Manual - PDF - Grizzly Industrial
MODEL G9901/G9902/G9903 VERTICAL MILLING MACHINE w/POWER FEED OWNER'S MANUAL
BdYZaC9JHIG>6A!>C8#!G:K>H:9B6G8=!'%&& IH WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. IH.,%)EG>CI:9>C8=>C6
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDING SAWING GRINDING DRILLING AND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCER BIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEAD BASEDPAINTS s #RYSTALLINESILICAFROMBRICKS CEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLY TREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIES DEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREA ANDWORKWITHAPPROVEDSAFETYEQUIP MENT SUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES
Table of Contents INTRODUCTION ............................................... 2 ;dgZldgY######################################################## ' 8dciVXi>c[d#################################################### ' [ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^[" [ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZaZVkZh ndj ^c YdjWi! X]ZX` djg lZWh^iZ [dg i]Z aViZhi bVcjVajeYViZdgXVaaiZX]c^XVahjeedgi[dg]Zae# 7Z[dgZXVaa^c\![^cYi]ZbVcj[VXijgZYViZd[ndjg bVX]^cZWnadd`^c\Vii]ZYViZhiVbeZY^cidi]Z bVX]^cZ >9 aVWZa hZZ WZadl # I]^h l^aa ]Zae jh YZiZgb^cZ ^[ i]Z bVcjVa kZgh^dc ndj gZXZ^kZY bViX]Zhi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZ#
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BdYZac i]Z ZkZci d[ V adXVa ZcY b^aah [dg h]VgecZhh! X]^eh! dg XgVX`h WZ[dgZ edlZg djiV\Z Yjg^c\ deZgVi^dc! ijgc D;; Vaa ZVX] jhZ# GZeaVXZ Yjaa! X]^eeZY! dg XgVX`ZY Xji" hl^iX]Zh id Vkd^Y edhh^WaZ hjYYZc hiVgi je dcXZ i^c\ iddah ^bbZY^ViZan# =VcYaZ cZl Xjii^c\ iddah edlZg^hgZhidgZY# l^i]XVgZ#AZVY^c\ZY\ZhVgZkZgnh]VgeVcYXVc XVjhZaVXZgVi^dch# SPINDLE DIRECTION CHANGES.CZkZggZkZghZ he^cYaZY^gZXi^dcl]^aZi]Zhe^cYaZ^h^cbdi^dc# BE ATTENTIVE.9DCDIaZVkZb^aagjcc^c\jcVi" iZcYZY[dgVcngZVhdc# STOPPING SPINDLE.9DCDIhidei]Zhe^cYaZ jh^c\ ndjg ]VcY# 6aadl i]Z he^cYaZ id hide dc ^ih EXPERIENCING DIFFICULTIES.>[ViVcni^bZndj dlc!dgjhZi]Zhe^cYaZWgV`Z# VgZZmeZg^ZcX^c\Y^[[^Xjai^ZheZg[dgb^c\i]Z^ciZcY" ZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ8dciVXidjg CLEAN-UP.9DCDIXaZVgX]^ehWn]VcYdgXdb" IZX]c^XVaHjeedgiVi *,% *)+".++(# egZhhZY V^g# JhZ V Wgjh] dg kVXjjb! VcY cZkZg XaZVgX]^ehl]^aZi]Zhe^cYaZ^hijgc^c\#
Like all machinery there is potential danger when operating this mill. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
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Circuit Information 6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa ^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje" eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn [jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Full-Load Current Rating I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg# Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ VidcZi^bZYjg^c\cdgbVadeZgVi^dch# G9901: Full-Load Full-Load G9902: Full-Load Full-Load
For your own safety and protection of property, consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area.
Current Rating at 220V .... 9.5 Amps Current Rating at 110V...... 19 Amps Current Rating at 220V ..... 13 Amps Current Rating at 110V...... 26 Amps
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Note: Power feed rates are difficult to precisely adjust. We recommend that you experiment with different dial settings to find the feed rates that best work for your operation.
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Headstock Movement I]Z ]ZVYhidX` XVc WZ i^aiZY WVX` VcY [dgi] )*! VcY gdiViZY [gdb aZ[i id g^\]i .% hZZ Figures 19–20[dgZmVbeaZh #
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Figure 21.=ZVYhidX`i^aiadX`^c\WdaihVcYi^ai^c\ Wdai# 3. L^i] dcZ ]VcY egZhh^c\ V\V^chi i]Z ]ZVY" hidX`! Veean egZhhjgZ ^c i]Z Y^gZXi^dc d[ i]Z YZh^gZYi^ai!i]ZcjhZV&.bblgZcX]idijgc i]Zi^aiWdai hZZFigure 21 #
Note: Turn the tilt bolt clockwise to tilt the headstock forward and counterclockwise to tilt the headstock back.
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Figure 19.=ZVYhidX`i^aiZYWVX`(%#
Always lock the headstock firmly in place after adjusting the tilt or rotation. If the headstock slips during milling operation, the spinning cutter could bind and break apart, causing serious personal injury or property damage.
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Note: Align the device keyways with the lead screw key as you slide them off.
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Note: The bottom screw adjusts the amount of backlash, and the top screw, when tightened down, locks the bottom screw setting.
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Bdjci^c\EaViZ 6hhZbWan Figure 70.GZbdk^c\bdjci^c\eaViZVhhZbWan [gdbaZVYhXgZl#
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The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
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BdYZaC9JHIG>6A!>C8#!G:K>H:9B6G8=!'%&& IH WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. IH.,%)EG>CI:9>C8=>C6
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDING SAWING GRINDING DRILLING AND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCER BIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEAD BASEDPAINTS s #RYSTALLINESILICAFROMBRICKS CEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLY TREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIES DEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREA ANDWORKWITHAPPROVEDSAFETYEQUIP MENT SUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES
Table of Contents INTRODUCTION ............................................... 2 ;dgZldgY######################################################## ' 8dciVXi>c[d#################################################### ' [ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^[" [ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZaZVkZh ndj ^c YdjWi! X]ZX` djg lZWh^iZ [dg i]Z aViZhi bVcjVajeYViZdgXVaaiZX]c^XVahjeedgi[dg]Zae# 7Z[dgZXVaa^c\![^cYi]ZbVcj[VXijgZYViZd[ndjg bVX]^cZWnadd`^c\Vii]ZYViZhiVbeZY^cidi]Z bVX]^cZ >9 aVWZa hZZ WZadl # I]^h l^aa ]Zae jh YZiZgb^cZ ^[ i]Z bVcjVa kZgh^dc ndj gZXZ^kZY bViX]Zhi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZ#
DH="VeegdkZYgZhe^gVidgid gZYjXZndjgg^h`#
BdYZac i]Z ZkZci d[ V adXVa ZcY b^aah [dg h]VgecZhh! X]^eh! dg XgVX`h WZ[dgZ edlZg djiV\Z Yjg^c\ deZgVi^dc! ijgc D;; Vaa ZVX] jhZ# GZeaVXZ Yjaa! X]^eeZY! dg XgVX`ZY Xji" hl^iX]Zh id Vkd^Y edhh^WaZ hjYYZc hiVgi je dcXZ i^c\ iddah ^bbZY^ViZan# =VcYaZ cZl Xjii^c\ iddah edlZg^hgZhidgZY# l^i]XVgZ#AZVY^c\ZY\ZhVgZkZgnh]VgeVcYXVc XVjhZaVXZgVi^dch# SPINDLE DIRECTION CHANGES.CZkZggZkZghZ he^cYaZY^gZXi^dcl]^aZi]Zhe^cYaZ^h^cbdi^dc# BE ATTENTIVE.9DCDIaZVkZb^aagjcc^c\jcVi" iZcYZY[dgVcngZVhdc# STOPPING SPINDLE.9DCDIhidei]Zhe^cYaZ jh^c\ ndjg ]VcY# 6aadl i]Z he^cYaZ id hide dc ^ih EXPERIENCING DIFFICULTIES.>[ViVcni^bZndj dlc!dgjhZi]Zhe^cYaZWgV`Z# VgZZmeZg^ZcX^c\Y^[[^Xjai^ZheZg[dgb^c\i]Z^ciZcY" ZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ8dciVXidjg CLEAN-UP.9DCDIXaZVgX]^ehWn]VcYdgXdb" IZX]c^XVaHjeedgiVi *,% *)+".++(# egZhhZY V^g# JhZ V Wgjh] dg kVXjjb! VcY cZkZg XaZVgX]^ehl]^aZi]Zhe^cYaZ^hijgc^c\#
Like all machinery there is potential danger when operating this mill. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
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Circuit Information 6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa ^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje" eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn [jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Full-Load Current Rating I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg# Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ VidcZi^bZYjg^c\cdgbVadeZgVi^dch# G9901: Full-Load Full-Load G9902: Full-Load Full-Load
For your own safety and protection of property, consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area.
Current Rating at 220V .... 9.5 Amps Current Rating at 110V...... 19 Amps Current Rating at 220V ..... 13 Amps Current Rating at 110V...... 26 Amps
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Note: Power feed rates are difficult to precisely adjust. We recommend that you experiment with different dial settings to find the feed rates that best work for your operation.
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Headstock Movement I]Z ]ZVYhidX` XVc WZ i^aiZY WVX` VcY [dgi] )*! VcY gdiViZY [gdb aZ[i id g^\]i .% hZZ Figures 19–20[dgZmVbeaZh #
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Note: Turn the tilt bolt clockwise to tilt the headstock forward and counterclockwise to tilt the headstock back.
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Always lock the headstock firmly in place after adjusting the tilt or rotation. If the headstock slips during milling operation, the spinning cutter could bind and break apart, causing serious personal injury or property damage.
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Note: Align the device keyways with the lead screw key as you slide them off.
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Note: The bottom screw adjusts the amount of backlash, and the top screw, when tightened down, locks the bottom screw setting.
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The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
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