Duplo 510 Parts
Duplo DF-510 Paper Folder
Parts List
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DF510 PARTS LIST
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Duplo Folder
DF-510 Parts Catalog
Table of Contents ■ PARTS CATALOG 1. Press Roll Section ............................................................................................ 5 2. Paper Feed Driving Section ............................................................................. 7 3. Stacker Driving Section .................................................................................... 8 4. Paper Feed Plate Section (1) ........................................................................... 9 5. Paper Feed Plate Section (2) ......................................................................... 10 6. Paper Feed Pressure Section ........................................................................ 11 7. Paper Feed Shaft, Paper Feed Gate ............................................................. 12 8. Paper Separator ............................................................................................. 13 9. First Folding Plate (1) ..................................................................................... 14 10. Second Folding Plate (2) ................................................................................ 15 11. Stacker Section .............................................................................................. 16 12. Exterior Section .............................................................................................. 18 13. Control Panel Section .................................................................................... 19 14. Frame/Sub Frame Section ............................................................................. 20 15. Labels Section ................................................................................................ 23 16. Component Wiring ......................................................................................... 27
■ MAINTENANCE PARTS LIST ............................................. 35 ■ INDEX................................................................................... 39
DF-510
1. Press Roll Section 20
9 7
24
23
21
28
8
26
27 22 11
15 14
2
16
5 3
10
28 27
21 4
20
13 16
23 22
29 29
24
1
19
29
12
22
24 6
15
29
23
18 11 17
19
22
20 4
20
21
21
23
25
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
96V-10030 96V-10040 96G-11070 013-10043 014-10101 96V-10120 96V-10130 96V-10140 96G-11070 96V-10192 013-00153 96V-10234 96V-10243 96V-10253 96V-10280 941-21662 96V-10331 96V-10341 013-00153 96V-10382 96V-10391 96V-10402 94H-45260 952-61290 952-14380 96V-10500 966-14040
DESCRIPTION Center press roll Pulley Timing pulley Bearing, Roller Flange Timing belt Handle Shaft Bearing, Bush Timing pulley First press roll Bearing, Roller Switch shaft Switch angle R Switch angle L Bearing, Bush Tension spring Second press roll unit Second press roll Bearing, Roller Press Lever Cover Pillar Tension spring Angle Angle Idler rolling Square metal
QTY 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2 4 4 4 4 3 1 1 2
5
96V-P22S0-9811-0
DF-510
1. Press Roll Section 20
9 7
24
23
21
28
8
26
27 22 11
15 14
2
16
5 3
10
28 27
21 4
20
13 16
23 22
29 29
24
1
19
29
12
22
24 6
15
29
23
18 11 17
19
22
20 4
20
21
21
23
25
INDEX
PARTS No.
28 29
96V-10520 96V-10560
96V-P22S0-9811-0
DESCRIPTION Compression spring Lever
QTY 2 4
6
DF-510
2. Paper Feed Driving Section 10
4
6 5 11
20
12 7
8 9 13 17
15
16
14 19
3,18
2 1
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
96V-11030 941-10030 941-87530 96V-11100 96V-11120 96V-11130 96V-11150 941-10160 96V-11170 941-10181 96V-11190 914-12142 96V-11350 941-10513 941-10542 96V-11400 96V-80550 941-87451 056-10401 96V-11140
DESCRIPTION Motor pulley Screw plate Motor (for UK) Paper feed clutch unit Pulley Bushing Gear (33T) Bushing Pillar Collar Clutch spring Spring case Plunger unit Shaft unit Lever Tension spring Solenoid Motor (for USA) Onetouch sleeve Gear unit
QTY 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1
7
96V-P22S0-9811-0
DF-510
3. Stacker Driving Section 3
5 4
6
2 5
2 1
INDEX
PARTS No.
1 2 3 4 5 6
96V-92470 995-23181 96V-12101 96V-12170 96V-12050 014-10092
96V-P22S0-9811-0
DESCRIPTION Stacker gear unit Bearing, Bush Stacker pulley unit Shaft Gear MB Belt
QTY 1 2 1 1 2 1
8
DF-510
4. Paper Feed Plate Section (1) 16 16
24 1
13
14
2
4
3 11
15
12
10
12
17 9 18 25 20
7 25 5 22
6 23
19 19
21
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
96V-20032 96V-20042 96V-20050 96V-20060 923-23403 923-23413 976-11321 992-21370 978-94840 96V-20131 96V-20141 96V-20150 96V-20161 96V-20171 96V-20150 96V-20192 96V-20210 96V-20220 96H-10153 96V-20271 96V-20320 96V-20360 054-00169 995-13320 96V-20300
DESCRIPTION Paper feed plate unit Paper feed plate Paper separator Backward stopper Angle unit Angle Shaft Screw plate Lever Paper guide R unit Paper guide R Slide plate Paper guide L unit Paper guide L Slide plate Set screw Bracket Metal, Spacer Sleeve Shaft Plate Metal, Spacer Micro switch Pillar Tube
8
QTY 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 1 1 2
9
96V-P22S0-9811-0
DF-510
5. Paper Feed Plate Section (2) 6 13
12
17
2
16
4 3
15
22 1
11 12
13 21 6
10
8 19
20
18 14 7
9 5
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
96V-20400 96V-20410 96V-20421 96V-20430 96V-90802 96V-20491 96V-20501 96V-20511 96V-20522 054-00396 96V-90161 0Y4-08031 96V-20700 96V-20570 96V-20580 96V-20592 96V-20601 96V-20610 96V-20601 96V-20631 96V-20640 96V-20671
96V-P22S0-9811-0
DESCRIPTION Shaft adjust screw Washer Compression spring Angle Cover plate Plate Metal, Spacer Washer Hinge rod unit Micro switch Slant adjust label Y-shaped, Collar Collar Shaft Bracket Shaft Metal, spacer Lever Metal, spacer Shaft Switch plate Auxiliary paper feed unit
QTY 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
10
DF-510
6. Paper Feed Pressure Section 20
21
12
13
18 5 14 7
8
6 11 9 3
19
15
16
17 2 1 4 10
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
96V-21022 96V-21033 0X4-12050 0Z4-08022 952-14380 96V-21070 0X4-12050 0X4-12010 0Z4-08022 96V-20650 96V-21152 96V-20150 96V-21231 96V-21182 96V-21190 96V-21200 96V-21240 0Y4-08022 96V-21260 96V-21280 96V-21301
DESCRIPTION Lever Tension spring X-shaped, Collar Z-shaped, Collar Angle Lever X-shaped, Collar X-shaped, Collar Z-shaped, Collar Rubber pipe Lever unit Slide plate Lever Shaft Tension spring Tension spring Tension spring Y-shaped, Collar Lever Ratchet Lever unit
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
11
96V-P22S0-9811-0
DF-510
7. Paper Feed Shaft, Paper Feed Gate 5
19
21
4 5 20
2
17 18
3
16
1
7
14 10 11 12 13
22 15
8
6
INDEX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PARTS No. 96V-22031 995-23181 013-10042 96V-22070 96V-22100 96V-22150 96V-22170 91H-13213 96V-22190 96V-22200 96V-22210 013-00014 96V-90060 96V-90073 995-13320 96V-90110 96V-90120 96V-90130 96V-90140 96V-11270 96V-11260 96V-90100
96V-P22S0-9811-0
DESCRIPTION Paper feed shaft Bearing, Bush Pivot suspension Rubber wheel unit Rubber wheel unit Paper feed gate (lower) Paper feed gate (upper) Rib Hold plate unit Hold plate Anti-static brush strip Bearing, Roller Shaft Lever unit Pillar Guide plate unit Guide plate Shaft Knob Shaft Gear (42T) Catcher
QTY 1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1
12
9
DF-510
8. Paper Separator 8 18
9
4 2
16
3 14
6 5
A
15 15
7 21
17
20 22
23
13 11
1
10 24
12
19
A
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
96V-23031 96V-23041 96V-23050 96V-23061 96V-23071 96V-23081 013-10041 96V-23100 96V-23110 96V-23121 96V-23131 96V-23141 96V-23150 96G-12331 96G-12341 96V-23200 96V-23210 96V-23231 96V-23331 93E-83150 96V-90230 96V-23500 96V-23490 0Z4-08031
DESCRIPTION Reinforcement plate Paper separator table unit Paper separator table Paper separator Paper separator base unit Paper separator base Steel ball Channel Shaft Shaft Guide plate Compression spring Plate Plate Spacer Bar Brake shaft Compression spring Lever unit Proximity sensor Label Bracket Graduation plate Z-shaped, Collar
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
13
96V-P22S0-9811-0
DF-510
9. First Folding Plate (1)
1
17
18
15
19
6 18
A
16 14,20
13
6
11 12
4
2
9 A 3
4
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
96V-30033 96V-30063 96V-30080 96V-30090 96V-35123 941-30131 96V-35191 96V-35200 96V-30210 93E-23360 96V-32241 96V-35252 96V-30281 96V-92720 056-08022 96V-30602 947-31190 96V-35160 0Y3-06022 96V-92730
96V-P22S0-9811-0
DESCRIPTION First folding plate 1 Guide plate 1 Spacer 1 Side spacer 1 Screw shaft 1 Bearing, Bush Guide block unit Guide block Bearing, Bush Bush Compression spring Half nut Stopper Top cover 1 (for UK) Plastic support Lever Knob Knob unit Y-shaped, Collar Top cover 1 (for USA)
8
10
5
7
QTY 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1
14
DF-510
10. Second Folding Plate (2) 1
17 16
19
16
20
6
A
18 6
15,21 14
13
11 12
21 2
5
9
8
10
4 3
7
A 4
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
96V-32034 96V-32064 96V-32080 96V-32093 96V-37123 941-30131 96V-35191 96V-35200 96V-30210 93E-23360 96V-32241 96V-35252 96V-30281 96V-32292 96V-92780 96V-35160 947-31190 96V-30602 0Y3-06022 056-08022 96V-92790
DESCRIPTION Second folding plate 2 Guide plate 2 Spacer 2 Side spacer 2 Screw Shaft 2 Bearing, Bush Guide block unit Guide block Bearing, Bush Bush Comporession spring Half nut Stopper Flap adjust plate Top cover 2 (for UK) Knob unit Knob Lever Y-shaped, Collar Plastic support Top cover 2 (for USA)
QTY 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
15
96V-P22S0-9811-0
DF-510
11. Stacker Section 21
20
14
28 14
35 26 15
4
30 33 31
23
22 24
C
16
19
30 31
26
25
18 16
36
17
8
7
19
32
27 9
B
29
10 7
A
1 34
B C 13
3 D
1
7 37 7 2 5
A 13
5 6
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
96V-40150 96V-40182 96V-40190 96V-40200 941-40120 96V-40222 96V-92490 96V-92460 96V-40093 96V-45380 – – 995-23181 96V-40410 96V-40501 96V-40510 96V-40540 96V-40550 0Z3-06022 96V-42021 96V-40030 96V-42081 96V-40053 96V-40060 96V-40071 96V-40081 96V-92440
96V-P22S0-9811-0
DESCRIPTION Angle Stacker plate Bracket R Bracket L Flat belt ST shaft Roller Mylar Reject guide, bottom Lever unit 1 – – Bearing, Bush Plate Shaft Roller Lever R Lever L Z-shaped, Collar Reject guide unit, top Bracket Guide plate unit 1 Guide plate Anti-static brush strip Guide Collar Reject guide unit, bottom
QTY 2 1 1 1 2 1 4 1 1 1 – – 2 2 1 2 1 1 2 1 1 1 1 2 1 2 1
16
D
DF-510
11. Stacker Section 21
20
14
28 14
35 26 15
4
30 33 31
23
22 24
C
16
19
30 31
26
25
18 16
36
17
8
7
19
32
27 9
B
29
10 7
A
1 34
B C 13
3 D
1
D
7 37 7 2 5
A 13
5 6
INDEX
PARTS No.
28 29 30 31 32 33 34 35 36 37
96V-40100 96V-40110 96V-40160 96V-40170 96V-80104 96V-80131 056-10005 056-00641 96V-45301 96V-45351
DESCRIPTION Insulating sheet Insulating sheet Collar Collar LED sensor PT sensor Cord keep Fixed tool for band Disk Plate spring
QTY 1 1 2 2 1 1 1 1 1 1
17
96V-P22S0-9811-0
DF-510
12. Exterior Section 8
17
10
14 16
12
9
11
19 2
A
18
18
3
1
7
7 A
7
6
19 13 7
5
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
96V-41021 96V-41031 96V-41040 96V-41050 93E-50670 990-27181 995-13320 96V-51030 991-23261 96V-51070 96V-51080 94H-64100 96V-90850 96V-51221 – 96V-51020 96V-51010 96V-51141 947-13450
96V-P22S0-9811-0
4
DESCRIPTION Paper receiving plate unit Paper receiving plate Slide plate Stopper Guide plate Slide plate Pillar Top cover Magnet Z-shaped, Collar Collar Shaft, stand off Cover R Cover L – Rubber plate Top cover unit Shaft Cushion
QTY 1 1 2 1 1 1 4 1 1 1 1 1 1 1 – 2 1 2 2
18
DF-510
13. Control Panel Section 4 (19) 3
1(11)
2
5 6 14 16 10
7
8 15 18 18
15
9 13
17
12
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
96V-89511 96V-89521 96V-89530 96V-89541 96V-89550 96V-89091 96V-89573 96V-89150 96V-81200 96V-90910 96V-89711 96V-89591 96V-80561 96V-91550 054-10072 96V-91540 96V-80591 056-08025 96V-89741
DESCRIPTION Control panel unit (for UK) Control panel Spacer nameplate Control panel nameplate (for UK) Switch button Key top B Panel base Panel bracket Slide VR unit Insulating plate Control panel unit (for USA) Counter bracket Counter unit VR cover Micro switch Insulating unit LED unit Plastic support Control panel nameplate (for USA)
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1
19
96V-P22S0-9811-0
DF-510
14. Frame/Sub Frame Section 42 40 38 44 29
25
46
38
36
44
22,47
42 40 3
41
32
26
11
41
24
43
29
2
5 23
41
39
9
10
12
34
37
14 13
7 43 34 17,28 32
35
31
43 16,48 5
19
31 6
21
15
20
12 4
27
29
8 30
1 15 33
12 34 49
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
96V-50034 96V-50074 96V-50115 96V-50150 96V-50191 96V-50220 96V-90812 96V-50240 96V-50260 96V-91122 96V-90821 952-14380 995-13320 995-13330 949-51180 941-87382 96V-81240 – 96V-80326 056-00778 056-00779 941-88261 056-10749 052-00067 96V-81040 056-00214 054-10048
96V-P22S0-9811-0
DESCRIPTION Frame R Frame L Sub frame R Sub frame L Stay Power supply base Cover SW bracket Slider Pillar 2 P roll cover Angle Pillar Rubber cushion Rubber leg Transformer unit (for USA) Breaker unit (for USA) – 510 main unit Bushing Collar S.P.C board (for UK) Terminal board Noise filter Power cord unit (for UK) Bushing Locker switch
QTY 1 1 1 1 2 1 1 1 1 2 1 4 1 1 4 1 1 – 1 4 4 1 1 1 1 1 1
20
DF-510
14. Frame/Sub Frame Section 25
46
38 42 40 38 44 29
36
44
22,47
42 40 3
41
32
26
11
41
24
43
29
2
5 23
41
39
9
10
12
34
37
14 13
7 43 34 17,28 32
35
31
43 16,48 5
19
31 6
21
15
20
12 4
27
29
8 30
1 15 33
12 34 49
INDEX
PARTS No.
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
96V-81250 056-09001 056-09004 056-09003 056-00003 056-00644 056-10282 056-10628 056-10324 056-09006 054-00396 934-87110 96V-50350 056-09002 0Z4-08018 96V-50281 96V-20640 – 056-10342 941-88241 941-87461 056-09007
DESCRIPTION Breaker unit (for UK) Cable clamp Cable clamp Cable clamp Bushing Bushing Bushing Cable clip Board spacer Cable clamp Micro switch Power cord unit (for USA) Switch lever Cable clamp Z-shaped, Collar Pillar Switch plate – Hole plug S.P.C board (for USA) Transformer unit (for UK) Cable clamp
QTY 1 6 1 2 3 1 3 1 4 1 2 1 2 3 2 6 2 – 2 1 1 1
21
96V-P22S0-9811-0
DF-510
15. Labels section 96V-90630 Adjustor label
ADJUSTOR
OPEN
96V-90180 Cover open label
PULL
96V-90620 Pull label PULL
96V-90620 Pull label 96V-90170 Hand-handle label 96V-90590 Stacker label
4
5
3 2 1 BREAKER
ADJUSTOR
96V-90240 Breaker label
96V-90630 Adjustor label
96V-90091 Grounding label 96V-90161 Slant adjust label
96V-90230 Sparator label
23
96V-90162 Line label
24
96V-P22S0-9811-0
DF-510
16. Component wiring Power cord BRN
BLU
ORG Transformer 240V
RED Transformer 220V
BRN Transformer
96V-8234 BRN Bundled wire
■ For UK
056-00876 SK binder
96V-8013 PT sensor
96V-4002 Reject guide top
056-00641 Fixed tool for band
96V-8056 Counter unit 056-00003 Busing 952-14380 Angle
To frame R
941-8746 T unit
COM COM
BLU
N.C N.O
Stop
056-10282 Bushing
056-00003 Bushing
96V-8235 VR bundled wire unit
N.C N.O
RED
Start
BRN
Bundled wire BLK 96V-8222
96V-8235
Bundled wire WHT
BLK Bundled wire RED Bundled wire BLU Bundled wire YEL
BLK Breaker unit View E
96V-8236 Sensor bundled wire unit
056-10005 Cord keep
96V-4009 Reject guide under
7/16"
941-87530 Motor
1/4"
1:BLU (COM) 3:YEL (NO)
056-10324 Board spacer
1/8"
View A
952-14380 Angle
1/8"
YEL
(Noise filter side) WHT
View D
96V-8232 DC bundled wire unit 056-10628 Cable clip
YEL (Transformer side) BRN To frame R
220V
20µF
240V
18µF
1 BLK (COM) 2:YEL (NO)
941-87461 Transformer unit
1/8"
WHT
E 056-00876 SK Binder x2
To locker switch B
056-10749 Terminal board
1/8"
To frame L
3/16"
056-00214 Bushing 96V-8222 Bundled wire unit 96V-8232 DC bundled wire unit
056-00876 SK binder
GRN/ YEL
N
96V-8232 DC bundled wire unit
3/16"
052-00067 Noise fillter 96V-8125 Breaker unit
BRN
A BLK
27
1/8"
1:YEL (COM) 2 BLU (NO)
952-14380 Angle
SKY
96V-8234 AC bundled wire unit
941-8826 S.P.C board
BLK
054-00169 Micro switch
Brass screw crown washer 4 mm
To frame R 93E-8315 Proximity sensor
96V-80550 Solenoid
054-00396 Micro switch
1/8"
WHT
BLU
054-00396 Micro switch
D
To frame R
(NC) (COM)
054-10048 Locker switch
Frame R
WHT
3
96V-8032 510 Main unit
941-87530 Motor
BLK GRN WHT
1
1/2"
056-10282 Bushing
To frame R 2
1/4"
96V-8232 DC bundled wire unit
C 054-10048 Locker switch
5/16"
056-00644 Bushing
YEL WHT
056-00876 SK binder
96V-8236 Sensor bundled wire unit
941-8826 S.P.C board
View B
BLK
054-10072x2 Micro switch
96V-8232 DC bundled wire unit
3/16"
View F
View C
PUR
96V-8010 LED sensor
96V-8235 VR bundled wire unit
054-00396 Micro switch
ORG
Terminal board
BLU
056-00876 SK binder
PNK
Earth
F
96V-8104 Power cord unit
056-10282 Bushing
Brass screw crown washer 4 mm
Frame L
28
96V-P22S0-9811-0
DF-510
Power cord BLK
WHT
RED Transformer
BRN Transformer
BRN 96V-8234 Bundled wire
■ For USA
056-00876 SK binder
96V-8013 PT sensor
96V-4009 Reject guide top
056-00641 Fixed tool for band
96V-8056 Counter unit 056-00003 Bushing 952-14380 Angle
To frame R
941-8738 T unit
COM COM
BLUBLU
N.C N.O
Stop
056-10282 Bushing
056-00003 Bushing
96V-8235 VR bundled wire unit
N.C N.O
RED
Start
BRN
96V-8222
Bundled wire BLK
Bundled wire WHT
96V-8234
96V-8235
BLK Bundled wire RED Bundled wire BLU Bundled wire YEL
7/16"
941-87451 Motor
1/4"
1 BLU (COM) 3:YEL (NO)
056-10324 Board spacer
1/8"
View A
952-14380 Angle
1/8"
WHT
(Noise filter side) WHT
96V-8232 DC bundled wire unit 056-10628 Cable clip
YEL (Transformer side)
Frame R
16µF
1:BLK (COM) 2:YEL (NO)
941-87382 Transformer unit
WHT
96V-8234 AC bundled wire unit
1/8"
952-14380 Angle
A WHT
BLK
E To locker switch 056-00876 SK binder x3
B
1/8"
96V-8124 Breaker unit
056-10749 Terminal board
N
96V-8232 DC bundled wire unit 056-00876 SK binder
To frame L 3/16"
3/16"
056-00214 Bushing
052-00067 Noise fillter 96V-8222 Bundled wire unit 96V-8232 DC bundled wire unit
31
1/8"
1:YEL (COM) 2:BLU (NO)
WHT
054-00169 Micro switch
941-8824 S.P.C board
BLK
BLU
Brass screw + 4mm crown washer
To frame R 93E-8315 Proximity sensor
BLK
(COM)
96V-80550 Solenoid
054-00396 Micro switch
1/8"
(NC)
3
054-00396 Micro switch
D
To frame R
WHT
1
054-10048 Locker switch
BRN To frame R
To frame R 2
96V-8032 510 Main unit
941-87451 Motor C
054-10048 Locker switch View D
1/2"
056-10282 Bushing
YEL BLK
1/4"
96V-8232 DC bundled wire unit
GRN
YEL
5/16"
056-00644 Bushing
View B
View C
056-00876 SK binder
96V-8236 Sensor bundled wire unit
941-8824 S.P.C board View F
View E
054-10072 x2 Micro switch
96V-8232 DC bundled wire unit
3/16"
BLK GRN WHT
BLK Breaker unit
96V-8236 Sensor bundled wire unit
056-10005 Cord keep
96V-4009 Reject guide under
PUR
96V-8010 LED sensor
96V-8235 VR bundled wire unit
054-00396 Micro switch
ORG
Terminal board
BLU
056-00876 SK binder
PNK
Earth
F
934-8711 Power cord unit
056-10282 Bushing Brass screw + 4mm crown washer
Frame L
32
96V-P22S0-9811-0
DF-510
MAINTENANCE PARTS LIST
35
96V-P22S0-9811-0
DF-510
■ Consumables PARTS No. 96V-22070 96V-22100 96V-23041
DESCRIPTION
PAGE
INDEX
12 12 13
4 5 2
PAGE
INDEX
8 5 20 9 10 13 16 21 20 7 17 17 20 19 21 21
6 5 24 23 10 20 5 47 22 11 32 33 19 9 17 28
PAGE
INDEX
7 7 7 14 15 7
18 3 4 12 12 17
Rubber wheel unit Rubber wheel unit Paper separator table unit
■ Recommended spare parts (A) PARTS No. 014-10092 014-10101 052-00067 054-00169 054-00396 93E-83150 941-40120 941-88241 941-88261 96V-11190 96V-80104 96V-80131 96V-80326 96V-81200 96V-81240 96V-81250
DESCRIPTION MB Belt Timing belt Noise filter Micro switch Micro switch Proximity sensor Flat belt S.P.C. board (for USA) S.P.C. board (for UK) Clutch spring LED sensor PT sensor 510 main unit Slide VR unit Breaker unit (for USA) Breaker unit (for UK)
■ Recommended spare parts (B) The parts except above are all durable. PARTS No.
DESCRIPTION
941-87451 941-87530 96V-11100 96V-35252 96V-35252 96V-80550
Motor (for USA) Motor (for UK) Paper feed clutch unit Half nut Half nut Solenoid
37
96V-P22S0-9811-0
DF-510
INDEX
39
96V-P22S0-9811-0
DF-510
PARTS No. 013-00014 013-00153 013-00153 013-10041 013-10042 013-10043 014-10092 014-10101 052-00067 054-00169 054-00396 054-00396 054-10048 054-10072 056-00003 056-00214 056-00641 056-00644 056-00778 056-00779 056-08022 056-08022 056-08025 056-09001 056-09002 056-09003 056-09004 056-09006 056-09007 056-10005 056-10282 056-10324 056-10342 056-10401 056-10628 056-10749 0X4-12010 0X4-12050 0X4-12050 0Y3-06022 0Y3-06022 0Y4-08022 0Y4-08031
PAGE INDEX 12 5 5 13 12 5 8 5 20 9 10 21 20 19 21 20 17 21 20 20 14 15 19 21 21 21 21 21 21 17 21 21 21 7 21 20 11 11 11 14 15 11 10
12 11 19 7 3 4 6 5 24 23 10 38 27 15 32 26 35 33 20 21 15 20 18 29 41 31 30 37 49 34 34 36 46 19 35 23 8 3 7 19 19 18 12
PARTS No.
PAGE INDEX
0Z3-06022 0Z4-08018 0Z4-08022 0Z4-08022 0Z4-08031 914-12142 91H-13213 923-23403 923-23413 934-87110 93E-23360 93E-23360 93E-50670 93E-83150 941-10030 941-10160 941-10181 941-10513 941-10542 941-21662 941-30131 941-30131 941-40120 941-87382 941-87451 941-87461 941-87530 941-88241 941-88261 947-13450 947-31190 947-31190 949-51180 94H-45260 94H-64100 952-14380 952-14380 952-14380 952-61290 966-14040 96G-11070 96G-11070 96G-12331
16 21 11 11 13 7 12 9 9 21 14 15 18 13 7 7 7 7 7 5 14 15 16 20 7 21 7 21 20 18 14 15 20 5 18 5 11 20 5 5 5 5 13 41
19 42 4 9 24 12 8 5 6 39 10 10 5 20 2 8 10 14 15 16 6 6 5 16 18 48 3 47 22 19 17 17 15 23 12 25 5 12 24 27 3 9 14
PARTS No. 96G-12341 96H-10153 96V-10030 96V-10040 96V-10120 96V-10130 96V-10140 96V-10192 96V-10234 96V-10243 96V-10253 96V-10280 96V-10331 96V-10341 96V-10382 96V-10391 96V-10402 96V-10500 96V-10520 96V-10560 96V-11030 96V-11100 96V-11120 96V-11130 96V-11140 96V-11150 96V-11170 96V-11190 96V-11260 96V-11270 96V-11350 96V-11400 96V-12050 96V-12101 96V-12170 96V-20032 96V-20042 96V-20050 96V-20060 96V-20131 96V-20141 96V-20150 96V-20150
PAGE INDEX 13 9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 7 7 12 12 7 7 8 8 8 9 9 9 9 9 9 9 9
15 19 1 2 6 7 8 10 12 13 14 15 17 18 20 21 22 26 28 29 1 4 5 6 20 7 9 11 21 20 13 16 5 3 4 1 2 3 4 10 11 12 15
96V-P22S0-9811-0
DF-510
PARTS No. 96V-20150 96V-20161 96V-20171 96V-20192 96V-20210 96V-20220 96V-20271 96V-20300 96V-20320 96V-20360 96V-20400 96V-20410 96V-20421 96V-20430 96V-20491 96V-20501 96V-20511 96V-20522 96V-20570 96V-20580 96V-20592 96V-20601 96V-20601 96V-20610 96V-20631 96V-20640 96V-20640 96V-20650 96V-20671 96V-20700 96V-21022 96V-21033 96V-21070 96V-21152 96V-21182 96V-21190 96V-21200 96V-21231 96V-21240 96V-21260 96V-21280 96V-21301 96V-22031 96V-P22S0-9811-0
PAGE INDEX 11 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 21 11 10 10 11 11 11 11 11 11 11 11 11 11 11 11 12
12 13 14 16 17 18 20 25 21 22 1 2 3 4 6 7 8 9 14 15 16 17 19 18 20 21 44 10 22 13 1 2 6 11 14 15 16 13 17 19 20 21 1
PARTS No.
PAGE INDEX
96V-22070 96V-22100 96V-22150 96V-22170 96V-22190 96V-22200 96V-22210 96V-23031 96V-23041 96V-23050 96V-23061 96V-23071 96V-23081 96V-23100 96V-23110 96V-23121 96V-23131 96V-23141 96V-23150 96V-23200 96V-23210 96V-23231 96V-23331 96V-23490 96V-23500 96V-30033 96V-30063 96V-30080 96V-30090 96V-30210 96V-30210 96V-30281 96V-30281 96V-30602 96V-30602 96V-32034 96V-32064 96V-32080 96V-32093 96V-32241 96V-32241 96V-32292 96V-35123
12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 15 14 15 14 15 15 15 15 15 14 15 15 14 42
4 5 6 7 9 10 11 1 2 3 4 5 6 8 9 10 11 12 13 16 17 18 19 23 22 1 2 3 4 9 9 13 13 16 18 1 2 3 4 11 11 14 5
PARTS No. 96V-35160 96V-35160 96V-35191 96V-35191 96V-35200 96V-35200 96V-35252 96V-35252 96V-37123 96V-40030 96V-40053 96V-40060 96V-40071 96V-40081 96V-40093 96V-40100 96V-40110 96V-40150 96V-40160 96V-40170 96V-40182 96V-40190 96V-40200 96V-40222 96V-40410 96V-40501 96V-40510 96V-40540 96V-40550 96V-41021 96V-41031 96V-41040 96V-41050 96V-42021 96V-42081 96V-45301 96V-45351 96V-45380 96V-50034 96V-50074 96V-50115 96V-50150 96V-50191
PAGE INDEX 14 15 14 15 14 15 14 15 15 16 16 16 16 16 16 17 17 16 17 17 16 16 16 16 16 16 16 16 16 18 18 18 18 16 16 17 17 16 20 20 20 20 20
18 16 7 7 8 8 12 12 5 21 23 24 25 26 9 28 29 1 30 31 2 3 4 6 14 15 16 17 18 1 2 3 4 20 22 36 37 10 1 2 3 4 5
DF-510
PARTS No. 96V-50220 96V-50240 96V-50260 96V-50281 96V-50350 96V-51010 96V-51020 96V-51030 96V-51070 96V-51080 96V-51141 96V-51141 96V-51221 96V-80104 96V-80131 96V-80326 96V-80550 96V-80561 96V-80591 96V-81040 96V-81200 96V-81240 96V-81250 96V-89091 96V-89150 96V-89511 96V-89521 96V-89530 96V-89541 96V-89550 96V-89573 96V-89591 96V-89711 96V-89741 96V-90060 96V-90073 96V-90100 96V-90110 96V-90120 96V-90130 96V-90140 96V-90161 96V-90230
PAGE INDEX 20 20 20 21 21 18 18 18 18 18 18 21 18 17 17 20 7 19 19 20 19 20 21 19 19 19 19 19 19 19 19 19 19 19 12 12 12 12 12 12 12 10 13
6 8 9 43 40 17 16 8 10 11 18 45 14 32 33 19 17 13 17 25 9 17 28 6 8 1 2 3 4 5 7 12 11 19 13 14 22 16 17 18 19 11 21
PARTS No.
PAGE INDEX
96V-90802 96V-90812 96V-90821 96V-90850 96V-90910 96V-91122 96V-91540 96V-91550 96V-92440 96V-92460 96V-92470 96V-92490 96V-92720 96V-92730 96V-92780 96V-92790 976-11321 978-94840 990-27181 991-23261 992-21370 995-13320 995-13320 995-13320 995-13320 995-13330 995-23181 995-23181 995-23181
10 20 20 18 19 20 19 19 16 16 8 16 14 14 15 15 9 9 18 18 9 9 12 18 20 20 8 12 16
43
PARTS No.
PAGE INDEX
5 7 11 13 10 10 16 14 27 8 1 7 14 20 15 21 7 9 6 9 8 24 15 7 13 14 2 2 13
96V-P22S0-9811-0
96V-P22S0
Parts List
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com
DF510 PARTS LIST
GBC IS AN ACCO BRANDS COMPANY
Duplo Folder
DF-510 Parts Catalog
Table of Contents ■ PARTS CATALOG 1. Press Roll Section ............................................................................................ 5 2. Paper Feed Driving Section ............................................................................. 7 3. Stacker Driving Section .................................................................................... 8 4. Paper Feed Plate Section (1) ........................................................................... 9 5. Paper Feed Plate Section (2) ......................................................................... 10 6. Paper Feed Pressure Section ........................................................................ 11 7. Paper Feed Shaft, Paper Feed Gate ............................................................. 12 8. Paper Separator ............................................................................................. 13 9. First Folding Plate (1) ..................................................................................... 14 10. Second Folding Plate (2) ................................................................................ 15 11. Stacker Section .............................................................................................. 16 12. Exterior Section .............................................................................................. 18 13. Control Panel Section .................................................................................... 19 14. Frame/Sub Frame Section ............................................................................. 20 15. Labels Section ................................................................................................ 23 16. Component Wiring ......................................................................................... 27
■ MAINTENANCE PARTS LIST ............................................. 35 ■ INDEX................................................................................... 39
DF-510
1. Press Roll Section 20
9 7
24
23
21
28
8
26
27 22 11
15 14
2
16
5 3
10
28 27
21 4
20
13 16
23 22
29 29
24
1
19
29
12
22
24 6
15
29
23
18 11 17
19
22
20 4
20
21
21
23
25
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
96V-10030 96V-10040 96G-11070 013-10043 014-10101 96V-10120 96V-10130 96V-10140 96G-11070 96V-10192 013-00153 96V-10234 96V-10243 96V-10253 96V-10280 941-21662 96V-10331 96V-10341 013-00153 96V-10382 96V-10391 96V-10402 94H-45260 952-61290 952-14380 96V-10500 966-14040
DESCRIPTION Center press roll Pulley Timing pulley Bearing, Roller Flange Timing belt Handle Shaft Bearing, Bush Timing pulley First press roll Bearing, Roller Switch shaft Switch angle R Switch angle L Bearing, Bush Tension spring Second press roll unit Second press roll Bearing, Roller Press Lever Cover Pillar Tension spring Angle Angle Idler rolling Square metal
QTY 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2 4 4 4 4 3 1 1 2
5
96V-P22S0-9811-0
DF-510
1. Press Roll Section 20
9 7
24
23
21
28
8
26
27 22 11
15 14
2
16
5 3
10
28 27
21 4
20
13 16
23 22
29 29
24
1
19
29
12
22
24 6
15
29
23
18 11 17
19
22
20 4
20
21
21
23
25
INDEX
PARTS No.
28 29
96V-10520 96V-10560
96V-P22S0-9811-0
DESCRIPTION Compression spring Lever
QTY 2 4
6
DF-510
2. Paper Feed Driving Section 10
4
6 5 11
20
12 7
8 9 13 17
15
16
14 19
3,18
2 1
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
96V-11030 941-10030 941-87530 96V-11100 96V-11120 96V-11130 96V-11150 941-10160 96V-11170 941-10181 96V-11190 914-12142 96V-11350 941-10513 941-10542 96V-11400 96V-80550 941-87451 056-10401 96V-11140
DESCRIPTION Motor pulley Screw plate Motor (for UK) Paper feed clutch unit Pulley Bushing Gear (33T) Bushing Pillar Collar Clutch spring Spring case Plunger unit Shaft unit Lever Tension spring Solenoid Motor (for USA) Onetouch sleeve Gear unit
QTY 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1
7
96V-P22S0-9811-0
DF-510
3. Stacker Driving Section 3
5 4
6
2 5
2 1
INDEX
PARTS No.
1 2 3 4 5 6
96V-92470 995-23181 96V-12101 96V-12170 96V-12050 014-10092
96V-P22S0-9811-0
DESCRIPTION Stacker gear unit Bearing, Bush Stacker pulley unit Shaft Gear MB Belt
QTY 1 2 1 1 2 1
8
DF-510
4. Paper Feed Plate Section (1) 16 16
24 1
13
14
2
4
3 11
15
12
10
12
17 9 18 25 20
7 25 5 22
6 23
19 19
21
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
96V-20032 96V-20042 96V-20050 96V-20060 923-23403 923-23413 976-11321 992-21370 978-94840 96V-20131 96V-20141 96V-20150 96V-20161 96V-20171 96V-20150 96V-20192 96V-20210 96V-20220 96H-10153 96V-20271 96V-20320 96V-20360 054-00169 995-13320 96V-20300
DESCRIPTION Paper feed plate unit Paper feed plate Paper separator Backward stopper Angle unit Angle Shaft Screw plate Lever Paper guide R unit Paper guide R Slide plate Paper guide L unit Paper guide L Slide plate Set screw Bracket Metal, Spacer Sleeve Shaft Plate Metal, Spacer Micro switch Pillar Tube
8
QTY 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 1 1 2
9
96V-P22S0-9811-0
DF-510
5. Paper Feed Plate Section (2) 6 13
12
17
2
16
4 3
15
22 1
11 12
13 21 6
10
8 19
20
18 14 7
9 5
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
96V-20400 96V-20410 96V-20421 96V-20430 96V-90802 96V-20491 96V-20501 96V-20511 96V-20522 054-00396 96V-90161 0Y4-08031 96V-20700 96V-20570 96V-20580 96V-20592 96V-20601 96V-20610 96V-20601 96V-20631 96V-20640 96V-20671
96V-P22S0-9811-0
DESCRIPTION Shaft adjust screw Washer Compression spring Angle Cover plate Plate Metal, Spacer Washer Hinge rod unit Micro switch Slant adjust label Y-shaped, Collar Collar Shaft Bracket Shaft Metal, spacer Lever Metal, spacer Shaft Switch plate Auxiliary paper feed unit
QTY 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
10
DF-510
6. Paper Feed Pressure Section 20
21
12
13
18 5 14 7
8
6 11 9 3
19
15
16
17 2 1 4 10
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
96V-21022 96V-21033 0X4-12050 0Z4-08022 952-14380 96V-21070 0X4-12050 0X4-12010 0Z4-08022 96V-20650 96V-21152 96V-20150 96V-21231 96V-21182 96V-21190 96V-21200 96V-21240 0Y4-08022 96V-21260 96V-21280 96V-21301
DESCRIPTION Lever Tension spring X-shaped, Collar Z-shaped, Collar Angle Lever X-shaped, Collar X-shaped, Collar Z-shaped, Collar Rubber pipe Lever unit Slide plate Lever Shaft Tension spring Tension spring Tension spring Y-shaped, Collar Lever Ratchet Lever unit
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
11
96V-P22S0-9811-0
DF-510
7. Paper Feed Shaft, Paper Feed Gate 5
19
21
4 5 20
2
17 18
3
16
1
7
14 10 11 12 13
22 15
8
6
INDEX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PARTS No. 96V-22031 995-23181 013-10042 96V-22070 96V-22100 96V-22150 96V-22170 91H-13213 96V-22190 96V-22200 96V-22210 013-00014 96V-90060 96V-90073 995-13320 96V-90110 96V-90120 96V-90130 96V-90140 96V-11270 96V-11260 96V-90100
96V-P22S0-9811-0
DESCRIPTION Paper feed shaft Bearing, Bush Pivot suspension Rubber wheel unit Rubber wheel unit Paper feed gate (lower) Paper feed gate (upper) Rib Hold plate unit Hold plate Anti-static brush strip Bearing, Roller Shaft Lever unit Pillar Guide plate unit Guide plate Shaft Knob Shaft Gear (42T) Catcher
QTY 1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1
12
9
DF-510
8. Paper Separator 8 18
9
4 2
16
3 14
6 5
A
15 15
7 21
17
20 22
23
13 11
1
10 24
12
19
A
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
96V-23031 96V-23041 96V-23050 96V-23061 96V-23071 96V-23081 013-10041 96V-23100 96V-23110 96V-23121 96V-23131 96V-23141 96V-23150 96G-12331 96G-12341 96V-23200 96V-23210 96V-23231 96V-23331 93E-83150 96V-90230 96V-23500 96V-23490 0Z4-08031
DESCRIPTION Reinforcement plate Paper separator table unit Paper separator table Paper separator Paper separator base unit Paper separator base Steel ball Channel Shaft Shaft Guide plate Compression spring Plate Plate Spacer Bar Brake shaft Compression spring Lever unit Proximity sensor Label Bracket Graduation plate Z-shaped, Collar
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
13
96V-P22S0-9811-0
DF-510
9. First Folding Plate (1)
1
17
18
15
19
6 18
A
16 14,20
13
6
11 12
4
2
9 A 3
4
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
96V-30033 96V-30063 96V-30080 96V-30090 96V-35123 941-30131 96V-35191 96V-35200 96V-30210 93E-23360 96V-32241 96V-35252 96V-30281 96V-92720 056-08022 96V-30602 947-31190 96V-35160 0Y3-06022 96V-92730
96V-P22S0-9811-0
DESCRIPTION First folding plate 1 Guide plate 1 Spacer 1 Side spacer 1 Screw shaft 1 Bearing, Bush Guide block unit Guide block Bearing, Bush Bush Compression spring Half nut Stopper Top cover 1 (for UK) Plastic support Lever Knob Knob unit Y-shaped, Collar Top cover 1 (for USA)
8
10
5
7
QTY 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1
14
DF-510
10. Second Folding Plate (2) 1
17 16
19
16
20
6
A
18 6
15,21 14
13
11 12
21 2
5
9
8
10
4 3
7
A 4
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
96V-32034 96V-32064 96V-32080 96V-32093 96V-37123 941-30131 96V-35191 96V-35200 96V-30210 93E-23360 96V-32241 96V-35252 96V-30281 96V-32292 96V-92780 96V-35160 947-31190 96V-30602 0Y3-06022 056-08022 96V-92790
DESCRIPTION Second folding plate 2 Guide plate 2 Spacer 2 Side spacer 2 Screw Shaft 2 Bearing, Bush Guide block unit Guide block Bearing, Bush Bush Comporession spring Half nut Stopper Flap adjust plate Top cover 2 (for UK) Knob unit Knob Lever Y-shaped, Collar Plastic support Top cover 2 (for USA)
QTY 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
15
96V-P22S0-9811-0
DF-510
11. Stacker Section 21
20
14
28 14
35 26 15
4
30 33 31
23
22 24
C
16
19
30 31
26
25
18 16
36
17
8
7
19
32
27 9
B
29
10 7
A
1 34
B C 13
3 D
1
7 37 7 2 5
A 13
5 6
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
96V-40150 96V-40182 96V-40190 96V-40200 941-40120 96V-40222 96V-92490 96V-92460 96V-40093 96V-45380 – – 995-23181 96V-40410 96V-40501 96V-40510 96V-40540 96V-40550 0Z3-06022 96V-42021 96V-40030 96V-42081 96V-40053 96V-40060 96V-40071 96V-40081 96V-92440
96V-P22S0-9811-0
DESCRIPTION Angle Stacker plate Bracket R Bracket L Flat belt ST shaft Roller Mylar Reject guide, bottom Lever unit 1 – – Bearing, Bush Plate Shaft Roller Lever R Lever L Z-shaped, Collar Reject guide unit, top Bracket Guide plate unit 1 Guide plate Anti-static brush strip Guide Collar Reject guide unit, bottom
QTY 2 1 1 1 2 1 4 1 1 1 – – 2 2 1 2 1 1 2 1 1 1 1 2 1 2 1
16
D
DF-510
11. Stacker Section 21
20
14
28 14
35 26 15
4
30 33 31
23
22 24
C
16
19
30 31
26
25
18 16
36
17
8
7
19
32
27 9
B
29
10 7
A
1 34
B C 13
3 D
1
D
7 37 7 2 5
A 13
5 6
INDEX
PARTS No.
28 29 30 31 32 33 34 35 36 37
96V-40100 96V-40110 96V-40160 96V-40170 96V-80104 96V-80131 056-10005 056-00641 96V-45301 96V-45351
DESCRIPTION Insulating sheet Insulating sheet Collar Collar LED sensor PT sensor Cord keep Fixed tool for band Disk Plate spring
QTY 1 1 2 2 1 1 1 1 1 1
17
96V-P22S0-9811-0
DF-510
12. Exterior Section 8
17
10
14 16
12
9
11
19 2
A
18
18
3
1
7
7 A
7
6
19 13 7
5
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
96V-41021 96V-41031 96V-41040 96V-41050 93E-50670 990-27181 995-13320 96V-51030 991-23261 96V-51070 96V-51080 94H-64100 96V-90850 96V-51221 – 96V-51020 96V-51010 96V-51141 947-13450
96V-P22S0-9811-0
4
DESCRIPTION Paper receiving plate unit Paper receiving plate Slide plate Stopper Guide plate Slide plate Pillar Top cover Magnet Z-shaped, Collar Collar Shaft, stand off Cover R Cover L – Rubber plate Top cover unit Shaft Cushion
QTY 1 1 2 1 1 1 4 1 1 1 1 1 1 1 – 2 1 2 2
18
DF-510
13. Control Panel Section 4 (19) 3
1(11)
2
5 6 14 16 10
7
8 15 18 18
15
9 13
17
12
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
96V-89511 96V-89521 96V-89530 96V-89541 96V-89550 96V-89091 96V-89573 96V-89150 96V-81200 96V-90910 96V-89711 96V-89591 96V-80561 96V-91550 054-10072 96V-91540 96V-80591 056-08025 96V-89741
DESCRIPTION Control panel unit (for UK) Control panel Spacer nameplate Control panel nameplate (for UK) Switch button Key top B Panel base Panel bracket Slide VR unit Insulating plate Control panel unit (for USA) Counter bracket Counter unit VR cover Micro switch Insulating unit LED unit Plastic support Control panel nameplate (for USA)
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1
19
96V-P22S0-9811-0
DF-510
14. Frame/Sub Frame Section 42 40 38 44 29
25
46
38
36
44
22,47
42 40 3
41
32
26
11
41
24
43
29
2
5 23
41
39
9
10
12
34
37
14 13
7 43 34 17,28 32
35
31
43 16,48 5
19
31 6
21
15
20
12 4
27
29
8 30
1 15 33
12 34 49
INDEX
PARTS No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
96V-50034 96V-50074 96V-50115 96V-50150 96V-50191 96V-50220 96V-90812 96V-50240 96V-50260 96V-91122 96V-90821 952-14380 995-13320 995-13330 949-51180 941-87382 96V-81240 – 96V-80326 056-00778 056-00779 941-88261 056-10749 052-00067 96V-81040 056-00214 054-10048
96V-P22S0-9811-0
DESCRIPTION Frame R Frame L Sub frame R Sub frame L Stay Power supply base Cover SW bracket Slider Pillar 2 P roll cover Angle Pillar Rubber cushion Rubber leg Transformer unit (for USA) Breaker unit (for USA) – 510 main unit Bushing Collar S.P.C board (for UK) Terminal board Noise filter Power cord unit (for UK) Bushing Locker switch
QTY 1 1 1 1 2 1 1 1 1 2 1 4 1 1 4 1 1 – 1 4 4 1 1 1 1 1 1
20
DF-510
14. Frame/Sub Frame Section 25
46
38 42 40 38 44 29
36
44
22,47
42 40 3
41
32
26
11
41
24
43
29
2
5 23
41
39
9
10
12
34
37
14 13
7 43 34 17,28 32
35
31
43 16,48 5
19
31 6
21
15
20
12 4
27
29
8 30
1 15 33
12 34 49
INDEX
PARTS No.
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
96V-81250 056-09001 056-09004 056-09003 056-00003 056-00644 056-10282 056-10628 056-10324 056-09006 054-00396 934-87110 96V-50350 056-09002 0Z4-08018 96V-50281 96V-20640 – 056-10342 941-88241 941-87461 056-09007
DESCRIPTION Breaker unit (for UK) Cable clamp Cable clamp Cable clamp Bushing Bushing Bushing Cable clip Board spacer Cable clamp Micro switch Power cord unit (for USA) Switch lever Cable clamp Z-shaped, Collar Pillar Switch plate – Hole plug S.P.C board (for USA) Transformer unit (for UK) Cable clamp
QTY 1 6 1 2 3 1 3 1 4 1 2 1 2 3 2 6 2 – 2 1 1 1
21
96V-P22S0-9811-0
DF-510
15. Labels section 96V-90630 Adjustor label
ADJUSTOR
OPEN
96V-90180 Cover open label
PULL
96V-90620 Pull label PULL
96V-90620 Pull label 96V-90170 Hand-handle label 96V-90590 Stacker label
4
5
3 2 1 BREAKER
ADJUSTOR
96V-90240 Breaker label
96V-90630 Adjustor label
96V-90091 Grounding label 96V-90161 Slant adjust label
96V-90230 Sparator label
23
96V-90162 Line label
24
96V-P22S0-9811-0
DF-510
16. Component wiring Power cord BRN
BLU
ORG Transformer 240V
RED Transformer 220V
BRN Transformer
96V-8234 BRN Bundled wire
■ For UK
056-00876 SK binder
96V-8013 PT sensor
96V-4002 Reject guide top
056-00641 Fixed tool for band
96V-8056 Counter unit 056-00003 Busing 952-14380 Angle
To frame R
941-8746 T unit
COM COM
BLU
N.C N.O
Stop
056-10282 Bushing
056-00003 Bushing
96V-8235 VR bundled wire unit
N.C N.O
RED
Start
BRN
Bundled wire BLK 96V-8222
96V-8235
Bundled wire WHT
BLK Bundled wire RED Bundled wire BLU Bundled wire YEL
BLK Breaker unit View E
96V-8236 Sensor bundled wire unit
056-10005 Cord keep
96V-4009 Reject guide under
7/16"
941-87530 Motor
1/4"
1:BLU (COM) 3:YEL (NO)
056-10324 Board spacer
1/8"
View A
952-14380 Angle
1/8"
YEL
(Noise filter side) WHT
View D
96V-8232 DC bundled wire unit 056-10628 Cable clip
YEL (Transformer side) BRN To frame R
220V
20µF
240V
18µF
1 BLK (COM) 2:YEL (NO)
941-87461 Transformer unit
1/8"
WHT
E 056-00876 SK Binder x2
To locker switch B
056-10749 Terminal board
1/8"
To frame L
3/16"
056-00214 Bushing 96V-8222 Bundled wire unit 96V-8232 DC bundled wire unit
056-00876 SK binder
GRN/ YEL
N
96V-8232 DC bundled wire unit
3/16"
052-00067 Noise fillter 96V-8125 Breaker unit
BRN
A BLK
27
1/8"
1:YEL (COM) 2 BLU (NO)
952-14380 Angle
SKY
96V-8234 AC bundled wire unit
941-8826 S.P.C board
BLK
054-00169 Micro switch
Brass screw crown washer 4 mm
To frame R 93E-8315 Proximity sensor
96V-80550 Solenoid
054-00396 Micro switch
1/8"
WHT
BLU
054-00396 Micro switch
D
To frame R
(NC) (COM)
054-10048 Locker switch
Frame R
WHT
3
96V-8032 510 Main unit
941-87530 Motor
BLK GRN WHT
1
1/2"
056-10282 Bushing
To frame R 2
1/4"
96V-8232 DC bundled wire unit
C 054-10048 Locker switch
5/16"
056-00644 Bushing
YEL WHT
056-00876 SK binder
96V-8236 Sensor bundled wire unit
941-8826 S.P.C board
View B
BLK
054-10072x2 Micro switch
96V-8232 DC bundled wire unit
3/16"
View F
View C
PUR
96V-8010 LED sensor
96V-8235 VR bundled wire unit
054-00396 Micro switch
ORG
Terminal board
BLU
056-00876 SK binder
PNK
Earth
F
96V-8104 Power cord unit
056-10282 Bushing
Brass screw crown washer 4 mm
Frame L
28
96V-P22S0-9811-0
DF-510
Power cord BLK
WHT
RED Transformer
BRN Transformer
BRN 96V-8234 Bundled wire
■ For USA
056-00876 SK binder
96V-8013 PT sensor
96V-4009 Reject guide top
056-00641 Fixed tool for band
96V-8056 Counter unit 056-00003 Bushing 952-14380 Angle
To frame R
941-8738 T unit
COM COM
BLUBLU
N.C N.O
Stop
056-10282 Bushing
056-00003 Bushing
96V-8235 VR bundled wire unit
N.C N.O
RED
Start
BRN
96V-8222
Bundled wire BLK
Bundled wire WHT
96V-8234
96V-8235
BLK Bundled wire RED Bundled wire BLU Bundled wire YEL
7/16"
941-87451 Motor
1/4"
1 BLU (COM) 3:YEL (NO)
056-10324 Board spacer
1/8"
View A
952-14380 Angle
1/8"
WHT
(Noise filter side) WHT
96V-8232 DC bundled wire unit 056-10628 Cable clip
YEL (Transformer side)
Frame R
16µF
1:BLK (COM) 2:YEL (NO)
941-87382 Transformer unit
WHT
96V-8234 AC bundled wire unit
1/8"
952-14380 Angle
A WHT
BLK
E To locker switch 056-00876 SK binder x3
B
1/8"
96V-8124 Breaker unit
056-10749 Terminal board
N
96V-8232 DC bundled wire unit 056-00876 SK binder
To frame L 3/16"
3/16"
056-00214 Bushing
052-00067 Noise fillter 96V-8222 Bundled wire unit 96V-8232 DC bundled wire unit
31
1/8"
1:YEL (COM) 2:BLU (NO)
WHT
054-00169 Micro switch
941-8824 S.P.C board
BLK
BLU
Brass screw + 4mm crown washer
To frame R 93E-8315 Proximity sensor
BLK
(COM)
96V-80550 Solenoid
054-00396 Micro switch
1/8"
(NC)
3
054-00396 Micro switch
D
To frame R
WHT
1
054-10048 Locker switch
BRN To frame R
To frame R 2
96V-8032 510 Main unit
941-87451 Motor C
054-10048 Locker switch View D
1/2"
056-10282 Bushing
YEL BLK
1/4"
96V-8232 DC bundled wire unit
GRN
YEL
5/16"
056-00644 Bushing
View B
View C
056-00876 SK binder
96V-8236 Sensor bundled wire unit
941-8824 S.P.C board View F
View E
054-10072 x2 Micro switch
96V-8232 DC bundled wire unit
3/16"
BLK GRN WHT
BLK Breaker unit
96V-8236 Sensor bundled wire unit
056-10005 Cord keep
96V-4009 Reject guide under
PUR
96V-8010 LED sensor
96V-8235 VR bundled wire unit
054-00396 Micro switch
ORG
Terminal board
BLU
056-00876 SK binder
PNK
Earth
F
934-8711 Power cord unit
056-10282 Bushing Brass screw + 4mm crown washer
Frame L
32
96V-P22S0-9811-0
DF-510
MAINTENANCE PARTS LIST
35
96V-P22S0-9811-0
DF-510
■ Consumables PARTS No. 96V-22070 96V-22100 96V-23041
DESCRIPTION
PAGE
INDEX
12 12 13
4 5 2
PAGE
INDEX
8 5 20 9 10 13 16 21 20 7 17 17 20 19 21 21
6 5 24 23 10 20 5 47 22 11 32 33 19 9 17 28
PAGE
INDEX
7 7 7 14 15 7
18 3 4 12 12 17
Rubber wheel unit Rubber wheel unit Paper separator table unit
■ Recommended spare parts (A) PARTS No. 014-10092 014-10101 052-00067 054-00169 054-00396 93E-83150 941-40120 941-88241 941-88261 96V-11190 96V-80104 96V-80131 96V-80326 96V-81200 96V-81240 96V-81250
DESCRIPTION MB Belt Timing belt Noise filter Micro switch Micro switch Proximity sensor Flat belt S.P.C. board (for USA) S.P.C. board (for UK) Clutch spring LED sensor PT sensor 510 main unit Slide VR unit Breaker unit (for USA) Breaker unit (for UK)
■ Recommended spare parts (B) The parts except above are all durable. PARTS No.
DESCRIPTION
941-87451 941-87530 96V-11100 96V-35252 96V-35252 96V-80550
Motor (for USA) Motor (for UK) Paper feed clutch unit Half nut Half nut Solenoid
37
96V-P22S0-9811-0
DF-510
INDEX
39
96V-P22S0-9811-0
DF-510
PARTS No. 013-00014 013-00153 013-00153 013-10041 013-10042 013-10043 014-10092 014-10101 052-00067 054-00169 054-00396 054-00396 054-10048 054-10072 056-00003 056-00214 056-00641 056-00644 056-00778 056-00779 056-08022 056-08022 056-08025 056-09001 056-09002 056-09003 056-09004 056-09006 056-09007 056-10005 056-10282 056-10324 056-10342 056-10401 056-10628 056-10749 0X4-12010 0X4-12050 0X4-12050 0Y3-06022 0Y3-06022 0Y4-08022 0Y4-08031
PAGE INDEX 12 5 5 13 12 5 8 5 20 9 10 21 20 19 21 20 17 21 20 20 14 15 19 21 21 21 21 21 21 17 21 21 21 7 21 20 11 11 11 14 15 11 10
12 11 19 7 3 4 6 5 24 23 10 38 27 15 32 26 35 33 20 21 15 20 18 29 41 31 30 37 49 34 34 36 46 19 35 23 8 3 7 19 19 18 12
PARTS No.
PAGE INDEX
0Z3-06022 0Z4-08018 0Z4-08022 0Z4-08022 0Z4-08031 914-12142 91H-13213 923-23403 923-23413 934-87110 93E-23360 93E-23360 93E-50670 93E-83150 941-10030 941-10160 941-10181 941-10513 941-10542 941-21662 941-30131 941-30131 941-40120 941-87382 941-87451 941-87461 941-87530 941-88241 941-88261 947-13450 947-31190 947-31190 949-51180 94H-45260 94H-64100 952-14380 952-14380 952-14380 952-61290 966-14040 96G-11070 96G-11070 96G-12331
16 21 11 11 13 7 12 9 9 21 14 15 18 13 7 7 7 7 7 5 14 15 16 20 7 21 7 21 20 18 14 15 20 5 18 5 11 20 5 5 5 5 13 41
19 42 4 9 24 12 8 5 6 39 10 10 5 20 2 8 10 14 15 16 6 6 5 16 18 48 3 47 22 19 17 17 15 23 12 25 5 12 24 27 3 9 14
PARTS No. 96G-12341 96H-10153 96V-10030 96V-10040 96V-10120 96V-10130 96V-10140 96V-10192 96V-10234 96V-10243 96V-10253 96V-10280 96V-10331 96V-10341 96V-10382 96V-10391 96V-10402 96V-10500 96V-10520 96V-10560 96V-11030 96V-11100 96V-11120 96V-11130 96V-11140 96V-11150 96V-11170 96V-11190 96V-11260 96V-11270 96V-11350 96V-11400 96V-12050 96V-12101 96V-12170 96V-20032 96V-20042 96V-20050 96V-20060 96V-20131 96V-20141 96V-20150 96V-20150
PAGE INDEX 13 9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 7 7 12 12 7 7 8 8 8 9 9 9 9 9 9 9 9
15 19 1 2 6 7 8 10 12 13 14 15 17 18 20 21 22 26 28 29 1 4 5 6 20 7 9 11 21 20 13 16 5 3 4 1 2 3 4 10 11 12 15
96V-P22S0-9811-0
DF-510
PARTS No. 96V-20150 96V-20161 96V-20171 96V-20192 96V-20210 96V-20220 96V-20271 96V-20300 96V-20320 96V-20360 96V-20400 96V-20410 96V-20421 96V-20430 96V-20491 96V-20501 96V-20511 96V-20522 96V-20570 96V-20580 96V-20592 96V-20601 96V-20601 96V-20610 96V-20631 96V-20640 96V-20640 96V-20650 96V-20671 96V-20700 96V-21022 96V-21033 96V-21070 96V-21152 96V-21182 96V-21190 96V-21200 96V-21231 96V-21240 96V-21260 96V-21280 96V-21301 96V-22031 96V-P22S0-9811-0
PAGE INDEX 11 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 21 11 10 10 11 11 11 11 11 11 11 11 11 11 11 11 12
12 13 14 16 17 18 20 25 21 22 1 2 3 4 6 7 8 9 14 15 16 17 19 18 20 21 44 10 22 13 1 2 6 11 14 15 16 13 17 19 20 21 1
PARTS No.
PAGE INDEX
96V-22070 96V-22100 96V-22150 96V-22170 96V-22190 96V-22200 96V-22210 96V-23031 96V-23041 96V-23050 96V-23061 96V-23071 96V-23081 96V-23100 96V-23110 96V-23121 96V-23131 96V-23141 96V-23150 96V-23200 96V-23210 96V-23231 96V-23331 96V-23490 96V-23500 96V-30033 96V-30063 96V-30080 96V-30090 96V-30210 96V-30210 96V-30281 96V-30281 96V-30602 96V-30602 96V-32034 96V-32064 96V-32080 96V-32093 96V-32241 96V-32241 96V-32292 96V-35123
12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 15 14 15 14 15 15 15 15 15 14 15 15 14 42
4 5 6 7 9 10 11 1 2 3 4 5 6 8 9 10 11 12 13 16 17 18 19 23 22 1 2 3 4 9 9 13 13 16 18 1 2 3 4 11 11 14 5
PARTS No. 96V-35160 96V-35160 96V-35191 96V-35191 96V-35200 96V-35200 96V-35252 96V-35252 96V-37123 96V-40030 96V-40053 96V-40060 96V-40071 96V-40081 96V-40093 96V-40100 96V-40110 96V-40150 96V-40160 96V-40170 96V-40182 96V-40190 96V-40200 96V-40222 96V-40410 96V-40501 96V-40510 96V-40540 96V-40550 96V-41021 96V-41031 96V-41040 96V-41050 96V-42021 96V-42081 96V-45301 96V-45351 96V-45380 96V-50034 96V-50074 96V-50115 96V-50150 96V-50191
PAGE INDEX 14 15 14 15 14 15 14 15 15 16 16 16 16 16 16 17 17 16 17 17 16 16 16 16 16 16 16 16 16 18 18 18 18 16 16 17 17 16 20 20 20 20 20
18 16 7 7 8 8 12 12 5 21 23 24 25 26 9 28 29 1 30 31 2 3 4 6 14 15 16 17 18 1 2 3 4 20 22 36 37 10 1 2 3 4 5
DF-510
PARTS No. 96V-50220 96V-50240 96V-50260 96V-50281 96V-50350 96V-51010 96V-51020 96V-51030 96V-51070 96V-51080 96V-51141 96V-51141 96V-51221 96V-80104 96V-80131 96V-80326 96V-80550 96V-80561 96V-80591 96V-81040 96V-81200 96V-81240 96V-81250 96V-89091 96V-89150 96V-89511 96V-89521 96V-89530 96V-89541 96V-89550 96V-89573 96V-89591 96V-89711 96V-89741 96V-90060 96V-90073 96V-90100 96V-90110 96V-90120 96V-90130 96V-90140 96V-90161 96V-90230
PAGE INDEX 20 20 20 21 21 18 18 18 18 18 18 21 18 17 17 20 7 19 19 20 19 20 21 19 19 19 19 19 19 19 19 19 19 19 12 12 12 12 12 12 12 10 13
6 8 9 43 40 17 16 8 10 11 18 45 14 32 33 19 17 13 17 25 9 17 28 6 8 1 2 3 4 5 7 12 11 19 13 14 22 16 17 18 19 11 21
PARTS No.
PAGE INDEX
96V-90802 96V-90812 96V-90821 96V-90850 96V-90910 96V-91122 96V-91540 96V-91550 96V-92440 96V-92460 96V-92470 96V-92490 96V-92720 96V-92730 96V-92780 96V-92790 976-11321 978-94840 990-27181 991-23261 992-21370 995-13320 995-13320 995-13320 995-13320 995-13330 995-23181 995-23181 995-23181
10 20 20 18 19 20 19 19 16 16 8 16 14 14 15 15 9 9 18 18 9 9 12 18 20 20 8 12 16
43
PARTS No.
PAGE INDEX
5 7 11 13 10 10 16 14 27 8 1 7 14 20 15 21 7 9 6 9 8 24 15 7 13 14 2 2 13
96V-P22S0-9811-0
96V-P22S0
