Industrial plug-in connectors Heavy-duty plug-in connectors HEAVYCON
Industrial plug-in connectors Heavy-duty plug-in connectors HEAVYCON
HEAVYCON – heavy-duty plug-in connectors Heavy-duty plug-in connectors in the HEAVYCON series can be used in extremely harsh conditions such as dirt, water, vibrations and high mechanical strain and are tight up to IP69K degree of protection. The robust plastic and metal housings are available with single or double locking latch or with screw locking. In addition to terminal adapters, contact inserts with different connection methods are available in versions with a fixed number of positions and as modules for side-by-side mounting.
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PHOENIX CONTACT
Make use of these benefits The advantages
Your benefits
Rugged plug-in connector for the most demanding requirements • Housing with IP65 to IP69K protection • Use of corrosion-resistant aluminum die-cast alloys or polyamide
• Can be used in particularly harsh environments, e.g. the chemical industry, rail, offshore, the automotive industry, machine building and systems manufacturing • Ensures effective protection (e.g. against corrosion, EMC, and strain-cracks) • Reliable and safe operation
Housing with single and double locking latch • Sleeve housings, panel/box mounting bases, and coupling housings with all locking methods
• Space-saving • Ease of use • Saves a significant amount of time • Replaceable latch • Flexible mounting
ADVANCE housings • No panel mounting base required
• Cost savings
• Compatible with standard panel cutouts
• Space-saving structure
• Screw locking
• Convenient cabling
• Up to 50% more cabling space
• Fast and reliable housing locking
A wide range of contact inserts and terminal adapters • With screw, crimp, spring-cage, push-in, and IDC displacement connection
• Suitable for conductors with or without splicing protection
• High-quality materials
• Quicker and more secure connection of conductors • Long-term stability • Tool-free connection • Suitable for solid and stranded conductors
Modularity of the contact inserts • Up to six different contact inserts in one HEAVYCON housing
• Efficient and individual design of contact inserts • Transmit data, signals, and power via one plug-in connector
PHOENIX CONTACT
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The evolution of heavy-duty industrial plug-in connectors Switch to HEAVYCON EVO now and save storage costs. With the new plastic plugin connector, you just need one sleeve housing for every possible application. The use of high-quality materials and full compatibility with the industry standard enable failsafe use in a wide range of applications. Keep track of developments and find out about the many advantages of the new HEAVYCON EVO plastic plug-in connectors.
High resistance to loads The plastic housings made from PA are tested in accordance with IP65 protection and shocktested to IK08 standard. Fire protection add-ons in accordance with UL94 V0 are guaranteed halogen-free.
New PT inserts The push-in connection technology, which has been proven a million times over with modular terminal blocks, offers easy and safe handling thanks to the convenient plug-in principle.
Easy seal The supporting base elements in the EVO series have compression stops at the four screw connections for the corresponding flat gaskets. This enables easy positioning of the seals and they do not slip when the housings are screwed on. Energy savings in the manufacturing process Considerably less energy is needed to manufacture plastic than to manufacture aluminum. 4
PHOENIX CONTACT
Integrated marking options The new housings have marking grooves on the sleeve housing and panel mounting base as standard for easier identification.
Complete range IP65-protected sleeve and coupling housings are available in B6, B10, B16, and B24 design with double and single locking latch. The associated supporting base elements are available as a panel mounting base and box mounting base with and without protective cover.
HEAVYCON EVO bayonet locking The cable gland, which is separate from the housing, is securely locked with just a twist of the wrist thanks to the bayonet locking.
Improved cable routing Thanks to the angled, asymmetrical cable outlet, closer cable routing along the wall is possible when using the straight outlet.
Effortless mounting When mounting the plug-in connectors, prior bending of the often unwieldy cable is not required. Thanks to the angled outlet, both outlet directions can be used conveniently.
Safety thanks to capacitive PE contact Two metal inlays are used to hold the contact inserts and coding screws. They form the electrical bridge between the PE contacts, thereby ensuring compliance with standards. Capacitive PE contact is ensured even when connected at an angle.
Simply choose the orientation based on your space requirements and all it takes is just a twist of the wrist:
Attach from the side, turn, and snap in...
...and you're done!
The HEAVYCON EVO product overview starts on page 20.
Attach straight on, turn, and snap in....
...and you're done!
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System configuration – HEAVYCON plug-in connectors ADVANCE plug-in connectors are characterized by the fact that the supporting base element is not required when using an ADVANCE housing with panel mounting flange. The ADVANCE housings with screw locking are suitable for the most stringent requirements, such as particularly aggressive
atmospheres and sensitive interfaces. The range is further extended by the fact that modular contact inserts or those with a fixed number of positions can be used, e.g. to transmit signals, data, and power in one plug-in connector.
Screw connections (page 30)
ADVANCE plug-in connectors Contact inserts with a fixed no. of positions (pages 14 – 15)
ADVANCE sleeve housings (pages 24 – 25)
Modular contact inserts (pages 16 – 17)
Hinged retaining frames and accessories (pages 18 – 19)
Modular contact inserts (pages 16 – 17) Panel mounting flanges (page 24) You can find an overview of the combination options for the different contact inserts and housings in the cross-reference list on pages 12/13. Further information on the HEAVYCON program can be found in the current PLUSCON catalog and on the Phoenix Contact website.
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The rugged metal housings of the standard plug-in connectors feature an extremely resistant epoxide powder coating, which is resistant to dirt, water, and high mechanical stresses. Standard housings have a single or double locking latch. Various supporting base elements such as panel/box mounting bases or coupling housings are available for a
range of requirements. In addition to contact inserts with a fixed number of positions, modular contact inserts for individual assembly, e.g. for the transmission of signals, data, and power in one plug-in connector, are also available.
Screw connections (page 30)
Standard plug-in connectors
Standard sleeve housings (pages 26 – 27)
Contact inserts with a fixed no. of positions (pages 14 – 15)
Modular contact inserts (pages 16 – 17)
Hinged retaining frames and accessories (pages 18 – 19) Modular contact inserts (pages 16 – 17)
Supporting base element (pages 26 – 27)
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The ADVANCE range
HEAVYCON ADVANCE heavy-duty plug-in connectors with screw locking are particularly suitable for demanding requirements in aggressive environments. The panel mounting base usually used has been replaced by a panel mounting flange, thereby reducing assembly and material costs. The ADVANCE plastic housings with molded cable glands offer additional potential savings. The ADVANCE range is rounded off with the EEE supporting base elements for universal use.
ADVANCE plastic housings The plastic housings made from polyamide are equipped with screw locking and a molded screw connection. A replaceable label simplifies marking. The robust design meets the requirements for IP67 protection. The uniform panel mounting flanges for ADVANCE housings ensure less material variance and simplified logistics. Eliminating the panel mounting base and locking latch has meant that significantly more cabling space is available in the housing. Special metal inlays in the housing ensure capacitive PE contact and conformance with standards.
The ADVANCE plastic housings are available in sizes B6, B10, B16, and B24. Like all HEAVYCON housings, they can accommodate both standard and modular HEAVYCON contact inserts and terminal adapters. Areas of application for ADVANCE plug-in connectors include machine building and systems manufacturing, the automotive industry, control cabinet engineering or wind power plants.
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The ADVANCE range in die-cast aluminum Standard version, STA For extremely demanding requirements, e.g. in the automotive industry, in machine building and systems manufacturing, and in measurement and control technology - Housing material: aluminum die-cast alloy - Sealing material: NBR - Degree of protection of screw locking: IP68/IP69K, Degree of protection of locking: IP67
Version for increased environmental requirements, EUA For particularly aggressive environmental conditions and harsh climatic atmospheres in all areas of application, e.g. chemicals, railways - Housing material: corrosion-resistant aluminum die-cast alloy - Sealing material: Viton - Degree of protection of screw locking: IP68/IP69K, Degree of protection of locking: IP67 Version for offshore and EMC applications, EEE - Housing material: aluminum die-cast alloy - Seawater-resistant, with EMC-conductive NBR seal - Degree of protection of screw locking: IP68/IP69K, Degree of protection of locking: IP67
Supporting base elements for offshore and EMC applications The range includes supporting base elements for particularly demanding requirements, such as areas subject to electromagnetic interference. Coupling housing, box mounting bases, and panel mounting bases are available.
EMC
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9
Contact inserts with a fixed number of positions and modular contact inserts Contact inserts are available both as versions with a fixed number of positions, even for mixed assembly, and as modular contact inserts for the widest range of parameters, such as number of positions, connection cross section, rated voltage, and rated current. Contact inserts are available for the A / B / BB / BBB/D / DD / HS / HV / K/Q, and M series. Inserts with screw, crimp, spring-cage, push-in, and IDC displacement connection are available.
Quick coding It is often necessary to protect identical plug-in connectors which are located next to each other from being interchanged. In contrast to previous coding methods, such as coding bolts, pins or sockets, HEAVYCON contact inserts are quickly coded by snapping in coding profiles.
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PHOENIX CONTACT
Connection technologies for HEAVYCON contact inserts Screw connection The distinguishing features of this connection, which is designed for the most stringent requirements, are its maintenance-free conductor connection and the frequently-required multiconductor connection. Copper cables can be clamped without pretreatment or with ferrules.
alloys. This eliminates the possibility of electrolytic corrosion in the presence of humidity and the risk of rusting and its consequences. A further advantage is the low temperature rise due to good electrical conductivity.
The current-carrying metal parts of the screw connections are made of high-grade, strain-crack and corrosion-proof copper
Crimp connection The wire/crimp contact connection is established using a crimping tool suitable for both the conductor cross-section and the crimp contact by the deliberate deformation of the crimping area of the crimp contact, and the wire. The wire is stripped, the crimp contact positioned in the crimping tool, the wire inserted, and the crimping tool closed. Done! The crimping method results in consistent crimp quality and therefore constantly
low-contact resistances. Snapped-in crimp contacts in the contact inserts can be released using a contact removal tool.
Push-in connection Stranded conductors with splicing protection or solid conductors can be directly inserted into the connection without tools. A screwdriver is only required for the connection of smaller cross-sections and to release the conductor. The connection space is opened using the screwdriver. The pushin connection provides easy handling, extremely short connection time, and a gas-tight, vibration and shock-proof
connection. All metal parts of the connection are made of corrosion-resistant materials.
IDC displacement connection With this connection method, an unstripped wire is guided into the connection space in front of the insulation displacement contact of the QUICKON connection and then levered into the gap using a screwdriver, thereby severing the wire insulation and creating a gas-tight contact between the wire and contact. Done! This means that the wire does not have to be stripped in advance, which reduces the connection time by at least 60%.
With this method, wires can be connected up to 10 times. The used wire-end should be cut off before connecting again.
PHOENIX CONTACT
11
System cross-reference list: HEAVYCON housings/HEAVYCON contact inserts The system cross-reference list illustrates in a simple manner which contact insert matches which housing type.
HEAVYCON contact inserts
The top rows describe the contact insert according to the number of positions, voltage, current and connection method. The marking in the columns denotes the matching housing type.
O
Series 3
No. of positions
4
6
10
D7 D15 D25 D50
B6
B10 B16 B24 B32 B48
D7
Rated voltage
230/400
Rated current
16
BB
16 2x16
Size
10
B
250
24 2x16 2x24 10 B6
18
32
BBB
46 2x32 2x46
40
64
B10 B16 B24 B32 B48
B16
B24
500
500
500
16
16
16
16
UT
UT CT
CT
Connection methods: UT = Screw CT = Crimp
CT
CT
PT = Push-in
PT
Z = Spring-cage Q = IDC / QUICKON
Q
L = Fiber optics A = Axial screw P = Pneumatics Series
O 3
No. of positions
ADVANCE housing
Metal Size
B housing D housing
EUA
Plastic Page EEE
10
B 16 2x16
6
10
16
15
BB 24 2x16 2x24 10
•
•
•
•
B10
•
•
•
•
B16
•
•
•
•
B24
•
•
•
•
BBB
46 2x32 2x46
40
14
64 14
•
• •
24/25
• •
• •
• •
•
•
•
B10
•
•
B16
•
•
B24
•
•
B32
•
B48
•
D7
•
D15
•
D25
•
D50
•
PHOENIX CONTACT
32
14
•
B32
18
PL
B6
B6
12
STA
4
•
• •
• •
20 ff.
• •
*
• • • •
• •
• •
• •
•
•
• •
•
D 7
8
DD
15 25 40 2x25 64 2x40 2x64 24
D7 D7 D15 D25 B16 D50 B24 B32 B48
250 50
B6
42
HV
72 108 2x72 2x108 3+2
B10 B16 B24 B32 B48
250 10
B10
HS
6+2 10+2 B16
B24
Q
M
6
12
2
5
7
12
variable
variable
B16
B32
D7
D7
D7
D7
B10 – B24
B6 – B48
250
830
500
/ 400 230 400
400
160 – 830
50 – 5000
10
16
35
40
10
10 – 80
5 – 200
16
UT CT
K
CT
UT
CT
CT
CT
CT
PT Z L
L A
L
L
O
O P
D 7
8
DD
15 25 40 2x25 64 2x402x64 24
42
HV
72 108 2x722x108
14
3
14
6
HS 10
6
14
Q 12
2
5
14
7
12
15
K
M
variable
variable
*
16/17
• •
• •
• •
•
• •
•
• •
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
•
• •
• •
•
• •
•
•
•
•
• •
•
•
• • •
•
•
•
•
• • • * Housing type D and contact inserts type K can be found on the Phoenix Contact website. For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
13
Contact inserts with a fixed number of positions Housing size Series
Connection
Screw
Crimp CK 2.5
Connection Rated cross section current
UT 0.5 - 2.5 mm2 16 A
CT 0.5 - 4.0 mm 16 A 2
Rated voltage
B06
B10
B16
B24
B32
B48
6
10
16
24
2x16
2x24
Socket
1648128 –
1648186 –
1648241 –
1648306 –
1648241 1584884
1648306 1584949
Pin
1648115 –
1648173 –
1648238 –
1648296 –
1648238 1584871
1648296 1584936
Socket
1648160 –
1648225 –
1648283 –
1648348 –
1648283 1584923
1648348 1584981
Pin
1648157 –
1648212 –
1648270 –
1648335 –
1648270 1584910
1648335 1584978
Socket
1407727 –
1407729 –
1407731 –
1407735 –
1407731 1407733
1407735 1407737
Pin
1407728 –
1407730 –
1407732 –
1407736 –
1407732 1407734
1407736 1407738
Socket
1605556 –
1605569 –
1605572 –
1605585 –
1605572 1605598
1605585 1605608
Pin
1605611 –
1605624 –
1605637 –
1605640 –
1605637 1605653
1605640 1605666
10
18
32
46
2x32
2x46
Socket
1687435 –
1687451 –
1687477 –
1687493 –
1687477 1687477
1687493 1687493
Pin
1687448 –
1687464 –
1687480 –
1687503 –
1687480 1687480
1687503 1687503
40
64
2x40
2x64
Socket
– –
– –
1409930 –
1409914 –
1409930 1409930
1409914 1409914
Pin
– –
– –
1409921 –
1409901 –
1409921 1409921
1409901 1409901
40
64
2x40
2x64
Socket
– –
– –
1584428 –
1584444 –
1584428 1584428
1584444 1584444
Pin
– –
– –
1584415 –
1584431 –
1584415 1584415
1584431 1584431
No. of positions
500 V
500 V
B Push-in
IDC
BB
BBB
D
DD
Crimp CK 2.5
Crimp CK 2.5
Crimp CK 1.6
Crimp CK 1.6
Push-in
PT
Q
0.14 - 2.5 mm2 16 A
0.34 – 2.5 mm2 16 A
CT 0.5 - 4.0 mm2 16 A
CT 0.5 - 4.0 mm2 16 A
CT 0.14 – 2.5 mm2 10 A
CT 0.14 – 2.5 mm2 10 A
PT
0.14 - 2.5 mm 16 A 2
500 V
400 V
500 V
500 V
250 V
24
42
40
64
2x40
2x64
Socket
1584046 –
1584062 –
1584091 –
1584130 –
1584091 1584101
1584130 1584143
Pin
1584033 –
1584059 –
1584075 –
1584114 –
1584075 1584088
1584114 1584127
3
6
10
Socket
– –
1407743 –
1407744 –
1407745 –
– –
– –
Pin
– –
1407739 –
1407740 –
1407741 –
– –
– –
Socket
– –
1773349 –
1773381 –
1773420 –
– –
– –
Pin
– –
1773336 –
1773378 –
1773417 –
– –
– –
Socket
– –
– –
1773132 –
– –
1773132 1674561
– –
Pin
– –
– –
1773129 –
– –
1773129 1674574
– –
250 V
830 V
HV Crimp CK 2.5
CT 0.5 - 4.0 mm2 16 A
400/690 V
6
HS
14
Screw
PHOENIX CONTACT
UT 0.5 - 6.0 mm 35 A 2
500 V
12
Housing size Series
Connection Screw
Connection Rated cross section current
UT 0.5 - 2.5 mm2 16 A
Rated voltage
500 V
B-A Push-in
Screw
DT 0.5 - 2.5 mm2 16 A
UT 0.5 - 2.5 mm 10 A 2
500 V
250 V
D-A Push-in
DT 0.5 - 2.5 mm2 10 A
250 V
B06
B10
B16
B24
B32
B48
No. of positions
6
10
16
24
32
48
Socket, PE left Socket, PE right
1648018 1648066
1648030 1648078
1648042 1648090
1648054 1648102
– –
– –
Pin, PE left Pin, PE right
1648024 1648072
1648036 1648084
1648048 1648096
1648060 1648108
– –
– –
Socket, PE left Socket, PE right
1648377 1648351
1648416 1648393
1648458 1648432
1648490 1648474
– –
– –
Pin, PE left Pin, PE right
1648380 1648364
1648429 1648403
1648461 1648445
1648500 1648487
– –
– –
40
64
Socket, PE left Socket, PE right
– –
– –
1584253 1584279
1584295 1584321
– –
– –
Pin, PE left Pin, PE right
– –
– –
1584240 1584266
1584282 1584318
– –
– –
Socket, PE left Socket, PE right
– –
– –
1580147 1580163
1774869 1774526
– –
– –
Pin, PE left Pin, PE right
– –
– –
1580150 1580176
1774872 1774513
– –
– –
Housing size
D7
D7
D15
D25
D50
3
4
10
16
2x16
1773093 –
1774908 –
1773077 –
1677005 –
1677005 1677047
No. of positions Socket Screw
UT 0.5 - 2.5 mm2
16 A
250 V
–
–
–
–
1774911 –
1773051 –
1677021 –
1677021 1677063
Socket
– –
– –
1676983 –
1677018 –
1677018 1677050
Pin
– –
– –
1676996 –
1677034 –
1677034 1677076
Pin
O Crimp CK 2.5
D
– 1773080 –
Crimp CK 1.6
CT 0.5 - 4.0 mm
16 A
2
CT 0.14 - 2.5 mm2 10 A
250 V
7
8
15
25
2x25
Socket
1584347 –
1584363 * –
1584389 –
1584402 –
1584402 1584402
Pin
1584334 –
1584350 * –
1584376 –
1584392 –
1584392 1584392
Socket
1586264 –
– –
– –
– –
– –
Pin
1586277 –
– –
– –
– –
– –
Socket
1687820 –
– –
– –
– –
– –
Pin
1687817 –
– –
– –
– –
– –
Socket
1408588 –
– –
– –
– –
– –
Pin
1408575 –
– –
– –
– –
– –
Socket
1409419 –
– –
– –
– –
– –
Pin
1409422 –
–
–
–
–
–
–
–
–
250 V
* 250 V only in conjunction with plastic housing
Axial screw
O
2
4.0 - 10.0 mm2 40 A
400 V
5 Crimp CK 2.5
CT 0.14 - 2.5 mm2 16 A
230/400 V
Q
7 Crimp CK 2.5
CT 0.14 - 2.5 mm2 10 A
400 V
12 Crimp CK 2.5
CT 0.14 - 2.5 mm
2
10 A
400 V
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
15
Modular contact inserts Number of contacts Connection
1 Axial screw
1 Axial screw
2 Axial screw
2 Axial screw
Current Voltage Cable diameter Module slots Socket Pin
200 A 1000 V 40 – 70 mm2 2 1636897 1636884
200 A 1000 V 25 – 40 mm2 2 1637171 1637168
100 A 1000 V 16 – 35 mm2 2 1605001 1605000
70 A 1000 V 14 – 22 mm2 1 1585731 1585728
Number of contacts Connection
2 Axial screw
2 Axial screw
2 Crimp (CK 4.0)
3 Crimp (CK 4.0)
Current Voltage Cable diameter Module slots Socket Pin
70 A 1000 V 6 – 16 mm2 1 1585715 1585702
40 A 1000 V 2.5 – 8 mm2 1 1679359 1679346
40 A 1000 V 1.5 – 10 mm2 1 1587519 1587506
40 A 500 V 1.5 – 10 mm2 1 1645972 1645969
Number of contacts Connection
3/4 Crimp (CK 4.0/CK 1.6)
4 Crimp (CK 4.0)
2 Crimp (CK 2.5)
6 Crimp (CK 2.5)
Current Voltage Cable diameter Module slots Socket Pin
40/10 A 830 V 1.5 – 6 mm2/ 0.14 – 2.5 mm2 1 1585786 1585799
40 A 830 V 1.5 – 6 mm2 1 1585605 1585618
16 A 2900 V/5000 V 0.5 – 4 mm2 2 1604999 1604998
16 A 830 V 0.5 – 4 mm2 1 1636460 1636457
Number of contacts Connection
6 Crimp (CK 2.5)
20 Crimp (CK 2.5)
5 Spring-cage
8 Crimp (CK 2.5)
Current Voltage Cable diameter Module slots Socket Pin
16 A 500 V 0.5 – 4 mm2 1 1663462 1663459
16 A 500 V 0.5 – 4 mm2 2 1636936 1636923
16 A 400 V 0.14 – 2.5 mm2 1 1647721 1647718
16 A 400 V 0.5 – 4 mm2 1 1605003 1605002
16
PHOENIX CONTACT
Number of contacts Connection
12 Crimp (CK 1.6)
17 Crimp (CK 1.6)
25 Crimp (VS-CD 1.0)
Current Voltage Cable diameter Module slots Socket Pin
10 A 250 V 0.14 – 2.5 mm2 1 1663323 1663310
10 A 160 V 0.14 – 2.5 mm2 1 1636486 1636473
5A 50 V 0.08 – 0.5 mm2 1 1605005 1605004
Number of contacts Connection
2 EMC (CK 1.6)
8 Ethernet Cat5 (VS-CD 1.0)
9 Crimp (VS-CD 1.0)
2 Profibus RS485
Current Voltage Cable diameter Module slots Socket Pin
10 A 50 V 0.14 – 2.5 mm2 2 1678570 1636091 1678567 1636088
5A 50 V 0.08 – 0.5 mm2 1 1587726 1587700 1587713 1587690
1A 50 V 0.08 – 0.5 mm2 1 1647543 1647530
5A 50 V 0.08 – 0.5 mm2 1 1636444 –
Number of contacts Connection
4 Coax
4 Coax
Current Voltage Cable diameter Module slots Socket Pin
1.5 A 50 V 50 Ohm 1 1676789 1676792
1.5 A 50 V 75 Ohm 1 1676789 1676792
Number of contacts Connection
2 Pneumatic
3 Pneumatic
Tube inside diameter
6 mm
1.6 mm; 3 mm; 4 mm
Module slots Socket Pin
1
1
1674998
1663475
1676815 1676802
1686245 1686258
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
17
Hinged retaining frames and accessories for modular contact inserts Hinged retaining frames
B06 B10 B16 B24
Dimensions a (mm) 44.0 57.0 77.5 104.0
Labeling: A, B, C … 1679249 1679252 1679265 1679278
Labeling: a, b, c … 1679281 1679294 1679304 1679317
Type b (mm) 51.0 64.0 84.5 111.0
HC-M-MHR-...2-N HC-M-MHR-...3-N HC-M-MHR-...4-N HC-M-MHR-...6-N
M3x10
27
C|B|A
34,4
36,5
2 3 4 6
Housing size
For panel and box mounting bases, and coupling housings
2
1
4
3
5
6
F|E|D
Module slots
For sleeve housing
a
b
Housing for modules with 14.6 mm width Sleeve housings
With PE marking 1408520
Without PE marking 1408546 Ø26,5
57,9
20
24
21,8
60
Panel mounting base
1408533
1408559 44,1
54
22,4
36,9
18
Ø4,3
37
Coding pin
1408562
18
PHOENIX CONTACT
21,8
Dummy module and module retainer Dummy module for filling free module slots in the retaining frame
1676828
Module retainer without strain relief
1676844
14,6
34,4
18,5
12,6
44,5
23,7
Module retainer with strain relief
1676831 45
53
43
23,7
3,4 5
Docking frames Floating for 4 module slots
1587454 94
45
31,7 - 33,2
D
A
13,7
for 6 module slots
31,5
1587470 123,4
45
31,7 - 33,2
F
A
13,7
31,5
Fixed assembly for 4 module slots
1587467 94
45
31,7 - 33,2
a
d
13,7
for 6 module slots
31,5
1587483 123,4
45
31,7 - 33,2
a
f
13,7
1587496
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
5,8
Ø6,5
Ø4,2
Ø12
Special washer for mounting the floating docking frame with a standard M4 screw
31,5
PHOENIX CONTACT
19
EVO housings with double locking latch with IP65 protection HEAVYCON EVO housings are equipped with a single locking latch or double locking latch. This ensures maximum possible flexibility depending on the application. Housings with a double locking latch support particularly space-saving alignment sideways. All box mounting bases and coupling housings are designed as a tall version.
Height
B10
B16
B24
Sleeve housing for double locking latch Low
1407628
Tall
1407629 1407643 1407657
Sleeve housing with double locking latch Low
1407630
Tall
1407631 1407644 1407658
Screw connection
Cable feed-through Tightening torque
Order No.
Cable gland with bayonet locking
HEAVYCON EVO offers a complete product range for all possible applications.
20
PHOENIX CONTACT
M 20
7 mm … 13 mm
4 Nm
1407669
M 25
9 mm … 17 mm
6 Nm
1407670
M 32
11 mm … 21 mm
10 Nm
1407671
M 40
19 mm … 28 mm
17 Nm
1407672
B10
B16
B24
Panel mounting base
Plug-in connector sets with push-in connection
With double locking latch without cover
Size B10 with M25 screw connection
1407634 1407648 1407661
HC-EVO-B10PT-BWD-HL-M25-PLRBK Order No. 1407711
For double locking latch with cover Size B16 with M25 screw connection
1407635 1407649 1407662 HC-EVO-B16PT-BWD-HH-M25-PLRBK Order No. 1407712
Screw connection
B10
B16
B24
Box mounting base
Size B24 with M32 screw connection
With double locking latch without cover 2 x M32
HC-EVO-B24PT-BWD-HH-M32-PLRBK Order No. 1407713
1407638
2 x M40
1407652 1407665
For double locking latch with cover 2 x M32
1407639
2 x M40
1407653 1407666
B10
B16
B24
Coupling housing with double locking latch
1407641 1407655 1407668
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
21
EVO housings with single locking latch with IP65 protection HEAVYCON EVO housings are equipped with a single locking latch or double locking latch. This ensures maximum possible flexibility depending on the application. Housings with a single locking latch can be aligned right under one another.
Height
B6
B10
B16
B24
Sleeve housing for single locking latch
All box mounting bases and coupling housings are designed as a tall version.
Low
1407619 1407626
Tall
1407620 1407627 1407642 1407656
Screw connection
Cable feed-through Tightening torque
Order No.
Cable gland with bayonet locking
The housings are plug-in and functionally compatible with all housing solutions available on the market.
22
PHOENIX CONTACT
M 20
7 mm … 13 mm
4 Nm
1407669
M 25
9 mm … 17 mm
6 Nm
1407670
M 32
11 mm … 21 mm
10 Nm
1407671
M 40
19 mm … 28 mm
17 Nm
1407672
B6
B10
B16
B24
Panel mounting base with single locking latch
Plug-in connector sets with push-in connection
Without cover
Size B6 with M20 screw connection
1407621 1407632 1407646 1407659
HC-EVO-B06PT-BWSC-HL-M20-PLRBK Order No. 1407710
With cover Size B10 with M25 screw connection
1407622 1407633 1407647 1407660 HC-EVO-B10PT-BWSC-HL-M25-PLRBK Order No. 1408791
Screw connection
B6
B10
B16
B24
Box mounting base with single locking latch
Size B16 with M25 screw connection
Without cover 2 x M32
HC-EVO-B16PT-BWSC-HH-M25-PLRBK Order No. 1408793
1407623 1407636
2 x M40
1407650 1407664
Size B24 with M32 screw connection With cover 2 x M32
1407624 1407624
2 x M40
HC-EVO-B24PT-BWSC-HH-M32-PLRBK Order No. 1408794 1407651 1407663
B6
B10
B16
B24
Coupling housing with single locking latch
1407625 1407640 1407654 1407667
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
23
ADVANCE sleeve housings with screw locking with IP68/IP69K protection Version for increased environmental requirements (EUA)
Standard version (STA) Screw connection
B6
B10
B16
B24
B6
B10
B16
B24
Sleeve housings 1 x M20
1604052
1604049
1 x M25
1604117 1690040 1644630
1604104 1690037
1 x M32
1690121 1690202 1690367
1690118 1690192 1690354
1 x M40
1690286 1690448
1690273 1690435
1 x M50 1 x M20
1604081
1604078
1 x M25
1604146 1690082 1644643
1604133 1690079
1 x M32
1690163 1690244 1690406
1690150 1690231 1690396
1 x M40
1690325 1690480
1690312 1690477
1 x M50
Technical data STA
EUA
EEE
PL
Housing material
Die-cast aluminum
Die-cast aluminum, seawater-resistant
Die-cast aluminum, seawater-resistant
Polyamide
Surface material
Powder-coated, gray
Powder-coated, black
Uncoated
–
Lock material
Stainless steel
Stainless steel
Stainless steel
V2A
Sealing material
NBR
Viton
NBR, conductive
NBR
Ambient temperature (operation)
-40°C … 125°C
-40°C … 200°C
-40°C … 125°C
-40°C … 100°C
Type of protection (when plugged in)
IP65 / IP68 (0.2 bar, 24h) / IP69K
IP65 / IP68 (0.2 bar, 24h) / IP69K
IP65 / IP68 (0.2 bar, 24h) / IP69K
IP65 / IP67
Panel mounting flanges for ADVANCE housing
24
PHOENIX CONTACT
For screw locking, 2 required for every plug-in connector
1686533
For screw locking, set (2 flanges, 4 self-tapping M4 Torx20 screws)
1604638
Version for offshore and EMC applications (EEE) Screw connection
B6
B10
Plastic version (PL) B16
B24
B32
B6
B10
B16
B24
Sleeve housings 1 x M20
1580480
1404222
1 x M25
1408229 1580486
1404225 1404227
1 x M32
1580477 1580483 1587661 1580504 1580516
1404229 1404231 1404235
1 x M40
1580507 1460359 1580518
1404233 1404238
1 x M50
1580522
1 x M20
1587645
1404224
1 x M25
1460356 1587658
1404226 1404228
1 x M32
1460357 1587674 1587687 1580517
1404230 1404232 1404237
1 x M40
1460358 1460360 1580519
1404234 1404239
1 x M50
1580521
Box mounting bases 2 x M20
1408630 1408737
2 x M25
1408656 1408753 1408834 1408931
2 x M32
1408850 1408957
2 x M40
1408973
Coupling housings 1 x M20
1408685 1408782
1 x M25
1408698 1408795 1408889 1408986
1 x M32
1408892 1408999
1 x M40
1409008
The box/panel mounting bases and coupling housings can be used with all ADVANCE housings.
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
25
Standard housings with single locking latch with IP65 protection Screw connection
B6
B10
B16
B24
B48
Screw connection
B6
B10
B16
B24
B48
Sleeve housings 1 x Pg13.5 1460340 1 x M20
1460339 1460034
1 x Pg16
1460341 1460036
1 x M25
1460258 1460039 1460100 1460189
1 x Pg21
1 x M32
1460095 1460297
1 x Pg29
1460293
1 x Pg21
1460021 1460048 1460118 1460342
1460101 1460190
1 x M25
1460027 1460054
1 x M32
1460029 1460056 1460124 1460212 1647349
1 x Pg29
1460023 1460050 1460120 1460207 1675159
1 x M40
1460126 1460214 1647310
1 x Pg36
1675175
1 x M50
1460337
1 x Pg42
1460300
1x Pg13.5 1460348 1 x M20
1460346 1460035
1 x Pg16
1 x M25
1460347 1460040 1460102 1460191
1 x Pg21
1460349 1460041
1 x M32
1460109 1460192
1 x Pg29
1460194
1 x Pg21
1460022 1460049 1460119 1460206
1460103 1460193
1 x M25
1460028 1460055
1 x M32
1460030 1460057 1460125 1460213 1647336
1 x Pg29
1460024 1460051 1460121 1460208 1675162
1 x M40
1460127 1460215 1647323
1 x Pg36
1675188
1 x M50
1460351
1 x Pg42
1460303
Box mounting bases 1 x M20
1604721 1646269
1 x Pg16
1 x M25
1604722 1604749 1604784 1646337
1 x Pg21
1673698 1674134
1 x M25
1604725 1646395
1 x Pg21
1678114 1677636 1677869 1677966
1 x M32
1646845 1646418 1646299 1645752 1604875
1 x Pg29
1678127 1677649 1677843 1677979
2 x Pg16
1675230 1673452
1 x M40
1675214 1673449
1646311 1645765
2 x M20
1604723 1646272
2 x M25
1604724
2 x M25
1460195 1646285 1460166
2 x M32 2 x M40
1604785 1646340
2 x Pg21
1673708 1674147
2 x Pg21
1678130 1677652 1677872 1677982
1646858 1646421 1646308 1604832 1460228
2 x Pg29
1678143
1646324 1645778 1604876
2 x Pg36
1677856 1677995 1675120 1460248
Coupling housings 1 x Pg13.5 1460168 1 x M20
Panel mounting bases
1460137 1460316
1 x Pg16
1 x M25
1460267
1 x Pg21
1 x M32
1460264 1460229
1 x Pg29
1 x M25
1460283 1460291
1 x M32 1 x M40
PHOENIX CONTACT
1460198 1460226
1 x Pg21
1460280 1460260 1460306
1460284 1460292 1460172 1460325
1 x Pg29
1460281 1460289 1460307 1460250
1460309 1460326
1 x Pg36
Cover Without 1771134 1771338 1771590 1771930 1772175
26
1460287
Plastic
1771147 1771354 1771613 1771943 1772188
Metal
1645464 1645477 1645480 1645493
Standard housings with double locking latch with IP65 protection Screw connection
B10
1 x M20
1460061
1 x M25
1460066
B16
B24
B32
Screw connection
B10
1 x Pg16
1460063
B16
B24
B32
Sleeve housings
1 x M32 1 x M25
1460080
1 x M32
1460082
1 x M40
1460128
1460218
1 x Pg21
1460134
1460222
1 x Pg29
1460062
1 x M25
1460067
1 x M32 1 x M25
1460081
1 x M32
1460083
1 x M40
1460332
1 x Pg21
1460074
1460146
1460350
1460076
1460148
1460239
1460155
1460243
1645383
1 x Pg29
1460157
1460245
1647307
1 x Pg36
1460138
1460197
1 x Pg42
1460179
1 x M50 1 x M20
1460129
1 x Pg16 1460130
1460219
1 x Pg21
1460160
1460223
1 x Pg29
1675081
1460068 1460131
1460224
1 x Pg21
1460075
1460147
1460238
1460077
1460149
1460240
1409354
1409367
1645150
1 x Pg29
1460158
1460246
1645451
1 x Pg36
1644818
1585980
1 x Pg42
1460180
1 x M50
1675094
Box mounting bases 1 x M20
1604752
1 x M25
1460152
1 x M32
1 x Pg16 1604788
1604835
1604789
1 x M25
1604755
1 x M32
1604756
1604793
1 x M40
1604836
1604867
1673481
1 x Pg21
1673740
1 x Pg29
1678428
1674176
1 x Pg21
1677717
1677924
1678046
1 x Pg29
1678415
1460167
1678402
2 x Pg16
1673494
2 x Pg21
1673753
1674189
2 x Pg29
1678457
1675036
1645419
2 x M20
1604753
2 x M25
1604754
2 x M32
1604790
1646353
1604791
2 x M25
1604757
2 x M32
1645820
2 x M40
1604794
1604837
1604868
1460169
1645723
1604869
2 x Pg21
1677720
1677937
1678059
2 x Pg29
1678444
1460187
1678431
1 x Pg16
1460042
1675049
Coupling housings 1 x M20
1460151
1 x M25
1460089
1 x M32
1460093
1 x M25
1460301
1460315
1 x M32
1460302
1460312
1 x M40
Panel mounting bases
1 x Pg21 1460276
1460217
1 x Pg29
1460335
1647284
1460336
1647297
1771927
1775693
1460251
1 x Pg21
1460298
1460313
1460329
1 x Pg29
1460299
1460314
1460330
Cover Without
1771325
1771587
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
27
Crimp contacts and tools
Silver Series
for cross section [mm2]
AWG
Socket
Pin
0.14 – 0.37
26 – 22
1663394
0.5
20
0.75
Gold Pin lagging
Socket
Pin
1663336
1674969
1674901
1663404
1663349
1674480
1672453
18
1663417
1663352
1672440
1674914
0.75 – 1.0
18
1663420
1663365
1674943
1674888
1.5
16
1663433
1663378
1674930
1674875
2.5
14
1663446
1663381
1674985
1674927
0.14 – 0.37
26 – 22
1585634
1585650
1585647
1585663
0.5
20
1663640
1663572
1674859
1674804
0.75
18
1663653
1663585
0.75 – 1.0
18
1663666
1663598
1663857
1674833
1674781
1.5
16
1663679
1663608
1663860
1674820
1674778
2.5
14
1663682
1663611
1663873
1674862
1674817
4
12
1663705
1663637
1674846
1674794
1.5
16
1663271
1663239
2.5
14
1663284
1663242
4
12
1663297
1663255
6
10
1663307
1663268
10
8
1586198
1586183
0.08 – 0.2
28 – 24
1688997
1688971
0.2 – 0.5
24 – 20
1688984
1688968
CK 1,6-ED
CK 2,5-ED
CK 4,0-ED
VS-CD 1,0
28
PHOENIX CONTACT
FO POF
for 1 mm Ø
Pneumatic
for Ø for Ø for Ø for Ø
1.6 mm 3.0 mm 4.0 mm 6.0 mm
Fiber optics
Thermo contacts Constantan (CuNi) Socket
Pin
1585757 1585744
Iron (Fe) Socket
Pin
Pneumatic Without valve
Socket
Pin
Socket
Pin
With valve Socket
Professional crimping tool with positioning tool
Basic crimping tool Removal tool
Crimping tool without positioning tool
Dies
1212113
1212072
1212075
1884869
1212113
1212072
1212075
1662722
1585773 1585760
1212113
1212075 1212072
1212114
1885004 1884995
1662735
1212076
1205448
1658794
1584839
1884869
1663514 1663488 1663543 1663527 1663491 1663556 1663530 1663501 1663569 1676763 1676750 1676776
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
29
Accessories Cable Ø
Screw connection
Order No.
Plastic/metal/EMC screw connection
Order No.
Screw connection for plastic protective hoses
Plastic, IP65
Screw connection, IP66, straight, with metric thread, for protective hose outside diameter
12 mm … 21 mm
M 32
1407673
21.2 mm
M 20
3241220
16 mm … 28 mm
M 40
1407674
28.5 mm
M 25
3241221
34.5 mm
M 32
3241222
42.5 mm
M 40
3241223
Ø Outside/inside
Bending radius Static/dynamic
Order No.
21.2 mm/16.5 mm
45 mm/75 mm
3240683
28.5 mm/23 mm
55 mm/100 mm
3240684
Metal, IP68 9 mm … 13 mm
M 20
1690561
11 mm … 16 mm
M 20
1645998
11 mm … 16 mm
M 25
1690574
14 mm … 21 mm
M 25
1646007
14 mm … 21 mm
M 32
1690587
19 mm … 27 mm
M 32
1646010
19 mm … 27 mm
M 40
1690590
27 mm … 34 mm
M 40
1607729
EMC, IP68
Plastic protective hose Black, plastic, PA 6.6 HB
5 mm … 12.5 mm
M 20
1690503
34.5 mm/29 mm
65 mm/120 mm
3241088
7.5 mm … 16.5 mm
M 25
1690516
42.5 mm/36 mm
90 mm/150 mm
3241089
11 mm … 21 mm
M 32
1690529
19 mm … 28 mm
M 40
1690545
Screw connection
Order No.
Plastic filler plug For metric screw openings
M 32
1410754
M 40
1410767
Reduction
Order No.
Plastic reducing adapter For metric screw openings
30
Outside Ø
M32 to M25
1410712
M32 to M20
1410725
M40 to M32
1410738
M40 to M25
1410741
PHOENIX CONTACT
B6
B10
B16
B24
Cover plate
B6
B10
B16
B24
B32
Plastic protective cover For HEAVYCON panel cutouts, height: 3.5 mm 1660368
1660371
1660384
Protective cover, for panel mounting base, box mounting base, and coupling housing with single locking latch, with retaining cord, without seal 1660180
1660397
1660177
1660151
1660148
Protective cover, for panel mounting base, box mounting base, and coupling housing with double locking latch, with retaining cord, without seal
Replacement latch Single locking latch, plastic, for HEAVYCON EVO plastic housing 1407697
1407698
1407700
1772586
1407696
1407701
1678282
1678295
1407696
Replacement flat gasket
1407704
1678318
1678334
1678321
1678347
Protective cover, for sleeve housing with double locking latch, with retaining cord, with seal
Replacement flat gasket, for HEAVYCON EVO plastic panel mounting base 1407703
1646120
Protective cover, for sleeve housing without double locking latch, with retaining cord, with seal 1678305
1407702
1772609
Protective cover, for sleeve housing without single locking latch, with retaining cord, with seal
Double locking latch, plastic, for HEAVYCON EVO plastic housing 1407696
1772599
1687260
1687273
1687286
1407705
Marking label Replacement profile gasket Replacement profile gasket, for HEAVYCON EVO plastic supporting base element 1407706
1407707
1407708
Unmarked, UniSheet, 0.5 mm thick, 70-section, lettering field size: 20 x 9 mm, white 0829439
1407709
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
31
Always up-to-date, always available to you. Here you'll find everything on our products, solutions and service:
phoenixcontact.net
Product range • I/O systems • Industrial communication technology • Industrial lighting • Installation and mounting material • Marking and labeling • Measurement and control technology • Modular terminal blocks • Monitoring and signaling • PCB terminal blocks and PCB connectors
• Plug-in connectors • Protective devices • Relays • Sensor cables and connectors • Software • Surge protection devices • System cabling for DCS and PLC • Tools • Wireless data communication
PHOENIX CONTACT GmbH & Co. KG 32825 Blomberg, Germany Phone: +49 (0) 52 35 3-00 Fax: +49 (0) 52 35 3-4 12 00 phoenixcontact.net
IC 25-12.004.L3.2012 MNR 52004928/2013-03-13/02
Printed in Germany © PHOENIX CONTACT 2013
• Cables and connectors • Controllers and PLCs • DIN rail power supplies and UPS • Electronic reversing contactors and motor control • Electronics housing • Ethernet networks • Fieldbus components and systems • Functional safety • HMIs and industrial PCs
HEAVYCON – heavy-duty plug-in connectors Heavy-duty plug-in connectors in the HEAVYCON series can be used in extremely harsh conditions such as dirt, water, vibrations and high mechanical strain and are tight up to IP69K degree of protection. The robust plastic and metal housings are available with single or double locking latch or with screw locking. In addition to terminal adapters, contact inserts with different connection methods are available in versions with a fixed number of positions and as modules for side-by-side mounting.
2
PHOENIX CONTACT
Make use of these benefits The advantages
Your benefits
Rugged plug-in connector for the most demanding requirements • Housing with IP65 to IP69K protection • Use of corrosion-resistant aluminum die-cast alloys or polyamide
• Can be used in particularly harsh environments, e.g. the chemical industry, rail, offshore, the automotive industry, machine building and systems manufacturing • Ensures effective protection (e.g. against corrosion, EMC, and strain-cracks) • Reliable and safe operation
Housing with single and double locking latch • Sleeve housings, panel/box mounting bases, and coupling housings with all locking methods
• Space-saving • Ease of use • Saves a significant amount of time • Replaceable latch • Flexible mounting
ADVANCE housings • No panel mounting base required
• Cost savings
• Compatible with standard panel cutouts
• Space-saving structure
• Screw locking
• Convenient cabling
• Up to 50% more cabling space
• Fast and reliable housing locking
A wide range of contact inserts and terminal adapters • With screw, crimp, spring-cage, push-in, and IDC displacement connection
• Suitable for conductors with or without splicing protection
• High-quality materials
• Quicker and more secure connection of conductors • Long-term stability • Tool-free connection • Suitable for solid and stranded conductors
Modularity of the contact inserts • Up to six different contact inserts in one HEAVYCON housing
• Efficient and individual design of contact inserts • Transmit data, signals, and power via one plug-in connector
PHOENIX CONTACT
3
The evolution of heavy-duty industrial plug-in connectors Switch to HEAVYCON EVO now and save storage costs. With the new plastic plugin connector, you just need one sleeve housing for every possible application. The use of high-quality materials and full compatibility with the industry standard enable failsafe use in a wide range of applications. Keep track of developments and find out about the many advantages of the new HEAVYCON EVO plastic plug-in connectors.
High resistance to loads The plastic housings made from PA are tested in accordance with IP65 protection and shocktested to IK08 standard. Fire protection add-ons in accordance with UL94 V0 are guaranteed halogen-free.
New PT inserts The push-in connection technology, which has been proven a million times over with modular terminal blocks, offers easy and safe handling thanks to the convenient plug-in principle.
Easy seal The supporting base elements in the EVO series have compression stops at the four screw connections for the corresponding flat gaskets. This enables easy positioning of the seals and they do not slip when the housings are screwed on. Energy savings in the manufacturing process Considerably less energy is needed to manufacture plastic than to manufacture aluminum. 4
PHOENIX CONTACT
Integrated marking options The new housings have marking grooves on the sleeve housing and panel mounting base as standard for easier identification.
Complete range IP65-protected sleeve and coupling housings are available in B6, B10, B16, and B24 design with double and single locking latch. The associated supporting base elements are available as a panel mounting base and box mounting base with and without protective cover.
HEAVYCON EVO bayonet locking The cable gland, which is separate from the housing, is securely locked with just a twist of the wrist thanks to the bayonet locking.
Improved cable routing Thanks to the angled, asymmetrical cable outlet, closer cable routing along the wall is possible when using the straight outlet.
Effortless mounting When mounting the plug-in connectors, prior bending of the often unwieldy cable is not required. Thanks to the angled outlet, both outlet directions can be used conveniently.
Safety thanks to capacitive PE contact Two metal inlays are used to hold the contact inserts and coding screws. They form the electrical bridge between the PE contacts, thereby ensuring compliance with standards. Capacitive PE contact is ensured even when connected at an angle.
Simply choose the orientation based on your space requirements and all it takes is just a twist of the wrist:
Attach from the side, turn, and snap in...
...and you're done!
The HEAVYCON EVO product overview starts on page 20.
Attach straight on, turn, and snap in....
...and you're done!
PHOENIX CONTACT
5
System configuration – HEAVYCON plug-in connectors ADVANCE plug-in connectors are characterized by the fact that the supporting base element is not required when using an ADVANCE housing with panel mounting flange. The ADVANCE housings with screw locking are suitable for the most stringent requirements, such as particularly aggressive
atmospheres and sensitive interfaces. The range is further extended by the fact that modular contact inserts or those with a fixed number of positions can be used, e.g. to transmit signals, data, and power in one plug-in connector.
Screw connections (page 30)
ADVANCE plug-in connectors Contact inserts with a fixed no. of positions (pages 14 – 15)
ADVANCE sleeve housings (pages 24 – 25)
Modular contact inserts (pages 16 – 17)
Hinged retaining frames and accessories (pages 18 – 19)
Modular contact inserts (pages 16 – 17) Panel mounting flanges (page 24) You can find an overview of the combination options for the different contact inserts and housings in the cross-reference list on pages 12/13. Further information on the HEAVYCON program can be found in the current PLUSCON catalog and on the Phoenix Contact website.
6
PHOENIX CONTACT
The rugged metal housings of the standard plug-in connectors feature an extremely resistant epoxide powder coating, which is resistant to dirt, water, and high mechanical stresses. Standard housings have a single or double locking latch. Various supporting base elements such as panel/box mounting bases or coupling housings are available for a
range of requirements. In addition to contact inserts with a fixed number of positions, modular contact inserts for individual assembly, e.g. for the transmission of signals, data, and power in one plug-in connector, are also available.
Screw connections (page 30)
Standard plug-in connectors
Standard sleeve housings (pages 26 – 27)
Contact inserts with a fixed no. of positions (pages 14 – 15)
Modular contact inserts (pages 16 – 17)
Hinged retaining frames and accessories (pages 18 – 19) Modular contact inserts (pages 16 – 17)
Supporting base element (pages 26 – 27)
PHOENIX CONTACT
7
The ADVANCE range
HEAVYCON ADVANCE heavy-duty plug-in connectors with screw locking are particularly suitable for demanding requirements in aggressive environments. The panel mounting base usually used has been replaced by a panel mounting flange, thereby reducing assembly and material costs. The ADVANCE plastic housings with molded cable glands offer additional potential savings. The ADVANCE range is rounded off with the EEE supporting base elements for universal use.
ADVANCE plastic housings The plastic housings made from polyamide are equipped with screw locking and a molded screw connection. A replaceable label simplifies marking. The robust design meets the requirements for IP67 protection. The uniform panel mounting flanges for ADVANCE housings ensure less material variance and simplified logistics. Eliminating the panel mounting base and locking latch has meant that significantly more cabling space is available in the housing. Special metal inlays in the housing ensure capacitive PE contact and conformance with standards.
The ADVANCE plastic housings are available in sizes B6, B10, B16, and B24. Like all HEAVYCON housings, they can accommodate both standard and modular HEAVYCON contact inserts and terminal adapters. Areas of application for ADVANCE plug-in connectors include machine building and systems manufacturing, the automotive industry, control cabinet engineering or wind power plants.
8
PHOENIX CONTACT
The ADVANCE range in die-cast aluminum Standard version, STA For extremely demanding requirements, e.g. in the automotive industry, in machine building and systems manufacturing, and in measurement and control technology - Housing material: aluminum die-cast alloy - Sealing material: NBR - Degree of protection of screw locking: IP68/IP69K, Degree of protection of locking: IP67
Version for increased environmental requirements, EUA For particularly aggressive environmental conditions and harsh climatic atmospheres in all areas of application, e.g. chemicals, railways - Housing material: corrosion-resistant aluminum die-cast alloy - Sealing material: Viton - Degree of protection of screw locking: IP68/IP69K, Degree of protection of locking: IP67 Version for offshore and EMC applications, EEE - Housing material: aluminum die-cast alloy - Seawater-resistant, with EMC-conductive NBR seal - Degree of protection of screw locking: IP68/IP69K, Degree of protection of locking: IP67
Supporting base elements for offshore and EMC applications The range includes supporting base elements for particularly demanding requirements, such as areas subject to electromagnetic interference. Coupling housing, box mounting bases, and panel mounting bases are available.
EMC
PHOENIX CONTACT
9
Contact inserts with a fixed number of positions and modular contact inserts Contact inserts are available both as versions with a fixed number of positions, even for mixed assembly, and as modular contact inserts for the widest range of parameters, such as number of positions, connection cross section, rated voltage, and rated current. Contact inserts are available for the A / B / BB / BBB/D / DD / HS / HV / K/Q, and M series. Inserts with screw, crimp, spring-cage, push-in, and IDC displacement connection are available.
Quick coding It is often necessary to protect identical plug-in connectors which are located next to each other from being interchanged. In contrast to previous coding methods, such as coding bolts, pins or sockets, HEAVYCON contact inserts are quickly coded by snapping in coding profiles.
10
PHOENIX CONTACT
Connection technologies for HEAVYCON contact inserts Screw connection The distinguishing features of this connection, which is designed for the most stringent requirements, are its maintenance-free conductor connection and the frequently-required multiconductor connection. Copper cables can be clamped without pretreatment or with ferrules.
alloys. This eliminates the possibility of electrolytic corrosion in the presence of humidity and the risk of rusting and its consequences. A further advantage is the low temperature rise due to good electrical conductivity.
The current-carrying metal parts of the screw connections are made of high-grade, strain-crack and corrosion-proof copper
Crimp connection The wire/crimp contact connection is established using a crimping tool suitable for both the conductor cross-section and the crimp contact by the deliberate deformation of the crimping area of the crimp contact, and the wire. The wire is stripped, the crimp contact positioned in the crimping tool, the wire inserted, and the crimping tool closed. Done! The crimping method results in consistent crimp quality and therefore constantly
low-contact resistances. Snapped-in crimp contacts in the contact inserts can be released using a contact removal tool.
Push-in connection Stranded conductors with splicing protection or solid conductors can be directly inserted into the connection without tools. A screwdriver is only required for the connection of smaller cross-sections and to release the conductor. The connection space is opened using the screwdriver. The pushin connection provides easy handling, extremely short connection time, and a gas-tight, vibration and shock-proof
connection. All metal parts of the connection are made of corrosion-resistant materials.
IDC displacement connection With this connection method, an unstripped wire is guided into the connection space in front of the insulation displacement contact of the QUICKON connection and then levered into the gap using a screwdriver, thereby severing the wire insulation and creating a gas-tight contact between the wire and contact. Done! This means that the wire does not have to be stripped in advance, which reduces the connection time by at least 60%.
With this method, wires can be connected up to 10 times. The used wire-end should be cut off before connecting again.
PHOENIX CONTACT
11
System cross-reference list: HEAVYCON housings/HEAVYCON contact inserts The system cross-reference list illustrates in a simple manner which contact insert matches which housing type.
HEAVYCON contact inserts
The top rows describe the contact insert according to the number of positions, voltage, current and connection method. The marking in the columns denotes the matching housing type.
O
Series 3
No. of positions
4
6
10
D7 D15 D25 D50
B6
B10 B16 B24 B32 B48
D7
Rated voltage
230/400
Rated current
16
BB
16 2x16
Size
10
B
250
24 2x16 2x24 10 B6
18
32
BBB
46 2x32 2x46
40
64
B10 B16 B24 B32 B48
B16
B24
500
500
500
16
16
16
16
UT
UT CT
CT
Connection methods: UT = Screw CT = Crimp
CT
CT
PT = Push-in
PT
Z = Spring-cage Q = IDC / QUICKON
Q
L = Fiber optics A = Axial screw P = Pneumatics Series
O 3
No. of positions
ADVANCE housing
Metal Size
B housing D housing
EUA
Plastic Page EEE
10
B 16 2x16
6
10
16
15
BB 24 2x16 2x24 10
•
•
•
•
B10
•
•
•
•
B16
•
•
•
•
B24
•
•
•
•
BBB
46 2x32 2x46
40
14
64 14
•
• •
24/25
• •
• •
• •
•
•
•
B10
•
•
B16
•
•
B24
•
•
B32
•
B48
•
D7
•
D15
•
D25
•
D50
•
PHOENIX CONTACT
32
14
•
B32
18
PL
B6
B6
12
STA
4
•
• •
• •
20 ff.
• •
*
• • • •
• •
• •
• •
•
•
• •
•
D 7
8
DD
15 25 40 2x25 64 2x40 2x64 24
D7 D7 D15 D25 B16 D50 B24 B32 B48
250 50
B6
42
HV
72 108 2x72 2x108 3+2
B10 B16 B24 B32 B48
250 10
B10
HS
6+2 10+2 B16
B24
Q
M
6
12
2
5
7
12
variable
variable
B16
B32
D7
D7
D7
D7
B10 – B24
B6 – B48
250
830
500
/ 400 230 400
400
160 – 830
50 – 5000
10
16
35
40
10
10 – 80
5 – 200
16
UT CT
K
CT
UT
CT
CT
CT
CT
PT Z L
L A
L
L
O
O P
D 7
8
DD
15 25 40 2x25 64 2x402x64 24
42
HV
72 108 2x722x108
14
3
14
6
HS 10
6
14
Q 12
2
5
14
7
12
15
K
M
variable
variable
*
16/17
• •
• •
• •
•
• •
•
• •
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
•
• •
• •
•
• •
•
•
•
•
• •
•
•
• • •
•
•
•
•
• • • * Housing type D and contact inserts type K can be found on the Phoenix Contact website. For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
13
Contact inserts with a fixed number of positions Housing size Series
Connection
Screw
Crimp CK 2.5
Connection Rated cross section current
UT 0.5 - 2.5 mm2 16 A
CT 0.5 - 4.0 mm 16 A 2
Rated voltage
B06
B10
B16
B24
B32
B48
6
10
16
24
2x16
2x24
Socket
1648128 –
1648186 –
1648241 –
1648306 –
1648241 1584884
1648306 1584949
Pin
1648115 –
1648173 –
1648238 –
1648296 –
1648238 1584871
1648296 1584936
Socket
1648160 –
1648225 –
1648283 –
1648348 –
1648283 1584923
1648348 1584981
Pin
1648157 –
1648212 –
1648270 –
1648335 –
1648270 1584910
1648335 1584978
Socket
1407727 –
1407729 –
1407731 –
1407735 –
1407731 1407733
1407735 1407737
Pin
1407728 –
1407730 –
1407732 –
1407736 –
1407732 1407734
1407736 1407738
Socket
1605556 –
1605569 –
1605572 –
1605585 –
1605572 1605598
1605585 1605608
Pin
1605611 –
1605624 –
1605637 –
1605640 –
1605637 1605653
1605640 1605666
10
18
32
46
2x32
2x46
Socket
1687435 –
1687451 –
1687477 –
1687493 –
1687477 1687477
1687493 1687493
Pin
1687448 –
1687464 –
1687480 –
1687503 –
1687480 1687480
1687503 1687503
40
64
2x40
2x64
Socket
– –
– –
1409930 –
1409914 –
1409930 1409930
1409914 1409914
Pin
– –
– –
1409921 –
1409901 –
1409921 1409921
1409901 1409901
40
64
2x40
2x64
Socket
– –
– –
1584428 –
1584444 –
1584428 1584428
1584444 1584444
Pin
– –
– –
1584415 –
1584431 –
1584415 1584415
1584431 1584431
No. of positions
500 V
500 V
B Push-in
IDC
BB
BBB
D
DD
Crimp CK 2.5
Crimp CK 2.5
Crimp CK 1.6
Crimp CK 1.6
Push-in
PT
Q
0.14 - 2.5 mm2 16 A
0.34 – 2.5 mm2 16 A
CT 0.5 - 4.0 mm2 16 A
CT 0.5 - 4.0 mm2 16 A
CT 0.14 – 2.5 mm2 10 A
CT 0.14 – 2.5 mm2 10 A
PT
0.14 - 2.5 mm 16 A 2
500 V
400 V
500 V
500 V
250 V
24
42
40
64
2x40
2x64
Socket
1584046 –
1584062 –
1584091 –
1584130 –
1584091 1584101
1584130 1584143
Pin
1584033 –
1584059 –
1584075 –
1584114 –
1584075 1584088
1584114 1584127
3
6
10
Socket
– –
1407743 –
1407744 –
1407745 –
– –
– –
Pin
– –
1407739 –
1407740 –
1407741 –
– –
– –
Socket
– –
1773349 –
1773381 –
1773420 –
– –
– –
Pin
– –
1773336 –
1773378 –
1773417 –
– –
– –
Socket
– –
– –
1773132 –
– –
1773132 1674561
– –
Pin
– –
– –
1773129 –
– –
1773129 1674574
– –
250 V
830 V
HV Crimp CK 2.5
CT 0.5 - 4.0 mm2 16 A
400/690 V
6
HS
14
Screw
PHOENIX CONTACT
UT 0.5 - 6.0 mm 35 A 2
500 V
12
Housing size Series
Connection Screw
Connection Rated cross section current
UT 0.5 - 2.5 mm2 16 A
Rated voltage
500 V
B-A Push-in
Screw
DT 0.5 - 2.5 mm2 16 A
UT 0.5 - 2.5 mm 10 A 2
500 V
250 V
D-A Push-in
DT 0.5 - 2.5 mm2 10 A
250 V
B06
B10
B16
B24
B32
B48
No. of positions
6
10
16
24
32
48
Socket, PE left Socket, PE right
1648018 1648066
1648030 1648078
1648042 1648090
1648054 1648102
– –
– –
Pin, PE left Pin, PE right
1648024 1648072
1648036 1648084
1648048 1648096
1648060 1648108
– –
– –
Socket, PE left Socket, PE right
1648377 1648351
1648416 1648393
1648458 1648432
1648490 1648474
– –
– –
Pin, PE left Pin, PE right
1648380 1648364
1648429 1648403
1648461 1648445
1648500 1648487
– –
– –
40
64
Socket, PE left Socket, PE right
– –
– –
1584253 1584279
1584295 1584321
– –
– –
Pin, PE left Pin, PE right
– –
– –
1584240 1584266
1584282 1584318
– –
– –
Socket, PE left Socket, PE right
– –
– –
1580147 1580163
1774869 1774526
– –
– –
Pin, PE left Pin, PE right
– –
– –
1580150 1580176
1774872 1774513
– –
– –
Housing size
D7
D7
D15
D25
D50
3
4
10
16
2x16
1773093 –
1774908 –
1773077 –
1677005 –
1677005 1677047
No. of positions Socket Screw
UT 0.5 - 2.5 mm2
16 A
250 V
–
–
–
–
1774911 –
1773051 –
1677021 –
1677021 1677063
Socket
– –
– –
1676983 –
1677018 –
1677018 1677050
Pin
– –
– –
1676996 –
1677034 –
1677034 1677076
Pin
O Crimp CK 2.5
D
– 1773080 –
Crimp CK 1.6
CT 0.5 - 4.0 mm
16 A
2
CT 0.14 - 2.5 mm2 10 A
250 V
7
8
15
25
2x25
Socket
1584347 –
1584363 * –
1584389 –
1584402 –
1584402 1584402
Pin
1584334 –
1584350 * –
1584376 –
1584392 –
1584392 1584392
Socket
1586264 –
– –
– –
– –
– –
Pin
1586277 –
– –
– –
– –
– –
Socket
1687820 –
– –
– –
– –
– –
Pin
1687817 –
– –
– –
– –
– –
Socket
1408588 –
– –
– –
– –
– –
Pin
1408575 –
– –
– –
– –
– –
Socket
1409419 –
– –
– –
– –
– –
Pin
1409422 –
–
–
–
–
–
–
–
–
250 V
* 250 V only in conjunction with plastic housing
Axial screw
O
2
4.0 - 10.0 mm2 40 A
400 V
5 Crimp CK 2.5
CT 0.14 - 2.5 mm2 16 A
230/400 V
Q
7 Crimp CK 2.5
CT 0.14 - 2.5 mm2 10 A
400 V
12 Crimp CK 2.5
CT 0.14 - 2.5 mm
2
10 A
400 V
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
15
Modular contact inserts Number of contacts Connection
1 Axial screw
1 Axial screw
2 Axial screw
2 Axial screw
Current Voltage Cable diameter Module slots Socket Pin
200 A 1000 V 40 – 70 mm2 2 1636897 1636884
200 A 1000 V 25 – 40 mm2 2 1637171 1637168
100 A 1000 V 16 – 35 mm2 2 1605001 1605000
70 A 1000 V 14 – 22 mm2 1 1585731 1585728
Number of contacts Connection
2 Axial screw
2 Axial screw
2 Crimp (CK 4.0)
3 Crimp (CK 4.0)
Current Voltage Cable diameter Module slots Socket Pin
70 A 1000 V 6 – 16 mm2 1 1585715 1585702
40 A 1000 V 2.5 – 8 mm2 1 1679359 1679346
40 A 1000 V 1.5 – 10 mm2 1 1587519 1587506
40 A 500 V 1.5 – 10 mm2 1 1645972 1645969
Number of contacts Connection
3/4 Crimp (CK 4.0/CK 1.6)
4 Crimp (CK 4.0)
2 Crimp (CK 2.5)
6 Crimp (CK 2.5)
Current Voltage Cable diameter Module slots Socket Pin
40/10 A 830 V 1.5 – 6 mm2/ 0.14 – 2.5 mm2 1 1585786 1585799
40 A 830 V 1.5 – 6 mm2 1 1585605 1585618
16 A 2900 V/5000 V 0.5 – 4 mm2 2 1604999 1604998
16 A 830 V 0.5 – 4 mm2 1 1636460 1636457
Number of contacts Connection
6 Crimp (CK 2.5)
20 Crimp (CK 2.5)
5 Spring-cage
8 Crimp (CK 2.5)
Current Voltage Cable diameter Module slots Socket Pin
16 A 500 V 0.5 – 4 mm2 1 1663462 1663459
16 A 500 V 0.5 – 4 mm2 2 1636936 1636923
16 A 400 V 0.14 – 2.5 mm2 1 1647721 1647718
16 A 400 V 0.5 – 4 mm2 1 1605003 1605002
16
PHOENIX CONTACT
Number of contacts Connection
12 Crimp (CK 1.6)
17 Crimp (CK 1.6)
25 Crimp (VS-CD 1.0)
Current Voltage Cable diameter Module slots Socket Pin
10 A 250 V 0.14 – 2.5 mm2 1 1663323 1663310
10 A 160 V 0.14 – 2.5 mm2 1 1636486 1636473
5A 50 V 0.08 – 0.5 mm2 1 1605005 1605004
Number of contacts Connection
2 EMC (CK 1.6)
8 Ethernet Cat5 (VS-CD 1.0)
9 Crimp (VS-CD 1.0)
2 Profibus RS485
Current Voltage Cable diameter Module slots Socket Pin
10 A 50 V 0.14 – 2.5 mm2 2 1678570 1636091 1678567 1636088
5A 50 V 0.08 – 0.5 mm2 1 1587726 1587700 1587713 1587690
1A 50 V 0.08 – 0.5 mm2 1 1647543 1647530
5A 50 V 0.08 – 0.5 mm2 1 1636444 –
Number of contacts Connection
4 Coax
4 Coax
Current Voltage Cable diameter Module slots Socket Pin
1.5 A 50 V 50 Ohm 1 1676789 1676792
1.5 A 50 V 75 Ohm 1 1676789 1676792
Number of contacts Connection
2 Pneumatic
3 Pneumatic
Tube inside diameter
6 mm
1.6 mm; 3 mm; 4 mm
Module slots Socket Pin
1
1
1674998
1663475
1676815 1676802
1686245 1686258
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
17
Hinged retaining frames and accessories for modular contact inserts Hinged retaining frames
B06 B10 B16 B24
Dimensions a (mm) 44.0 57.0 77.5 104.0
Labeling: A, B, C … 1679249 1679252 1679265 1679278
Labeling: a, b, c … 1679281 1679294 1679304 1679317
Type b (mm) 51.0 64.0 84.5 111.0
HC-M-MHR-...2-N HC-M-MHR-...3-N HC-M-MHR-...4-N HC-M-MHR-...6-N
M3x10
27
C|B|A
34,4
36,5
2 3 4 6
Housing size
For panel and box mounting bases, and coupling housings
2
1
4
3
5
6
F|E|D
Module slots
For sleeve housing
a
b
Housing for modules with 14.6 mm width Sleeve housings
With PE marking 1408520
Without PE marking 1408546 Ø26,5
57,9
20
24
21,8
60
Panel mounting base
1408533
1408559 44,1
54
22,4
36,9
18
Ø4,3
37
Coding pin
1408562
18
PHOENIX CONTACT
21,8
Dummy module and module retainer Dummy module for filling free module slots in the retaining frame
1676828
Module retainer without strain relief
1676844
14,6
34,4
18,5
12,6
44,5
23,7
Module retainer with strain relief
1676831 45
53
43
23,7
3,4 5
Docking frames Floating for 4 module slots
1587454 94
45
31,7 - 33,2
D
A
13,7
for 6 module slots
31,5
1587470 123,4
45
31,7 - 33,2
F
A
13,7
31,5
Fixed assembly for 4 module slots
1587467 94
45
31,7 - 33,2
a
d
13,7
for 6 module slots
31,5
1587483 123,4
45
31,7 - 33,2
a
f
13,7
1587496
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
5,8
Ø6,5
Ø4,2
Ø12
Special washer for mounting the floating docking frame with a standard M4 screw
31,5
PHOENIX CONTACT
19
EVO housings with double locking latch with IP65 protection HEAVYCON EVO housings are equipped with a single locking latch or double locking latch. This ensures maximum possible flexibility depending on the application. Housings with a double locking latch support particularly space-saving alignment sideways. All box mounting bases and coupling housings are designed as a tall version.
Height
B10
B16
B24
Sleeve housing for double locking latch Low
1407628
Tall
1407629 1407643 1407657
Sleeve housing with double locking latch Low
1407630
Tall
1407631 1407644 1407658
Screw connection
Cable feed-through Tightening torque
Order No.
Cable gland with bayonet locking
HEAVYCON EVO offers a complete product range for all possible applications.
20
PHOENIX CONTACT
M 20
7 mm … 13 mm
4 Nm
1407669
M 25
9 mm … 17 mm
6 Nm
1407670
M 32
11 mm … 21 mm
10 Nm
1407671
M 40
19 mm … 28 mm
17 Nm
1407672
B10
B16
B24
Panel mounting base
Plug-in connector sets with push-in connection
With double locking latch without cover
Size B10 with M25 screw connection
1407634 1407648 1407661
HC-EVO-B10PT-BWD-HL-M25-PLRBK Order No. 1407711
For double locking latch with cover Size B16 with M25 screw connection
1407635 1407649 1407662 HC-EVO-B16PT-BWD-HH-M25-PLRBK Order No. 1407712
Screw connection
B10
B16
B24
Box mounting base
Size B24 with M32 screw connection
With double locking latch without cover 2 x M32
HC-EVO-B24PT-BWD-HH-M32-PLRBK Order No. 1407713
1407638
2 x M40
1407652 1407665
For double locking latch with cover 2 x M32
1407639
2 x M40
1407653 1407666
B10
B16
B24
Coupling housing with double locking latch
1407641 1407655 1407668
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
21
EVO housings with single locking latch with IP65 protection HEAVYCON EVO housings are equipped with a single locking latch or double locking latch. This ensures maximum possible flexibility depending on the application. Housings with a single locking latch can be aligned right under one another.
Height
B6
B10
B16
B24
Sleeve housing for single locking latch
All box mounting bases and coupling housings are designed as a tall version.
Low
1407619 1407626
Tall
1407620 1407627 1407642 1407656
Screw connection
Cable feed-through Tightening torque
Order No.
Cable gland with bayonet locking
The housings are plug-in and functionally compatible with all housing solutions available on the market.
22
PHOENIX CONTACT
M 20
7 mm … 13 mm
4 Nm
1407669
M 25
9 mm … 17 mm
6 Nm
1407670
M 32
11 mm … 21 mm
10 Nm
1407671
M 40
19 mm … 28 mm
17 Nm
1407672
B6
B10
B16
B24
Panel mounting base with single locking latch
Plug-in connector sets with push-in connection
Without cover
Size B6 with M20 screw connection
1407621 1407632 1407646 1407659
HC-EVO-B06PT-BWSC-HL-M20-PLRBK Order No. 1407710
With cover Size B10 with M25 screw connection
1407622 1407633 1407647 1407660 HC-EVO-B10PT-BWSC-HL-M25-PLRBK Order No. 1408791
Screw connection
B6
B10
B16
B24
Box mounting base with single locking latch
Size B16 with M25 screw connection
Without cover 2 x M32
HC-EVO-B16PT-BWSC-HH-M25-PLRBK Order No. 1408793
1407623 1407636
2 x M40
1407650 1407664
Size B24 with M32 screw connection With cover 2 x M32
1407624 1407624
2 x M40
HC-EVO-B24PT-BWSC-HH-M32-PLRBK Order No. 1408794 1407651 1407663
B6
B10
B16
B24
Coupling housing with single locking latch
1407625 1407640 1407654 1407667
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
23
ADVANCE sleeve housings with screw locking with IP68/IP69K protection Version for increased environmental requirements (EUA)
Standard version (STA) Screw connection
B6
B10
B16
B24
B6
B10
B16
B24
Sleeve housings 1 x M20
1604052
1604049
1 x M25
1604117 1690040 1644630
1604104 1690037
1 x M32
1690121 1690202 1690367
1690118 1690192 1690354
1 x M40
1690286 1690448
1690273 1690435
1 x M50 1 x M20
1604081
1604078
1 x M25
1604146 1690082 1644643
1604133 1690079
1 x M32
1690163 1690244 1690406
1690150 1690231 1690396
1 x M40
1690325 1690480
1690312 1690477
1 x M50
Technical data STA
EUA
EEE
PL
Housing material
Die-cast aluminum
Die-cast aluminum, seawater-resistant
Die-cast aluminum, seawater-resistant
Polyamide
Surface material
Powder-coated, gray
Powder-coated, black
Uncoated
–
Lock material
Stainless steel
Stainless steel
Stainless steel
V2A
Sealing material
NBR
Viton
NBR, conductive
NBR
Ambient temperature (operation)
-40°C … 125°C
-40°C … 200°C
-40°C … 125°C
-40°C … 100°C
Type of protection (when plugged in)
IP65 / IP68 (0.2 bar, 24h) / IP69K
IP65 / IP68 (0.2 bar, 24h) / IP69K
IP65 / IP68 (0.2 bar, 24h) / IP69K
IP65 / IP67
Panel mounting flanges for ADVANCE housing
24
PHOENIX CONTACT
For screw locking, 2 required for every plug-in connector
1686533
For screw locking, set (2 flanges, 4 self-tapping M4 Torx20 screws)
1604638
Version for offshore and EMC applications (EEE) Screw connection
B6
B10
Plastic version (PL) B16
B24
B32
B6
B10
B16
B24
Sleeve housings 1 x M20
1580480
1404222
1 x M25
1408229 1580486
1404225 1404227
1 x M32
1580477 1580483 1587661 1580504 1580516
1404229 1404231 1404235
1 x M40
1580507 1460359 1580518
1404233 1404238
1 x M50
1580522
1 x M20
1587645
1404224
1 x M25
1460356 1587658
1404226 1404228
1 x M32
1460357 1587674 1587687 1580517
1404230 1404232 1404237
1 x M40
1460358 1460360 1580519
1404234 1404239
1 x M50
1580521
Box mounting bases 2 x M20
1408630 1408737
2 x M25
1408656 1408753 1408834 1408931
2 x M32
1408850 1408957
2 x M40
1408973
Coupling housings 1 x M20
1408685 1408782
1 x M25
1408698 1408795 1408889 1408986
1 x M32
1408892 1408999
1 x M40
1409008
The box/panel mounting bases and coupling housings can be used with all ADVANCE housings.
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
25
Standard housings with single locking latch with IP65 protection Screw connection
B6
B10
B16
B24
B48
Screw connection
B6
B10
B16
B24
B48
Sleeve housings 1 x Pg13.5 1460340 1 x M20
1460339 1460034
1 x Pg16
1460341 1460036
1 x M25
1460258 1460039 1460100 1460189
1 x Pg21
1 x M32
1460095 1460297
1 x Pg29
1460293
1 x Pg21
1460021 1460048 1460118 1460342
1460101 1460190
1 x M25
1460027 1460054
1 x M32
1460029 1460056 1460124 1460212 1647349
1 x Pg29
1460023 1460050 1460120 1460207 1675159
1 x M40
1460126 1460214 1647310
1 x Pg36
1675175
1 x M50
1460337
1 x Pg42
1460300
1x Pg13.5 1460348 1 x M20
1460346 1460035
1 x Pg16
1 x M25
1460347 1460040 1460102 1460191
1 x Pg21
1460349 1460041
1 x M32
1460109 1460192
1 x Pg29
1460194
1 x Pg21
1460022 1460049 1460119 1460206
1460103 1460193
1 x M25
1460028 1460055
1 x M32
1460030 1460057 1460125 1460213 1647336
1 x Pg29
1460024 1460051 1460121 1460208 1675162
1 x M40
1460127 1460215 1647323
1 x Pg36
1675188
1 x M50
1460351
1 x Pg42
1460303
Box mounting bases 1 x M20
1604721 1646269
1 x Pg16
1 x M25
1604722 1604749 1604784 1646337
1 x Pg21
1673698 1674134
1 x M25
1604725 1646395
1 x Pg21
1678114 1677636 1677869 1677966
1 x M32
1646845 1646418 1646299 1645752 1604875
1 x Pg29
1678127 1677649 1677843 1677979
2 x Pg16
1675230 1673452
1 x M40
1675214 1673449
1646311 1645765
2 x M20
1604723 1646272
2 x M25
1604724
2 x M25
1460195 1646285 1460166
2 x M32 2 x M40
1604785 1646340
2 x Pg21
1673708 1674147
2 x Pg21
1678130 1677652 1677872 1677982
1646858 1646421 1646308 1604832 1460228
2 x Pg29
1678143
1646324 1645778 1604876
2 x Pg36
1677856 1677995 1675120 1460248
Coupling housings 1 x Pg13.5 1460168 1 x M20
Panel mounting bases
1460137 1460316
1 x Pg16
1 x M25
1460267
1 x Pg21
1 x M32
1460264 1460229
1 x Pg29
1 x M25
1460283 1460291
1 x M32 1 x M40
PHOENIX CONTACT
1460198 1460226
1 x Pg21
1460280 1460260 1460306
1460284 1460292 1460172 1460325
1 x Pg29
1460281 1460289 1460307 1460250
1460309 1460326
1 x Pg36
Cover Without 1771134 1771338 1771590 1771930 1772175
26
1460287
Plastic
1771147 1771354 1771613 1771943 1772188
Metal
1645464 1645477 1645480 1645493
Standard housings with double locking latch with IP65 protection Screw connection
B10
1 x M20
1460061
1 x M25
1460066
B16
B24
B32
Screw connection
B10
1 x Pg16
1460063
B16
B24
B32
Sleeve housings
1 x M32 1 x M25
1460080
1 x M32
1460082
1 x M40
1460128
1460218
1 x Pg21
1460134
1460222
1 x Pg29
1460062
1 x M25
1460067
1 x M32 1 x M25
1460081
1 x M32
1460083
1 x M40
1460332
1 x Pg21
1460074
1460146
1460350
1460076
1460148
1460239
1460155
1460243
1645383
1 x Pg29
1460157
1460245
1647307
1 x Pg36
1460138
1460197
1 x Pg42
1460179
1 x M50 1 x M20
1460129
1 x Pg16 1460130
1460219
1 x Pg21
1460160
1460223
1 x Pg29
1675081
1460068 1460131
1460224
1 x Pg21
1460075
1460147
1460238
1460077
1460149
1460240
1409354
1409367
1645150
1 x Pg29
1460158
1460246
1645451
1 x Pg36
1644818
1585980
1 x Pg42
1460180
1 x M50
1675094
Box mounting bases 1 x M20
1604752
1 x M25
1460152
1 x M32
1 x Pg16 1604788
1604835
1604789
1 x M25
1604755
1 x M32
1604756
1604793
1 x M40
1604836
1604867
1673481
1 x Pg21
1673740
1 x Pg29
1678428
1674176
1 x Pg21
1677717
1677924
1678046
1 x Pg29
1678415
1460167
1678402
2 x Pg16
1673494
2 x Pg21
1673753
1674189
2 x Pg29
1678457
1675036
1645419
2 x M20
1604753
2 x M25
1604754
2 x M32
1604790
1646353
1604791
2 x M25
1604757
2 x M32
1645820
2 x M40
1604794
1604837
1604868
1460169
1645723
1604869
2 x Pg21
1677720
1677937
1678059
2 x Pg29
1678444
1460187
1678431
1 x Pg16
1460042
1675049
Coupling housings 1 x M20
1460151
1 x M25
1460089
1 x M32
1460093
1 x M25
1460301
1460315
1 x M32
1460302
1460312
1 x M40
Panel mounting bases
1 x Pg21 1460276
1460217
1 x Pg29
1460335
1647284
1460336
1647297
1771927
1775693
1460251
1 x Pg21
1460298
1460313
1460329
1 x Pg29
1460299
1460314
1460330
Cover Without
1771325
1771587
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
27
Crimp contacts and tools
Silver Series
for cross section [mm2]
AWG
Socket
Pin
0.14 – 0.37
26 – 22
1663394
0.5
20
0.75
Gold Pin lagging
Socket
Pin
1663336
1674969
1674901
1663404
1663349
1674480
1672453
18
1663417
1663352
1672440
1674914
0.75 – 1.0
18
1663420
1663365
1674943
1674888
1.5
16
1663433
1663378
1674930
1674875
2.5
14
1663446
1663381
1674985
1674927
0.14 – 0.37
26 – 22
1585634
1585650
1585647
1585663
0.5
20
1663640
1663572
1674859
1674804
0.75
18
1663653
1663585
0.75 – 1.0
18
1663666
1663598
1663857
1674833
1674781
1.5
16
1663679
1663608
1663860
1674820
1674778
2.5
14
1663682
1663611
1663873
1674862
1674817
4
12
1663705
1663637
1674846
1674794
1.5
16
1663271
1663239
2.5
14
1663284
1663242
4
12
1663297
1663255
6
10
1663307
1663268
10
8
1586198
1586183
0.08 – 0.2
28 – 24
1688997
1688971
0.2 – 0.5
24 – 20
1688984
1688968
CK 1,6-ED
CK 2,5-ED
CK 4,0-ED
VS-CD 1,0
28
PHOENIX CONTACT
FO POF
for 1 mm Ø
Pneumatic
for Ø for Ø for Ø for Ø
1.6 mm 3.0 mm 4.0 mm 6.0 mm
Fiber optics
Thermo contacts Constantan (CuNi) Socket
Pin
1585757 1585744
Iron (Fe) Socket
Pin
Pneumatic Without valve
Socket
Pin
Socket
Pin
With valve Socket
Professional crimping tool with positioning tool
Basic crimping tool Removal tool
Crimping tool without positioning tool
Dies
1212113
1212072
1212075
1884869
1212113
1212072
1212075
1662722
1585773 1585760
1212113
1212075 1212072
1212114
1885004 1884995
1662735
1212076
1205448
1658794
1584839
1884869
1663514 1663488 1663543 1663527 1663491 1663556 1663530 1663501 1663569 1676763 1676750 1676776
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
29
Accessories Cable Ø
Screw connection
Order No.
Plastic/metal/EMC screw connection
Order No.
Screw connection for plastic protective hoses
Plastic, IP65
Screw connection, IP66, straight, with metric thread, for protective hose outside diameter
12 mm … 21 mm
M 32
1407673
21.2 mm
M 20
3241220
16 mm … 28 mm
M 40
1407674
28.5 mm
M 25
3241221
34.5 mm
M 32
3241222
42.5 mm
M 40
3241223
Ø Outside/inside
Bending radius Static/dynamic
Order No.
21.2 mm/16.5 mm
45 mm/75 mm
3240683
28.5 mm/23 mm
55 mm/100 mm
3240684
Metal, IP68 9 mm … 13 mm
M 20
1690561
11 mm … 16 mm
M 20
1645998
11 mm … 16 mm
M 25
1690574
14 mm … 21 mm
M 25
1646007
14 mm … 21 mm
M 32
1690587
19 mm … 27 mm
M 32
1646010
19 mm … 27 mm
M 40
1690590
27 mm … 34 mm
M 40
1607729
EMC, IP68
Plastic protective hose Black, plastic, PA 6.6 HB
5 mm … 12.5 mm
M 20
1690503
34.5 mm/29 mm
65 mm/120 mm
3241088
7.5 mm … 16.5 mm
M 25
1690516
42.5 mm/36 mm
90 mm/150 mm
3241089
11 mm … 21 mm
M 32
1690529
19 mm … 28 mm
M 40
1690545
Screw connection
Order No.
Plastic filler plug For metric screw openings
M 32
1410754
M 40
1410767
Reduction
Order No.
Plastic reducing adapter For metric screw openings
30
Outside Ø
M32 to M25
1410712
M32 to M20
1410725
M40 to M32
1410738
M40 to M25
1410741
PHOENIX CONTACT
B6
B10
B16
B24
Cover plate
B6
B10
B16
B24
B32
Plastic protective cover For HEAVYCON panel cutouts, height: 3.5 mm 1660368
1660371
1660384
Protective cover, for panel mounting base, box mounting base, and coupling housing with single locking latch, with retaining cord, without seal 1660180
1660397
1660177
1660151
1660148
Protective cover, for panel mounting base, box mounting base, and coupling housing with double locking latch, with retaining cord, without seal
Replacement latch Single locking latch, plastic, for HEAVYCON EVO plastic housing 1407697
1407698
1407700
1772586
1407696
1407701
1678282
1678295
1407696
Replacement flat gasket
1407704
1678318
1678334
1678321
1678347
Protective cover, for sleeve housing with double locking latch, with retaining cord, with seal
Replacement flat gasket, for HEAVYCON EVO plastic panel mounting base 1407703
1646120
Protective cover, for sleeve housing without double locking latch, with retaining cord, with seal 1678305
1407702
1772609
Protective cover, for sleeve housing without single locking latch, with retaining cord, with seal
Double locking latch, plastic, for HEAVYCON EVO plastic housing 1407696
1772599
1687260
1687273
1687286
1407705
Marking label Replacement profile gasket Replacement profile gasket, for HEAVYCON EVO plastic supporting base element 1407706
1407707
1407708
Unmarked, UniSheet, 0.5 mm thick, 70-section, lettering field size: 20 x 9 mm, white 0829439
1407709
For further information about the HEAVYCON program, please refer to the Phoenix Contact website.
PHOENIX CONTACT
31
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