Function Package for Aluminium welding
Function Package for Aluminium
Aluminium v.s. steel
n
Advantages aluminium n n n
n
Disadvantages aluminium n n
Reference - 2
High strength in relation to its weight Not corrosive Require low energy to recycle
Referens
More demanding to weld Generates toxic fumes at welding
Products made of Aluminium n
Examples n n n n n
furniture scaffolding bicycle frames motorcycle frames automotive parts wheel suspensions n manifolds n frame work etc
Reference - 3
n
Referens
Aluminium welding
Requirements for successful aluminium welding Consumables and joint preparation
Reference - 4
Process knowledge
Precision wire feeding Referens
Correct weld parameters
Correct weld positions
Reference - 5
Special developed package n
Aluminium package for the automotive and general industry
n
Excellent performance in feeding thin aluminium wires
n
Allow heavy movements of the robot axis
Referens
Wire Feed System n
Wire feed system which consist of two wire feeders designed for aluminium electrodes The first feeder is paying off the wire from the bobbin
Reference - 6
The second feeder is setting the wire feed speed
Very low tension in the welding wire ensure constant wire feed of thin and soft wires Referens
Power source
Reference - 7
n
Power source
Referens
n
400A at 60% Duty Cycle
n
315A at100% Duty Cycle
n
CAN-bus communication
n
All welding control from Teach Pendant
n
Synergic and Non-Synergic easily programmed
n
Latest power source Technology
Function Package for Aluminium welding n
Available in a version n
with 7 kg bobbin mounted on the robot
n
Available in a version n
with a feed unit for 40kg bobbin in a humidity controlled cabinet
Reference - 8
behind the robot
Referens
Welding of a frame
Ground material: UNI 3058 and 7003 n Thickness: 4mm n Electrode: AlMg5 D=1,2mm n Gas: Ar70He30 n Wire feed speed n 6,0 6,5 and 7,0 m/min n In line weaving
Reference - 9
n
Referens
Long pulsning MIG
Reference - 10
n n n n n n
Wire feed speed : 2,8 m/min and 3,5 m/min Frequence: 2Hz Welding speed 8mm/s Electrode: AlSi5 D=1,0mm Gas: Ar Thickness 1,5 resp 3mm
Referens
Reference - 11
Aluminium v.s. steel
n
Advantages aluminium n n n
n
Disadvantages aluminium n n
Reference - 2
High strength in relation to its weight Not corrosive Require low energy to recycle
Referens
More demanding to weld Generates toxic fumes at welding
Products made of Aluminium n
Examples n n n n n
furniture scaffolding bicycle frames motorcycle frames automotive parts wheel suspensions n manifolds n frame work etc
Reference - 3
n
Referens
Aluminium welding
Requirements for successful aluminium welding Consumables and joint preparation
Reference - 4
Process knowledge
Precision wire feeding Referens
Correct weld parameters
Correct weld positions
Reference - 5
Special developed package n
Aluminium package for the automotive and general industry
n
Excellent performance in feeding thin aluminium wires
n
Allow heavy movements of the robot axis
Referens
Wire Feed System n
Wire feed system which consist of two wire feeders designed for aluminium electrodes The first feeder is paying off the wire from the bobbin
Reference - 6
The second feeder is setting the wire feed speed
Very low tension in the welding wire ensure constant wire feed of thin and soft wires Referens
Power source
Reference - 7
n
Power source
Referens
n
400A at 60% Duty Cycle
n
315A at100% Duty Cycle
n
CAN-bus communication
n
All welding control from Teach Pendant
n
Synergic and Non-Synergic easily programmed
n
Latest power source Technology
Function Package for Aluminium welding n
Available in a version n
with 7 kg bobbin mounted on the robot
n
Available in a version n
with a feed unit for 40kg bobbin in a humidity controlled cabinet
Reference - 8
behind the robot
Referens
Welding of a frame
Ground material: UNI 3058 and 7003 n Thickness: 4mm n Electrode: AlMg5 D=1,2mm n Gas: Ar70He30 n Wire feed speed n 6,0 6,5 and 7,0 m/min n In line weaving
Reference - 9
n
Referens
Long pulsning MIG
Reference - 10
n n n n n n
Wire feed speed : 2,8 m/min and 3,5 m/min Frequence: 2Hz Welding speed 8mm/s Electrode: AlSi5 D=1,0mm Gas: Ar Thickness 1,5 resp 3mm
Referens
Reference - 11
