Hyundai/Kia A6GF1, A6LF1/2/3, A6MF1/2 Oversized 3 ... - cloudfront.net
T R A N S M IS S ION PART S Instructions
Hyundai/Kia A6GF1, A6LF1/2/3, A6MF1/2
Oversized 3/5/Reverse & Underdrive Pressure Control Valve Kit
3–5–R Pressure Control Bore
Spring Valve
Part No.
102741-13K
R
EQ
Solenoid Snout Sleeve
D
TOOL
UIRE
• Valve • Spring • Solenoid Snout Sleeve
Underdrive Pressure Control Bore
Spring Valve
NOTE: Kit can be used in either of two locations: 3/5/Reverse and Underdrive pressure control bores. A6MF2 Outer Valve Body
Solenoid Snout Sleeve
Tool Kit
Tool Kit Part No.
F-102741-TL13
• Reamer • Reamer Jig • Guide Pin NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
CAUTION: Prior to removal of spring adjustment plug, measure and record distance from end of plug to the casting. This dimension must be matched during reassembly. CAUTION
1. Disassembly a. Remove and save OE adjustment plug retaining clip.
Figure 1
b. Measure and record adjustment plug-tocasting distance, then remove and save OE adjustment plug (Figure 1). c. Remove OE solenoid retaining bracket and solenoid. Set both aside for reuse. d. Remove and discard OE valve and spring. 2. Bore Reaming Ream 3-5-R pressure control valve bore or Underdrive pressure control valve bore (for reaming instructions/reamer care, please visit www.sonnax.com). Sonnax reaming tool kit F-102741-TL13 and VB-FIX are required for this operation. 3. Installation & Assembly a. Be certain all debris has been removed from valve bore and body. b. R einstall OE spring adjustment plug and set to the reference dimension noted in disassembly procedure, then reinstall OE adjustment plug retaining clip.
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
102741-13K-IN 01-21-15 Page 1
T R A N S M IS S ION PART S Instructions
3/5/REVERSE & UNDERDRIVE PRESSURE CONTROL VALVE KIT 102741-13K, F-102741-TL13
3. Installation & Assembly continued NOTE: To reduce pressure loss past the spring adjustment plug threads, an ATF-compatible thread sealant can be used. Permatex® 24163 surface prep activator combined with blue Threadlocker works well for this purpose. Compound used must not create a permanent set.
Figure 2
Sonnax Solenoid Snout Sleeve
Chamfer facing away from the solenoid body.
c. Install Sonnax spring, followed by Sonnax valve; ensure spring is secured in valve spring pocket during installation. d. Clean solenoid snout and inside of Sonnax solenoid sleeve. Apply a drop of green retaining compound (Loctite® 609 or equivalent)inside solenoid sleeve.
Installed Sonnax Sleeve on Solenoid
Solenoid
WARNING: Avoid applying retaining compound near feed holes in sleeve. WARNING
e. Use arbor press to install solenoid sleeve onto solenoid snout, large OD chamfer facing away from the solenoid body. Use least force necessary, applied smoothly, setting sleeve flush with end of snout (Figure 2). CAUTION: Ensure holes are oriented over ports in the solenoid snout. Carefully wipe away excess retaining compound. CAUTION
f. Reinstall OE solenoid and solenoid retaining bracket. 4. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 18 in-Hg (Figure 3).
Sonnax solenoid snout sleeve installed on solenoid.
Figure 3
18"-Hg 20
15
10
25
5
0 30 VACUUM TEST
3–5–R Pressure Control Bore
Underdrive Pressure Control Bore
A6MF2 Outer Valve Body
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
102741-13K-IN 01-21-15 Page 2
Hyundai/Kia A6GF1, A6LF1/2/3, A6MF1/2
Oversized 3/5/Reverse & Underdrive Pressure Control Valve Kit
3–5–R Pressure Control Bore
Spring Valve
Part No.
102741-13K
R
EQ
Solenoid Snout Sleeve
D
TOOL
UIRE
• Valve • Spring • Solenoid Snout Sleeve
Underdrive Pressure Control Bore
Spring Valve
NOTE: Kit can be used in either of two locations: 3/5/Reverse and Underdrive pressure control bores. A6MF2 Outer Valve Body
Solenoid Snout Sleeve
Tool Kit
Tool Kit Part No.
F-102741-TL13
• Reamer • Reamer Jig • Guide Pin NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
CAUTION: Prior to removal of spring adjustment plug, measure and record distance from end of plug to the casting. This dimension must be matched during reassembly. CAUTION
1. Disassembly a. Remove and save OE adjustment plug retaining clip.
Figure 1
b. Measure and record adjustment plug-tocasting distance, then remove and save OE adjustment plug (Figure 1). c. Remove OE solenoid retaining bracket and solenoid. Set both aside for reuse. d. Remove and discard OE valve and spring. 2. Bore Reaming Ream 3-5-R pressure control valve bore or Underdrive pressure control valve bore (for reaming instructions/reamer care, please visit www.sonnax.com). Sonnax reaming tool kit F-102741-TL13 and VB-FIX are required for this operation. 3. Installation & Assembly a. Be certain all debris has been removed from valve bore and body. b. R einstall OE spring adjustment plug and set to the reference dimension noted in disassembly procedure, then reinstall OE adjustment plug retaining clip.
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
102741-13K-IN 01-21-15 Page 1
T R A N S M IS S ION PART S Instructions
3/5/REVERSE & UNDERDRIVE PRESSURE CONTROL VALVE KIT 102741-13K, F-102741-TL13
3. Installation & Assembly continued NOTE: To reduce pressure loss past the spring adjustment plug threads, an ATF-compatible thread sealant can be used. Permatex® 24163 surface prep activator combined with blue Threadlocker works well for this purpose. Compound used must not create a permanent set.
Figure 2
Sonnax Solenoid Snout Sleeve
Chamfer facing away from the solenoid body.
c. Install Sonnax spring, followed by Sonnax valve; ensure spring is secured in valve spring pocket during installation. d. Clean solenoid snout and inside of Sonnax solenoid sleeve. Apply a drop of green retaining compound (Loctite® 609 or equivalent)inside solenoid sleeve.
Installed Sonnax Sleeve on Solenoid
Solenoid
WARNING: Avoid applying retaining compound near feed holes in sleeve. WARNING
e. Use arbor press to install solenoid sleeve onto solenoid snout, large OD chamfer facing away from the solenoid body. Use least force necessary, applied smoothly, setting sleeve flush with end of snout (Figure 2). CAUTION: Ensure holes are oriented over ports in the solenoid snout. Carefully wipe away excess retaining compound. CAUTION
f. Reinstall OE solenoid and solenoid retaining bracket. 4. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 18 in-Hg (Figure 3).
Sonnax solenoid snout sleeve installed on solenoid.
Figure 3
18"-Hg 20
15
10
25
5
0 30 VACUUM TEST
3–5–R Pressure Control Bore
Underdrive Pressure Control Bore
A6MF2 Outer Valve Body
©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
102741-13K-IN 01-21-15 Page 2
