1

1

QTY.

-

ELECTRONIC BOX HOLDER

KE603765

7

6

4

KE003654

KE53469-5 IGNITION CONTROL; KGL/T (CSA/CE/AGA APPROVED) TRANSFORMER;120 V PRIMARY/24 V SECONDARY, KE53838-20 60HZ, 20 VA TRANSFORMER;120 V PRIMARY/14 V SECONDARY, KE53838-27 60HZ, 20 VA

COMPONENT BOX WELDMENT; KGL/-T

DESCRIPTION

COMPONENT BOX ASSEMBLY; AUSTRALIA

1

PART NUMBER

KE01422-3

2

REV ITEM

A









 

8251 KEELE STREET, CONCORD, ONTARIO, CANADA

    

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ELECTRICAL COMPONENT BOX

WIRING DIAGRAM

Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 50Hz, Australia

Terminal block connection in console.