Hyundai/Kia A6GF1, A6MF1/2, A6LF1/2/3 Oversized ... - cloudfront.net
T R A N S M IS S ION PART S Instructions
Oversized Pressure Reducing Valve
Hyundai/Kia A6GF1, A6MF1/2, A6LF1/2/3 A6MF2 Middle Valve Body
Part No.
R
EQ
D
TOOL
UIRE
Valve
102741-07
NOTE: Fits in either of two locations.
Tool Kit Part No.
A6MF2 Outer/Rear Valve Body
F-102741-TL7
• Reamer • Reamer Jig • Guide Pin NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
Tool Kit
ID Groove
Figure 1
Valve OE Valve
NOTE: If OE valve has ID groove between the two spools (Figure 1), adjustable end plug MUST be measured and adjusted. See step three below for details.
1. Disassembly a. Remove OE retainer, adjustable end plug and spring and set aside for reuse. DO NOT alter the setting on the adjustable end plug. b. Remove OE valve and check for presence of ID groove, then discard. 2. Bore Reaming Ream pressure reducing valve bore (for reaming instructions/reamer care, please visit www.sonnax. com). Sonnax reaming tool kit F-102741-TL7 and VB-FIX are required for this operation.
Figure 2
"A"
If OE valve has an ID groove, the OE adjustable end plug MUST be measured and adjusted.
3. Identify OE Valve & Adjust End Plug a. If OE valve has ID groove between spools (Figure 1), adjustable end plug must be measured and adjusted as follows. If valve does not have ID groove, proceed directly to step four, "Installation & Assembly." b. Measure and record dimension "A" (Figure 2). This dimension will vary from unit to unit, there is no "baseline" setting. c. Turn adjuster inward by .040" from dimension "A". For example, if dimension "A" originally measured .465", it would be necessary to tighten adjuster until dimension "A" measured .425". ©2014 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
102741-07-IN 09-10-14 Page 1
T R A N S M IS S ION PART S OVERSIZED PRESSURE REDUCING VALVE 102741-07, F-102741-TL7
Instructions
4. Installation & Assembly a. Thoroughly clean valve bore and body.
Figure 3
b. Install Sonnax valve. c. Reinstall OE spring, ensuring it seats over valve spring guide. d. Reinstall OE adjustable end plug and retainer.
20
15
10
25
5
0 30 VACUUM TEST
18"-Hg
4. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 18 in-Hg (Figures 3 & 4). A6MF2 Middle Valve Body
Figure 4
20
15
10
25
5
0 30 VACUUM TEST
18"-Hg
A6MF2 Outer/Rear Valve Body
©2014 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
102741-07-IN 09-10-14 Page 2
Oversized Pressure Reducing Valve
Hyundai/Kia A6GF1, A6MF1/2, A6LF1/2/3 A6MF2 Middle Valve Body
Part No.
R
EQ
D
TOOL
UIRE
Valve
102741-07
NOTE: Fits in either of two locations.
Tool Kit Part No.
A6MF2 Outer/Rear Valve Body
F-102741-TL7
• Reamer • Reamer Jig • Guide Pin NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
Tool Kit
ID Groove
Figure 1
Valve OE Valve
NOTE: If OE valve has ID groove between the two spools (Figure 1), adjustable end plug MUST be measured and adjusted. See step three below for details.
1. Disassembly a. Remove OE retainer, adjustable end plug and spring and set aside for reuse. DO NOT alter the setting on the adjustable end plug. b. Remove OE valve and check for presence of ID groove, then discard. 2. Bore Reaming Ream pressure reducing valve bore (for reaming instructions/reamer care, please visit www.sonnax. com). Sonnax reaming tool kit F-102741-TL7 and VB-FIX are required for this operation.
Figure 2
"A"
If OE valve has an ID groove, the OE adjustable end plug MUST be measured and adjusted.
3. Identify OE Valve & Adjust End Plug a. If OE valve has ID groove between spools (Figure 1), adjustable end plug must be measured and adjusted as follows. If valve does not have ID groove, proceed directly to step four, "Installation & Assembly." b. Measure and record dimension "A" (Figure 2). This dimension will vary from unit to unit, there is no "baseline" setting. c. Turn adjuster inward by .040" from dimension "A". For example, if dimension "A" originally measured .465", it would be necessary to tighten adjuster until dimension "A" measured .425". ©2014 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
102741-07-IN 09-10-14 Page 1
T R A N S M IS S ION PART S OVERSIZED PRESSURE REDUCING VALVE 102741-07, F-102741-TL7
Instructions
4. Installation & Assembly a. Thoroughly clean valve bore and body.
Figure 3
b. Install Sonnax valve. c. Reinstall OE spring, ensuring it seats over valve spring guide. d. Reinstall OE adjustable end plug and retainer.
20
15
10
25
5
0 30 VACUUM TEST
18"-Hg
4. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 18 in-Hg (Figures 3 & 4). A6MF2 Middle Valve Body
Figure 4
20
15
10
25
5
0 30 VACUUM TEST
18"-Hg
A6MF2 Outer/Rear Valve Body
©2014 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
102741-07-IN 09-10-14 Page 2
