Drilling Optimization Reduced Nonproductive Time in Canadian ...

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Case History

Drilling Optimization Reduced Nonproductive Time in Canadian Offshore Field Baker Hughes saved approximately USD 10.4 million on four-well project

Benefits „„Saved

an average of 10 days per well

„„Reduced

costs per well by USD 2.58 million

Background and challenges „„Terra

Nova field, offshore Newfoundland, Canada

„„Four-well

project

stuck pipe and bottomhole assembly incidents due to wellbore instability

An operator wanted to reduce nonproductive time (NPT) caused by wellbore instability on four wells being drilled in the Terra Nova field in offshore Newfoundland, Canada. NPT on previous wells in the field had ranged from 2 to 860 hours per well due to wellbore instability. On eight of those wells, NPT had totaled 1,922 hr with an associated cost of almost USD 22 million.

„„Eliminate

„„Run

logs and casing without problems

„„Improve

borehole quality

„„Optimize

rate of penetration, wellpath design, and trajectories

„„Reduce

trip hours, reaming, washing, and hole conditioning, leading to fewer drilling days

Baker Hughes solution and results „„Used

logging-while-drilling pressure services to monitor equivalent circulating density (ECD) and vibration

„„Evaluated

overall wellbore stability and hole cleaning by reviewing hookloads and torque and drag

Working closely with the operator, the Baker Hughes Drilling Optimization Solutions team developed a drilling optimization plan that incorporated geomechanical modeling for two development areas in the field. This plan was based on the post-well review of data and operations from previous offset wells. It included a comprehensive evaluation of depth-based drilling data, daily drilling reports, mud reports, caliper and image logging data, and petrophysical log data. The Drilling Optimization Solutions team refined and closely monitored drilling parameters and constraints as required

for critical sections based upon trend analysis of recorded-whiledrilling data, and cuttings/cavings analysis. Operating improvements on the first four wells drilled as part of the new plan have resulted in total NPT of just 2.5 hr. The operator’s savings was approximately USD 10.4 million, achieved through the more efficient use of drilling, casing, coring, and logging time. The average cost savings per well was USD $2.58 million.

„„Optimized

mud weight and properties, hydraulics, and surge and swab operating regimes

„„Provided

real-time analysis of ECD, cuttings, and friction factor analysis while drilling

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© 2013 Baker Hughes Incorporated. All rights reserved. 37400 07/2013