CoroTap⢠100 -KM
CoroTap™ 100 -KM
Reliability and precision ”With the aim of developing a tapping tool that would make a difference in cast iron machining, CoroTap 100 -KM has been designed to stand out in terms of excellent results and process security. Equipped with the latest cutting edge technology, this reliable tap is here to master any type of cast iron materials and to make sure that the green light on your machine is always on.”
Håkan Persson Product Manager, Tapping tools Sandvik Coromant
A tap with exceptional skills New flute shape to produce small and thin chips
Five flutes to reduce the force on the cutting edge (M5-M24)
New grade D210 for improved wear resistance Improved surface finish to reduce friction Back chamfer improves threading capacity in deep holes
New radial coolant design for improved chip transportation and strenght
New grade The new grade D210 is a combination of powder steel substrate with high hardness and TiAlN with a post-treatment consisting of a multi-layer coating with a very smooth surface. This combination gives excellent wear resistance when dry or wet machining, including MQL.
Benefits •
Provides reliable and predictable tool life
•
Enables high cutting speed for increased productivity
•
Offers secure and cost-efficient production of threads in all cast iron materials
•
Generates thin and small chips which helps with easy chip evacuation
One tap for all ISO K materials CoroTap 100 -KM is your perfect companion for a trouble-free machining process, infused with reliability. This tap has also proven to be a tool with various talents. Due to its capacity to make thin and small chips, this is a perfect solution for solving chip issues in cast iron as well as in steel materials with a hardness between 150 and 190 HB.
Application •
Threading in GCI, NCI, CGI, and ADI
•
Threading in cast AI-Si alloys and soft steel 150–190 HB as chip solver in blind holes with axial coolant
•
Threading in both blind holes and through holes
•
M3–M24, ¼–⅞
•
Great performance with emulsion, MQL and also in dry machining
•
Suitable for all industrial segments where tapping in cast iron is needed
K ISO application area
“This tap is designed to resist the wear caused by graphite and other substances in cast iron materials. We have increased the number of flutes to reduce the force on each cutting edge. The new flute shape helps to produce really thin and small chips. A back chamfer is added to let the tap thread deeper, and the new grade with higher hardness makes the tap more wear resistant. The thread and chamfer relief is optimized to reduce the contact between the tap and the workpiece material. Ramzy Mousa Senior R&D Engineer Threading Tools, Sandvik Coromant
+70% Tool life
Performance: Machining the turbo charger When tested against a product from a competitor, CoroTap 100 -KM showed outstanding machining results. This tap gave the customer 70% longer tool life and a secure process.
Workpiece material
Compact graphite iron, K4.1.C.UT
Coolant
External, emulsion, 8%
Holder
CoroChuck 970
Tool
CoroTap 100 M6
Competitor M6
CoroTap 100 M8
Competitor M8
Drill dimension, mm (inch)
5.1 (0.200)
6.9 (0.271)
Drill depth, mm (inch)
18 (0.708)
20 (0.787)
Thread depth, mm (inch
40 (1.574)
40 (1.574)
15 (49)
15 (49)
Cutting data vc m/min (ft/min) Result Tool life/No of holes
13782
7200
27338
19000
Having trouble with tapping calculations? Download our Drilling & tapping calculator app to get quick access to accurate tapping settings.
+90% Tool life
Performance: Machining the brake caliper A customer specialized in manufacturing brake systems, tested the new CoroTap 100 -KM with great success. This new tap almost doubled the tool life, reduced the number of tool changes considerably and lowered production costs.
Workpiece material Tool
NCI, K3.2.C.UT, GGG60 CoroTap 100 M8
Hole type Coolant
Competitor M8
CoroTap 100 M6
Competitor M6
Blindhole
Through holes
Internal axial, MQL
External, emulsion 6%
Dimension, mm (inch)
6.8 (0.267)
5.1 (0.200)
Drill depth, mm (inch)
23 (0.905)
23 (0.905)
Thread depth, mm (inch)
18 (0.708)
18 (0.708)
25 (82)
23 (75)
Cutting data vc m/min (ft/min) Result No of threads
21500
13000
18232
9600
Need a stable tool holder for your tapping process? CoroChuck™ 970
Need a drill prior to your tapping? Choose CoroDrill® 460 -XM for a perfect match!
Quick facts CoroDrill 460 -XM •
CoroDrill 460 provides hight capacity utilization.
•
Standard assortment: 3–20 mm (0.118–0.787 inch) in 3–8×D
•
Wide flexibility available as Tailor Made including ut to 25 mm (0.984 inch)
Assortment CoroTap 100 - KM Threadform
Range
Tolerance
Chamfer
BSG
Coolant supply
M
M3–M24
6HX
C, E
DIN
Solid, axial outlet, radial outlet
MF
M10–M20
6HX
C, E
DIN
Solid, axial outlet, radial outlet
UNC
2BX
C, E
DIN/ANSI
Solid, axial outlet, radial outlet
UNF
¼–⅞ ¼–⅞
2BX
C, E
DIN/ANSI
solid, axial outlet, radial outlet
M
M6–M20
6HX
C, E
DIN/ANSI
Solid, axial outlet, radial outlet
MF
M10–M14
6HX
C
DIN/ANSI
Solid, axial outlet
For additional information see www.sandvik.coromant.com/corotap100
Can't find what you are looking for within our standard range? Turn to your local sales representative for our engineered solutions. We will help you design a unique tool to fit your application needs.
Customize your tool with Tailor Made! More information at www.sandvik.coromant.com/tailormade
You’ll find it all and more online www.sandvik.coromant.com
Products, solutions, tips and a wealth of knowledge, just one click away! Publications Browse through brochures, catalogues and other printed material and get all the information you need about our tools and solutions. Access the content suite both online and offline as well. My Pages, customized digital catalogue Enjoy the convenience of creating your own catalogue online where you can pick and view all the products you need, review product information, save and even sort them under different application types. Seamless online shopping at your fingertips. Newsletter Sign up for our monthly newsletter and get the latest updates on developments and solutions delivered right into your inbox.
Head office: AB Sandvik Coromant SE-811 81 Sandviken, Sweden E-mail: [email protected] www.sandvik.coromant.com C-1040:112 ENG/01 © AB Sandvik Coromant 2015
Reliability and precision ”With the aim of developing a tapping tool that would make a difference in cast iron machining, CoroTap 100 -KM has been designed to stand out in terms of excellent results and process security. Equipped with the latest cutting edge technology, this reliable tap is here to master any type of cast iron materials and to make sure that the green light on your machine is always on.”
Håkan Persson Product Manager, Tapping tools Sandvik Coromant
A tap with exceptional skills New flute shape to produce small and thin chips
Five flutes to reduce the force on the cutting edge (M5-M24)
New grade D210 for improved wear resistance Improved surface finish to reduce friction Back chamfer improves threading capacity in deep holes
New radial coolant design for improved chip transportation and strenght
New grade The new grade D210 is a combination of powder steel substrate with high hardness and TiAlN with a post-treatment consisting of a multi-layer coating with a very smooth surface. This combination gives excellent wear resistance when dry or wet machining, including MQL.
Benefits •
Provides reliable and predictable tool life
•
Enables high cutting speed for increased productivity
•
Offers secure and cost-efficient production of threads in all cast iron materials
•
Generates thin and small chips which helps with easy chip evacuation
One tap for all ISO K materials CoroTap 100 -KM is your perfect companion for a trouble-free machining process, infused with reliability. This tap has also proven to be a tool with various talents. Due to its capacity to make thin and small chips, this is a perfect solution for solving chip issues in cast iron as well as in steel materials with a hardness between 150 and 190 HB.
Application •
Threading in GCI, NCI, CGI, and ADI
•
Threading in cast AI-Si alloys and soft steel 150–190 HB as chip solver in blind holes with axial coolant
•
Threading in both blind holes and through holes
•
M3–M24, ¼–⅞
•
Great performance with emulsion, MQL and also in dry machining
•
Suitable for all industrial segments where tapping in cast iron is needed
K ISO application area
“This tap is designed to resist the wear caused by graphite and other substances in cast iron materials. We have increased the number of flutes to reduce the force on each cutting edge. The new flute shape helps to produce really thin and small chips. A back chamfer is added to let the tap thread deeper, and the new grade with higher hardness makes the tap more wear resistant. The thread and chamfer relief is optimized to reduce the contact between the tap and the workpiece material. Ramzy Mousa Senior R&D Engineer Threading Tools, Sandvik Coromant
+70% Tool life
Performance: Machining the turbo charger When tested against a product from a competitor, CoroTap 100 -KM showed outstanding machining results. This tap gave the customer 70% longer tool life and a secure process.
Workpiece material
Compact graphite iron, K4.1.C.UT
Coolant
External, emulsion, 8%
Holder
CoroChuck 970
Tool
CoroTap 100 M6
Competitor M6
CoroTap 100 M8
Competitor M8
Drill dimension, mm (inch)
5.1 (0.200)
6.9 (0.271)
Drill depth, mm (inch)
18 (0.708)
20 (0.787)
Thread depth, mm (inch
40 (1.574)
40 (1.574)
15 (49)
15 (49)
Cutting data vc m/min (ft/min) Result Tool life/No of holes
13782
7200
27338
19000
Having trouble with tapping calculations? Download our Drilling & tapping calculator app to get quick access to accurate tapping settings.
+90% Tool life
Performance: Machining the brake caliper A customer specialized in manufacturing brake systems, tested the new CoroTap 100 -KM with great success. This new tap almost doubled the tool life, reduced the number of tool changes considerably and lowered production costs.
Workpiece material Tool
NCI, K3.2.C.UT, GGG60 CoroTap 100 M8
Hole type Coolant
Competitor M8
CoroTap 100 M6
Competitor M6
Blindhole
Through holes
Internal axial, MQL
External, emulsion 6%
Dimension, mm (inch)
6.8 (0.267)
5.1 (0.200)
Drill depth, mm (inch)
23 (0.905)
23 (0.905)
Thread depth, mm (inch)
18 (0.708)
18 (0.708)
25 (82)
23 (75)
Cutting data vc m/min (ft/min) Result No of threads
21500
13000
18232
9600
Need a stable tool holder for your tapping process? CoroChuck™ 970
Need a drill prior to your tapping? Choose CoroDrill® 460 -XM for a perfect match!
Quick facts CoroDrill 460 -XM •
CoroDrill 460 provides hight capacity utilization.
•
Standard assortment: 3–20 mm (0.118–0.787 inch) in 3–8×D
•
Wide flexibility available as Tailor Made including ut to 25 mm (0.984 inch)
Assortment CoroTap 100 - KM Threadform
Range
Tolerance
Chamfer
BSG
Coolant supply
M
M3–M24
6HX
C, E
DIN
Solid, axial outlet, radial outlet
MF
M10–M20
6HX
C, E
DIN
Solid, axial outlet, radial outlet
UNC
2BX
C, E
DIN/ANSI
Solid, axial outlet, radial outlet
UNF
¼–⅞ ¼–⅞
2BX
C, E
DIN/ANSI
solid, axial outlet, radial outlet
M
M6–M20
6HX
C, E
DIN/ANSI
Solid, axial outlet, radial outlet
MF
M10–M14
6HX
C
DIN/ANSI
Solid, axial outlet
For additional information see www.sandvik.coromant.com/corotap100
Can't find what you are looking for within our standard range? Turn to your local sales representative for our engineered solutions. We will help you design a unique tool to fit your application needs.
Customize your tool with Tailor Made! More information at www.sandvik.coromant.com/tailormade
You’ll find it all and more online www.sandvik.coromant.com
Products, solutions, tips and a wealth of knowledge, just one click away! Publications Browse through brochures, catalogues and other printed material and get all the information you need about our tools and solutions. Access the content suite both online and offline as well. My Pages, customized digital catalogue Enjoy the convenience of creating your own catalogue online where you can pick and view all the products you need, review product information, save and even sort them under different application types. Seamless online shopping at your fingertips. Newsletter Sign up for our monthly newsletter and get the latest updates on developments and solutions delivered right into your inbox.
Head office: AB Sandvik Coromant SE-811 81 Sandviken, Sweden E-mail: [email protected] www.sandvik.coromant.com C-1040:112 ENG/01 © AB Sandvik Coromant 2015
