Splicing Accessories
Flextray™ - Splicing Accessories
8
Flextray™ - Splicing Accessories Washer Splice Kit • Washer is staked to bolt, holding part stationary during installation • Fewer parts to handle • For use with all tray widths and sizes • Finishes __: EG, BLE
Part
Description
Qty./Box
Number
Assembly of Staked Washer Stud/Washer & Finned Nut
WASHER SPL KIT__
BLE suffix indicates black zinc finish for this part only
50
Wt./Box lbs.
kg
4.5
2.04
Splicing Accessories
Splicing Chart (number of splices required for UL Classification) Tray Height
2” 4” 6”
Tray Width - number of splices 6” 8” 12” 16”
2”
4”
18”
20”
24”
(50mm)
(100mm)
(150mm)
(200mm)
(300mm)
(400mm)
(450mm)
(500mm)
(600mm)
NC NM NM
NC 4 NM
4 5 NM
4 6 6
4 6 6
4 7 7
4 7 7
5 7 7
5 8 8
NC = Not UL Classified in this size
NM = Flextray is not manufactured in this size
Splice Hardware Components • • • •
Works with all splicing needs For use with all tray widths and sizes Components are sold separately Finishes __: EG, BLE-BLO, 304S, 316S
Part
Description
TOP WASHER & BTM WASHER not available in BLO.
x 1” Carriage Bolt & Finned nut
50
1.2
0.54
TOP WASHER__
1” Square Splice Washer
50
1.4
0.63
BTM WASHER __
13/16” Square Splice Washer
50
2.0
0.91
FTHDWE1/4
Splicing Chart (number of splices required for UL Classification) Tray Width - number of splices 6” 8” 12” 16”
2”
4”
18”
20”
24”
(50mm)
(100mm)
(150mm)
(200mm)
(300mm)
(400mm)
(450mm)
(500mm)
(600mm)
NC NM NM
NC 4 NM
4 5 NM
4 6 6
4 6 6
4 7 7
4 7 7
5 7 7
5 8 8
NC = Not UL Classified in this size
kg
FTHDWE 1/4__
BTM WASHER
2” 4” 6”
Wt./Box lbs.
1/4”
FTHDWE 1/4 not available in BLE.
Tray Height
Qty./Box
Number
NM = Flextray is not manufactured in this size
See page 2 for finish and grounding information
9
TOP WASHER
Flextray™ - Splicing Accessories Connecting Hardware Part
Description
Qty./Box
Wt./Box
Number
Splicing Accessories
FTSCH__
Connecting Hardware
• Adaptable and designed for use with splice plate (FTS3SP), SPLICE BAR, and long splice bar (FTS36SB). • Finishes __: EG, BLE-BLO, 304S, 316S
50
lbs.
kg
2.0
0.91
Splicing Chart (number of splices required for UL Classification) Tray Height
2” 4” 6”
Tray Width - number of splices 6” 8” 12” 16”
2”
4”
18”
20”
24”
(50mm)
(100mm)
(150mm)
(200mm)
(300mm)
(400mm)
(450mm)
(500mm)
(600mm)
NC NM NM
NC 4 NM
4 5 NM
4 6 6
4 6 6
4 7 7
4 7 7
5 7 7
5 8 8
NC = Not UL Classified in this size
NM = Flextray is not manufactured in this size
Wing Splice™ Part
Description
Qty./Box
Wt./Box
Number
FTSWN__
Wing Splice
50
lbs.
kg
3.0
1.38
• Two piece design for easy handling • Tool-less installation • Reduces installation time, especially when used on fittings and bends • Finish__: ZN
Splicing Chart (number of splices required for UL Classification) Tray Height
2” 4” 6”
Tray Width - number of splices 6” 8” 12” 16”
2”
4”
18”
20”
24”
(50mm)
(100mm)
(150mm)
(200mm)
(300mm)
(400mm)
(450mm)
(500mm)
(600mm)
NC NM NM
NC 4 NM
4 5 NM
4 6 6
4 6 6
4 7 7
4 7 7
5 7 7
5 8 8
NC = Not UL Classified in this size
NM = Flextray is not manufactured in this size
See page 2 for finish and grounding information
10
Flextray™ - Splicing Accessories Splice Plate (only) Part
Description
Length
Height
Hole
Number
Qty./Box
Diameter
FTS3SP__
Splice Plate
2.7”
1.6”
0.27”
50
Wt./Box lbs.
kg
6.1
2.76
• Splice plate is designed for use with connecting hardware (FTSCH) to provide added stability of splice connections • Hardware sold separately • Finish__: ZN, SS6
Part
• Fastest splice connection method available in the industry • For use with 4” (100mm) to 12” (300mm) wide tray • Flexmate clips and tool sold separately • Finishes __: GS, BLE
Description
Qty./Box
Number
Wt./Box lbs.
kg
FLEXMATE2__
Flexmate Splice Clips
50
1.0
0.45
FLEXMATE TOOL
Flexmate Splice Tool
1
0.7
0.32
Note: Please contact Cooper B-Line when using Flexmates on tray widths larger than 12” (300mm) for specific requirements. Cooper B-Line recommends that splice/supports comply with NEMA VE-2 installation requirements FLEXMATE2
Squeeze to secure splice.
Flexmate Tool is used to install splices quickly. Position clip inside tool, pointing to outside of tray.
FLEXMATE TOOL
Splicing Chart (number of splices required for UL Classification) Tray Height 2”
2” 4” 6”
Tray Width - number of splices 4” 6” 8” 12”
(50mm)
(100mm)
(150mm)
(200mm)
(300mm)
NC NM NM
NC 5 NM
5 6 NM
5 7 7
5 7 7
NC = Not UL Classified in this size NM = Flextray is not manufactured in this size See page 2 for finish and grounding information
11
Splicing Accessories
Flexmate™ Splice System
Flextray™ - Splicing Accessories Tab-Loc Connector Part Number
Description
FTSTLC__
Tab-Loc Connectors
Length
Qty./Box
9.29”
Wt./Box
lbs.
kg
50
7.2
3.26
Splicing Accessories
• Fast splice for straight runs of tray • For use with 2” (50mm) to 32” (800mm) wide tray to connect straight sections only • Finishes __: ZN, SS6
Application Requirements The recommendations listed are equal for all depths (except as noted).
Splicing Chart (number of splices required for UL Classification) Tray Height
2” 4” 6”
Tray Width - number of splices 8” 12” 16” 18”
2”
4”
6”
20”
24”
(50mm)
(100mm)
(150mm)
(200mm)
(300mm)
(400mm)
(450mm)
(500mm)
(600mm)
2 NM NM
2 4 NM
4 5 NM
4 6 6
4 6 6
4 7 7
4 7 7
5 7 7
5 8 8
NM = Flextray is not manufactured in this size
Installation
Step 1
Step 3
Step 2
Tab-Loc security without special tools. Screwdriver can also be used to bend tab-locs (hold connector ends while bending). Step 4
See page 2 for finish and grounding information
12
Flextray™ - Splicing Accessories Splice Bar • • • • •
Adds rigidity to washer splice methods Used on side rails only (not for use in tray bottom) For use on trays when using splice hardware FTSCH Hardware sold separately Finishes __: EG, BLE, HD, 316S
Part
Description
Qty./Box
Number
1013/16” Long Bar
SPLICE BAR__
Each splice bar requires three (3) each of Hardware Splice Components TOP WASHER, and FTHDWE 1/4 to complete connection. These items must be ordered separately. Washer Splice Kits (WASHER SPL KIT) are required for connections on bottom of tray.
Splicing Chart (number of splices required for UL Classification)
2” 4” 6”
Tray Width - number of splices 8” 12” 16” 18”
2”
4”
6”
20”
24”
(50mm)
(100mm)
(150mm)
(200mm)
(300mm)
(400mm)
(450mm)
(500mm)
(600mm)
NC NM NM
NC 4 NM
2 4 NM
2 4 4
2 4 4
2 4 4
2 4 4
2 4 4
2 4 4
NC = Not UL Classified in this size
NM = Flextray is not manufactured in this size
See page 2 for finish and grounding information
13
kg
14.0
6.35
Splicing Accessories
Hardware is not sold with splice bar.
Tray Height
50
Wt./Box lbs.
Flextray™ - Splicing Accessories
Splicing Accessories
Splice Bar Kit Part Number
Description
FTSBK__
12” Long Splice Bar Kit
Qty./Box
Wt./Box
5 Sets
lbs.
kg
6.4
2.90
• Adds rigidity • Includes two (2) SPLICE BAR and hardware • Finishes __: ZN, FB, SS6
Splicing Chart (number of splices required for UL Classification) Tray Height
2” 4” 6”
Tray Width - number of splices 8” 12” 16” 18”
2”
4”
6”
20”
24”
(50mm)
(100mm)
(150mm)
(200mm)
(300mm)
(400mm)
(450mm)
(500mm)
(600mm)
NC NM NM
NC 4 NM
2 4 NM
2 4 4
2 4 4
2 4 4
2 4 4
2 4 4
2 4 4
NC = Not UL Classified in this size
NM = Flextray is not manufactured in this size
Expansion Splice Kit Part Number
FTS12ESK__
Description
12” Long
Qty./Box
1 Kit
• Allows 13/4” (44mm) of expansion between two pieces of Flextray at expansion joints. • To install, tighten nylon loc-nut until nut comes into contact with splice bar, then loosen approximately 1/4 turn. • Includes two (2) splice bars and eight (8) sets of hardware • Finishes __: ZN
Wt./Box lbs.
kg
0.45
0.20
Expansion Splice Kit
Long Splice Bar (only) Part Number
Description
FTS12SB__
12” Long - 6 Slots
FTS36SB__
36” Long - 18 Slots
FTS12SB
Qty./Box
• FTS36SB long splice bar is used for assembly of large radius horizontal bends or field cut into short splice bars • Splice Bars are designed for use with connecting hardware (FTSCH) • Hardware sold separately • Finishes __: ZN, FB, SS6
Wt./Box lbs.
kg
1
0.13
0.06
1
0.40
0.18
FTS36SB See page 2 for finish and grounding information
14
Flextray™ - Splicing Accessories Hold Down Plate
• Horizontal adjustable kit can be used to create horizontal angles from prepared Flextray straight sections • Conveniently poly-bagged • Finishes __: EG, BLE, 316S
Part
Slot Size
Qty./Box
Number
Wt./Box lbs.
kg
SUPT WASHER__
.28” x .70”
50
4.7
2.13
FTA6HD__
.40” x .70”
50
3.5
1.59
Horizontal Adjustable Kit Part
Description
Qty./Box
Number
FTSHAK__
• • • •
For fast assembly of 90° turns and tee fittings For use with all tray widths and sizes One kit will make two 90° turns or one tee fitting 90 DEGREE KIT: includes: two (2) 90° splice bars and eight (8) FTSCH • Finishes __: EG, BLE, 316S
Horizontal Adjustable Kit
10
Wt./Box lbs.
kg
2.4
1.09
90 Degree Kit Part
Description
Qty./Box
Number
90 DEGREE KIT__
See page 2 for finish and grounding information
15
90 degree splice bar & hardware
1
Wt./Box lbs.
kg
1.3
0.59
Splicing Accessories
• Easy way to mount 4" (100mm) wide tray for raceway run. • Use 1/4" screws to attach SUPT WASHER to your specific wall/stud application (hardware sold separately). • FTA6HD can be used in pairs to create a center-hung support using 3/8" rod. • To protect cables use threaded rod protector (page 61). • To complete 3/8" center hanger assembly use: 2 - FTA6HD 2 - HN 3/8"-16 hex nuts • Finish: ZN, SS6
Flextray™ - Splicing Accessories Components Required to Connect Two Sections of Flextray System Part
Number
System Width in.
mm
Connector Assembly
Connecting Hardware
Splice Plate
Splice
WASHER SPL KIT
FTSCH
FTS3SP
SPLICE BAR
Bar
Splicing Accessories
(*) 4 for 4” Deep Flextray 6 for 6” Deep Flextray FT2X2 FT2X4 FT2X6 FT2X8 FT2X12 FT2X16 FT2X18 FT2X20 FT2X24 FT2X30 FT2X32 FT4X4 FT4X6 FT4X8 FT(*)X12 FT(*)X16 FT(*)X18 FT(*)X20 FT(*)X24 FT(*)X30
2” 4” 6” 8” 12” 16” 18” 20” 24” 30” 32” 4” 6” 8” 12” 16” 18” 20” 24” 30”
50 100 150 200 300 400 450 500 600 750 800 100 150 200 300 400 450 500 600 750
2 2 41 41 41 41 41 51 51 71 71 41 51 62 62 72 72 72 72 82
-
-
-
FT2X2 FT2X4 FT2X6 FT2X8 FT2X12 FT2X16 FT2X18 FT2X20 FT2X24 FT2X30 FT2X32 FT4X4 FT4X6 FT4X8 FT(*)X12 FT(*)X16 FT(*)X18 FT(*)X20 FT(*)X24 FT(*)X30
2” 4” 6” 8” 12” 16” 18” 20” 24” 30” 32” 4” 6” 8” 12” 16” 18” 20” 24” 30”
50 100 150 200 300 400 450 500 600 750 800 100 150 200 300 400 450 500 600 750
1 1 2 2 2 2 2 4 4 1 2 2 3 4 4 4 4 5
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
-
FT2X2 FT2X4 FT2X6 FT2X8 FT2X12 FT2X16 FT2X18 FT2X20 FT2X24 FT2X30 FT2X32 FT4X4 FT4X6 FT4X8 FT(*)X12 FT(*)X16 FT(*)X18 FT(*)X20 FT(*)X24 FT(*)X30
2” 4” 6” 8” 12” 16” 18” 21” 24” 30” 32” 4” 6” 8” 12” 16” 18” 20” 24” 30”
50 100 150 200 300 400 450 500 600 750 800 100 150 200 300 400 450 500 600 750
1 1 2 2 2 2 2 3 3 1 2 2 2 3 3 3 3 4
2 2 2 2 2 2 2 2 2 6 6 2 2 6 6 6 6 6 6 6
-
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
16
Washer Splice Kits
1 2
Install one kit on each side and remaining kit(s) on bottom. Install two kits on each side and remaining kits on bottom.
Splice Plates
Install splice plates on sides and WASHER SPL KIT on bottom.
Splice Bars
Install splice bars on sides and WASHER SPL KIT on bottom.
Flextray™ - Splicing Accessories Splice Plate Kits for 2" Deep Flextray
Part Number
System Width
Weight Per 100
Box Quantity
mm
lbs.
kg
FTS20SK
2” 4”
50 100
2.91
1.32
10
FTS21SK
6” 8”
150 200
3.63
1.64
10
FTS22SK
12” 18” 20” 24”
300 450 500 600
4.35
1.97
10
Splicing Accessories
in.
Conveniently poly-bagged for use with 2" Deep Flextray
Splice Plate Kits for 4" & 6” Deep Flextray
Part Number
FTS23SK
FTS24SK
System Width in.
mm
4”
100
6”
150
8”
200
12”
300
18”
450
20”
500
24”
600
Weight Per 100
Box Quantity
lbs.
kg
5.07
2.30
10
5.79
2.62
10
Conveniently poly-bagged for use with 4" & 6” Deep Flextray
17