Duplo KB501 Tech Info
Duplo Perfect Binder KB-501
Technical Information
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com
Chapter 8 Technical information
Chapter 8
Technical information
1. Specifications Item
Specification
Production rate
• 210 books/h (When 1.5mm or 0.06in thick book block) • 150 books/h (When 10mm or 0.4in thick book block) • 130 books/h (When 20mm or 0.79in thick book block)
Book size
Letter size; 6”x 9”
Book thickness
1.5mm to 20mm or 0.06in to 0.79in
Book block
Recommended paper:
Copy paper
Basis weight:
64g/m2 to 80g/m2
Grain direction:
Vertical direction (The grain runs parallel to the longer side of the paper.)
Size:
Letter size: 279.4mm x 215.9mm or 11in x 8.5in 6” x 9”
Recommended paper:
Cover paper
Basis weight:
80g/m2 to 200g/m2 (thickness: 0.3mm or 12mil or less)
Grain direction:
Horizontal direction (The grain runs parallel to the shorter side of the paper.)
Size:
For Letter size: 279.8mm x 459.8mm or 11.02in x 18.10in For 6”x 9”: 9” x 13”
Cutting accuracy:
0.2mm or 8mil or less (both length and width)
Cover
Warm-up time (at the rated voltage under the standard environment conditions shown in the operating environment section below)
• Time from when the power is turned ON to when bookbinding is ready to be executed: 13minutes or less • Time from when the K-BINDER501 is in the cool down mode to when warm-up completes: 5minutes or less
Machine dimension (Width x Depth x Height)
1,240mm x 735mm x 980mm or 48.8in x 29in x 38.6in
Mass (weight)
285kg or 630lbs.
Power supply voltage
• 120VAC (50/60Hz)
Power consumption
• Average power consumption: 620W • Maximum power consumption: 1,500W or less
8-1
K-BINDER501 SERVICE MANUAL
Item Safety and EMI standards
Specification North America (The cUL mark is affixed on the K-BINDER501.)
• Safety standard: UL 60950, CSA 60950 • EMI standard: FCC class A, ICES-003 class A
Europe (The CE mark is affixed on the K-BINDER501.)
• • • • • Environmental requirements
Safety standard: EN 60950 (IEC 60950) EMI standard: EN 55022 class B Immunity standard: EN 61000-6-1 Harmonic standard: EN 61000-3-2 Flicker standard: EN 61000-3-3
Machine operating environment
• Temperature: 15°C to 30°C or 59°F to 86°F • Humidity: 25% to 70% (no condensation) Standard environment
• Temperature: 23°C±2°C or 73°F±4°F • Humidity: 65%±5% (no condensation) Storage environment (with standard packing)
• Temperature (normal environment): 0°C to 30°C or 32°F to 86°F (temperature change: 10°C or 18°F/hour or less) (harsh environment): -20°C to 55°C or -4°F to 131°F (Tolerates this condition for one thirtieth of the entire warranty period, temperature change: 10°C or 18°F/hour or less) • Humidity (normal environment): 25% to 85% (humidity change: 20%/hour or less) (harsh environment): 10% to 95% (Tolerates this condition for one thirtieth of the entire warranty period, humidity change: 20%/hour or less)
Machine life
• Average number of books bound : 4,000 books/month • Machine life: 5 years or 500,000 books (whichever comes first) • Warranty period: 1 year or 100,000 books (whichever comes first)
Installation standard
Levelness: Within 1 degree
8-2
Chapter 8 Technical information
2. Consumable items The K-BINDER501 uses the following consumable items. Make sure to use the specified items listed below. Glue sheet roll Parts code Structure Outside diameter
7448-7751 Laminated structure comprised of a hot-melt resin and a peelable polyethylene film 200mm or 7.9in or less
Roll weight
7kg or 15lbs. or more (1 roll), corresponds to approx. 25m or 82fts.
Thickness
1.0mm ± 0.15mm or 40mil ± 6mil (hot-melt resin)
Width
270mm ± 5mm or 10.63in ± 0.2in (hot-melt resin) Filter
Parts code Structure Dimension Expiration date
7448-7752 Laminated structure comprising of a dust collecting filter and a deodorization filter 305mm(H) × 350mm(W) × 75mm(D) or 12in(H) × 13.8in(W) × 3in(D) 6 months
Replacement cycle Should be replaced when 2 glue sheet rolls are replaced
1240mm
735mm
48.8in
29”
38.6in
980mm
3. Outline drawing
8-3
K-BINDER501 SERVICE MANUAL
8-4
Technical Information
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com
Chapter 8 Technical information
Chapter 8
Technical information
1. Specifications Item
Specification
Production rate
• 210 books/h (When 1.5mm or 0.06in thick book block) • 150 books/h (When 10mm or 0.4in thick book block) • 130 books/h (When 20mm or 0.79in thick book block)
Book size
Letter size; 6”x 9”
Book thickness
1.5mm to 20mm or 0.06in to 0.79in
Book block
Recommended paper:
Copy paper
Basis weight:
64g/m2 to 80g/m2
Grain direction:
Vertical direction (The grain runs parallel to the longer side of the paper.)
Size:
Letter size: 279.4mm x 215.9mm or 11in x 8.5in 6” x 9”
Recommended paper:
Cover paper
Basis weight:
80g/m2 to 200g/m2 (thickness: 0.3mm or 12mil or less)
Grain direction:
Horizontal direction (The grain runs parallel to the shorter side of the paper.)
Size:
For Letter size: 279.8mm x 459.8mm or 11.02in x 18.10in For 6”x 9”: 9” x 13”
Cutting accuracy:
0.2mm or 8mil or less (both length and width)
Cover
Warm-up time (at the rated voltage under the standard environment conditions shown in the operating environment section below)
• Time from when the power is turned ON to when bookbinding is ready to be executed: 13minutes or less • Time from when the K-BINDER501 is in the cool down mode to when warm-up completes: 5minutes or less
Machine dimension (Width x Depth x Height)
1,240mm x 735mm x 980mm or 48.8in x 29in x 38.6in
Mass (weight)
285kg or 630lbs.
Power supply voltage
• 120VAC (50/60Hz)
Power consumption
• Average power consumption: 620W • Maximum power consumption: 1,500W or less
8-1
K-BINDER501 SERVICE MANUAL
Item Safety and EMI standards
Specification North America (The cUL mark is affixed on the K-BINDER501.)
• Safety standard: UL 60950, CSA 60950 • EMI standard: FCC class A, ICES-003 class A
Europe (The CE mark is affixed on the K-BINDER501.)
• • • • • Environmental requirements
Safety standard: EN 60950 (IEC 60950) EMI standard: EN 55022 class B Immunity standard: EN 61000-6-1 Harmonic standard: EN 61000-3-2 Flicker standard: EN 61000-3-3
Machine operating environment
• Temperature: 15°C to 30°C or 59°F to 86°F • Humidity: 25% to 70% (no condensation) Standard environment
• Temperature: 23°C±2°C or 73°F±4°F • Humidity: 65%±5% (no condensation) Storage environment (with standard packing)
• Temperature (normal environment): 0°C to 30°C or 32°F to 86°F (temperature change: 10°C or 18°F/hour or less) (harsh environment): -20°C to 55°C or -4°F to 131°F (Tolerates this condition for one thirtieth of the entire warranty period, temperature change: 10°C or 18°F/hour or less) • Humidity (normal environment): 25% to 85% (humidity change: 20%/hour or less) (harsh environment): 10% to 95% (Tolerates this condition for one thirtieth of the entire warranty period, humidity change: 20%/hour or less)
Machine life
• Average number of books bound : 4,000 books/month • Machine life: 5 years or 500,000 books (whichever comes first) • Warranty period: 1 year or 100,000 books (whichever comes first)
Installation standard
Levelness: Within 1 degree
8-2
Chapter 8 Technical information
2. Consumable items The K-BINDER501 uses the following consumable items. Make sure to use the specified items listed below. Glue sheet roll Parts code Structure Outside diameter
7448-7751 Laminated structure comprised of a hot-melt resin and a peelable polyethylene film 200mm or 7.9in or less
Roll weight
7kg or 15lbs. or more (1 roll), corresponds to approx. 25m or 82fts.
Thickness
1.0mm ± 0.15mm or 40mil ± 6mil (hot-melt resin)
Width
270mm ± 5mm or 10.63in ± 0.2in (hot-melt resin) Filter
Parts code Structure Dimension Expiration date
7448-7752 Laminated structure comprising of a dust collecting filter and a deodorization filter 305mm(H) × 350mm(W) × 75mm(D) or 12in(H) × 13.8in(W) × 3in(D) 6 months
Replacement cycle Should be replaced when 2 glue sheet rolls are replaced
1240mm
735mm
48.8in
29”
38.6in
980mm
3. Outline drawing
8-3
K-BINDER501 SERVICE MANUAL
8-4
