Cougar Lean Workbench System
C.L.E.A.N. The Cougar Lean Engineering Assembly Network (CLEAN) Workbench System In this talk: • Problem • Stakeholder Research • Our Layered Solution: • Website • Space • Workbench • Tool System
Ryan Pitzer
Jake Enslow
Austin Rapp
The Problem
Survey Questions • Sent to Students, Faculty and Advisory Board Members • Regarding a physical design studio: Please rank each of the following, 1-5 based on importance of you • • • • • • • • • • •
Systematic way to keep order (i.e. 5S) Defined space by usage (lecture, work, meeting, etc.) Utility (multi-use) Adaptability Comfort Safety Inspiring Pride and Identity Size Closeness to Sloan Ease of Access
Stakeholder Survey 5 4.5
Additional Survey Comments
4 3.5
3 2.5 2 1.5
“Please stop kicking students and clubs out of their current work spaces… Support them.” -Student “Interdisciplinary collaboration” - Advisory Board Member
1 0.5 0
“Basic assembly tool availability” - Faculty
Workspace Literature Review
Existing Workbenches
Solution: Clean Workbench Self Sustaining Life Cycle • Redesigned and built by students in ME 415 • Used for ME 416 and other MME related projects • Money from sale used to fund following semester’s ME 415 workbench designs
Needs: • •
Attaching tools Organizational system
Potential Attachments
Organizational System
Solution: Durham/Kaizen Foam Tool System
Overall Vision: CLEAN Workspace
Total Cost Catalog # HFS8-4545 HSGNS100-16-R HBKTST8 HBLCR8-S HATLSN8-8 HTDN8 S-19111 T9Y601156 T9YB475821 G1445035 G9793454 B007J21LOA
Description: 45x45mm profile extruded aluminum Extruded Aluminum Casters Extruded Aluminum Gussets Extruded Aluminum End Caps Extrudeed Aluminum Bolts Extruded Aluminum Bolt Nuts 3M 9832 Double-Sided Film Tape 1/2' x 60 yds 72"Wx36"Dx1-3/4" Thick Maple Butcher Block Square Edge Workbench Top 21202 #10x2 In Zinc Plated Steel Flat-Head Phillips Wood Screw (50 Pack) Durham "Drawer Cabinet, 15-3/4 x 20 x 8-1/8" Durham "Compartment Box 12lnD x 18LnD x 3lnD" Fastcap 1-1/8 Thick Kaisen Foam, 2'x4'
Quantity Unit Price TOTAL 3.00 1 $94.90 $284.70 4.00 1 $14.42 $57.68 16.00 1 $2.04 $32.64 4.00 1 $7.95 $31.80 30.00 1 $1.84 $55.20 28.00 1 $0.69 $19.32 1.00 1 $12.13 $12.13 1.00 1 $276.95 $276.95 1.00 50 $3.19 $3.19 1.00 1 $47.56 $47.56 2.00 1 $22.66 $45.32 1.00 1 $23.35 $23.35
TOTAL $889.84
With plans to build 8 tables next spring: • $900 base cost for table • $600 contingency each table for attachments • $4,000 for hourly labor
• Total cost: $16,000
Will sustain cycle through: • ~$1200 purchase price of customized bench • Students • Research and Teaching labs • Industry Sponsors
Ryan Pitzer
Jake Enslow
Austin Rapp
The Problem
Survey Questions • Sent to Students, Faculty and Advisory Board Members • Regarding a physical design studio: Please rank each of the following, 1-5 based on importance of you • • • • • • • • • • •
Systematic way to keep order (i.e. 5S) Defined space by usage (lecture, work, meeting, etc.) Utility (multi-use) Adaptability Comfort Safety Inspiring Pride and Identity Size Closeness to Sloan Ease of Access
Stakeholder Survey 5 4.5
Additional Survey Comments
4 3.5
3 2.5 2 1.5
“Please stop kicking students and clubs out of their current work spaces… Support them.” -Student “Interdisciplinary collaboration” - Advisory Board Member
1 0.5 0
“Basic assembly tool availability” - Faculty
Workspace Literature Review
Existing Workbenches
Solution: Clean Workbench Self Sustaining Life Cycle • Redesigned and built by students in ME 415 • Used for ME 416 and other MME related projects • Money from sale used to fund following semester’s ME 415 workbench designs
Needs: • •
Attaching tools Organizational system
Potential Attachments
Organizational System
Solution: Durham/Kaizen Foam Tool System
Overall Vision: CLEAN Workspace
Total Cost Catalog # HFS8-4545 HSGNS100-16-R HBKTST8 HBLCR8-S HATLSN8-8 HTDN8 S-19111 T9Y601156 T9YB475821 G1445035 G9793454 B007J21LOA
Description: 45x45mm profile extruded aluminum Extruded Aluminum Casters Extruded Aluminum Gussets Extruded Aluminum End Caps Extrudeed Aluminum Bolts Extruded Aluminum Bolt Nuts 3M 9832 Double-Sided Film Tape 1/2' x 60 yds 72"Wx36"Dx1-3/4" Thick Maple Butcher Block Square Edge Workbench Top 21202 #10x2 In Zinc Plated Steel Flat-Head Phillips Wood Screw (50 Pack) Durham "Drawer Cabinet, 15-3/4 x 20 x 8-1/8" Durham "Compartment Box 12lnD x 18LnD x 3lnD" Fastcap 1-1/8 Thick Kaisen Foam, 2'x4'
Quantity Unit Price TOTAL 3.00 1 $94.90 $284.70 4.00 1 $14.42 $57.68 16.00 1 $2.04 $32.64 4.00 1 $7.95 $31.80 30.00 1 $1.84 $55.20 28.00 1 $0.69 $19.32 1.00 1 $12.13 $12.13 1.00 1 $276.95 $276.95 1.00 50 $3.19 $3.19 1.00 1 $47.56 $47.56 2.00 1 $22.66 $45.32 1.00 1 $23.35 $23.35
TOTAL $889.84
With plans to build 8 tables next spring: • $900 base cost for table • $600 contingency each table for attachments • $4,000 for hourly labor
• Total cost: $16,000
Will sustain cycle through: • ~$1200 purchase price of customized bench • Students • Research and Teaching labs • Industry Sponsors
